CN110048543A - Without diastema motor mould group - Google Patents
Without diastema motor mould group Download PDFInfo
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- CN110048543A CN110048543A CN201910435340.XA CN201910435340A CN110048543A CN 110048543 A CN110048543 A CN 110048543A CN 201910435340 A CN201910435340 A CN 201910435340A CN 110048543 A CN110048543 A CN 110048543A
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K11/00—Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection
- H02K11/20—Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection for measuring, monitoring, testing, protecting or switching
- H02K11/21—Devices for sensing speed or position, or actuated thereby
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K11/00—Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection
- H02K11/30—Structural association with control circuits or drive circuits
- H02K11/33—Drive circuits, e.g. power electronics
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
- H02K7/003—Couplings; Details of shafts
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
- H02K7/10—Structural association with clutches, brakes, gears, pulleys or mechanical starters
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Abstract
本发明公开了一种无虚位电机模组,它包括主输出轴以及多个驱动单元,每一所述驱动单元具有副输出轴;主输出轴上设有取力件,每一副输出轴上设有与取力件相接合的传动件,每一驱动单元能够通过传动件和取力件为主输出轴施加驱动力;主输出轴输出力为0,一部分驱动单元为主输出轴施加正向驱动力,另一部分驱动单元为主输出轴施加与正向驱动力大小相等的反向驱动力;主输出轴输出力不为0,当主输出轴上的负载不高于阈值时,一部分驱动单元为主输出轴施加正向驱动力,另一部分驱动单元为输出轴施加小于正向驱动力的反向驱动力,当主输出轴上的负载高于阈值时,驱动单元为主输出轴施加正向驱动力,是一种低成本、无虚位的执行元件。
The invention discloses a motor module without virtual position, which comprises a main output shaft and a plurality of driving units, each of the driving units has an auxiliary output shaft; the main output shaft is provided with a force take-off part, each auxiliary output shaft There is a transmission member engaged with the power take-off, and each drive unit can apply a driving force to the main output shaft through the transmission member and the power take-off; the output force of the main output shaft is 0, and some of the driving units apply positive To the driving force, another part of the driving unit applies a reverse driving force equal to the positive driving force to the main output shaft; the output force of the main output shaft is not 0, when the load on the main output shaft is not higher than the threshold, part of the driving unit A positive driving force is applied to the main output shaft, and another part of the drive unit applies a reverse driving force that is less than the forward driving force to the output shaft. When the load on the main output shaft is higher than the threshold, the driving unit applies a forward driving force to the main output shaft. Force is a low-cost, no-vacuum actuator.
Description
技术领域technical field
本发明涉及执行元件领域,尤其涉及一种无虚位电机模组。The invention relates to the field of actuators, in particular to a motor module with no virtual position.
背景技术Background technique
伺服执行元件是机器人技术中非常重要的一部分,目前机器人领域中常用的伺服执行元件有以下几种:Servo actuators are a very important part of robotics. At present, the servo actuators commonly used in the field of robotics are as follows:
1.电机加谐波减速器加编码器,如多自由度协作机械臂,大型仿人机器人的手臂及腿部,大多都采用谐波减速的方式;1. Motor plus harmonic reducer plus encoder, such as multi-degree-of-freedom cooperative robotic arms, arms and legs of large humanoid robots, most of which use harmonic deceleration;
2.电机加普通减速器,由于普通减速器存在虚位,所以这种方式一般不会直接用做机器人关节,常用于轮子的驱动;2. The motor is added with a common reducer, because the common reducer has a virtual position, so this method is generally not directly used as a robot joint, and is often used for driving wheels;
3.舵机,常用于航模船模小型机器人关节等不需要很高精度的场景。3. Steering gear, often used in scenarios that do not require high precision, such as small robot joints in model aircraft and ship models.
其中,电机加谐波减速器的方式性能最好,能够做到没有齿轮间隙,但是谐波减速器的制造成本高,价格一直居高不下;电机加普通减速器的方式成本低,但是由于齿轮间隙使最终输出轴出现虚位,输出精度低;舵机价格低,控制方便,也有虚位的缺点。以上三种类型的执行元件因很难做到成本与性能的均衡,而使得各自的应用场景受到了限制。Among them, the motor plus the harmonic reducer has the best performance and can achieve no gear gap, but the manufacturing cost of the harmonic reducer is high, and the price has been high; the motor plus the ordinary reducer has low cost, but due to the gear The gap makes the final output shaft appear virtual position, and the output precision is low; the price of the steering gear is low, the control is convenient, and there is also the disadvantage of virtual position. The above three types of actuators are difficult to achieve a balance between cost and performance, which limits their respective application scenarios.
发明内容SUMMARY OF THE INVENTION
为了克服现有技术中的不足,本发明提供一种无虚位电机模组,其具有结构简单、成本低廉的优点,并可有效地消除输出轴的虚位。In order to overcome the deficiencies in the prior art, the present invention provides a motor module with no virtual position, which has the advantages of simple structure and low cost, and can effectively eliminate the virtual position of the output shaft.
