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CN110034218A - A kind of miniature LED chip and display panel - Google Patents

A kind of miniature LED chip and display panel Download PDF

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Publication number
CN110034218A
CN110034218A CN201910319717.5A CN201910319717A CN110034218A CN 110034218 A CN110034218 A CN 110034218A CN 201910319717 A CN201910319717 A CN 201910319717A CN 110034218 A CN110034218 A CN 110034218A
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electrode
type semiconductor
semiconductor layer
micro led
led chip
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CN110034218B (en
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李庆
韦冬
邢汝博
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Chengdu Vistar Optoelectronics Co Ltd
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Yungu Guan Technology Co Ltd
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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10HINORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
    • H10H20/00Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
    • H10H20/80Constructional details
    • H10H20/83Electrodes
    • H10H20/831Electrodes characterised by their shape
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10HINORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
    • H10H29/00Integrated devices, or assemblies of multiple devices, comprising at least one light-emitting semiconductor element covered by group H10H20/00
    • H10H29/10Integrated devices comprising at least one light-emitting semiconductor component covered by group H10H20/00
    • H10H29/14Integrated devices comprising at least one light-emitting semiconductor component covered by group H10H20/00 comprising multiple light-emitting semiconductor components
    • H10H29/142Two-dimensional arrangements, e.g. asymmetric LED layout

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Abstract

本发明公开了一种微型LED芯片和显示面板。其中,微型LED芯片包括:衬底;位于所述衬底上发光层组,至少包括层叠设置的第一类型半导体层、发光层和第二类型半导体层;第一电极和第二电极,位于所述发光层组远离所述衬底的一侧,所述第一电极与所述第一类型半导体层电连接,所述第二电极与所述第二类型半导体层电连接;其中,所述第一电极为环形电极,所述第一电极的外边和内边的图形相同,所述第二电极位于所述第一电极的内边所围区域的中部。本发明实施例通过对微型LED芯片的电极结构进行改进,降低了微型LED芯片巨量转移的难度。

The invention discloses a micro LED chip and a display panel. The micro-LED chip includes: a substrate; a light-emitting layer group located on the substrate, at least including a first-type semiconductor layer, a light-emitting layer and a second-type semiconductor layer stacked and arranged; a first electrode and a second electrode, located on the substrate a side of the light-emitting layer group away from the substrate, the first electrode is electrically connected to the first type semiconductor layer, and the second electrode is electrically connected to the second type semiconductor layer; wherein, the first electrode is electrically connected to the second type semiconductor layer; One electrode is a ring-shaped electrode, the outer and inner sides of the first electrode have the same pattern, and the second electrode is located in the middle of the area surrounded by the inner side of the first electrode. The embodiments of the present invention reduce the difficulty of mass transfer of the micro LED chips by improving the electrode structure of the micro LED chips.

Description

一种微型LED芯片和显示面板A micro LED chip and display panel

技术领域technical field

本发明实施例涉及微型LED显示技术领域,尤其涉及一种微型LED芯片和显示面板。Embodiments of the present invention relate to the technical field of micro LED displays, and in particular, to a micro LED chip and a display panel.

背景技术Background technique

发光二极管(Light Emitting Diode,LED)以其体积小、功率低、使用寿命长、高亮度以及主动发光等优点,而被广泛应用于照明及显示等技术领域。微型LED,又称微LED、mLED或μLED,是一种新型的平面显示技术,微型LED显示器具备单独像素元件的LED阵列,与目前广泛应用的液晶显示器相比,微型LED显示器具备更好的对比度,更快的响应速度,更低的能耗。Light Emitting Diode (LED) is widely used in technical fields such as lighting and display due to its advantages of small size, low power, long service life, high brightness and active light emission. Micro LED, also known as micro LED, mLED or μLED, is a new type of flat display technology. Micro LED displays have LED arrays of individual pixel elements. Compared with the currently widely used liquid crystal displays, micro LED displays have better contrast ratio , faster response speed, lower energy consumption.

由于微型LED是以芯片的形式单独被制造出来,因此,在制作显示器件的过程中,需要将巨量的微型LED芯片转移到背板上。目前,微型LED芯片的巨量转移方式主要包括单颗取放转移、流体组装、液体表面自组装、静电自组装、激光转印以及滚轮转印等。鉴于微型LED芯片的尺寸比较小,所有的组装过程中实现转移已经不易,再考虑到微型LED芯片电极对位的问题,大大增加了巨量转移的难度。Since the micro LEDs are individually manufactured in the form of chips, in the process of manufacturing the display device, a huge number of micro LED chips need to be transferred to the backplane. At present, the mass transfer methods of micro LED chips mainly include single pick and place transfer, fluid assembly, liquid surface self-assembly, electrostatic self-assembly, laser transfer and roller transfer. In view of the relatively small size of micro LED chips, it is not easy to transfer in all assembly processes, and considering the problem of electrode alignment of micro LED chips, the difficulty of mass transfer is greatly increased.

