CN110044444A - A kind of float level meter test device - Google Patents
A kind of float level meter test device Download PDFInfo
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- CN110044444A CN110044444A CN201910364060.4A CN201910364060A CN110044444A CN 110044444 A CN110044444 A CN 110044444A CN 201910364060 A CN201910364060 A CN 201910364060A CN 110044444 A CN110044444 A CN 110044444A
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- air chamber
- float
- level gauge
- chamber wall
- jack
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01F—MEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
- G01F23/00—Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm
- G01F23/30—Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by floats
- G01F23/64—Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by floats of the free float type without mechanical transmission elements
- G01F23/66—Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by floats of the free float type without mechanical transmission elements using mechanically actuated indicating means
- G01F23/665—Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by floats of the free float type without mechanical transmission elements using mechanically actuated indicating means using pneumatically or hydraulically actuated indicating means
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- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- General Physics & Mathematics (AREA)
- Level Indicators Using A Float (AREA)
Abstract
本发明公开了一种浮子液位计测试装置包括气室壁、顶托和弹性部件,本测试装置设置在待测浮子液位计的浮子下方,气室壁与顶托间构成的气室可以充入压缩空气,充入的压缩空气可顶动顶托上升,并托起浮子至液位警戒点,触发液位警报。本发明公开的浮子液位计测试装置结构简单,操作方便,一方面提升了测试工作的效率,另一方面避免了测试人员直接进入浮子液位计的工作环境,保证了测试人员的安全。
The invention discloses a test device for a float level gauge, which comprises an air chamber wall, a jack and an elastic part. The test device is arranged below the float of the float level gauge to be tested, and the air chamber formed between the air chamber wall and the jack can be Filling with compressed air, the charged compressed air can lift the jack to rise, and lift the float to the liquid level warning point, triggering the liquid level alarm. The float level gauge testing device disclosed by the invention is simple in structure and convenient to operate, on the one hand, the efficiency of the test work is improved, and on the other hand, the tester is prevented from directly entering the working environment of the float level gauge, and the safety of the tester is ensured.
Description
技术领域technical field
本发明涉及测量装置领域,尤其涉及一种浮子液位计测试装置。The invention relates to the field of measuring devices, in particular to a float level gauge testing device.
背景技术Background technique
浮子液位计是一种利用浮力测量液位的工具,结构简单,使用方便,在生产、生活中均有广泛应用。浮子液位计作为一种计量工具,需要人员定期检测其功能是否正常,但是,在一些使用环境中,浮子液位计功能的检测十分不便,比如密闭空间、有毒空间、易燃易爆环境等,检测人员进行检测具有一定的困难和危险性。The float level gauge is a tool for measuring the liquid level by using buoyancy. It has a simple structure and is easy to use. It is widely used in production and life. As a measuring tool, the float level gauge requires personnel to regularly check whether its function is normal. However, in some operating environments, the detection of the function of the float level gauge is very inconvenient, such as confined spaces, toxic spaces, flammable and explosive environments, etc. , it is difficult and dangerous for testing personnel to conduct testing.
发明内容SUMMARY OF THE INVENTION
本发明提供一种浮子液位计测试装置,以克服上诉问题。The present invention provides a float level gauge testing device to overcome the appeal problem.
一种浮子液位计测试装置,包括气室壁、顶托和弹性部件,所述气室壁为底面封闭顶面开口的中空筒体,所述顶托置于所述气室壁内,且可以在所述气室壁内轴向滑动,所述顶托与所述气室壁围成的空间为气室,所述弹性部件置于所述气室内,并连接于所述顶托和所述气室壁之间,所述气室壁上设有进气孔,可向所述气室内充气;A float level gauge testing device, comprising an air chamber wall, a jack and an elastic part, the air chamber wall is a hollow cylinder with a bottom closed and a top opening, the jack is placed in the air chamber wall, and It can slide axially in the air chamber wall, the space enclosed by the jack and the air chamber wall is an air chamber, and the elastic member is placed in the air chamber and connected to the jack and the air chamber. Between the air chamber walls, the air chamber walls are provided with air inlet holes, which can be inflated into the air chamber;
浮子液位计测试装置设于待测浮子液位计下方,所述顶托在所述气室壁内的可滑动距离大于浮子液位计测试装置到液位警戒点的距离。The float level gauge test device is arranged below the float level gauge to be tested, and the sliding distance of the jack in the air chamber wall is greater than the distance from the float level gauge test device to the liquid level warning point.