本发明的目的通过如下技术方案来实现:The object of the present invention is achieved through the following technical solutions:
无虚位电机模组,包括主输出轴以及多个驱动单元,每一所述驱动单元具有能够输出旋转运动的副输出轴;A no-vacancy motor module, comprising a main output shaft and a plurality of drive units, each of the drive units has an auxiliary output shaft capable of outputting rotational motion;
所述主输出轴上设有取力件,每一所述副输出轴上设有与所述取力件相接合的传动件,每一所述驱动单元能够通过所述传动件和所述取力件为所述主输出轴施加驱动力;The main output shaft is provided with a power take-off member, each of the auxiliary output shafts is provided with a transmission member engaged with the power take-off member, and each of the driving units can pass the transmission member and the power take-off member. The force member applies a driving force to the main output shaft;
所述主输出轴输出力为0,一部分所述驱动单元为所述主输出轴施加正向驱动力,另一部分所述驱动单元为所述主输出轴施加与正向驱动力大小相等的反向驱动力;The output force of the main output shaft is 0, some of the driving units apply a positive driving force to the main output shaft, and another part of the driving units apply a reverse direction equal to the positive driving force to the main output shaft driving force;
所述主输出轴输出力不为0,所述主输出轴上的负载不高于阈值时,一部分所述驱动单元为所述主输出轴施加正向驱动力,另一部分所述驱动单元为所述输出轴施加小于正向驱动力的反向驱动力,所述主输出轴上的负载高于阈值时,所述驱动单元为所述主输出轴施加正向驱动力。When the output force of the main output shaft is not 0 and the load on the main output shaft is not higher than the threshold value, a part of the drive units apply a positive driving force to the main output shaft, and the other part of the drive units The output shaft applies a reverse driving force smaller than the forward driving force, and when the load on the main output shaft is higher than a threshold value, the driving unit applies a forward driving force to the main output shaft.
作为所述的无虚位电机模组的进一步可选的方案,所述驱动单元为电机。As a further optional solution of the non-virtual motor module, the drive unit is a motor.
作为所述的无虚位电机模组的进一步可选的方案,所述主输出轴与所述副输出轴平行设置,所述副输出轴沿所述主输出轴的周向均匀或对称分布。As a further optional solution of the non-empty motor module, the main output shaft and the auxiliary output shaft are arranged in parallel, and the auxiliary output shafts are evenly or symmetrically distributed along the circumferential direction of the main output shaft.
作为所述的无虚位电机模组的进一步可选的方案,多个所述电机圆周紧密分布。As a further optional solution of the no-empty motor module, a plurality of the motors are closely distributed around the circumference.
作为所述的无虚位电机模组的进一步可选的方案,所述电机的数量为偶数个,当所述电机存在对主输出轴的正向驱动力和反向驱动力时,相邻的所述电机的输出力相反或间隔的所述电机提供输出力。As a further optional solution of the motor module with no virtual position, the number of the motors is an even number, and when the motors have a forward driving force and a reverse driving force to the main output shaft, adjacent The motors with opposite or spaced output forces provide output forces.
作为所述的无虚位电机模组的进一步可选的方案,所述取力件与所述传动件为相互啮合的齿轮,所述取力件的齿径大于所述传动件的齿径。As a further optional solution of the non-empty motor module, the power take-off member and the transmission member are gears that mesh with each other, and the tooth diameter of the power take-off member is larger than the tooth diameter of the transmission member.
作为所述的无虚位电机模组的进一步可选的方案,所述取力件为与所述主输出轴同轴连接的内齿圈,所述传动件为与所述副输出轴同轴连接的齿轮。As a further optional solution of the no-empty motor module, the power take-off member is an inner gear coaxially connected with the main output shaft, and the transmission member is coaxial with the auxiliary output shaft connected gears.
作为所述的无虚位电机模组的进一步可选的方案,所述无虚位电机模组还包括机壳,所述主输出轴与所述机壳之间设有滚动轴承,且所述主输出轴至少一端自所述机壳中露出。As a further optional solution of the non-empty motor module, the non-empty motor module further includes a casing, a rolling bearing is provided between the main output shaft and the casing, and the main output shaft is provided with a rolling bearing. At least one end of the output shaft is exposed from the casing.
作为所述的无虚位电机模组的进一步可选的方案,所述机壳包括圆筒、顶盖和底盖,所述圆筒一面开口,另一面设有托板,托板上设有容许所述主输出轴穿过的通孔,所述顶盖与所述托板之间围合成用于容置所述传动件和所述取力件的腔体,所述底盖与所述托板之间围合成用于容置所述驱动单元的腔体。As a further optional solution of the non-empty motor module, the casing includes a cylinder, a top cover and a bottom cover, one side of the cylinder is open, the other side is provided with a support plate, and the support plate is provided with a through hole allowing the main output shaft to pass through, a cavity for accommodating the transmission member and the power take-off member is enclosed between the top cover and the support plate, the bottom cover and the A cavity for accommodating the driving unit is enclosed between the support plates.
作为所述的无虚位电机模组的进一步可选的方案,所述无虚位电机模组还包括编码器,所述主输出轴上设有编码器和/或每一所述副输出轴上设有所述编码器;As a further optional solution of the non-virtual motor module, the non-virtual motor module further includes an encoder, and the main output shaft is provided with an encoder and/or each of the auxiliary output shafts The encoder is provided on it;
和/或,所述无虚位电机模组还包括驱动电路板,所述驱动电路板用于驱动每一所述驱动单元动作。And/or, the non-virtual motor module further includes a driving circuit board, and the driving circuit board is used to drive each of the driving units to act.
