CN110039008A - A kind of clearance type rising pouring pressurization system for casting and pouring - Google Patents
A kind of clearance type rising pouring pressurization system for casting and pouring Download PDFInfo
- Publication number
- CN110039008A CN110039008A CN201910484794.6A CN201910484794A CN110039008A CN 110039008 A CN110039008 A CN 110039008A CN 201910484794 A CN201910484794 A CN 201910484794A CN 110039008 A CN110039008 A CN 110039008A
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- casting
- pouring
- sprue
- cross gate
- ingate
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- 238000005266 casting Methods 0.000 title claims abstract description 138
- 230000000630 rising effect Effects 0.000 title claims abstract description 24
- 230000007423 decrease Effects 0.000 claims description 7
- 239000000919 ceramic Substances 0.000 claims description 3
- 239000006260 foam Substances 0.000 claims description 3
- 239000002893 slag Substances 0.000 abstract description 5
- 230000003031 feeding effect Effects 0.000 abstract description 4
- 208000015943 Coeliac disease Diseases 0.000 description 34
- 230000005484 gravity Effects 0.000 description 7
- 229910052751 metal Inorganic materials 0.000 description 7
- 239000002184 metal Substances 0.000 description 7
- 241000826860 Trapezium Species 0.000 description 4
- 230000007547 defect Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 229910000838 Al alloy Inorganic materials 0.000 description 3
- 239000007788 liquid Substances 0.000 description 2
- 238000007711 solidification Methods 0.000 description 2
- 230000008023 solidification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000004512 die casting Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000011022 operating instruction Methods 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/08—Features with respect to supply of molten metal, e.g. ingates, circular gates, skim gates
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/08—Features with respect to supply of molten metal, e.g. ingates, circular gates, skim gates
- B22C9/082—Sprues, pouring cups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/08—Features with respect to supply of molten metal, e.g. ingates, circular gates, skim gates
- B22C9/088—Feeder heads
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Molds, Cores, And Manufacturing Methods Thereof (AREA)
- Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
Abstract
The invention belongs to casting technology fields, disclose a kind of clearance type rising pouring pressurization system for casting and pouring comprising: cross gate is arranged in the underface of casting；Sprue, setting are clearance type running channel in casting medium position, sprue, and the lower section of sprue is connected to cross gate；Multiple ingates are arranged in the lower section of casting, and upper end is connected with casting, and lower end is connected with cross gate；The thick big position of casting is disposed below.The present invention has merged the characteristics of gravitational casting and antigravity casting, can control casting process to generate nest stream using gap sprue, reduces the generation of secondary slag making；Type reduction turbulent flow is filled using rising pouring and reaches Stable Filling, using high pressure head insulated feeder, enhances the feeding effect to casting, improves casting global tissue compactness, achieve the purpose that obtain excellent casting.
Description
Technical field
The invention belongs to casting technology fields, are related to a kind of clearance type rising pouring pressurization system for casting and pouring, and in particular to arrive
A kind of clearance type, rising pouring, Quench, pressurizing processes design aluminium alloy castings application, in aluminum alloy gravity casting and anti-gravity
There is application in casting process.
Background technique
Gravity foundry technology design, by pouring type, can be divided into top pouring type, bottom filling, side note formula etc., most common category
Bottom filling.The Design of Runner System of gravitational casting includes: sprue, cross gate, ingate, riser etc., and sprue design is mostly
Circle presents bocca structure lower greatly, is typically located at the end or side of casting, and cross gate section is trapezium structure, generally
It is arranged in the side of casting, ingate section is flat trapeze structure, is typically located at casting bottom surface or side, riser is arranged in
The top surface of casting or thick big position.Antigravity casting technological design based on bottom filling, Design of Runner System include: sprue,
Cross gate, ingate.Sprue section is circle, is arranged in the lower section of cross gate.Cross gate section is arranged in casting to be trapezoidal
Lower section, below connected with sprue above connected with ingate.Ingate is arranged in casting in the following, upper end connects down with casting
End is connected with cross gate, and the shape of ingate can be round or trapezoidal according to the structure determination of casting.
The technological design of heavy castings mostly uses gravitational casting or antigravity casting for many years.Gravity casting and pouring system
Fig. 1 and Fig. 2 are shown in design；By taking cylinder cap as an example, 1 is casting；It is upper plane that the thick big position of casting is chosen in technological design.2 be riser；It emits
Mouth is arranged in the top of casting, and in up big and down small trapezium structure, the riser that the feeding of casting relies primarily on top is realized.3 are
Cross gate；Cross gate is arranged in the two sides of casting, and section is trapezium structure, plays undertaking sprue molten metal and connects ingate
Effect.4 be sprue；Sprue is arranged in the end of casting, and sprue upper end is used to accept the molten metal of sprue cup, lower end and
Cross gate connection.5 be ingate；Ingate is arranged in casting down either side, and section is in flat trapeze structure, and ingate one end connects
Cross gate is connect, the other end is connected with the bottom surface of casting.
