CN110040649B - A jack device with torsion function - Google Patents
A jack device with torsion function Download PDFInfo
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- CN110040649B CN110040649B CN201910293133.5A CN201910293133A CN110040649B CN 110040649 B CN110040649 B CN 110040649B CN 201910293133 A CN201910293133 A CN 201910293133A CN 110040649 B CN110040649 B CN 110040649B
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- 238000011068 loading method Methods 0.000 claims abstract description 22
- 239000003921 oil Substances 0.000 claims description 60
- 239000010720 hydraulic oil Substances 0.000 claims description 17
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 3
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F3/00—Devices, e.g. jacks, adapted for uninterrupted lifting of loads
- B66F3/24—Devices, e.g. jacks, adapted for uninterrupted lifting of loads fluid-pressure operated
- B66F3/25—Constructional features
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F3/00—Devices, e.g. jacks, adapted for uninterrupted lifting of loads
- B66F3/24—Devices, e.g. jacks, adapted for uninterrupted lifting of loads fluid-pressure operated
- B66F3/25—Constructional features
- B66F3/26—Adaptations or arrangements of pistons
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Abstract
Description
技术领域Technical field
本发明涉及一种千斤顶,尤其涉及一种带扭转功能的千斤顶装置。The present invention relates to a jack, and in particular to a jack device with a twisting function.
背景技术Background technique
千斤顶装置在工程当中是一个非常重要的起重设备,也是一般加载仪器的必要组成部分。因其结构轻巧、操作简单和携带方便,广泛应用于各个领域,如车辆维修、重物的搬运以及工程桩基静载试验等。因此,在工程中是必不可少的。The jack device is a very important lifting equipment in engineering and is also a necessary component of general loading instruments. Because of its light structure, simple operation and portability, it is widely used in various fields, such as vehicle maintenance, heavy object handling, and engineering pile foundation static load testing. Therefore, it is essential in engineering.
目前用于工程中的千斤顶装置很多。常见的有机械式千斤顶、液压式千顶和分体液压式千斤顶。但各类千斤顶装置中,其作用主要是用来起重或者支撑竖向重物,而在实际工程中经常会遇到除了支撑竖向重物的同时可能还需进行其他操作。例如在有限的空间内,千斤顶支撑重物的同时且可能还应具备相应的扭转功能;另外,类似岩石或者钢结构的拉、压扭组合试验时需同时考虑加载和扭转功能。针对这些情况,一般常采取的方式是将扭转和竖直加载分开进行,造成工作繁琐,缺少一种能同时解决竖向加载和扭转的装置。因此,有必要针对此类加载方式设计一种带扭转功能的千斤顶装置来进行加载控制。There are many jack devices currently used in engineering. Common ones include mechanical jacks, hydraulic jacks and split hydraulic jacks. However, among various types of jack devices, their main function is to lift or support vertical heavy objects. In actual projects, it is often encountered that in addition to supporting vertical heavy objects, other operations may be required. For example, in a limited space, a jack should support heavy objects and may also have corresponding torsion functions; in addition, the loading and torsion functions must be considered during combined tension, compression and torsion tests on rocks or steel structures. In response to these situations, the common method is to separate torsion and vertical loading, which makes the work cumbersome and lacks a device that can solve vertical loading and torsion at the same time. Therefore, it is necessary to design a jack device with a torsion function for loading control for this type of loading method.
发明内容Contents of the invention
有鉴于此,本发明的实施例提供了一种带扭转功能的千斤顶装置。In view of this, embodiments of the present invention provide a jack device with a twisting function.