本发明的无虚位电机模组至少具有如下有益效果:The non-virtual motor module of the present invention has at least the following beneficial effects:
多个驱动单元可以对主输出轴输出不同方向的驱动力,使得主输出轴无论在输出力或不输出力时均不存在虚位,具有较高的定位精度和驱动精度,且多个驱动单元能够对主输出轴的虚位形成动态补偿,不受无虚位电机模组因长时间使用而产生磨损的影响。同时多个副输出轴共同驱动一个主输出轴能够将扭矩均分,在电机模组的同等体积下,能够具有更大的功率。Multiple drive units can output driving forces in different directions to the main output shaft, so that there is no virtual position when the main output shaft is outputting force or not outputting force, with high positioning accuracy and driving accuracy, and multiple drive units. It can form dynamic compensation for the virtual position of the main output shaft, and is not affected by the wear of the motor module without virtual position due to long-term use. At the same time, multiple auxiliary output shafts jointly drive a main output shaft, which can evenly share the torque, and can have greater power under the same volume of the motor module.
附图说明Description of drawings
为了更清楚地说明本发明实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本发明的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the embodiments. It should be understood that the following drawings only show some embodiments of the present invention, and therefore do not It should be regarded as a limitation of the scope, and for those of ordinary skill in the art, other related drawings can also be obtained according to these drawings without any creative effort.
图1示出了本发明实施例1提供的无虚位电机模组的轴测结构示意图;1 shows a schematic diagram of the axonometric structure of the motor module without virtual position provided in Embodiment 1 of the present invention;
图2示出了本发明实施例1提供的无虚位电机模组的剖面第一角度示意图;FIG. 2 shows a schematic diagram of a cross-sectional first angle of the motor module without dummy position provided by Embodiment 1 of the present invention;
图3示出了本发明实施例1提供的无虚位电机模组的剖面第二角度示意图。FIG. 3 shows a cross-sectional schematic diagram of a second angle of the motor module without dummy position provided by Embodiment 1 of the present invention.
主要元件符号说明:Description of main component symbols:
100-电机模组;110-主输出轴;111-法兰盘;120-驱动单元;121-副输出轴;130-取力件;131-连接盘;140-传动件;150-机壳;151-圆筒;151a-托板;152-顶盖;153-底盖;160-编码器;170-驱动电路板。100-motor module; 110-main output shaft; 111-flange plate; 120-drive unit; 121-auxiliary output shaft; 130-power take-off part; 131-connecting plate; 140-transmission part; 150-case; 151-cylinder; 151a-support plate; 152-top cover; 153-bottom cover; 160-encoder; 170-drive circuit board.
具体实施方式Detailed ways
下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本发明,而不能理解为对本发明的限制。The following describes in detail the embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary, only used to explain the present invention, and should not be construed as a limitation of the present invention.
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", " Back, Left, Right, Vertical, Horizontal, Top, Bottom, Inner, Outer, Clockwise, Counterclockwise, Axial , "radial", "circumferential" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying the indicated device or Elements must have a particular orientation, be constructed and operate in a particular orientation and are therefore not to be construed as limitations of the invention.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In addition, the terms "first" and "second" are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature defined as "first" or "second" may expressly or implicitly include one or more of that feature. In the description of the present invention, "plurality" means two or more, unless otherwise expressly and specifically defined.
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise expressly specified and limited, the terms "installed", "connected", "connected", "fixed" and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection , or integrated; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal connection of the two elements or the interaction relationship between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
在本发明中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise expressly specified and limited, a first feature "on" or "under" a second feature may be in direct contact between the first and second features, or the first and second features indirectly through an intermediary touch. Also, the first feature being "above", "over" and "above" the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is level higher than the second feature. The first feature being "below", "below" and "below" the second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature has a lower level than the second feature.
实施例1Example 1
如图1所示,本实施例提供了一种无虚位电机模组,下文简称为电机模组100。电机模组100可以应用于航空航天、航海、仿生机械、机床、仪表、矿山冶金、交通运输、起重机械、石油化工机械、纺织机械、农业机械、医疗器械以及机器人等设备中,作为该设备的作动执行元件。电机模组100的输出轴不存在转动虚位,能够满足机构运作的高精度要求。As shown in FIG. 1 , this embodiment provides a motor module with no virtual position, hereinafter referred to as a motor module 100 . The motor module 100 can be used in aerospace, navigation, bionic machinery, machine tools, instruments, mining and metallurgy, transportation, hoisting machinery, petrochemical machinery, textile machinery, agricultural machinery, medical equipment, and robots. the actuating element. The output shaft of the motor module 100 has no virtual rotation position, which can meet the high-precision requirements of the mechanism operation.
