CN110043443B - Moving-magnet linear compressor - Google Patents
Moving-magnet linear compressor Download PDFInfo
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- CN110043443B CN110043443B CN201910319746.1A CN201910319746A CN110043443B CN 110043443 B CN110043443 B CN 110043443B CN 201910319746 A CN201910319746 A CN 201910319746A CN 110043443 B CN110043443 B CN 110043443B
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- 239000003507 refrigerant Substances 0.000 claims abstract description 10
- 230000007704 transition Effects 0.000 claims description 9
- 238000003825 pressing Methods 0.000 claims description 6
- 230000035939 shock Effects 0.000 claims description 5
- 238000000034 method Methods 0.000 claims description 4
- 229910000976 Electrical steel Inorganic materials 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims description 3
- 230000008569 process Effects 0.000 claims description 3
- 238000005057 refrigeration Methods 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000013016 damping Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000005457 optimization Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B35/00—Piston pumps specially adapted for elastic fluids and characterised by the driving means to their working members, or by combination with, or adaptation to, specific driving engines or motors, not otherwise provided for
- F04B35/04—Piston pumps specially adapted for elastic fluids and characterised by the driving means to their working members, or by combination with, or adaptation to, specific driving engines or motors, not otherwise provided for the means being electric
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/0027—Pulsation and noise damping means
- F04B39/0055—Pulsation and noise damping means with a special shape of fluid passage, e.g. bends, throttles, diameter changes, pipes
- F04B39/0061—Pulsation and noise damping means with a special shape of fluid passage, e.g. bends, throttles, diameter changes, pipes using muffler volumes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/0027—Pulsation and noise damping means
- F04B39/0088—Pulsation and noise damping means using mechanical tuned resonators
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/10—Adaptations or arrangements of distribution members
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/12—Casings; Cylinders; Cylinder heads; Fluid connections
- F04B39/123—Fluid connections
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- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Compressor (AREA)
- Compressors, Vaccum Pumps And Other Relevant Systems (AREA)
Abstract
本发明提供了一种动磁式直线压缩机,包括压缩机壳体、定子组件和动子组件,定子组件包括位于压缩机壳体中心轴线上的内轭铁、围绕所述内轭铁周围设置的外轭铁、将所述内轭铁和外轭铁进行固定的电机固定架,所述电机固定架通过减震支撑件弹性支撑在所述压缩机壳体的内壁上;所述永磁体支架上嵌设有永磁体磁块,所述永磁体磁块可穿过所述内轭铁和外轭铁之间的空隙进行往复运动,所述永磁体磁块的往复运动带动所述永磁体支架和直线电机轴运动,进而带动气缸的活塞压缩气体做功,将低温低压的制冷剂气体压缩成高温高压的制冷剂气体。本发明通过对多个零部件进行结构优化,实现了压缩机的结构紧凑、连接稳固、运行高效、噪音较低和使用寿命长的功效。
The invention provides a moving magnet linear compressor, comprising a compressor casing, a stator assembly and a mover assembly. The stator assembly includes an inner yoke located on the central axis of the compressor casing, and is arranged around the inner yoke. The outer yoke, the motor fixing frame that fixes the inner yoke and the outer yoke, the motor fixing frame is elastically supported on the inner wall of the compressor housing through a shock-absorbing support; the permanent magnet bracket A permanent magnet magnet block is embedded on it, and the permanent magnet magnet block can reciprocate through the gap between the inner yoke and the outer yoke, and the reciprocating motion of the permanent magnet magnet block drives the permanent magnet support It moves with the linear motor shaft, and then drives the piston of the cylinder to compress the gas to do work, compressing the low-temperature and low-pressure refrigerant gas into a high-temperature and high-pressure refrigerant gas. By optimizing the structure of a plurality of components, the invention realizes the functions of compact structure, stable connection, high operation efficiency, low noise and long service life of the compressor.
Description
技术领域technical field
本发明涉及线性压缩机的技术领域,尤其涉及一种动磁式直线压缩机。The present invention relates to the technical field of linear compressors, in particular to a moving magnet linear compressor.