本发明的实施例提供一种带扭转功能的千斤顶装置,包括柱状千斤顶本体、转子和底座,所述千斤顶本体中部设有活塞缸,边缘设有环形总油缸,且所述活塞缸和所述总油缸之间设有进油缸和出油缸,所述活塞缸内设有加载顶杆,所述加载顶杆下端连接顶举活塞,所述进油缸内设有第一活塞杆,底部设有进油阀门、第一通道和第二通道,所述进油阀门连接所述总油缸,所述第一通道连接所述活塞缸且中部设有第一开关,所述第二通道中部设有第二开关,所述出油缸内设有第二活塞杆,底部设有出油阀门、第三通道和第四通道,所述出油阀门连接所述总油缸,所述第三通道连接所述活塞缸且中部设有第三开关,所述第四通道中部设有第四开关,所述转子上部设有圆盘,下部可转动固定于所述底座上,所述圆盘内转动风车,所述圆盘上端连接所述千斤顶本体,使所述第二通道和所述第四通道分别和所述圆盘的相对两侧,所述第一通道用于向所述圆盘内输入液压油驱动所述转动风车,使所述千斤顶本体沿着一方向转动,所述第二通道用于向所述圆盘内输入液压油驱动所述转动风车,使所述千斤顶本体沿着相反方向转动。An embodiment of the present invention provides a jack device with a torsion function, which includes a cylindrical jack body, a rotor and a base. The jack body is provided with a piston cylinder in the middle and an annular main oil cylinder at the edge. The piston cylinder and the main body There is an oil inlet cylinder and an oil outlet cylinder between the oil cylinders. There is a loading ejector rod in the piston cylinder. The lower end of the loading ejector rod is connected to the lifting piston. There is a first piston rod in the oil inlet cylinder and an oil inlet rod at the bottom. Valve, first channel and second channel, the oil inlet valve is connected to the main oil cylinder, the first channel is connected to the piston cylinder and is provided with a first switch in the middle, and the second channel is provided with a second switch in the middle , the oil outlet cylinder is provided with a second piston rod, the bottom is provided with an oil outlet valve, a third channel and a fourth channel, the oil outlet valve is connected to the main oil cylinder, the third channel is connected to the piston cylinder and A third switch is provided in the middle, and a fourth switch is provided in the middle of the fourth channel. A disk is provided on the upper part of the rotor, and the lower part is rotatably fixed on the base. The windmill rotates in the disk. The upper end is connected to the jack body, so that the second channel and the fourth channel are connected to the opposite sides of the disc. The first channel is used to input hydraulic oil into the disc to drive the rotation. The windmill rotates the jack body in one direction, and the second channel is used to input hydraulic oil into the disc to drive the rotating windmill to rotate the jack body in the opposite direction.
进一步地,所述转动风车包括主轴和多个风车叶,所述主轴固定于所述圆盘中部,所有风车叶环绕所述主轴均匀设置。Further, the rotating windmill includes a main shaft and a plurality of windmill blades, the main shaft is fixed in the middle of the disk, and all the windmill blades are evenly arranged around the main shaft.
进一步地,所述主轴上端支撑所述活塞缸下部。Further, the upper end of the main shaft supports the lower part of the piston cylinder.
进一步地,所述转子下部设有转动台,所述转动台表面设有多个滚珠,所述底座中部设有安装槽,所述转动台设置于所述安装槽内使所述转子可转动固定于所述底座上。Further, a rotating platform is provided at the lower part of the rotor, a plurality of balls are provided on the surface of the rotating platform, a mounting groove is provided in the middle of the base, and the rotating platform is arranged in the mounting groove so that the rotor can be rotated and fixed. on the base.
进一步地,所述第一活塞杆包括第一活塞、第一连杆和第一压杆,所述第一活塞设置于所述进油缸内,所述第一活塞上端垂直连接所述第一连杆下端,所述第一连杆上端连接所述第一压杆中部,且所述第一压杆一端可转动固定于所述千斤顶本体上端面,所述第二活塞杆与所述第一活塞杆结构相同。Further, the first piston rod includes a first piston, a first connecting rod and a first pressure rod. The first piston is arranged in the oil inlet cylinder, and the upper end of the first piston is vertically connected to the first connecting rod. The lower end of the rod, the upper end of the first connecting rod is connected to the middle part of the first pressure rod, and one end of the first pressure rod is rotatably fixed to the upper end surface of the jack body, the second piston rod and the first piston The rod structure is the same.