请一并参阅图2~3,电机模组100包括主输出轴110以及多个驱动单元120,每一驱动单元120具有能够输出旋转运动的副输出轴121。主输出轴110上设有取力件130,每一副输出轴121上设有与取力件130相接合的传动件140,每一驱动单元120能够通过传动件140和取力件130为主输出轴110施加驱动力。传动件140通过与取力件130的接合将副输出轴121的动力传动至取力件130上,取力件130与主输出轴110连接,从而带动主输出轴110一同动作,将多个副输出轴121的动力传动至主输出轴110上。Please refer to FIGS. 2 to 3 together. The motor module 100 includes a main output shaft 110 and a plurality of driving units 120 . Each driving unit 120 has an auxiliary output shaft 121 capable of outputting rotational motion. The main output shaft 110 is provided with a power take-off member 130, each auxiliary output shaft 121 is provided with a transmission member 140 engaged with the power take-off member 130, and each drive unit 120 can be driven by the transmission member 140 and the power take-off member 130. The output shaft 110 applies a driving force. The transmission member 140 transmits the power of the auxiliary output shaft 121 to the power take-off member 130 through the engagement with the power take-off member 130, and the power take-off member 130 is connected with the main output shaft 110, thereby driving the main output shaft 110 to act together, and the plurality of auxiliary output shafts 110. The power of the output shaft 121 is transmitted to the main output shaft 110 .
主输出轴110输出力为0时,即保持在一角度时,一部分驱动单元120为主输出轴施加正向驱动力,另一部分驱动单元120为主输出轴施加与正向驱动力大小相等的反向驱动力。主输出轴110输出旋转运动,正向驱动力与反向驱动力的大小相等、方向相反,从而使得驱动单元120对主输出轴110的驱动力之和为0,进而使得主输出轴110受力平衡,保持其转角。提供正向驱动力的驱动单元120将主输出轴110的反向转动余量消除,提供反向驱动力的驱动单元120将主输出轴110的正向转动余量消除,进而消除主输出轴110的静态虚位,保证主输出轴110的定位精度。When the output force of the main output shaft 110 is 0, that is, when it maintains an angle, a part of the driving units 120 applies a positive driving force to the main output shaft, and the other part of the driving units 120 applies a reverse driving force equal to the positive driving force to the main output shaft. to the driving force. The main output shaft 110 outputs a rotary motion, and the forward driving force and the reverse driving force are equal in magnitude and opposite in direction, so that the sum of the driving forces of the driving unit 120 to the main output shaft 110 is 0, thereby causing the main output shaft 110 to be stressed Balance, keep its corners. The driving unit 120 providing the forward driving force eliminates the reverse rotation margin of the main output shaft 110, and the driving unit 120 providing the reverse driving force eliminates the forward rotation margin of the main output shaft 110, thereby eliminating the main output shaft 110 The static virtual position can ensure the positioning accuracy of the main output shaft 110.
上述,一部分正向驱动单元120加上另一部分反向驱动单元120可以为所有的驱动单元120,也可以为部分的驱动单元120,当为部分的驱动单元120时,其余的驱动单元120可以不工作,即不对主输出轴110施加任何驱动力,由此达到节能降耗的效果。As mentioned above, a part of the forward drive units 120 plus another part of the reverse drive units 120 may be all the drive units 120, or may be a part of the drive units 120, and when it is a part of the drive units 120, the rest of the drive units 120 may not be In operation, that is, no driving force is applied to the main output shaft 110, thereby achieving the effect of energy saving and consumption reduction.
可以理解的是,主输出轴110输出力为0时,用于保持主输出轴110转动角度的驱动力无需过大,该正反向的驱动力的大小可以略大于主输出轴110在不转时所受到的负载,避免造成不必要的功耗。It can be understood that when the output force of the main output shaft 110 is 0, the driving force for maintaining the rotation angle of the main output shaft 110 does not need to be too large, and the magnitude of the forward and reverse driving forces can be slightly larger than that when the main output shaft 110 is not rotating. to avoid unnecessary power consumption.
需要说明的是,当主输出轴110输出力时的启动伊始,由于主输出轴110静态下受到的反向扭力,使得主输出可以无虚位启动。It should be noted that, at the beginning of starting when the main output shaft 110 outputs force, the main output can be started without a virtual position due to the reverse torsion force received by the main output shaft 110 under static conditions.
主输出轴110输出力不为0时,分为两种情况:When the output force of the main output shaft 110 is not 0, there are two cases:
1.主输出轴110上的负载不高于阈值时,一部分驱动单元120为主输出轴110施加正向驱动力,另一部分驱动单元120为主输出轴110施加小于正向驱动力的反向驱动力,主输出轴110上的负载高于阈值时,驱动单元120为主输出轴110施加正向驱动力。负载较小时,通过将一部分的驱动单元120设置成为主输出轴110提供反向驱动力,从而能够使得主输出轴110有一定的反向力输出趋势,消除主输出轴110在输出力方向上的动态虚位。1. When the load on the main output shaft 110 is not higher than the threshold value, some of the driving units 120 apply a forward driving force to the main output shaft 110, and another part of the driving units 120 apply a reverse drive that is less than the forward driving force to the main output shaft 110 When the load on the main output shaft 110 is higher than the threshold value, the driving unit 120 applies a positive driving force to the main output shaft 110 . When the load is small, a part of the drive units 120 can be set to provide reverse driving force to the main output shaft 110, so that the main output shaft 110 can have a certain tendency to output reverse force, and eliminate the main output shaft 110 in the direction of the output force. Dynamic dummy.