发明内容SUMMARY OF THE INVENTION

有鉴于此,本发明的目的是提出一种微型LED芯片和显示面板,以降低微型LED芯片巨量转移的难度。In view of this, the purpose of the present invention is to provide a micro LED chip and a display panel to reduce the difficulty of mass transfer of micro LED chips.

为实现上述目的,本发明采用如下技术方案:To achieve the above object, the present invention adopts the following technical solutions:

本发明实施例提供了一种微型LED芯片,包括:An embodiment of the present invention provides a micro LED chip, comprising:

衬底;substrate;

位于所述衬底上发光层组,所述发光层组至少包括层叠设置的第一类型半导体层、发光层和第二类型半导体层;a light-emitting layer group located on the substrate, the light-emitting layer group at least comprising a first-type semiconductor layer, a light-emitting layer and a second-type semiconductor layer arranged in layers;

第一电极和第二电极,位于所述发光层组远离所述衬底的一侧,所述第一电极与所述第一类型半导体层电连接,所述第二电极与所述第二类型半导体层电连接;其中,所述第一电极为环形电极,所述第一电极的外边和内边的图形相同,所述第二电极位于所述第一电极的内边所围区域的中部。A first electrode and a second electrode are located on the side of the light-emitting layer group away from the substrate, the first electrode is electrically connected to the first type semiconductor layer, and the second electrode is connected to the second type semiconductor layer The semiconductor layers are electrically connected; wherein, the first electrode is a ring-shaped electrode, the pattern of the outer edge and the inner edge of the first electrode is the same, and the second electrode is located in the middle of the area surrounded by the inner edge of the first electrode.

该技术方案通过将第一电极设置为环形电极,将第二电极设置于第一电极的内边所围区域的中部,即将第一电极围绕第二电极设置,在将微型LED芯片转移到具有与微型LED芯片的第一电极及第二电极相匹配的邦定电极的背板上时,一方面,只需将第一电极以及第二电极分别与背板上对应位置(内对内,外对外)的邦定电极电连接即可,无需考虑或区分第一电极和第二电极的极性;另一方面,在微型LED芯片存在旋转偏差时,第一电极和第二电极的至少一部分均可分别与背板上对应位置的邦定电极电连接,避免了巨量转移过程中由于微型LED芯片的旋转偏差而导致的其中一个电极对位偏差过大,防止电极与邦定电极的电接触面积过小甚至无电接触,进而避免微型LED芯片与背板电接触不良,同时,由于上述第一电极和第二电极的结构,微型LED芯片的旋转偏差不影响第一电极和第二电极与背板上对应位置的邦定电极电连接,因此,在巨量转移过程中微型LED芯片可存在旋转偏差而不必进行偏差矫正,进而改善了巨量转移过程中由于微型LED芯片的空间位置不能随意变动而引起对位偏差的问题。此外,由于第一电极的外边和内边的图形相同,可提高各第一电极环向分布的均匀性,由此可提高各第一电极与背板上对应位置的邦定电极电接触面积的均一性,改善显示效果。因此,该技术方案在巨量转移微型LED芯片时无需考虑第一电极和第二电极的极性以及微型LED芯片的旋转偏差,改善了由于微型LED芯片的空间位置不能随意变动而引起对位偏差的问题,进而降低了微型LED芯片巨量转移的难度。In this technical solution, the first electrode is set as a ring-shaped electrode, and the second electrode is set in the middle of the area surrounded by the inner edge of the first electrode, that is, the first electrode is set around the second electrode, and the micro LED chip is transferred to a When the first electrode and the second electrode of the micro LED chip are matched with the backplane of the bonding electrode, on the one hand, it is only necessary to connect the first electrode and the second electrode with the corresponding positions on the backplane (inner to inner, outer to outer). ) of the bonding electrodes can be electrically connected without considering or distinguishing the polarities of the first electrode and the second electrode; on the other hand, when there is a rotational deviation of the micro LED chip, at least a part of the first electrode and the second electrode can be They are electrically connected to the bonding electrodes at the corresponding positions on the backplane, which avoids the excessive alignment deviation of one of the electrodes caused by the rotation deviation of the micro LED chip during the mass transfer process, and prevents the electrical contact area between the electrodes and the bonding electrodes. It is too small or even has no electrical contact, thereby avoiding poor electrical contact between the micro LED chip and the backplane. At the same time, due to the structure of the first electrode and the second electrode, the rotation deviation of the micro LED chip does not affect the first electrode and the second electrode and the backplane. The bonding electrodes at the corresponding positions on the board are electrically connected. Therefore, during the mass transfer process, the micro-LED chips can have rotational deviation without the need for deviation correction, which improves the problem that the spatial position of the micro-LED chips cannot be changed at will during the mass transfer process. And cause the problem of alignment deviation. In addition, since the patterns on the outer and inner sides of the first electrodes are the same, the uniformity of the circumferential distribution of the first electrodes can be improved, thereby improving the electrical contact area between the first electrodes and the bonding electrodes at the corresponding positions on the backplane. Uniformity, improve display effect. Therefore, the technical solution does not need to consider the polarities of the first electrode and the second electrode and the rotation deviation of the micro LED chip when transferring a large amount of micro LED chips, which improves the alignment deviation caused by the inability of the spatial position of the micro LED chip to change at will. This reduces the difficulty of mass transfer of micro-LED chips.