进一步地,所述进油缸和所述出油缸相对于所述活塞缸对称设置。Further, the oil inlet cylinder and the oil outlet cylinder are arranged symmetrically with respect to the piston cylinder.
进一步地,所述加载顶杆外壁设有两竖直凹槽,所述活塞缸内壁上部设有两竖直凸条,两所述凸条分别嵌入两所述凹槽内。Furthermore, the outer wall of the loading ejector rod is provided with two vertical grooves, and the upper part of the inner wall of the piston cylinder is provided with two vertical protrusions, and the two protrusions are respectively embedded in the two grooves.
本发明的实施例提供的技术方案带来的有益效果是:本发明的一种带扭转功能的千斤顶装置,进油缸通过第一通道向活塞缸内输入液压油实现加载顶杆上升,出油缸通过第三通道排出活塞缸内液压油实现加载顶杆下降,由于转子内转动风车的作用,第二通道向转子内输入液压油使千斤顶本体沿着一方向转动,第四通道向转子内输入液压油使千斤顶本体沿着相反方向转动,同时兼具起重功能和旋转功能,操作简单方便,便于携带和安装,可以减少工作量。The beneficial effects brought by the technical solutions provided by the embodiments of the present invention are: a jack device with a torsion function of the present invention, the oil inlet cylinder inputs hydraulic oil into the piston cylinder through the first channel to realize the lifting of the loading ejector rod, and the oil outlet cylinder passes through The third channel discharges the hydraulic oil in the piston cylinder to lower the loaded ejector pin. Due to the effect of the rotating windmill in the rotor, the second channel inputs hydraulic oil into the rotor to make the jack body rotate in one direction. The fourth channel inputs hydraulic oil into the rotor. The jack body rotates in the opposite direction and has both lifting and rotating functions. It is simple and convenient to operate, easy to carry and install, and can reduce workload.
附图说明Description of the drawings
图1是本发明一种带扭转功能的千斤顶装置的剖面图;Figure 1 is a cross-sectional view of a jack device with a torsion function according to the present invention;
图2是本发明一种带扭转功能的千斤顶装置的俯视图;Figure 2 is a top view of a jack device with a twisting function according to the present invention;
图3是图1中转子2的示意图;Figure 3 is a schematic diagram of the rotor 2 in Figure 1;
图4是图1中转子2的俯视图。FIG. 4 is a top view of the rotor 2 in FIG. 1 .
图中:1-千斤顶本体、2-转子、3-底座、4-活塞缸、5-总油缸、6-进油缸、7-出油缸、8-加载顶杆、9-顶举活塞、10-第一活塞、11-第一连杆、12-第一压杆、13-第一支撑块、14-进油阀门、15-第一通道、16-第二通道、17-第一开关、18-第二开关、19-第二活塞、20-第二连杆、21-第二压杆、22-第二支撑块、23-出油阀门、24-第三通道、25-第四通道、26-第三开关、27-第四开关、28-滚珠、29-圆盘、30-转动台、31-主轴、32-风车叶。In the picture: 1-jack body, 2-rotor, 3-base, 4-piston cylinder, 5-master cylinder, 6-inlet cylinder, 7-outlet cylinder, 8-loading ejector rod, 9-jacking piston, 10- The first piston, 11-the first connecting rod, 12-the first pressure rod, 13-the first support block, 14-the oil inlet valve, 15-the first channel, 16-the second channel, 17-the first switch, 18 -The second switch, 19-the second piston, 20-the second connecting rod, 21-the second pressure rod, 22-the second support block, 23-the oil outlet valve, 24-the third channel, 25-the fourth channel, 26-The third switch, 27-The fourth switch, 28-Ball, 29-Disc, 30-Rotating table, 31-Spindle, 32-Windmill blade.
具体实施方式Detailed ways
为使本发明的目的、技术方案和优点更加清楚,下面将结合附图对本发明实施方式作进一步地描述。In order to make the purpose, technical solutions and advantages of the present invention clearer, the embodiments of the present invention will be further described below in conjunction with the accompanying drawings.