可以理解的是,另一部分驱动单元120为主输出轴110施加反向驱动力是一种相对正向驱动力的驱动力,反向驱动包括主动驱动和被动驱动。主动的反向驱动力可以为与正向驱动力方向相反的驱动力,被动的反向驱动力可以为驱动单元120不输出动力,由于主输出轴110与其的相对动力输出,从而使得不输出力的驱动单元120为主输出轴110提供相对的反向驱动力。It can be understood that the reverse driving force applied by another part of the driving unit 120 to the main output shaft 110 is a driving force relative to the forward driving force, and the reverse driving includes active driving and passive driving. The active reverse driving force may be the driving force in the opposite direction to the forward driving force, and the passive reverse driving force may be that the drive unit 120 does not output power. Due to the relative power output between the main output shaft 110 and the main output shaft 110, no force is output. The driving unit 120 of the main output shaft 110 provides a relative reverse driving force.
2.主输出轴110上的负载高于阈值时,驱动单元120为主输出轴110提供正向驱动力,由此能够保证驱动单元120能够为主输出轴110提供强劲的动力,保证其能够驱动负载动作。同时当负载高于阈值时,主输出轴110受到的负载的反向的扭力能够将主输出轴110在输出力方向上的虚位进行消除。2. When the load on the main output shaft 110 is higher than the threshold value, the driving unit 120 provides a positive driving force for the main output shaft 110, thereby ensuring that the driving unit 120 can provide a strong power to the main output shaft 110 to ensure that it can drive load action. Meanwhile, when the load is higher than the threshold value, the reverse torsion force of the load on the main output shaft 110 can eliminate the virtual position of the main output shaft 110 in the direction of the output force.
该主输出轴110上的负载阈值的设定需要满足主输出轴110在转动时能够该负载的扭力能够将主输出轴110在输出力方向上的间隙消除即可,可以根据电机模组100的功率、使用情况具体进行灵活设定。The load threshold on the main output shaft 110 needs to be set so that the torque of the main output shaft 110 can be loaded when the main output shaft 110 rotates and the clearance of the main output shaft 110 in the direction of the output force can be eliminated. Power and usage can be set flexibly.
主输出轴110上的负载可以由设于主输出轴110上的力矩传感器进行实时检测,从而对各个驱动单元120的动作进行控制,也可以直接对各个驱动单元120进行控制从而调节主输出轴110扭矩的大小。The load on the main output shaft 110 can be detected in real time by the torque sensor provided on the main output shaft 110, so as to control the action of each driving unit 120, and can also directly control each driving unit 120 to adjust the main output shaft 110. magnitude of torque.
上述,电机模组100的多个驱动单元120可以对主输出轴110输出不同方向的驱动力或不同的驱动转速,使得主输出轴110无论在输出力或不输出力时均不存在虚位,具有较高的定位精度和驱动角位移精度。As mentioned above, the plurality of driving units 120 of the motor module 100 can output driving forces in different directions or different driving rotational speeds to the main output shaft 110, so that the main output shaft 110 does not have a virtual position when it outputs force or does not output force. It has high positioning accuracy and driving angular displacement accuracy.
由于多个驱动单元120之间的反向输出力使得主输出轴110的虚位得以消除,同时由于反向输出力并不受到虚位电机模组100因长时间使用而产生磨损的影响,是一种动态虚位消除的方式,能够对不同大小的虚位形成有效的消除。Due to the reverse output force between the plurality of driving units 120, the virtual position of the main output shaft 110 is eliminated, and because the reverse output force is not affected by the wear and tear of the virtual motor module 100 due to long-term use, it is A method of dynamic virtual bit elimination, which can effectively eliminate virtual bits of different sizes.
本实施例中,驱动单元120为电机,每一电机具有独立的副输出轴121,从而独立地为主输出轴110提供驱动力。电机模组100通过传动件140和取力件130将多个电机的动力整合起来并由主输出轴110输出。多个副输出轴121共同驱动一个主输出轴110能够将扭矩均分,在与传统电机同等体积下,本电机模组100能够具有更大的功率,或在同等功率下,体积更小。In this embodiment, the driving unit 120 is a motor, and each motor has an independent auxiliary output shaft 121 so as to independently provide a driving force for the main output shaft 110 . The motor module 100 integrates the power of multiple motors through the transmission member 140 and the power take-off member 130 and outputs the power from the main output shaft 110 . A plurality of auxiliary output shafts 121 jointly drive one main output shaft 110 to share the torque equally. Under the same volume as a conventional motor, the motor module 100 can have greater power, or under the same power, the volume is smaller.
主输出轴110与副输出轴121平行设置,多个驱动单元120沿主输出轴110的周向设置,从而使得主输出轴110与副输出轴121之间的传动能够在平行的轴向上传动。电机在主输出轴110外圆周分布,使得电机模组100具有更为紧凑的结构,使得电机模组100具有更为规则的外观。The main output shaft 110 and the auxiliary output shaft 121 are arranged in parallel, and a plurality of driving units 120 are arranged along the circumferential direction of the main output shaft 110, so that the transmission between the main output shaft 110 and the auxiliary output shaft 121 can be transmitted in parallel axial directions . The motors are distributed on the outer circumference of the main output shaft 110 , so that the motor module 100 has a more compact structure, so that the motor module 100 has a more regular appearance.