如上所述的微型LED芯片,可选地,所述第一电极的外边和内边为具有几何中心的图形且几何中心重合;In the above micro LED chip, optionally, the outer edge and the inner edge of the first electrode are figures with a geometric center, and the geometric centers are coincident;

优选地,所述第一电极的外边和内边为圆形或正多边形。Preferably, the outer and inner sides of the first electrode are circular or regular polygons.

该技术方案中,第一电极的外边和内边为具有几何中心的图形且几何中心重合,使得第一电极的整体结构具有较高的对称性,在微型LED芯片存在旋转偏差时,第一电极与背板上对应位置的邦定电极均具有较大的电接触面积,提高了微型LED芯片与背板的电连接性能,进而提高了显示的可靠性。In this technical solution, the outer and inner sides of the first electrode are figures with geometric centers, and the geometric centers are coincident, so that the overall structure of the first electrode has high symmetry. The bonding electrodes at the corresponding positions on the backplane all have a large electrical contact area, which improves the electrical connection performance between the micro LED chip and the backplane, thereby improving the reliability of the display.

如上所述的微型LED芯片,可选地,所述第二电极所构成的图形具有几何中心,且所述第二电极的几何中心与所述第一电极的外边或内边的几何中心重合。In the above-mentioned micro LED chip, optionally, the pattern formed by the second electrode has a geometric center, and the geometric center of the second electrode coincides with the geometric center of the outer edge or the inner edge of the first electrode.

该技术方案通过设置第二电极的几何中心与第一电极的外边或内边的几何中心重合,在微型LED芯片存在旋转偏差时,第一电极和第二电极与背板上对应位置的邦定电极均具有更大的电接触面积,进一步提高了微型LED芯片与背板的电连接性能,有效防止微型LED芯片与背板电接触不良。In this technical solution, by setting the geometric center of the second electrode to coincide with the geometric center of the outer or inner edge of the first electrode, when there is a rotation deviation of the micro LED chip, the bonding between the first electrode and the second electrode and the corresponding position on the backplane The electrodes all have a larger electrical contact area, which further improves the electrical connection performance between the micro LED chip and the backplane, and effectively prevents poor electrical contact between the micro LED chip and the backplane.

如上所述的微型LED芯片,可选地,所述第二电极所构成的图形与所述第一电极的外边或内边的图形相同。In the above-mentioned micro LED chip, optionally, the pattern formed by the second electrode is the same as the pattern on the outer or inner side of the first electrode.

基于上述技术方案,该技术方案在第二电极的几何中心与第一电极的外边或内边的几何中心重合的基础上,通过将第二电极所构成的图形设置为与第一电极的外边或内边的图形相同,在将其中一个电极与背板上对应位置的邦定电极完全对位时,即可保证另一个电极与背板上对应位置的邦定电极完全对位,降低了对位难度,提高巨量转移的效率。Based on the above technical solution, in the technical solution, on the basis that the geometric center of the second electrode coincides with the geometric center of the outer or inner edge of the first electrode, the pattern formed by the second electrode is set to be the same as the outer edge or the inner edge of the first electrode. The pattern on the inner side is the same. When one of the electrodes is completely aligned with the bonding electrode at the corresponding position on the backplane, the other electrode can be completely aligned with the bonding electrode at the corresponding position on the backplane, reducing the alignment. Difficulty, improve the efficiency of mass transfer.