请参考图1和图2,本发明的实施例提供了一种带扭转功能的千斤顶装置,包括柱状千斤顶本体1、转子2和底座3。Please refer to Figures 1 and 2. An embodiment of the present invention provides a jack device with a torsion function, which includes a column jack body 1, a rotor 2 and a base 3.
所述千斤顶本体1中部设有圆柱形活塞缸4,所述活塞缸4延伸至所述千斤顶本体1底部,所述千斤顶本体1边缘设有环形总油缸5,所述总油缸5内存储液压油,所述千斤顶本体1内部所述活塞缸4和所述总油缸5之间设有进油缸6和出油缸7,本实施例中所述进油缸6和所述出油缸7相对于所述活塞缸4对称设置。The jack body 1 is provided with a cylindrical piston cylinder 4 in the middle. The piston cylinder 4 extends to the bottom of the jack body 1. An annular master cylinder 5 is disposed on the edge of the jack body 1. Hydraulic oil is stored in the master cylinder 5. , there is an oil inlet cylinder 6 and an oil outlet cylinder 7 between the piston cylinder 4 and the main oil cylinder 5 inside the jack body 1. In this embodiment, the oil inlet cylinder 6 and the oil outlet cylinder 7 are relative to the piston. Cylinder 4 is set up symmetrically.
所述活塞缸4内设有加载顶杆8,所述加载顶杆8外壁设有相对的两竖直凹槽,所述活塞缸4上部内壁设有两竖直凸条,所述加载顶杆8下端连接顶举活塞9,所述加载顶杆8上端的两所述凹槽分别被两所述凸条嵌入,使所述加载顶杆8可稳定上下运动。The piston cylinder 4 is provided with a loading ejector rod 8. The outer wall of the loading ejector rod 8 is provided with two opposite vertical grooves. The upper inner wall of the piston cylinder 4 is provided with two vertical convex strips. The loading ejector rod 8 is provided with two vertical grooves. The lower end of 8 is connected to the lifting piston 9, and the two grooves on the upper end of the loading ejector rod 8 are respectively embedded by the two convex strips, so that the loading ejector rod 8 can move up and down stably.
所述进油缸6内设有第一活塞杆,所述第一活塞杆包括第一活塞10、第一连杆11和第一压杆12,所述第一活塞10设置于所述进油缸6内,所述第一活塞10上端垂直连接所述第一连杆11下端,所述第一连杆11上端连接所述第一压杆12中部,且所述第一压杆12一端转动连接第一支撑块13,所述第一支撑块13固定于所述千斤顶本体1上端面,绕所述第一支撑块13上下转动所述第一压杆12可带动所述第一连杆11升降,从而驱动所述第一活塞10上下运动。所述进油缸6底部设有进油阀门14、第一通道15和第二通道16,所述进油阀门14连接所述总油缸5,所述第一通道15连接所述活塞缸4且中部设有第一开关17,所述第二通道16中部设有第二开关18,所述第二通道16下端延伸出所述千斤顶本体1下端面。A first piston rod is provided in the oil inlet cylinder 6. The first piston rod includes a first piston 10, a first connecting rod 11 and a first pressure rod 12. The first piston 10 is provided in the oil inlet cylinder 6. Inside, the upper end of the first piston 10 is vertically connected to the lower end of the first connecting rod 11, the upper end of the first connecting rod 11 is connected to the middle part of the first pressure rod 12, and one end of the first pressure rod 12 is rotationally connected to the first pressure rod 12. A support block 13. The first support block 13 is fixed on the upper end surface of the jack body 1. Rotating the first pressure rod 12 up and down around the first support block 13 can drive the first connecting rod 11 to rise and fall. Thereby, the first piston 10 is driven to move up and down. The bottom of the oil inlet cylinder 6 is provided with an oil inlet valve 14, a first channel 15 and a second channel 16. The oil inlet valve 14 is connected to the main oil cylinder 5, and the first channel 15 is connected to the piston cylinder 4 and the middle part thereof. A first switch 17 is provided, and a second switch 18 is provided in the middle of the second channel 16. The lower end of the second channel 16 extends out of the lower end surface of the jack body 1.