背景技术Background technique
压缩机是制冷系统的心脏,它是一种将低压气体提升为高压气体的从动的流体机械,它从吸气管吸入低温低压的制冷剂气体,通过电机驱动带动活塞对其进行压缩后,向排气管排出高温高压的制冷剂气体,为制冷循环提供动力。目前,国内大多数冰箱、空调等制冷设备都采用旋转式压缩机,该种压缩机采用传统的旋转电机作为驱动源,利用曲柄连杆机构将电机的旋转运动转化为活塞的直线往复运动,该种压缩机虽然经济性较好,但其具有摩擦阻力大、效率低、机械可靠性差等缺点,在性能方面很难再有所提升。The compressor is the heart of the refrigeration system. It is a driven fluid machine that lifts low-pressure gas into high-pressure gas. It inhales low-temperature and low-pressure refrigerant gas from the suction pipe, and drives the piston to compress it through the motor drive. The high-temperature and high-pressure refrigerant gas is discharged to the exhaust pipe to provide power for the refrigeration cycle. At present, most domestic refrigerators, air conditioners and other refrigeration equipment use rotary compressors. This kind of compressor uses a traditional rotary motor as a driving source, and uses a crank connecting rod mechanism to convert the rotary motion of the motor into the linear reciprocating motion of the piston. Although this type of compressor is economical, it has disadvantages such as large frictional resistance, low efficiency, and poor mechanical reliability, and it is difficult to improve its performance.
相比之下,采用直线电机驱动的往复式直线压缩机受到了越来越多的重视,往复式直线压缩机可省去曲柄连杆机构,降低摩擦损耗,提高系统效率和可靠性。按照所用直线电机种类的不同,直线压缩机主要有以下几种类型:动圈式、动铁式、动磁式和动磁铁式。与其它类型压缩机相比较之下,动磁式直线压缩机结构更紧凑、体积更小、动力更大、效率更高。In contrast, the reciprocating linear compressor driven by a linear motor has received more and more attention. The reciprocating linear compressor can save the crank connecting rod mechanism, reduce friction loss, and improve system efficiency and reliability. According to the different types of linear motors used, there are mainly the following types of linear compressors: moving coil type, moving iron type, moving magnet type and moving magnet type. Compared with other types of compressors, the moving magnet linear compressor is more compact, smaller, more powerful and more efficient.
为进一步提升压缩机的性能与运行效率、具有更长的使用寿命,需在现有压缩机的结构基础上进行进一步的结构优化设计,使其结构更加紧凑、减小气隙、增加电机比推力。In order to further improve the performance and operating efficiency of the compressor and have a longer service life, it is necessary to carry out further structural optimization design on the basis of the existing compressor structure to make the structure more compact, reduce the air gap, and increase the specific thrust of the motor. .
发明内容SUMMARY OF THE INVENTION
针对上述技术问题,本发明的目的在于提供一种新型结构的动磁式直线压缩机,采用永磁体支架的方式对永磁体磁块进行支撑,减小了气隙,大大降低了漏磁的可能性,增加了电机比推力。In view of the above technical problems, the purpose of the present invention is to provide a moving magnet linear compressor with a novel structure, which adopts a permanent magnet bracket to support the permanent magnet magnet blocks, reduces the air gap, and greatly reduces the possibility of magnetic leakage It increases the specific thrust of the motor.