进一步地,所述顶托与所述气室壁之间为滑动密封。Further, a sliding seal is formed between the jack and the air chamber wall.
进一步地,所述顶托为顶面封闭底面开口的中空筒体。Further, the top support is a hollow cylinder with a top surface closed and a bottom surface opening.
进一步地,所述进气孔与压缩空气管相连,压缩空气可通过所述压缩空气管充入或排出所述气室,所述压缩空气管上设有气阀,所述气阀由远程控制端控制。Further, the air intake hole is connected with a compressed air pipe, and compressed air can be charged into or discharged from the air chamber through the compressed air pipe, and an air valve is arranged on the compressed air pipe, and the air valve is controlled by a remote control. end control.
进一步地,还包括浮子测量头,所述浮子测量头可检测浮子位置,并向远程控制端发送检测结果。Further, it also includes a float measuring head, which can detect the position of the float and send the detection result to the remote control terminal.
进一步地,所述弹性部件为弹簧。Further, the elastic member is a spring.
本发明公开的一种浮子液位计测试装置,操作方便,结果准确,既提高了测试的效率,又避免了检测人员直接进入待测浮子液位计的使用环境,保证了检测人员的安全。The float level gauge testing device disclosed by the invention has the advantages of convenient operation and accurate results, which not only improves the test efficiency, but also avoids the testing personnel from directly entering the use environment of the float level gauge to be tested, and ensures the safety of the testing personnel.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作一简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are some embodiments of the present invention, and for those of ordinary skill in the art, other drawings can also be obtained from these drawings without any creative effort.
图1为本发明公开的浮子液位计测试装置位置示意图,展示了压缩空气未充入时,测试装置与浮子的位置关系;1 is a schematic diagram of the position of the float level gauge testing device disclosed in the present invention, showing the positional relationship between the testing device and the float when the compressed air is not charged;
图2为本发明公开的浮子液位计测试装置结构示意图,展示了压缩空气未充入时,测试装置的内部结构;2 is a schematic structural diagram of the float level gauge testing device disclosed in the present invention, showing the internal structure of the testing device when the compressed air is not charged;
图3为顶托升起后位置示意图,展示了压缩空气充入后,测试装置与浮子的位置关系;Figure 3 is a schematic diagram of the position after the jack is raised, showing the positional relationship between the test device and the float after the compressed air is charged;
图4为顶托升起后结构示意图,展示了压缩空气充入后,测试装置的内部结构;Figure 4 is a schematic diagram of the structure after the jack is raised, showing the internal structure of the test device after the compressed air is charged;
图5为整体结构图。Figure 5 is an overall structural diagram.
图6为本发明公开的浮子液位计测试装置另一种固定位置示意图,展示了测试装置固定在探杆外时的固定位置。FIG. 6 is a schematic diagram of another fixed position of the float level gauge test device disclosed in the present invention, showing the fixed position of the test device when it is fixed outside the probe rod.
图中:1、远程控制端,2、浮子测量头,3、气阀,4、压缩空气管,5、探杆,6、浮子,7、浮子液位计测试装置,8、储液罐,701,顶托,702,弹性部件,703、气室,704、气室壁,705、进气孔。In the picture: 1. Remote control terminal, 2. Float measuring head, 3. Air valve, 4. Compressed air pipe, 5. Probe rod, 6. Float, 7. Float level gauge test device, 8. Liquid storage tank, 701, top support, 702, elastic part, 703, air chamber, 704, air chamber wall, 705, air inlet.