The characteristics of running gate system: two sprues, two cross gates, which can be realized, quickly fills type, reduces ingate overheat and produces
Raw shrinkage defect, riser play feeding and dross, and gravitational casting operating instruction is easy, is not limited by casting equipment, raw
It produces high-efficient.
There are problems: easily there is nest stream in round sprue, increases the probability of secondary slag making, easily formation dreg defect；It is horizontal to pour
Road is limited to casting bottom feeding effect, and rarefaction defect easily occurs in casting, reduces performance indicator.
For the performance indicator for stablizing cylinder cap, the probability of secondary slag making is reduced, uses antigravity casting technological design, bob-weight
Fig. 3 and Fig. 4 are shown in the design of power system for casting and pouring；1 is casting；The placement direction of casting is consistent with gravitational casting.3 pour to be horizontal
Road；Cross gate is arranged in the lower section of casting, connects below cross gate with sprue, above connected with ingate, cross gate is
The position of trapezium structure and all ingates of covering, the section of cross gate are greater than the section of ingate.5 be ingate；Ingate
The top for being arranged in cross gate is connected with casting.4 be sprue；Sprue is circular arrangement in the lower section of cross gate, for holding
The molten metal of stalk is connect, sprue section is greater than cross gate section.
The characteristics of antigravity casting: the principle of antigravity casting is that crucible inner metal liquid passes through liter liquid under the influence of gas
Pipe, which enters sprue, cross gate, ingate, to be completed to fill type, since sprue, cross gate, ingate are all disposed within the lower section of casting
There is no casting drops, therefore it is steady to fill type.Due to sprue section > cross gate section > ingate section, in the work of pressure
With lower achievable consecutive solidification, since the entire process of setting of casting is to complete under stress, the casting of cast structure force of gravity
Dense structure is made, cast properties index is higher than the performance indicator of gravitational casting.
There are problems for antigravity casting: the casting process of antigravity casting is completed by low-pressure die casting plant, because
This casting preparation force of gravity casting is more, and casting will be overcharged the processes such as type, pressure stabilizing, pressurization, pressure maintaining, be poured big with the time
In gravity-assist pouring with the time, therefore production efficiency is lower, since the solidification of molten metal is to complete under pressure, makees in pressure
It is contacted for a long time with lower molten metal and casting mold, easily causes cast(ing) surface Sand Penetration, reduce the surface roughness of casting.
Summary of the invention
(1) goal of the invention
The object of the present invention is to provide a kind of clearance type rising pouring to be pressurized system for casting and pouring, reduces the generation of secondary slag making,
Improve casting global tissue compactness.
(2) technical solution
In order to solve the above technical problem, the present invention provides a kind of clearance type rising pouring to be pressurized system for casting and pouring comprising:
Cross gate 3 is arranged in the underface of casting 1；Sprue 4, in 1 medium position of casting, sprue 4 is clearance type running channel for setting,
The lower section of sprue 4 is connected to cross gate 3；Multiple ingates 5 are arranged in the lower section of casting 1, and upper end and casting 1 connect, lower end
It is connected with cross gate 3；The thick big position of casting 1 is disposed below.
Wherein, it there are two the sprues 4, is disposed adjacent in 1 medium position of casting.
Wherein, the thickness of the sprue 4 successively decreases in up big and down small.
Wherein, the lower section of the sprue 4 is connected by filter screen 6 and cross gate 3.
Wherein, the section of 3 both ends of the surface of cross gate is rectangle, and 3 both ends of cross gate respectively connect an insulated feeder 2.
Wherein, the ingate 5 is coniform, and section radius is up-small and down-big to be incremented by.
Wherein, the quantity of the ingate 5 is directly proportional to 1 size of casting, and when casting 1 is larger, the quantity of ingate 5 is opposite
It is more；The sectional area of ingate 5 is directly proportional to the thickness of casting 1, and when 1 thickness of casting is larger, the sectional area of ingate 5 is relatively
Greatly, when casting thickness is smaller, the sectional area of ingate 5 is relatively small.
Wherein, the ingate 5 is distributed with multiple between casting 1 and cross gate 3, and multiple ingates 5 are set as two rows of,
5 arranged for interval of ingate in every row.
Wherein, the insulated feeder 2 is coniform, and section radius is up big and down small to successively decrease, and 2 thermal center radius of circle of insulated feeder is
1.5 times or more of cross gate thermal center radius of circle, pressure angle >=8 ° of insulated feeder.
Wherein, the filter screen 6 is foam ceramic filter.