如上所述的微型LED芯片,可选地,所述第二电极为圆形,和/或所述第一电极的外边或内边为圆形。In the micro LED chip described above, optionally, the second electrode is circular, and/or the outer edge or the inner edge of the first electrode is circular.

基于上述技术方案,该技术方案在第二电极的几何中心与第一电极的外边或内边的几何中心重合的基础上,通过设置第二电极为圆形,和/或第一电极的外边或内边为圆形,即将第二电极和第一电极的外边或内边中的至少一种设置为圆形,无论微型LED芯片如何旋转,总能保证第一电极和第二电极中的至少一个与背板上对应位置的邦定电极完全对位,提高了第一电极和/或第二电极与背板上对应位置的邦定电极的电接触面积,进一步提高了微型LED芯片与背板的电连接性能,有效防止微型LED芯片与背板电接触不良。Based on the above technical solution, in this technical solution, on the basis that the geometric center of the second electrode coincides with the geometric center of the outer or inner edge of the first electrode, the second electrode is set to be circular, and/or the outer edge of the first electrode or The inner side is circular, that is, at least one of the outer or inner side of the second electrode and the first electrode is set to be circular, no matter how the micro LED chip rotates, at least one of the first electrode and the second electrode can always be guaranteed. It is completely aligned with the bonding electrode at the corresponding position on the backplane, which increases the electrical contact area between the first electrode and/or the second electrode and the bonding electrode at the corresponding position on the backplane, and further improves the connection between the micro LED chip and the backplane. The electrical connection performance can effectively prevent the poor electrical contact between the micro LED chip and the backplane.

如上所述的微型LED芯片,可选地,所述第一电极为n电极,所述第二电极为p电极,所述第一类型半导体层为n型半导体层,所述第二类型半导体层为p型半导体层,所述第一类型半导体层位于所述发光层靠近所述衬底的一侧;In the above micro LED chip, optionally, the first electrode is an n-electrode, the second electrode is a p-electrode, the first-type semiconductor layer is an n-type semiconductor layer, and the second-type semiconductor layer is a p-type semiconductor layer, and the first-type semiconductor layer is located on the side of the light-emitting layer close to the substrate;

所述微型LED芯片的外围区域形成有环形槽,所述环形槽贯穿所述第二类型半导体层和所述发光层且暴露出所述第一类型半导体层,所述第一电极形成于暴露出的所述第一类型半导体层上。An annular groove is formed in the peripheral area of the micro LED chip, the annular groove penetrates the second type semiconductor layer and the light emitting layer and exposes the first type semiconductor layer, and the first electrode is formed in the exposed on the first type semiconductor layer.

如上所述的微型LED芯片,可选地,所述所述第一电极为p电极,所述第二电极为n电极,所述第一类型半导体层为p型半导体层,所述第二类型半导体层为n型半导体层,所述第二类型半导体层位于所述发光层靠近所述衬底的一侧;In the above micro LED chip, optionally, the first electrode is a p-electrode, the second electrode is an n-electrode, the first-type semiconductor layer is a p-type semiconductor layer, and the second-type semiconductor layer is a p-type semiconductor layer. The semiconductor layer is an n-type semiconductor layer, and the second-type semiconductor layer is located on the side of the light-emitting layer close to the substrate;

所述微型LED芯片的中部区域形成有凹槽,所述凹槽贯穿所述第一类型半导体层和所述发光层且暴露出所述第二类型半导体层,所述第二电极形成于暴露出的所述第二类型半导体层上。A groove is formed in the middle region of the micro LED chip, the groove penetrates the first type semiconductor layer and the light emitting layer and exposes the second type semiconductor layer, and the second electrode is formed in the exposed on the second type semiconductor layer.

如上所述的微型LED芯片,可选地,所述微型LED芯片还包括导电填充层,所述导电填充层形成于所述n电极和所述n型半导体层之间。In the above-mentioned micro LED chip, optionally, the micro LED chip further includes a conductive filling layer, and the conductive filling layer is formed between the n-electrode and the n-type semiconductor layer.

该技术方案通过在n电极和n型半导体层之间形成导电填充层,可通过调节导电填充层的厚度,使第一电极和第二电极的高度适应背板上对应位置的邦定电极的厚度,从而使得第一电极和第二电极与对应的邦定电极同时接触,避免微型LED芯片邦定到背板上后发生倾斜,进而避免影响显示效果。In this technical solution, a conductive filling layer is formed between the n electrode and the n-type semiconductor layer, and the thickness of the conductive filling layer can be adjusted so that the heights of the first electrode and the second electrode can be adapted to the thickness of the bonding electrode at the corresponding position on the backplane. , so that the first electrode and the second electrode are in contact with the corresponding bonding electrodes at the same time, so as to prevent the micro LED chip from tilting after being bonded to the backplane, thereby avoiding affecting the display effect.