所述出油缸7内设有第二活塞杆,所述第二活塞杆与所述第一活塞杆结构相同,所述第二活塞杆包括第二活塞19、第二连杆20和第二压杆21,所述第二活塞19设置于所述出油缸7内,所述第二活塞19上端垂直连接所述第二连杆20下端,所述第二连杆20上端连接所述第二压杆21中部,且所述第二压杆21一端转动连接第二支撑块22,所述第二支撑块22固定于所述千斤顶本体1上端面,绕所述第二支撑块22上下转动所述第二压杆21可带动所述第二连杆20升降,从而驱动所述第二活塞19上下运动。所述出油缸7底部设有出油阀门23、第三通道24和第四通道25,所述出油阀门23连接所述总油缸5,所述第三通道24连接所述活塞缸4且中部设有第三开关26,所述第四通道25中部设有第四开关27,所述第四通道25下端延伸出所述千斤顶本体1下端面。A second piston rod is provided in the oil outlet cylinder 7. The second piston rod has the same structure as the first piston rod. The second piston rod includes a second piston 19, a second connecting rod 20 and a second pressing force. Rod 21, the second piston 19 is arranged in the oil outlet cylinder 7, the upper end of the second piston 19 is vertically connected to the lower end of the second connecting rod 20, the upper end of the second connecting rod 20 is connected to the second pressure The middle part of the rod 21, and one end of the second pressure rod 21 is rotatably connected to the second support block 22. The second support block 22 is fixed on the upper end surface of the jack body 1 and rotates up and down around the second support block 22. The second pressure rod 21 can drive the second connecting rod 20 to move up and down, thereby driving the second piston 19 to move up and down. The bottom of the oil outlet cylinder 7 is provided with an oil outlet valve 23, a third channel 24 and a fourth channel 25. The oil outlet valve 23 is connected to the main oil cylinder 5, and the third channel 24 is connected to the piston cylinder 4 and the middle part thereof. A third switch 26 is provided, and a fourth switch 27 is provided in the middle of the fourth channel 25 . The lower end of the fourth channel 25 extends out of the lower end surface of the jack body 1 .
请参考图3和图4,所述转子2上部设有圆盘29,下部设有转动台30,所述圆盘29内设有转动风车,所述转动风车包括主轴31和多个风车叶32,所述主轴31固定于所述圆盘29中部,所有风车叶32环绕所述主轴31均匀设置,所述圆盘29上端密封连接所述千斤顶本体1下端,且所述第二通道16和所述第四通道25分别接入所述圆盘29的相对两侧,所述主轴31上端支撑所述活塞缸4下部。所述转动台30表面设有多个滚珠28,所述底座3中部设有安装槽,所述转动台30设置于所述安装槽内使所述转子2可转动固定于所述底座3上。Please refer to Figures 3 and 4. The upper part of the rotor 2 is provided with a disc 29, and the lower part is provided with a rotating platform 30. The disc 29 is provided with a rotating windmill, and the rotating windmill includes a main shaft 31 and a plurality of windmill blades 32. , the main shaft 31 is fixed in the middle of the disk 29, all windmill blades 32 are evenly arranged around the main shaft 31, the upper end of the disk 29 is sealingly connected to the lower end of the jack body 1, and the second channel 16 and the The fourth channel 25 is connected to the opposite sides of the disc 29 respectively, and the upper end of the main shaft 31 supports the lower part of the piston cylinder 4 . A plurality of balls 28 are provided on the surface of the rotating platform 30 , and a mounting groove is provided in the middle of the base 3 . The rotating platform 30 is disposed in the mounting groove so that the rotor 2 can be rotated and fixed on the base 3 .