(3) beneficial effect
Clearance type rising pouring provided by above-mentioned technical proposal is pressurized system for casting and pouring, has merged gravitational casting and anti-gravity
The characteristics of casting, can control casting process to generate nest stream, reduces the generation of secondary slag making using gap sprue；It is filled using rising pouring
Type reduces turbulent flow and reaches Stable Filling, using high pressure head insulated feeder, enhances the feeding effect to casting, it is whole to improve casting
Dense structure's property achievees the purpose that obtain excellent casting.
Detailed description of the invention
Fig. 1 is the main view of gravity system for casting and pouring.
Fig. 2 is the right view of Fig. 1.
Fig. 3 is the main view of antigravity casting running gate system.
Fig. 4 is the right view of Fig. 3.
Fig. 5 is the main view that clearance type rising pouring is pressurized system for casting and pouring.
Fig. 6 is the right view of Fig. 5.
In figure, 1- casting；2- riser；3- cross gate；4- sprue；5- ingate；6- filter screen.
Specific embodiment
To keep the purpose of the present invention, content and advantage clearer, with reference to the accompanying drawings and examples, to tool of the invention
Body embodiment is described in further detail.
Shown in referring to figure 5 and figure 6, it includes: two sprues 4 that the present embodiment clearance type rising pouring, which is pressurized system for casting and pouring,
It is disposed adjacent in 1 medium position of casting, sprue 4 is clearance type running channel, and thickness successively decreases in up big and down small, under sprue 4
Side is connected by filter screen 6 and cross gate 3；Cross gate 3, is arranged in the underface of casting 1, and the section of 3 both ends of the surface of cross gate is
Rectangle, 3 both ends of cross gate are connected to insulated feeder 2；Ingate 5, to be coniform, section radius is up-small and down-big to be incremented by, arrangement
In the lower section of casting 1, upper end and casting 1 are connected, and lower end and cross gate 3 connect, and the quantity of ingate 5 is according to the size of casting 1
It determines, when casting 1 is larger, then the quantity of ingate 5 is relatively more；The sectional area of ingate 5 is determined according to the thickness of casting, is cast
When part thickness is larger, the sectional area of ingate 5 is relatively large, and when casting thickness is smaller, the sectional area of ingate 5 is relatively small.
Insulated feeder 2 be it is coniform, section radius is up big and down small to successively decrease, and riser 2 is arranged in the both ends of cross gate, 2 thermal center of riser circle half
Diameter is 1.5 times or more of cross gate thermal center radius of circle, pressure angle >=8 ° of insulated feeder.
Ingate 5 is distributed with multiple between casting 1 and cross gate 3, and multiple ingates 5 are set as two rows of, in every row
5 arranged for interval of ingate.
Filter screen 6 is foam ceramic filter, is filtered to molten metal.
Unlike gravitational casting, in the running gate system, the thick big position of casting 1 is disposed below.
As can be seen from the above technical solutions, the present invention is designed using gravity foundry technology, but with gravitational casting and instead
The advantages of gravitational casting combines, casting process is easy to operate not to be limited by casting equipment, can avoid using clearance type sprue
Casting process generates nest stream, reduces casting and generates dreg defect.Using rising pouring realize Stable Filling, pressure heat insulating riser have compared with
Strong feeding effect, ensure that the compactness of casting lower part tissue, while meeting the presentation quality and inherent quality of casting.The wound
New design can be applicable in the technological design of large complicated aluminium alloy castings.
Key point of the invention is to use the rising pouring of clearance type sprue to fill the innovation that type and pressure heat insulating riser combine
Design, if sprue is arranged in casting two sides or both ends, sprue quantity increases or decreases the protection point for also belonging to the design, adopts
The protection point of the design is belonged to the pressure heat insulating riser of different materials.
The above is only a preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art
For member, without departing from the technical principles of the invention, several improvement and deformations can also be made, these improvement and deformations
Also it should be regarded as protection scope of the present invention.
Claims (10)
1. a kind of clearance type rising pouring is pressurized system for casting and pouring characterized by comprising cross gate (3) is arranged in casting (1)
Underface；Sprue (4), in casting (1) medium position, sprue (4) is clearance type running channel for setting, under sprue (4)
Side is connected to cross gate (3)；Multiple ingates (5), are arranged in the lower section of casting (1), upper end and casting (1) connection, lower end and
Cross gate (3) connection；The thick big position of casting (1) is disposed below.
2. clearance type rising pouring as described in claim 1 is pressurized system for casting and pouring, which is characterized in that the sprue (4) has
It two, is disposed adjacent in casting (1) medium position.
3. clearance type rising pouring as claimed in claim 2 is pressurized system for casting and pouring, which is characterized in that the sprue (4)
Thickness successively decreases in up big and down small.
4. clearance type rising pouring as claimed in claim 3 is pressurized system for casting and pouring, which is characterized in that the sprue (4)
Lower section is connected by filter screen (6) and cross gate (3).