为实现上述目的,本发明提供了一种动磁式直线压缩机,包括压缩机壳体、位于所述压缩机壳体内的定子组件和动子组件,所述定子组件包括位于压缩机壳体中心轴线上的内轭铁、围绕所述内轭铁周围设置的外轭铁、将所述内轭铁和外轭铁进行固定的电机固定架,所述电机固定架通过减震支撑件弹性支撑在所述压缩机壳体的内壁上;In order to achieve the above object, the present invention provides a moving magnet linear compressor, which includes a compressor casing, a stator assembly and a mover assembly located in the compressor casing, and the stator assembly includes a compressor casing located in the center of the compressor casing. The inner yoke on the axis, the outer yoke arranged around the inner yoke, the motor fixing frame that fixes the inner yoke and the outer yoke, the motor fixing frame is elastically supported on the on the inner wall of the compressor housing;
所述动子组件包括轴向穿过所述内轭铁的直线电机轴、位于所述内轭铁和外轭铁之间并与所述直线电机轴连接的永磁体支架、位于所述直线电机轴端部的板弹簧及谐振圆柱弹簧,所述直线电机轴的左端与气缸的活塞杆进行连接;The mover assembly includes a linear motor shaft axially passing through the inner yoke, a permanent magnet bracket located between the inner yoke and the outer yoke and connected with the linear motor shaft, and a permanent magnet bracket located in the linear motor. The plate spring and the resonance cylindrical spring at the end of the shaft, the left end of the linear motor shaft is connected with the piston rod of the cylinder;
所述永磁体支架上嵌设有永磁体磁块,所述永磁体磁块可穿过所述内轭铁和外轭铁之间的空隙进行往复运动,所述永磁体磁块的往复运动带动所述永磁体支架和直线电机轴运动,进而带动气缸的活塞压缩气体做功,将低温低压的制冷剂气体压缩成高温高压的制冷剂气体。A permanent magnet magnet block is embedded on the permanent magnet bracket, and the permanent magnet magnet block can reciprocate through the gap between the inner yoke and the outer yoke, and the reciprocating motion of the permanent magnet magnet block drives the The permanent magnet support and the linear motor shaft move, thereby driving the piston of the cylinder to compress the gas to do work, compressing the low-temperature and low-pressure refrigerant gas into a high-temperature and high-pressure refrigerant gas.
进一步的,所述压缩机壳体内还设有用于降低压缩机工作噪音的吸排气组件;Further, the compressor housing is also provided with a suction and exhaust assembly for reducing the working noise of the compressor;
所述吸排气组件包括吸气阀片、排气阀片、气缸进气塞、以及排气消音器,所述吸气阀片和排气阀片通过防松螺钉固定于所述活塞的端面上;The suction and exhaust assembly includes a suction valve sheet, an exhaust valve sheet, a cylinder intake plug, and an exhaust muffler, and the suction valve sheet and the exhaust valve sheet are fixed on the end face of the piston by a locking screw superior;
所述气缸进气塞从所述气缸的底部塞入气缸内。The cylinder intake plug is inserted into the cylinder from the bottom of the cylinder.
进一步的,所述排气消音器分为两部分,其中一部分为半球形腔体,另一部分为带有排气管的阶梯圆柱形腔体,其中所述半球形腔体的底部与所述气缸的上表面贴合,所述阶梯圆柱形腔体的底部与所述半球形腔体的外表面上沿贴合,通过压紧盖的下端与气缸的上表面贴合,所述压紧盖上螺纹连接有锁紧帽,将排气管压紧于所述锁紧帽与所述阶梯型圆柱形腔体的伸出管之间。Further, the exhaust muffler is divided into two parts, one part is a hemispherical cavity, the other part is a stepped cylindrical cavity with an exhaust pipe, wherein the bottom of the hemispherical cavity is connected to the cylinder. The bottom of the stepped cylindrical cavity is fitted with the outer surface of the hemispherical cavity, and the lower end of the pressing cover is fitted with the upper surface of the cylinder, and the pressing cover is A locking cap is threadedly connected to press the exhaust pipe between the locking cap and the protruding tube of the stepped cylindrical cavity.
优选的,所述内轭铁和外轭铁上的型腔处分别缠绕有内线圈和外线圈;Preferably, an inner coil and an outer coil are respectively wound around the cavity on the inner yoke and the outer yoke;
所述外轭铁由多片呈E形的硅钢片叠加而成,E形结构的外轭铁的两端具有圆弧形凸缘,缠绕之后的外线圈可直接从外轭铁上引出;The outer yoke is formed by stacking a plurality of E-shaped silicon steel sheets. Both ends of the outer yoke of the E-shaped structure are provided with arc-shaped flanges, and the wound outer coil can be directly drawn from the outer yoke;
所述内轭铁的凸台处设有引线槽,缠绕之后的内线圈通过所述引线槽处引出。A lead slot is provided at the boss of the inner yoke, and the wound inner coil is drawn out through the lead slot.