多个驱动单元120沿主输出轴110的周向均匀或对称分布,均匀分布或对称分布有利于驱动单元120输出力矩的均匀分布,使得主输出轴110的轴向受力均匀,保证主输出轴110动力输出的稳定性。The plurality of drive units 120 are evenly or symmetrically distributed along the circumferential direction of the main output shaft 110 , and the uniform or symmetrical distribution is conducive to the even distribution of the output torque of the drive units 120 , so that the axial force of the main output shaft 110 is uniform, and the main output shaft is ensured The stability of the 110 power output.
驱动单元120,即副输出轴121的数量为多个,可以为两个、三个、四个、五个、六个甚至更多。进一步地,驱动单元120的数量为偶数个,即两个、四个、六个甚至更多。The number of the driving units 120 , that is, the auxiliary output shafts 121 is multiple, and may be two, three, four, five, six or even more. Further, the number of the driving units 120 is an even number, that is, two, four, six or even more.
当主输出轴110保持在一角度时,相邻的副输出轴121输出大小相等方向相反的驱动力。当主输出轴110在不高于阈值负载下单向输出力时,相邻的副输出轴121输出相反的驱动力,且输出力方向上的正向驱动力大于反向驱动力;或者相邻的两两副输出轴121中的一个为主输出轴110提供正向驱动力,另一个不工作,当主输出轴110转动时不工作的副输出轴121对主输出轴110形成正向输出力的阻力。这种设置能够使得正向驱动力和反向驱动力的分布更加均匀,且能够对主输出轴110的转动虚位进行分段消除,有效地抑制主输出轴110在消除虚位时发生转动,影响定位精度。When the main output shaft 110 is maintained at an angle, the adjacent auxiliary output shafts 121 output driving forces with equal magnitudes and opposite directions. When the main output shaft 110 outputs the force in one direction under the load not higher than the threshold value, the adjacent auxiliary output shaft 121 outputs the opposite driving force, and the forward driving force in the output force direction is greater than the reverse driving force; One of the two auxiliary output shafts 121 provides positive driving force to the main output shaft 110, and the other does not work. When the main output shaft 110 rotates, the auxiliary output shaft 121 that does not work forms a resistance to the positive output force to the main output shaft 110. . This arrangement can make the distribution of the forward driving force and the reverse driving force more uniform, and can eliminate the virtual rotation position of the main output shaft 110 in stages, effectively suppressing the rotation of the main output shaft 110 when the virtual position is eliminated. affect the positioning accuracy.
取力件130与传动件140为相互啮合的齿轮,二者之间形成了齿轮传动副,能够将副输出轴121的动力稳定、可靠、高效地传递至主输出轴110。同时取力件130和传动件140之间采用齿轮传动的方式还能够使得一个取力件130与多个传动件140相接合,多个副输出轴121上的传动齿轮共同作用最后一级取力齿轮既将电机模组100结构紧凑化,又使得最终输出的扭矩均匀地分布与各个传动齿轮,受力时同时啮合的齿数增多,减轻了传动齿轮的载荷。The power take-off member 130 and the transmission member 140 are gears that mesh with each other, and a gear transmission pair is formed between the two, which can transmit the power of the auxiliary output shaft 121 to the main output shaft 110 stably, reliably and efficiently. At the same time, the use of gear transmission between the power take-off member 130 and the transmission member 140 also enables one power take-off member 130 to engage with multiple transmission members 140, and the transmission gears on the plurality of auxiliary output shafts 121 work together to take the last stage of power take-off. The gears not only compact the structure of the motor module 100, but also make the final output torque evenly distributed with each transmission gear, and the number of teeth meshing simultaneously increases when the force is applied, which reduces the load of the transmission gear.
取力件130的齿径大于传动件140的齿径,如此传动件140与取力件130之间相当于形成了减速机构,电机模组100相当于集成了减速机在其中。传动件140与取力件130不仅将驱动单元120的动力传递至主输出轴110,还对该动力起到了降低转速、提升扭矩的作用。The tooth diameter of the power take-off member 130 is larger than the tooth diameter of the transmission member 140 , so that the transmission member 140 and the power take-off member 130 are equivalent to forming a reduction mechanism, and the motor module 100 is equivalent to integrating a reducer therein. The transmission member 140 and the power take-off member 130 not only transmit the power of the driving unit 120 to the main output shaft 110 , but also reduce the rotational speed and increase the torque for the power.
本实施例中,取力件130为与主输出轴110同轴连接的内齿圈,传动件140为与副输出轴121同轴连接的齿轮。取力件130与传动件140之间形成内啮合,如此使得取力件130与传动件140之间形成的传动机构在具有较大的传动比的同时,占用较小的空间,有利于实现大传动比以及紧凑化的结构设计。In this embodiment, the power take-off member 130 is a ring gear coaxially connected to the main output shaft 110 , and the transmission member 140 is a gear coaxially connected to the auxiliary output shaft 121 . Internal meshing is formed between the power take-off member 130 and the transmission member 140, so that the transmission mechanism formed between the power take-off member 130 and the transmission member 140 has a large transmission ratio and occupies a small space, which is conducive to the realization of large Transmission ratio and compact structure design.
在另一实施例中,取力件130还可以为与主输出轴110同轴连接的齿轮,从而使得取力件130与传动件140之间形成外啮合。In another embodiment, the power take-off member 130 may also be a gear coaxially connected with the main output shaft 110 , so that an external mesh is formed between the power take-off member 130 and the transmission member 140 .