如上所述的微型LED芯片,可选地,所述第一电极和所述第二电极为金属反射电极。In the above micro LED chip, optionally, the first electrode and the second electrode are metal reflective electrodes.

该技术方案通过设置第一电极和第二电极为金属反射电极,可将朝向第一电极或第二电极发射的光返回至出光面,提高了微型LED芯片的发光效率,进而可降低微型LED芯片的功耗。In this technical solution, by setting the first electrode and the second electrode as metal reflective electrodes, the light emitted toward the first electrode or the second electrode can be returned to the light-emitting surface, thereby improving the luminous efficiency of the micro LED chip, and further reducing the reduction of the micro LED chip. power consumption.

本发明实施例还提供了一种显示面板,包括背板和多个上述任一所述的微型LED芯片;Embodiments of the present invention further provide a display panel, including a backplane and a plurality of the micro LED chips described above;

所述背板上设置有与所述微型LED芯片的第一电极以及第二电极相匹配的邦定电极,所述微型LED芯片通过所述第一电极以及所述第二电极与所述邦定电极邦定后倒装于所述背板上。The backplane is provided with bonding electrodes matching the first electrodes and the second electrodes of the micro LED chips, and the micro LED chips are bonded to the bonding electrodes through the first electrodes and the second electrodes. After the electrodes are bonded, they are flip-chipped on the backplane.

本发明的有益效果是:本发明提供的微型LED芯片和显示面板,通过将第一电极设置为环形电极,将第二电极设置于第一电极的内边所围区域的中部,在将微型LED芯片转移到具有与微型LED芯片的第一电极及第二电极相匹配的邦定电极的背板上时,一方面,只需将第一电极以及第二电极分别与背板上对应位置(内对内,外对外)的邦定电极电连接即可,无需考虑或区分第一电极和第二电极的极性;另一方面,在微型LED芯片存在旋转偏差时,第一电极和第二电极的至少一部分均可分别与背板上对应位置的邦定电极电连接,避免了巨量转移过程中由于微型LED芯片的旋转偏差而导致的其中一个电极对位偏差过大,防止电极与邦定电极的电接触面积过小甚至无电接触,进而避免微型LED芯片与背板电接触不良,同时,由于上述第一电极和第二电极的结构,微型LED芯片的旋转偏差不影响第一电极和第二电极与背板上对应位置的邦定电极电连接,因此,在巨量转移过程中微型LED芯片可存在旋转偏差而不必进行偏差矫正,进而改善了巨量转移过程中由于微型LED芯片的空间位置不能随意变动而引起对位偏差的问题。此外,由于第一电极的外边和内边的图形相同,可提高各第一电极环向分布的均匀性,由此可提高各第一电极与背板上对应位置的邦定电极电接触面积的均一性,改善显示效果。综上可知,本发明提供的技术方案,在巨量转移微型LED芯片时无需考虑第一电极和第二电极的极性以及微型LED芯片的旋转偏差,改善了由于微型LED芯片的空间位置不能随意变动而引起对位偏差的问题,进而降低了微型LED芯片巨量转移的难度。The beneficial effects of the present invention are as follows: in the micro LED chip and the display panel provided by the present invention, by setting the first electrode as a ring electrode, and setting the second electrode in the middle of the area surrounded by the inner edge of the first electrode, when the micro LED is arranged When the chip is transferred to a backplane with bonding electrodes that match the first and second electrodes of the micro LED chip, on the one hand, it is only necessary to place the first electrode and the second electrode with the corresponding positions on the backplane (internal). The bonding electrodes of the internal and external) can be electrically connected, and there is no need to consider or distinguish the polarities of the first electrode and the second electrode; on the other hand, when the micro LED chip has rotational deviation, the first electrode and the second electrode At least a part of each of them can be electrically connected to the bonding electrodes at the corresponding positions on the backplane, which avoids the excessive alignment deviation of one of the electrodes caused by the rotation deviation of the micro LED chip during the mass transfer process, and prevents the electrodes from bonding with the bonding electrodes. The electrical contact area of the electrodes is too small or even has no electrical contact, thereby avoiding poor electrical contact between the micro LED chip and the backplane. The second electrode is electrically connected to the bonding electrode at the corresponding position on the backplane. Therefore, during the mass transfer process, the micro-LED chip can have rotational deviation without the need for deviation correction, thereby improving the problem of the micro-LED chip during the mass transfer process. The spatial position cannot be changed at will, causing the problem of alignment deviation. In addition, since the patterns on the outer and inner sides of the first electrodes are the same, the uniformity of the circumferential distribution of the first electrodes can be improved, thereby improving the electrical contact area between the first electrodes and the bonding electrodes at the corresponding positions on the backplane. Uniformity, improve display effect. To sum up, the technical solution provided by the present invention does not need to consider the polarities of the first electrode and the second electrode and the rotation deviation of the micro LED chip when transferring a large amount of micro LED chips, which improves the fact that the spatial position of the micro LED chip cannot be arbitrarily determined. The problem of alignment deviation caused by the change, thereby reducing the difficulty of mass transfer of micro LED chips.