优选的,所述永磁体支架的右端和所述直线电机轴的轴肩贴合,其左端与永磁体支架塞固定连接,所述永磁体支架塞的中心与所述直线电机轴固定连接;Preferably, the right end of the permanent magnet support is attached to the shoulder of the linear motor shaft, the left end of the permanent magnet support is fixedly connected with a permanent magnet support plug, and the center of the permanent magnet support plug is fixedly connected with the linear motor shaft;
所述活塞杆的外径上套有阶梯轴套,所述阶梯轴套的右端面与所述直线电机轴的端面贴合;A stepped shaft sleeve is sleeved on the outer diameter of the piston rod, and the right end face of the stepped shaft sleeve is fitted with the end face of the linear motor shaft;
所述板弹簧包括分别位于所述直线电机轴左端和右端的左板弹簧和右板弹簧,所述左板弹簧的外圈与右端盖和右电机固定架固定连接在一起;所述左板弹簧的外圈与左电机固定架、左端盖及过渡支撑架固定连接在一起。The leaf spring includes a left leaf spring and a right leaf spring respectively located at the left end and the right end of the linear motor shaft, and the outer ring of the left leaf spring is fixedly connected with the right end cover and the right motor fixing frame; the left leaf spring The outer ring of the motor is fixedly connected with the left motor fixing frame, the left end cover and the transition support frame.
进一步的,所述左板弹簧的中心部分与所述阶梯轴套及左圆柱弹簧座的端部贴合,所述右板弹簧的中心部分与所述直线电机轴的轴肩及右圆柱弹簧座的端部贴合;Further, the central portion of the left leaf spring is fitted with the stepped bushing and the end of the left cylindrical spring seat, and the central portion of the right leaf spring is fitted with the shoulder of the linear motor shaft and the right cylindrical spring seat. the end fit;
所述谐振圆柱弹簧包括左谐振圆柱弹簧和右谐振圆柱弹簧,所述右谐振圆柱弹簧的两端分别与右圆柱弹簧座和右端盖中间部位的凹槽固定接触;所述左谐振圆柱弹簧的两端分别与左圆柱弹簧座和左端盖中间部位的凹槽固定接触;The resonant cylindrical spring includes a left resonant cylindrical spring and a right resonant cylindrical spring, two ends of the right resonant cylindrical spring are respectively in fixed contact with the right cylindrical spring seat and the groove in the middle of the right end cover; The ends are respectively in fixed contact with the left cylindrical spring seat and the groove in the middle part of the left end cover;
所述右圆柱弹簧座通过螺母锁紧在所述直线电机轴上。The right cylindrical spring seat is locked on the linear motor shaft by a nut.
优选的,所述电机固定架的上端及下端各有两个圆柱形凸缘,用于与所述减震支撑件连接,其侧端设有四组凸台,每组两个凸台互相平行,每组两个凸台的间距与所述外轭铁的截面宽度相等,所述外轭铁安装在所述电机固定架的凹槽中之后,利用凸台对其位置进行固定及夹紧。Preferably, the upper end and the lower end of the motor fixing frame are respectively provided with two cylindrical flanges for connecting with the shock absorbing support, and four groups of bosses are arranged on the side ends, and each set of two bosses is parallel to each other. The distance between the two bosses in each group is equal to the cross-sectional width of the outer yoke. After the outer yoke is installed in the groove of the motor fixing frame, the boss is used to fix and clamp its position.
可选的,所述永磁体支架为圆筒形栅栏形状,在其中间位置具有用于安装所述永磁体磁块的安装槽;所述永磁体磁块呈圆弧形,且铰接于所述永磁体支架上的安装槽。Optionally, the permanent magnet support is in the shape of a cylindrical fence, and has a mounting slot in the middle position for installing the permanent magnet magnet block; the permanent magnet magnet block is in an arc shape and is hinged to the Mounting slot on the permanent magnet bracket.
进一步的,所述板弹簧的表面加工有渐开线形槽,并呈圆周阵列的方式均布在板弹簧上,所述均布的渐开线形槽使压缩机在工作过程中气体对板弹簧的径向力互相抵消。Further, involute grooves are processed on the surface of the leaf spring, and are evenly distributed on the leaf spring in a circular array. Radial forces cancel each other out.