在又一实施例中,取力件130也可以包括多个取力齿轮,多个取力齿轮可以同轴设置,与不同的传动齿轮啮合。In yet another embodiment, the power take-off member 130 may also include a plurality of power take-off gears, and the plurality of power take-off gears may be coaxially arranged and meshed with different transmission gears.
在其他一实施例中,取力齿轮还可以为齿轮副,从而增强其减速效果,同理,传动齿轮也可以为齿轮副,增加传动级。In another embodiment, the power take-off gear can also be a gear pair to enhance its deceleration effect. Similarly, the transmission gear can also be a gear pair to increase the transmission stage.
上述,消除主输出轴110的虚位,即为消除取力内齿圈与传动齿轮之间的间隙,静态下通过传动齿轮的反向转动,从而使得取力内齿圈和传动齿轮的齿紧密接合。As mentioned above, to eliminate the virtual position of the main output shaft 110, that is, to eliminate the gap between the power take-off ring gear and the drive gear, the reverse rotation of the drive gear is used under static conditions, so that the teeth of the power take-off ring gear and the drive gear are tight. engage.
为了保证电机模组100的紧凑化设置,驱动单元120沿主输出轴110的周向紧密排布,即相邻的电机的外壳相接触或形成较小的间隙。多个电机的内切圆柱面落在同一圆柱面上,外切圆柱面落在同一圆柱面上,由此使得电机模组100具有更多的驱动单元120时,仍能具有较小的体积。In order to ensure the compact arrangement of the motor module 100 , the driving units 120 are closely arranged along the circumferential direction of the main output shaft 110 , that is, the casings of adjacent motors are in contact with each other or form a small gap. The inscribed cylindrical surfaces of the plurality of motors lie on the same cylindrical surface, and the circumscribed cylindrical surfaces lie on the same cylindrical surface, so that the motor module 100 can still have a smaller volume when there are more driving units 120 .
电机模组100还包括机壳150,主输出轴110与机壳150之间设有滚动轴承,且主输出轴110至少一端自机壳150中露出,由此实现动力输出。机壳150将驱动单元120、传动件140和取力件130容置于其中,仅将主输出轴110自机壳150中露出,实现动力的输出,使得电机模组100成为一个整体。The motor module 100 further includes a casing 150 , a rolling bearing is arranged between the main output shaft 110 and the casing 150 , and at least one end of the main output shaft 110 is exposed from the casing 150 , thereby realizing power output. The casing 150 accommodates the driving unit 120 , the transmission member 140 and the power take-off member 130 therein, and only the main output shaft 110 is exposed from the casing 150 to realize power output, so that the motor module 100 becomes a whole.
进一步地,机壳150为柱状的壳体,包括圆筒151、顶盖152和底盖153。圆筒151一面开口,另一面设有托板151a,托板151a上具有容许主输出轴110穿过的通孔。托板151a之上设有滚动轴承,滚动轴承的内圈连接有取力内齿圈,顶盖152盖合在滚动轴承的外圈上并固定在圆筒151上,从而将滚动轴承和取力件130固定在托板151a与顶盖152之间。驱动单元120即电机的壳体固定在托板151a的底面,副输出轴121自托板151a的顶面伸出并与传动齿轮连接,传动齿轮啮合在取力内齿圈上。取力内齿圈设于连接盘131上,主输出轴110的端部设有与连接盘131相连接的法兰盘111,法兰盘111嵌设于连接盘131中,二者形成了动力输出盘。Further, the casing 150 is a cylindrical casing including a cylinder 151 , a top cover 152 and a bottom cover 153 . One side of the cylinder 151 is open, and the other side is provided with a support plate 151a. The support plate 151a has a through hole for allowing the main output shaft 110 to pass through. The support plate 151a is provided with a rolling bearing, the inner ring of the rolling bearing is connected with a power take-off ring gear, and the top cover 152 is covered on the outer ring of the rolling bearing and fixed on the cylinder 151, so as to fix the rolling bearing and the power take-off member 130 on the cylinder 151. between the support plate 151a and the top cover 152 . The drive unit 120, the housing of the motor, is fixed on the bottom surface of the support plate 151a, and the auxiliary output shaft 121 protrudes from the top surface of the support plate 151a and is connected with the transmission gear, which meshes with the power take-off ring gear. The power take-off ring gear is arranged on the connecting plate 131, and the end of the main output shaft 110 is provided with a flange plate 111 connected with the connecting plate 131. The flange plate 111 is embedded in the connecting plate 131, and the two form the power output disc.
底盖153连接在圆筒151的开口面上,将圆筒151的开口面封堵,从而形成了内中空、外封闭的机壳150。本实施例中,主输出轴110自底盖153上伸出,并与底盖153之间设有滚动轴承,即滚动轴承的内圈连接在主输出轴110上,外圈与底盖153连接。The bottom cover 153 is connected to the opening surface of the cylinder 151 to seal the opening surface of the cylinder 151 , thereby forming the casing 150 which is hollow inside and closed outside. In this embodiment, the main output shaft 110 protrudes from the bottom cover 153 and is provided with a rolling bearing between the bottom cover 153 and the inner ring of the rolling bearing.