附图说明Description of drawings

下面将通过参照附图详细描述本发明的示例性实施例,使本领域的普通技术人员更清楚本发明的上述及其他特征和优点,附图中:The above and other features and advantages of the present invention will be more apparent to those of ordinary skill in the art by describing in detail exemplary embodiments of the present invention with reference to the accompanying drawings, in which:

图1是现有的微型LED芯片的俯视结构示意图;1 is a schematic top view of a conventional micro LED chip;

图2为图1中沿A1-A2方向的剖面结构示意图;FIG. 2 is a schematic cross-sectional structure diagram along the A1-A2 direction in FIG. 1;

图3是现有的微型LED芯片巨量转移时的结构示意图;FIG. 3 is a schematic structural diagram of an existing micro LED chip during mass transfer;

图4是现有的微型LED芯片巨量转移时发生旋转的结构示意图;FIG. 4 is a schematic structural diagram of the existing micro-LED chips rotating during mass transfer;

图5是本发明实施例提供的微型LED芯片的俯视结构示意图;5 is a schematic top-view structure diagram of a micro LED chip provided by an embodiment of the present invention;

图6为图5中沿B1-B2方向的剖面结构示意图;FIG. 6 is a schematic cross-sectional structure diagram along the B1-B2 direction in FIG. 5;

图7是本发明实施例提供的另一种微型LED芯片的俯视结构示意图;7 is a schematic top-view structure diagram of another micro LED chip provided by an embodiment of the present invention;

图8为图7中沿C1-C2方向的剖面结构示意图;FIG. 8 is a schematic cross-sectional structure diagram along the C1-C2 direction in FIG. 7;

图9是本发明实施例提供的第二电极与邦定电极对位时的结构示意图;9 is a schematic structural diagram when the second electrode and the bonding electrode are aligned according to an embodiment of the present invention;

图10是本发明实施例提供的又一种微型LED芯片的剖面结构示意图;10 is a schematic cross-sectional structure diagram of another micro LED chip provided by an embodiment of the present invention;

图11是本发明实施例提供的显示面板的剖面结构示意图。FIG. 11 is a schematic cross-sectional structure diagram of a display panel provided by an embodiment of the present invention.

具体实施方式Detailed ways

下面结合附图并通过具体实施方式来进一步说明本发明的技术方案。可以理解的是,此处所描述的具体实施例仅仅用于解释本发明,而非对本发明的限定。另外还需要说明的是,为了便于描述,附图中仅示出了与本发明相关的部分而非全部结构。The technical solutions of the present invention are further described below with reference to the accompanying drawings and through specific embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention. In addition, it should be noted that, for the convenience of description, the drawings only show some but not all structures related to the present invention.