可选的,所述吸气阀片和排气阀片为四支柱式结构,中间位置设有安装孔,其与活塞的进气孔接触位置的结构呈圆形,用于优化吸气阀片和排气阀片的开启压力;Optionally, the intake valve plate and the exhaust valve plate are of four-pillar type structure, and the middle position is provided with a mounting hole, and the structure of the contact position with the intake hole of the piston is circular, which is used to optimize the intake valve plate. and the opening pressure of the exhaust valve plate;
所述吸气阀片和排气阀片通过紧定螺钉压紧在所述活塞的前端,所述气缸的前端设有排气孔,用于排出高压气体;所述排气阀片紧贴于所述气缸的上侧,当气体压力达到排气阀片的开启压力时,排气阀片打开,通过排气阀片的缺口处进行排气。The suction valve sheet and the exhaust valve sheet are pressed against the front end of the piston through a set screw, and the front end of the cylinder is provided with an exhaust hole for discharging high-pressure gas; the exhaust valve sheet is closely attached to the front end of the piston. On the upper side of the cylinder, when the gas pressure reaches the opening pressure of the exhaust valve plate, the exhaust valve plate is opened, and exhaust is performed through the gap of the exhaust valve plate.
由上,本发明新型结构的动磁式压缩机通过采用永磁体支架的方式对永磁体磁块进行支撑,从而减小了气隙,大大降低了漏磁的可能性,增加了电机比推力,此外该新型结构的动磁式压缩机通过采用柔性板弹簧、谐振圆柱弹簧构成的谐振弹簧系统,使得整个压缩机系统具有良好的轴向支撑与径向支撑,并且由柔性板弹簧及圆柱弹簧组成的谐振弹簧系统在压缩机工作过程中会给予动子一定的回复力并且起到防止压缩机撞缸的作用,通过采用谐振弹簧系统使得整个压缩机系统达到更理想的共振工作状态。板弹簧外侧的圆孔与电机固定架上的螺纹孔通过螺钉连接,使得板弹簧与电机固定架的表面紧密贴合在一起,板弹簧受力均匀,同时板弹簧中间的圆孔对于活塞杆及直线电机轴起到了一定的径向支撑作用,谐振圆柱弹簧安装于弹簧座与端盖的凹槽之间,其具有较大的刚度,起到了较强的轴向支撑作用。通过吸排气组件中的各零件进行结构优化设计,使得整个吸排气部分具有较好的降噪效果,吸排气组件设置使得噪音得到控制。From the above, the moving magnet compressor with the new structure of the present invention supports the permanent magnet magnet block by using the permanent magnet bracket, thereby reducing the air gap, greatly reducing the possibility of magnetic leakage, and increasing the specific thrust of the motor. In addition, the new structure of the moving magnet compressor adopts a resonant spring system composed of flexible leaf springs and resonant cylindrical springs, so that the entire compressor system has good axial support and radial support, and is composed of flexible leaf springs and cylindrical springs. The resonant spring system will give the mover a certain restoring force during the working process of the compressor and play the role of preventing the compressor from hitting the cylinder. By using the resonant spring system, the entire compressor system can achieve a more ideal resonant working state. The round hole on the outside of the plate spring and the threaded hole on the motor fixing frame are connected by screws, so that the plate spring and the surface of the motor fixing frame are closely attached together, and the force of the plate spring is uniform. The linear motor shaft plays a certain radial support role, and the resonant cylindrical spring is installed between the spring seat and the groove of the end cover, which has a large rigidity and plays a strong axial support role. Through the structural optimization design of each part in the suction and exhaust assembly, the entire suction and exhaust part has a good noise reduction effect, and the setting of the suction and exhaust assembly enables the noise to be controlled.