上述带扭转功能的千斤顶装置具体使用方法为:The specific usage methods of the above-mentioned jack device with torsion function are:
起重:打开所述进油阀门14和所述第一开关17,关闭所述第二开关18和所述第三开关26,所述总油缸5内的液压油,依次流经所述进油缸6和所述第一通道15后流入所述活塞缸4,下压所述第一压杆12,所述活塞缸4内压强增大,所述液压油作用于所述顶举活塞9使其向上运动,驱动所述加载顶杆8上升,达到起重效果;Lifting: open the oil inlet valve 14 and the first switch 17, close the second switch 18 and the third switch 26, and the hydraulic oil in the master cylinder 5 flows through the oil inlet cylinder in sequence 6 and the first channel 15 and then flows into the piston cylinder 4. When the first pressure rod 12 is pressed down, the pressure in the piston cylinder 4 increases, and the hydraulic oil acts on the lifting piston 9 to cause it to Move upward to drive the loading ejector 8 to rise to achieve the lifting effect;
卸重:起重结束后,打开第三开关26和所述出油阀门23,所述活塞缸4内的液压油依次流向所述第三通道24和所述进油缸7后流回所述总油缸5,所述活塞缸4内所述液压油对所述顶举活塞9的作用力消失,所述加载顶杆8下降,实现卸重;Unloading: After lifting, open the third switch 26 and the oil outlet valve 23, and the hydraulic oil in the piston cylinder 4 flows to the third channel 24 and the oil inlet cylinder 7 in turn and then flows back to the main body. In the oil cylinder 5, the force of the hydraulic oil in the piston cylinder 4 on the lifting piston 9 disappears, and the loading ejector pin 8 descends to realize weight unloading;
扭转:打开所述进油阀门14、所述第二开关18、所述出油阀门23和所述第四开关27,关闭所述第一开关17和所述第三开关26,下压所述第一压杆12,所述总油缸5内的液压油流入所述进油缸6内,并经过所述第二通道16流入所述圆盘29内,继续流向所述第四通道25,最终流回所述总油缸5形成循环,所述液压油由所述第二通道流16向所述第四通道25的过程中冲击所述转动风车,使所述转子2和所述千斤顶本体1一起沿着一个方向转动;下压所述第二压杆21,所述总油缸5内的液压油流入所述出油缸7内,并经过所述第四通道25流入所述圆盘29内,继续流向所述第二通道16,最终流回所述总油缸5形成循环,所述液压油由所述第四通道流25向所述第二通道16的过程中冲击所述转动风车,使所述转子2和所述千斤顶本体1一起沿着另一相反方向转动。Twist: open the oil inlet valve 14, the second switch 18, the oil outlet valve 23 and the fourth switch 27, close the first switch 17 and the third switch 26, press down the The first pressure rod 12, the hydraulic oil in the master cylinder 5 flows into the oil inlet cylinder 6, flows into the disc 29 through the second channel 16, continues to flow to the fourth channel 25, and finally flows into Returning to the main oil cylinder 5 to form a circulation, the hydraulic oil flows from the second channel 16 to the fourth channel 25 and impacts the rotating windmill, causing the rotor 2 and the jack body 1 to move along the Rotate in one direction; press down the second pressure rod 21, the hydraulic oil in the master cylinder 5 flows into the outlet cylinder 7, and flows into the disc 29 through the fourth channel 25, and continues to flow to The second channel 16 eventually flows back to the master cylinder 5 to form a cycle. When the hydraulic oil flows from the fourth channel 25 to the second channel 16, it impacts the rotating windmill, causing the rotor to 2 and the jack body 1 rotate together in another opposite direction.
在本文中,所涉及的前、后、上、下等方位词是以附图中零部件位于图中以及零部件相互之间的位置来定义的,只是为了表达技术方案的清楚及方便。应当理解,所述方位词的使用不应限制本申请请求保护的范围。In this article, the front, back, upper, lower and other locative words involved are defined based on the location of the components in the drawings and the positions of the components relative to each other, just for the sake of clarity and convenience in expressing the technical solution. It should be understood that the use of the locative words shall not limit the scope of protection claimed in this application.
在不冲突的情况下,本文中上述实施例及实施例中的特征可以相互结合。The above-described embodiments and features in the embodiments herein may be combined with each other if there is no conflict.
以上所述仅为本发明的较佳实施例,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection of the present invention. within the range.
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