本实施例中,电机模组100包括6个驱动单元120,6个驱动单元120的内切圆柱面与主输出轴110之间形成小间隙,该间隙满足不影响主输出轴110的转动即可,6个驱动单元120的外切圆柱面与机壳150,具体为圆筒151的内壁贴合或形成小间隙。In this embodiment, the motor module 100 includes six driving units 120 , and a small gap is formed between the inscribed cylindrical surfaces of the six driving units 120 and the main output shaft 110 , and the gap is sufficient to not affect the rotation of the main output shaft 110 . , the circumscribed cylindrical surfaces of the six drive units 120 are in contact with the casing 150 , specifically the inner wall of the cylinder 151 or form a small gap.
电机模组100还包括编码器160,编码器160设于主输出轴110上,用于感测和控制主输出轴110的转角,对主输出轴110形成精准的角度定位以及转角控制。The motor module 100 further includes an encoder 160 . The encoder 160 is disposed on the main output shaft 110 for sensing and controlling the rotation angle of the main output shaft 110 , so as to form precise angle positioning and rotation angle control of the main output shaft 110 .
电机模组100还包括驱动电路板170,驱动电路板170用于驱动每一驱动单元120动作,通过独立控制每一驱动单元120的动作,能够对每一驱动单元120输出的动力方向、大小形成控制,进而能够对电机模组100的主输出轴110能够在静态或动态下无虚位的工作。The motor module 100 further includes a driving circuit board 170, and the driving circuit board 170 is used to drive each driving unit 120 to act. By independently controlling the motion of each driving unit 120, the direction and magnitude of the power output by each driving unit 120 can be determined Therefore, the main output shaft 110 of the motor module 100 can work without virtual position under static or dynamic conditions.
底盖153与驱动单元120的底部之间形成有一定的间隙,能够用于容置编码器160和驱动电路板170。编码器160同轴连接在主输出轴110上,驱动电路板170连接在底盖153上并且具有容许主输出轴110穿过的通孔。A certain gap is formed between the bottom cover 153 and the bottom of the driving unit 120 , which can be used to accommodate the encoder 160 and the driving circuit board 170 . The encoder 160 is coaxially connected to the main output shaft 110 , and the driving circuit board 170 is connected to the bottom cover 153 and has a through hole allowing the main output shaft 110 to pass through.
上述,取力内齿圈与机壳150之间通过一个大轴承实现固定,也可以改变取力内齿圈与连接盘131之间的结构,将连接盘131的连接结构收小,从而与机壳150之间可以采用较小的轴承实现固定。滚动轴承可以选用深沟球轴承或交叉滚子轴承。还可以直接将滚动轴承的内圈定制为具有内齿,作为内齿圈,顶盖152的结构随着取力件130的结构的改变而改变。As mentioned above, the power take-off ring gear and the casing 150 are fixed by a large bearing, and the structure between the power take-off ring gear and the connecting plate 131 can also be changed, and the connecting structure of the connecting plate 131 can be shortened so as to be connected with the machine. The shells 150 can be fixed by using smaller bearings. Rolling bearings can choose deep groove ball bearings or crossed roller bearings. It is also possible to directly customize the inner ring of the rolling bearing to have internal teeth. As the inner gear ring, the structure of the top cover 152 changes with the change of the structure of the power take-off member 130 .
主输出轴110可以为中空轴,与取力内齿圈固定可以随着取力内齿圈一同转动,两端均自机壳150中伸出作为输出轴。当然,主输出轴110也可以为插设于中空轴中的输出轴,中空轴与机壳150作为一体,主输出轴110做成单侧输出轴,也可以不设置中空轴。The main output shaft 110 can be a hollow shaft, which is fixed with the power take-off ring gear and can rotate together with the power take-off ring gear, and both ends protrude from the casing 150 as the output shaft. Of course, the main output shaft 110 can also be an output shaft inserted in the hollow shaft, the hollow shaft and the casing 150 are integrated, and the main output shaft 110 is a single-sided output shaft, or no hollow shaft is provided.
编码器160可以为磁编码器,也可以为光电编码器,除了可以设置在主输出轴110上,还可以设置在副输出轴121上,也就是采用自带编码器的电机,对每一副输出轴121的输出角位移进行控制。The encoder 160 can be a magnetic encoder or a photoelectric encoder. In addition to being arranged on the main output shaft 110, it can also be arranged on the auxiliary output shaft 121, that is, a motor with its own encoder is used. The output angular displacement of the output shaft 121 is controlled.
驱动电路板170除了可以集成在电机模组100中,还可以放在外部的驱动器中,对电机模组100实现控制。In addition to being integrated in the motor module 100 , the driving circuit board 170 can also be placed in an external driver to control the motor module 100 .
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。In the description of this specification, description with reference to the terms "one embodiment," "some embodiments," "example," "specific example," or "some examples", etc., mean specific features described in connection with the embodiment or example , structure, material or feature is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, those skilled in the art may combine and combine the different embodiments or examples described in this specification, as well as the features of the different embodiments or examples, without conflicting each other.
尽管上面已经示出和描述了本发明的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本发明的限制,本领域的普通技术人员在本发明的范围内可以对上述实施例进行变化、修改、替换和变型。Although the embodiments of the present invention have been shown and described above, it should be understood that the above-mentioned embodiments are exemplary and should not be construed as limiting the present invention. Embodiments are subject to variations, modifications, substitutions and variations.
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