附图说明Description of drawings
图1为本发明的动磁式直线压缩机的整体结构的剖面示意图;1 is a schematic cross-sectional view of the overall structure of the moving magnet linear compressor of the present invention;
图2为本发明的动磁式直线压缩机的内部整体结构的立体图;2 is a perspective view of the internal overall structure of the moving magnet linear compressor of the present invention;
图3为本发明的动磁式直线压缩机的内部整体结构的左视图;3 is a left side view of the internal overall structure of the moving magnet linear compressor of the present invention;
图4为本发明的动磁式直线压缩机的内部整体结构的右视图;4 is a right side view of the internal overall structure of the moving magnet linear compressor of the present invention;
图5为本发明的动磁式直线压缩机的内部整体结构的一中间位置的剖视图;5 is a sectional view of a middle position of the internal overall structure of the moving magnet linear compressor of the present invention;
图6为本发明的动磁式直线压缩机的内部整体结构的另一中间位置的剖视图。6 is a cross-sectional view of another intermediate position of the internal overall structure of the moving magnet linear compressor of the present invention.
图中,1、压缩机壳体;2、排气管;3、锁紧帽;4、压紧盖;5,6、排气消音器;7、排气阀片;8、气缸;9、吸气阀片;10、气缸的活塞杆;11、气缸进气塞;12、减震支撑件;13、板弹簧;14、右圆柱弹簧座;15、右端盖;16、谐振圆柱弹簧;17、直线电机轴;18、永磁体支架;19、右电机固定架;20、内轭铁;21、永磁体磁块;22、外轭铁;23、内线圈;24、外线圈;25、左电机固定架;26、过渡支撑架;27、永磁体支架塞;28、阶梯轴套;29、左圆柱弹簧座;30、左端盖;31、吸气管。In the figure, 1. Compressor housing; 2. Exhaust pipe; 3. Locking cap; 4. Clamping cover; 5. 6. Exhaust muffler; 7. Exhaust valve plate; 8. Cylinder; 9. Suction valve plate; 10. Piston rod of cylinder; 11. Cylinder intake plug; 12. Damping support; 13. Leaf spring; 14. Right cylindrical spring seat; 15. Right end cover; 16. Resonant cylindrical spring; 17 , linear motor shaft; 18, permanent magnet bracket; 19, right motor fixing frame; 20, inner yoke; 21, permanent magnet magnet block; 22, outer yoke; 23, inner coil; 24, outer coil; 25, left Motor fixing frame; 26, transition support frame; 27, permanent magnet support plug; 28, stepped shaft sleeve; 29, left cylindrical spring seat; 30, left end cover; 31, suction pipe.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work, any modifications, equivalent replacements, improvements, etc., should be included in the protection scope of the present invention. Inside.
需要说明,本发明实施例中所有方向性指示(诸如外、内、左、右……)仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。其中,“左”对应于图1中的左侧,“右”对应于图1中的右侧。It should be noted that all directional indications (such as outside, inside, left, right...) in the embodiments of the present invention are only used to explain the relative positional relationship between the various components under a certain posture (as shown in the accompanying drawings), Movement conditions, etc., if the specific posture changes, the directional indication also changes accordingly. Wherein, “left” corresponds to the left side in FIG. 1 , and “right” corresponds to the right side in FIG. 1 .
参见图1至图6对本发明的动磁式直线压缩机进行详细说明,本发明的动磁式直线压缩机常应用于冰箱、空调等制冷设备。Referring to FIGS. 1 to 6 , the moving magnet linear compressor of the present invention will be described in detail. The moving magnet linear compressor of the present invention is often used in refrigeration equipment such as refrigerators and air conditioners.