图1是现有的微型LED芯片的俯视结构示意图;图2为图1中沿A1-A2方向的剖面结构示意图。如图1和图2所示,该微型LED芯片包括依次层叠的衬底1、成核层2、非掺杂GaN层3、n型GaN层4、多量子阱层5、电子阻挡层6和p型GaN层7,其中,微型LED芯片一侧的部分多量子阱层5、电子阻挡层6和p型GaN层7被刻蚀掉,未被刻蚀的p型GaN层7上形成有p电极8,暴露出的n型GaN层4上形成有n电极9(图中p电极8和n电极9均示意为矩形,实际可为不同的形状,以区分电极极性)。正如背景技术所述,现有技术中的微型LED芯片是单独被制造出来,在制作显示器件的过程中,需要将巨量的微型LED芯片转移至背板上,此时,每个微型LED芯片的p电极8和n电极9都要与背板上对应(位置和极性都相对应)的邦定电极进行邦定,要求每个微型LED芯片的p电极8和n电极9都要与对应的邦定电极相对准,每个微型LED芯片的p电极8和n电极9无左右偏差及旋转偏差,大大增加了巨量转移的难度。例如,参考图3,巨量转移过程中(可利用转移头100进行巨量转移)由于微型LED芯片10的空间位置不能随意变动,在电极对位时,若部分微型LED芯片10的p电极8和n电极9出现左右偏差,甚至无法与背板200上的邦定电极201进行对位,则会导致显示面板的部分区域显示异常;同时需要考虑微型LED芯片10电极的极性,即区分出p电极8和n电极9,使p电极8和n电极9与背板200上对应极性的邦定电极201电连接。又如,参考图4,巨量转移过程中由于微型LED芯片10的空间位置不能随意变动,在电极对位时,若部分微型LED芯片10的p电极8和n电极9出现旋转偏差,则会导致其中一个电极(如图中的n电极9)与对应的邦定电极201的电接触面积很小(甚至无法电接触),造成微型LED芯片10与背板200电接触不良,从而引起显示异常。因此,为提高显示面板的显示质量,现有的微型LED芯片10大大增加了巨量转移的难度。FIG. 1 is a schematic top view of a conventional micro LED chip; FIG. 2 is a schematic cross-sectional structure of FIG. 1 along the A1-A2 direction. As shown in FIG. 1 and FIG. 2, the micro LED chip includes a substrate 1, a nucleation layer 2, an undoped GaN layer 3, an n-type GaN layer 4, a multiple quantum well layer 5, an electron blocking layer 6 and The p-type GaN layer 7, wherein part of the multiple quantum well layer 5, the electron blocking layer 6 and the p-type GaN layer 7 on the side of the micro LED chip are etched away, and p-type GaN layer 7 is formed on the unetched p-type GaN layer 7 Electrode 8, an n-electrode 9 is formed on the exposed n-type GaN layer 4 (both p-electrode 8 and n-electrode 9 are shown as rectangles in the figure, but can actually be of different shapes to distinguish electrode polarities). As mentioned in the background art, the micro LED chips in the prior art are manufactured separately. In the process of manufacturing the display device, a huge number of micro LED chips need to be transferred to the backplane. At this time, each micro LED chip The p-electrode 8 and n-electrode 9 must be bonded with the corresponding bonding electrodes on the backplane (the positions and polarities are corresponding), and the p-electrode 8 and n-electrode 9 of each micro LED chip are required to correspond to The bonding electrodes are aligned, and the p-electrode 8 and n-electrode 9 of each micro LED chip have no left-right deviation and rotation deviation, which greatly increases the difficulty of mass transfer. For example, referring to FIG. 3 , in the process of mass transfer (the transfer head 100 can be used for mass transfer), since the spatial position of the micro LED chip 10 cannot be changed at will, during electrode alignment, if the p-electrode 8 of some micro LED chips 10 If there is a left-right deviation from the n-electrode 9, and even the bonding electrode 201 on the backplane 200 cannot be aligned, it will cause abnormal display in some areas of the display panel; The p-electrode 8 and the n-electrode 9 are electrically connected to the bonding electrodes 201 of the corresponding polarities on the backplane 200 . For another example, referring to FIG. 4 , since the spatial position of the micro LED chip 10 cannot be freely changed during the mass transfer process, when the electrodes are aligned, if the p-electrode 8 and the n-electrode 9 of some of the micro-LED chips 10 have rotational deviations, the As a result, the electrical contact area between one of the electrodes (the n electrode 9 in the figure) and the corresponding bonding electrode 201 is very small (or even impossible to make electrical contact), resulting in poor electrical contact between the micro LED chip 10 and the backplane 200, resulting in abnormal display. . Therefore, in order to improve the display quality of the display panel, the existing micro LED chip 10 greatly increases the difficulty of mass transfer.