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purposes, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments These are some embodiments of the present invention, but not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
如图1至6所示,本发明公开的一种浮子液位计测试装置,包括气室壁704、顶托701和弹性部件702,气室壁704为底面封闭顶面开口的中空筒体,顶托701置于气室壁704内,且可以在气室壁704内轴向滑动,顶托701与气室壁704围成的空间为气室703,弹性部件702置于气室703内,并连接于顶托701和气室壁704之间,气室壁704上设有进气孔705,可向气室703内充气。进气孔705可以设置于气室壁704底面或顶托701顶面上,也可以设置于气室壁704侧壁上,但是,当进气孔705设置于气室壁704侧壁上时,需限定顶托701滑动范围,进气孔705需设置于顶托701滑动范围之外,以免影响进气孔工作。As shown in Figures 1 to 6, a test device for a float level gauge disclosed in the present invention includes an air chamber wall 704, a jack 701 and an elastic member 702. The air chamber wall 704 is a hollow cylinder with a bottom closed and a top open. The jack 701 is placed in the air chamber wall 704, and can slide axially in the air chamber wall 704, the space enclosed by the jack 701 and the air chamber wall 704 is the air chamber 703, and the elastic member 702 is placed in the air chamber 703, It is connected between the top bracket 701 and the air chamber wall 704 , and the air chamber wall 704 is provided with an air inlet hole 705 , which can inflate the air chamber 703 . The air inlet hole 705 can be arranged on the bottom surface of the air chamber wall 704 or the top surface of the jack 701, and can also be arranged on the side wall of the air chamber wall 704. However, when the air inlet hole 705 is arranged on the side wall of the air chamber wall 704, The sliding range of the jack 701 needs to be limited, and the air inlet hole 705 needs to be set outside the sliding range of the jack 701 so as not to affect the operation of the air inlet hole.
浮子液位计测试装置7设于待测浮子液位计的浮子6下方,顶托701在气室壁704内的可滑动距离大于浮子6到液位警戒点的距离。测试装置7可以设置在探杆5上,气室壁704的中空筒体套在探杆5外,气室壁704的底面与探杆5固定连接,顶托701中部开孔,套在探杆5外,并与探杆5滑动密封连接;测试装置7也可以设置在探杆5外侧,气室壁的中空筒体与探杆直接固定,如图6所示。The float level gauge testing device 7 is arranged below the float 6 of the float level gauge to be tested, and the sliding distance of the jack 701 in the air chamber wall 704 is greater than the distance from the float 6 to the liquid level warning point. The test device 7 can be arranged on the probe rod 5, the hollow cylinder of the air chamber wall 704 is sleeved outside the probe rod 5, the bottom surface of the air chamber wall 704 is fixedly connected with the probe rod 5, and a hole is opened in the middle of the top support 701, which is sleeved on the probe rod 5. 5, and is slidably and sealedly connected to the probe rod 5; the testing device 7 can also be arranged outside the probe rod 5, and the hollow cylinder of the air chamber wall is directly fixed to the probe rod, as shown in FIG. 6 .
当压缩空气从进气孔705进入气室703后,顶托701在压缩空气的作用下轴向滑动,同时拉伸弹性部件702,顶托701碰触到浮子6后,托起浮子6继续向上滑动,直至将浮子6顶升到液位警戒点,触发液位报警。当气室703内的压缩空气从进气孔705排出气室703后,顶托701在弹性部件702的作用下,逐步恢复原状。When the compressed air enters the air chamber 703 from the air intake hole 705, the jack 701 slides axially under the action of the compressed air, and at the same time stretches the elastic member 702. After the jack 701 touches the float 6, it lifts the float 6 to continue upward Slide until the float 6 is lifted to the liquid level warning point to trigger the liquid level alarm. After the compressed air in the air chamber 703 is discharged from the air chamber 703 from the air inlet hole 705 , the jack 701 is gradually restored to its original state under the action of the elastic member 702 .
进一步地,顶托701与气室壁704之间为滑动密封,这样,可以更好的保证压缩空气的工作效率,使顶托在上升过程中,速度更快。Further, a sliding seal is formed between the jack 701 and the air chamber wall 704, so that the working efficiency of the compressed air can be better ensured, so that the jack can move faster during the ascending process.
进一步地,顶托701为顶面封闭底面开口的中空筒体,这样可以在保证顶托701稳定滑动的同时,弹性部件702有更多的布置空间。Further, the jack 701 is a hollow cylinder with the top surface closed and the bottom surface open, so that the elastic member 702 has more arrangement space while ensuring the stable sliding of the jack 701 .
进一步地,进气孔705与压缩空气管4相连,压缩空气可通过压缩空气管4充入或排出气室703,压缩空气管4上设有气阀3,气阀3由远程控制端1控制。Further, the air inlet hole 705 is connected with the compressed air pipe 4, and the compressed air can be charged into or discharged from the air chamber 703 through the compressed air pipe 4. The compressed air pipe 4 is provided with an air valve 3, and the air valve 3 is controlled by the remote control terminal 1. .