5. clearance type rising pouring as claimed in claim 4 is pressurized system for casting and pouring, which is characterized in that the cross gate (3) two
The section of end face is rectangle, and cross gate (3) both ends respectively connect an insulated feeder (2).
6. clearance type rising pouring as claimed in claim 5 is pressurized system for casting and pouring, which is characterized in that the ingate (5) is
Coniform, section radius is up-small and down-big to be incremented by.
7. clearance type rising pouring as claimed in claim 6 is pressurized system for casting and pouring, which is characterized in that the ingate (5)
Quantity is directly proportional to casting (1) size, and when casting (1) is larger, the quantity of ingate (5) is relatively more；The section of ingate (5)
Product is directly proportional to the thickness of casting (1), and when casting (1) thickness is larger, the sectional area of ingate (5) is relatively large, casting thickness
When smaller, the sectional area of ingate (5) is relatively small.
8. clearance type rising pouring as claimed in claim 7 is pressurized system for casting and pouring, which is characterized in that the ingate (5) exists
It is distributed with multiple between casting (1) and cross gate (3), multiple ingates (5) are set as two rows of, between the ingate (5) in every row
Every arrangement.
9. clearance type rising pouring as claimed in claim 5 is pressurized system for casting and pouring, which is characterized in that the insulated feeder (2)
To be coniform, section radius is up big and down small to successively decrease, and insulated feeder (2) thermal center radius of circle is 1.5 times of cross gate thermal center radius of circle
More than, pressure angle >=8 ° of insulated feeder.
10. clearance type rising pouring as described in claim 1 is pressurized system for casting and pouring, which is characterized in that the filter screen (6) is
Foam ceramic filter.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910484794.6A CN110039008A (en) | 2019-06-05 | 2019-06-05 | A kind of clearance type rising pouring pressurization system for casting and pouring |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910484794.6A CN110039008A (en) | 2019-06-05 | 2019-06-05 | A kind of clearance type rising pouring pressurization system for casting and pouring |
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| Publication Number | Publication Date |
|---|---|
| CN110039008A true CN110039008A (en) | 2019-07-23 |
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| CN201910484794.6A Pending CN110039008A (en) | 2019-06-05 | 2019-06-05 | A kind of clearance type rising pouring pressurization system for casting and pouring |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111014585A (en) * | 2019-12-23 | 2020-04-17 | 牛宗岭 | Injection mold for preventing molten aluminum alloy from generating oxides |
| CN113967729A (en) * | 2021-10-22 | 2022-01-25 | 贵州航天风华精密设备有限公司 | Double-compensation interrupted antigravity pouring system and pouring method for aluminum alloy casting |
| CN114226650A (en) * | 2021-11-18 | 2022-03-25 | 宁波金汇精密铸造有限公司 | Bottom pouring type casting device, bottom pouring type casting method and guide block |
| CN114653924A (en) * | 2022-03-16 | 2022-06-24 | 南京工业大学 | Low-pressure casting and pouring system for feeding path of complex thin-wall part |
| CN115415482A (en) * | 2022-08-08 | 2022-12-02 | 沈阳铸研科技有限公司 | Aluminum alloy bottom pouring type pouring system |
| CN116689708A (en) * | 2023-06-15 | 2023-09-05 | 南昌大学 | A metal mold for preparing aluminum alloy tensile specimens |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111014585A (en) * | 2019-12-23 | 2020-04-17 | 牛宗岭 | Injection mold for preventing molten aluminum alloy from generating oxides |
| CN113967729A (en) * | 2021-10-22 | 2022-01-25 | 贵州航天风华精密设备有限公司 | Double-compensation interrupted antigravity pouring system and pouring method for aluminum alloy casting |
| CN114226650A (en) * | 2021-11-18 | 2022-03-25 | 宁波金汇精密铸造有限公司 | Bottom pouring type casting device, bottom pouring type casting method and guide block |
| CN114226650B (en) * | 2021-11-18 | 2024-01-23 | 宁波金汇精密铸造有限公司 | Bottom pouring type casting device and bottom pouring type casting method |
| CN114653924A (en) * | 2022-03-16 | 2022-06-24 | 南京工业大学 | Low-pressure casting and pouring system for feeding path of complex thin-wall part |
| CN114653924B (en) * | 2022-03-16 | 2023-08-29 | 南京工业大学 | Low-pressure casting pouring system of feeding path of complex thin-wall part |
| CN115415482A (en) * | 2022-08-08 | 2022-12-02 | 沈阳铸研科技有限公司 | Aluminum alloy bottom pouring type pouring system |
| CN116689708A (en) * | 2023-06-15 | 2023-09-05 | 南昌大学 | A metal mold for preparing aluminum alloy tensile specimens |
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Application publication date: 20190723 |
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