本发明的动磁式直线压缩机包括压缩机壳体1、减震支撑件12、动子组件、吸排气组件及定子组件、端盖15,30,所述定子组件包括内轭铁20、内线圈23、外线圈24、外轭铁22、电机固定架19,25,电机固定架19,25通过减震支撑件12固定连接到压缩机壳体1上,所述压缩机壳体1内部上侧与下侧各有两个弹性支撑安装槽,用于固定减震支撑件12,减震支撑件12可为橡胶型弹性支撑件。所述内线圈23和外线圈24分别缠绕于内轭铁20与外轭铁22各自所在的型腔处,所述外轭铁22与内轭铁20均固定于电机固定架19,25上。The moving magnet linear compressor of the present invention includes a
本发明的电机固定架19,25的上端及下端各有两个圆柱形凸缘,用于与减震支撑件12连接,其侧端有四组凸台,每组两个凸台互相平行,凸台之间的间距与外轭铁22的截面宽度相等。所述电机固定架19,25的外圈和内圈内侧均带有凹槽,用于固定及支撑外轭铁22及内轭铁20,外轭铁22安装在电机固定架19,25的凹槽中之后,利用凸台对其位置进行固定及夹紧。所述外轭铁22由多片呈E形的硅钢片叠加而成,E形结构的外轭铁22的两端具有圆弧形凸缘,缠绕之后的外线圈24可直接从外轭铁22上引出。所述内线圈23和外线圈24分为内轭铁线圈及外轭铁线圈,所述外轭铁线圈缠绕于外轭铁22的型腔中,所述内轭铁线圈缠绕于内轭铁20的型腔中,所述内轭铁20的凸台处有引线槽,缠绕之后的内轭铁线圈通过内轭铁20的引线槽处引出。The upper and lower ends of the motor fixing frames 19 and 25 of the present invention are respectively provided with two cylindrical flanges, which are used to connect with the shock-absorbing
本发明的动子组件包括设置于气缸8内的活塞、直线电机轴17、永磁体磁块21、永磁体支架18、永磁体支架塞27、板弹簧13及谐振圆柱弹簧16、阶梯轴套28,其中,直线电机轴17位于所述内轭铁20的中心轴线上,所述永磁体磁块21嵌设在所述永磁体支架18侧壁上并可穿过所述内轭铁20和所述外轭铁22之间的空隙而进行往复运动,所述永磁体支架18的右端和所述直线电机轴17的轴肩贴合,其左端与所述永磁体支架塞27固定连接,所述永磁体支架塞27的外圈与永磁体支架18配合连接,所述永磁体支架塞27的内孔与所述直线电机轴17固定连接,其分别起到对永磁体支架18及直线电机轴17固定支撑的作用。所述气缸8的活塞杆10通过螺纹连接的方式与所述直线电机轴17的左端进行连接,所述阶梯轴套28套在所述活塞杆10的外径上,阶梯轴套28的右端面与所述直线电机轴17的端面贴合。The mover assembly of the present invention includes a piston arranged in the
所述板弹簧13的外圈与所述端盖15,30及所述电机固定架19,25及过渡支撑架26(右侧无过渡支撑架)固定连接在一起,所述过渡支撑架26的两端外部均具有圆孔形连接部,用于与所述电机固定架25的固定及用来固定板弹簧13(左侧)及左端盖30。所述电机固定架19,25、过渡支撑架26、端盖15,30的端部分别设有螺纹连接孔,板弹簧13的外周设有圆孔,并通过螺钉连接在一起。所述板弹簧13(左侧)的中心部分与所述阶梯轴套28及左圆柱弹簧座29的端部贴合,所述板弹簧13(右侧)的中心部分与所述直线电机轴17的轴肩及右圆柱弹簧座14的端部贴合,所述谐振圆柱弹簧16两端分别与所述圆柱弹簧座14,29及所述端盖15,30中间部位的凹槽固定接触,所述谐振圆柱弹簧16的类型为两端水平的圆柱弹簧,其作用是为了使得圆柱弹簧与所述圆柱弹簧座14,29充分接触。所述右圆柱弹簧座14通过螺母锁紧在直线电机轴17上。其中左圆柱弹簧座29的底端设有凸起,右圆柱弹簧座14的底端为水平的。The outer ring of the
本发明的吸排气组件包括吸气阀片9、排气阀片7、气缸进气塞11、排气消音器5,6、锁紧帽3、压紧盖4,压缩机壳体1内的气缸8固定于左端盖30的中心孔内,所述吸气阀片9、排气阀片7通过防松螺钉固定于气缸8的活塞的上端面上,所述气缸进气塞11则从气缸的底部塞入气缸8内,所述气缸进气塞11的圆周方向均匀分布着四个进气孔,所述活塞的前端具有呈圆周方向排列的进排气孔,其中心位置具有与活塞杆10紧定连接的内螺纹,其最大行程为9.5mm。所述排气消音器5,6分为两部分,其中一部分为半球形腔体,另一部分为带有排气管2的阶梯圆柱形腔体,其中所述半球形腔体的底部与气缸8的上表面贴合,所述阶梯圆柱形腔体的底部与所述半球形腔体的外表面上沿贴合,通过压紧盖4的下端与气缸8的上表面贴合,锁紧帽3与压紧盖4进行螺纹连接,将排气管2压紧于所述锁紧帽3与阶梯型圆柱形腔体的伸出管之间。由此,排气消音器5,6的结构为内凹和外凸两部分组成,通过对气体回路及流场的分析对消音器的结构进行优化设计,从而使噪声达到最低。The suction and exhaust assembly of the present invention includes a