进一步地,还包括浮子测量头2,浮子测量头2可检测浮子6位置,并向远程控制端1发送检测结果。由远程控制端1来操控整个浮子液位计的测试过程,避免了测试人员进入浮子液位计的工作空间,不仅可以提升工作效率,还保证了测试人员的安全。Further, a float measuring head 2 is also included. The float measuring head 2 can detect the position of the float 6 and send the detection result to the remote control terminal 1 . The whole test process of the float level gauge is controlled by the remote control terminal 1, which prevents the tester from entering the working space of the float level gauge, which not only improves the work efficiency, but also ensures the safety of the tester.
进一步地,气室壁704可固定在浮子液位计的探杆5上。Further, the air chamber wall 704 can be fixed on the probe rod 5 of the float level gauge.
进一步地,弹性部件702为弹簧。Further, the elastic member 702 is a spring.
本发明公开的一种浮子液位计测试工具工作过程如下:当浮子液位计需要进行功能测试时,由远程控制端操控气阀,通过压缩空气管向气室内充气,气室内气压升高,顶托在气室壁内轴向滑动,同时拉伸顶托与气室壁间的弹性部件,顶托碰到浮子后继续上升,直至将浮子顶升至液位警戒点,浮子测量头检测到浮子位置,发出液位警报,反馈给远程控制端。得到测试结果后,远程控制端操控气阀对气室内的压缩空气进行排放,顶托在弹性部件的拉力下逐渐恢复原状,测试完成。The working process of a float level gauge test tool disclosed by the invention is as follows: when the float level gauge needs to perform a function test, the air valve is controlled by the remote control terminal, and the air chamber is inflated through the compressed air pipe, and the air pressure in the air chamber increases, The jack slides axially in the air chamber wall, and at the same time stretches the elastic parts between the jack and the air chamber wall. After the jack hits the float, it continues to rise until the float is raised to the liquid level warning point, and the float measuring head detects the Float position, a liquid level alarm is issued, and feedback is sent to the remote control terminal. After the test results are obtained, the remote control terminal controls the air valve to discharge the compressed air in the air chamber, and the jack gradually returns to its original state under the tension of the elastic component, and the test is completed.
最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: The technical solutions described in the foregoing embodiments can still be modified, or some or all of the technical features thereof can be equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technical solutions of the embodiments of the present invention. scope.
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Citations (5)
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JPH10206215A (en) * | 1997-01-24 | 1998-08-07 | Osaka Gas Co Ltd | Testing apparatus for detection of liquid level |
CN104101371A (en) * | 2014-07-11 | 2014-10-15 | 西安电子科技大学 | Small fully-automatic multistage rapid telescopic link device |
CN107702767A (en) * | 2017-09-19 | 2018-02-16 | 重庆材料研究院有限公司 | Based on the liquid level alarming switch detection method of static liquid level and its scaling method of alarming line |
CN108692797A (en) * | 2018-06-13 | 2018-10-23 | 上海船舶研究设计院(中国船舶工业集团公司第六0四研究院) | Float type level gauge calibrating installation peculiar to vessel |
CN208736529U (en) * | 2018-10-16 | 2019-04-12 | 兖矿鲁南化工有限公司 | A kind of both-end location guide formula float level meter |
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2019
- 2019-04-30 CN CN201910364060.4A patent/CN110044444A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH10206215A (en) * | 1997-01-24 | 1998-08-07 | Osaka Gas Co Ltd | Testing apparatus for detection of liquid level |
CN104101371A (en) * | 2014-07-11 | 2014-10-15 | 西安电子科技大学 | Small fully-automatic multistage rapid telescopic link device |
CN107702767A (en) * | 2017-09-19 | 2018-02-16 | 重庆材料研究院有限公司 | Based on the liquid level alarming switch detection method of static liquid level and its scaling method of alarming line |
CN108692797A (en) * | 2018-06-13 | 2018-10-23 | 上海船舶研究设计院(中国船舶工业集团公司第六0四研究院) | Float type level gauge calibrating installation peculiar to vessel |
CN208736529U (en) * | 2018-10-16 | 2019-04-12 | 兖矿鲁南化工有限公司 | A kind of both-end location guide formula float level meter |
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