另外,本发明的永磁体支架18为圆筒形栅栏形状,在其中间位置具有安装槽,用于安装固定永磁体磁块21,所述永磁体磁块21与永磁体支架18上的安装槽的连接关系为铰接,所述永磁体磁块21呈圆弧形形状。In addition, the
其中,直线电机轴17为阶梯轴(变直径轴),其右端为外螺纹,用于固定板弹簧13及右弹簧座14,其左端为沉头孔内螺纹,用于与活塞杆10上的外螺纹进行连接,其中中间部分过渡轴肩,用于固定永磁体支架18。所述阶梯轴套28属于过渡连接件,其结构为阶梯形,其作用体现为过渡作用及对板弹簧13的支撑作用。Among them, the
所述板弹簧13的表面加工有渐开线形槽,渐开线形槽呈圆周阵列的方式均布在板弹簧13上,渐开线形槽的均布使得压缩机在工作过程中气体对板弹簧13的径向力互相抵消。The surface of the
本发明的吸气阀片9、排气阀片7为四支柱式结构,中间位置有安装孔,其与活塞的进气孔接触位置的结构呈圆形,其结构为了优化吸气阀片9、排气阀片7的开启压力。所述吸气阀片9和排气阀片7通过紧定螺钉压紧在所述活塞的前端,所述气缸8的前端有排气孔,用于排出高压气体;所述排气阀片7紧贴于气缸8的上侧,当气体压力达到排气阀片7的开启压力时,排气阀片7打开,通过排气阀片7的缺口处进行排气。The
本发明的动磁式直线压缩机的整个工作过程为:在给压缩机的内线圈23及外线圈24通上交流电的情况下,内线圈23及外线圈24将产生交变的磁场,在这种情况下,永磁体支架18上的永磁体磁块21所受的磁场力的方向也是不断变化的,在方向变化的磁场力的驱动下,永磁体磁块21带动永磁体支架18,从而带动直线电机轴17开始做往复直线运动,从而带动活塞压缩气体做功,活塞运动将低温低压的制冷剂气体压缩成高温高压的制冷剂气体。The whole working process of the moving magnet linear compressor of the present invention is as follows: when alternating current is supplied to the
本发明通过将永磁体磁块21嵌入永磁体支架18中,减小气隙,增加电机比推力,连接部与板弹簧、电机固定架贴合紧密,板弹簧受力均匀,吸排气组件的设置使得噪音得到控制。本发明通过对多个零部件进行结构优化,实现了压缩机的结构紧凑、连接稳固、运行高效、噪音较低和使用寿命长的功效。In the present invention, the permanent
以上所述仅为本发明的较佳实施例,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection of the present invention. within the range.
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| CN1233878A (en) * | 1998-04-28 | 1999-11-03 | 松下冷机株式会社 | Linear motor and linear compressor |
| CN1380946A (en) * | 2000-05-19 | 2002-11-20 | Lg电子株式会社 | Stator supporting apparatus for reciprocating compressor |
| WO2006049510A3 (en) * | 2004-11-02 | 2006-06-01 | Fisher & Paykel Appliances Ltd | Linear compressor |
| CN1773112A (en) * | 2005-09-02 | 2006-05-17 | 中国科学院上海技术物理研究所 | Moving-magnetic linear compressor |
| CN103762816A (en) * | 2014-01-23 | 2014-04-30 | 中国电子科技集团公司第十六研究所 | Moving-magnetic-type linear motor used for stirling cryocooler |
| CN207801730U (en) * | 2017-12-28 | 2018-08-31 | 陕西仙童科技有限公司 | A kind of Linearkompressor using moving-magnetic type linear motor |
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