基于以上原因,本发明实施例提供了一种微型LED芯片,该微型LED芯片包括:衬底;位于衬底上发光层组,发光层组至少包括层叠设置的第一类型半导体层、发光层和第二类型半导体层;第一电极和第二电极,位于发光层组远离衬底的一侧,第一电极与第一类型半导体层电连接,第二电极与第二类型半导体层电连接;其中,第一电极为环形电极,第一电极的外边和内边的图形相同,第二电极位于第一电极的内边所围区域的中部。本发明实施例通过将第一电极设置为环形电极,将第二电极设置于第一电极的内边所围区域的中部,从而无需考虑或区分第一电极和第二电极的极性以及微型LED芯片的旋转偏差,即可保证第一电极和第二电极的至少一部分与背板上对应位置的邦定电极电连接,即无论微型LED芯片如何旋转,第一电极和第二电极始终与背板上对应位置的邦定电极电连接,避免其中一个电极与邦定电极的电接触面积过小甚至无电接触,提高了微型LED芯片与背板的电连接性能,进而改善了巨量转移过程中微型LED芯片的空间位置不能随意变动而引起对位偏差的问题。由此,本发明实施例降低了微型LED芯片巨量转移的难度。Based on the above reasons, an embodiment of the present invention provides a micro LED chip, the micro LED chip includes: a substrate; a light-emitting layer group located on the substrate, the light-emitting layer group at least includes a first-type semiconductor layer, a light-emitting layer and The second type semiconductor layer; the first electrode and the second electrode are located on the side of the light-emitting layer group away from the substrate, the first electrode is electrically connected to the first type semiconductor layer, and the second electrode is electrically connected to the second type semiconductor layer; wherein , the first electrode is a ring-shaped electrode, the pattern of the outer and inner sides of the first electrode is the same, and the second electrode is located in the middle of the area surrounded by the inner side of the first electrode. In the embodiment of the present invention, the first electrode is set as a ring electrode, and the second electrode is set in the middle of the area surrounded by the inner edge of the first electrode, so that there is no need to consider or distinguish the polarities of the first electrode and the second electrode and the micro LED The rotation deviation of the chip can ensure that at least a part of the first electrode and the second electrode are electrically connected to the bonding electrode at the corresponding position on the backplane, that is, no matter how the micro LED chip rotates, the first electrode and the second electrode are always connected to the backplane. The bonding electrodes at the corresponding positions are electrically connected to prevent the electrical contact area between one of the electrodes and the bonding electrodes from being too small or even no electrical contact, which improves the electrical connection performance between the micro LED chip and the backplane, thereby improving the process of mass transfer. The spatial position of the micro LED chip cannot be changed at will, causing the problem of alignment deviation. Thus, the embodiments of the present invention reduce the difficulty of mass transfer of micro LED chips.

可以理解的是,多层膜层层叠设置仅用于限定各膜层纵向上的相对位置关系,并不用于限定各膜层接触设置,即层叠设置的多层膜层中,膜层之间也可以存在其他膜层。例如,本实施例中,发光层组至少包括层叠设置的第一类型半导体层、发光层和第二类型半导体层,第一类型半导体层和发光层之间,或者第二类型半导体层和发光层之间还可以设置其他膜层,如电子阻挡层等。具体膜层可视实际情况而定,本发明对此不作限制。It can be understood that the stacked arrangement of the multilayer film layers is only used to define the relative positional relationship of each film layer in the longitudinal direction, and is not used to limit the contact arrangement of the individual film layers, that is, in the stacked multilayer film layers, there are also Other film layers may be present. For example, in this embodiment, the light-emitting layer group at least includes a first-type semiconductor layer, a light-emitting layer, and a second-type semiconductor layer that are stacked in layers, between the first-type semiconductor layer and the light-emitting layer, or the second-type semiconductor layer and the light-emitting layer Other film layers, such as electron blocking layers, can also be arranged therebetween. The specific film layer can be determined according to the actual situation, which is not limited in the present invention.

上述第一电极为n电极,第二电极为p电极,相应地,第一类型半导体层为n型半导体层,第二类型半导体层为p型半导体层;或者第一电极为p电极,第二电极为n电极,相应地,第一类型半导体层为p型半导体层,第二类型半导体层为n型半导体层。本发明对第一电极和第二电极的电极极性不作限制,只要与背板上的邦定电极的极性相匹配,且第一电极围绕第二电极设置即可。The first electrode is an n electrode, and the second electrode is a p electrode. Correspondingly, the first type semiconductor layer is an n type semiconductor layer, and the second type semiconductor layer is a p type semiconductor layer; or the first electrode is a p electrode, and the second type semiconductor layer is a p type semiconductor layer. The electrode is an n-electrode, correspondingly, the first-type semiconductor layer is a p-type semiconductor layer, and the second-type semiconductor layer is an n-type semiconductor layer. The present invention does not limit the electrode polarities of the first electrode and the second electrode, as long as they match the polarities of the bonding electrodes on the backplane, and the first electrode is arranged around the second electrode.

具体地,在本发明的一个实施例中,第一电极为n电极,第二电极为p电极,第一类型半导体层为n型半导体层,第二类型半导体层为p型半导体层。图5是本发明实施例提供的微型LED芯片的俯视结构示意图;图6为图5中沿B1-B2方向的剖面结构示意图。如图5和图6所示,微型LED芯片包括:Specifically, in an embodiment of the present invention, the first electrode is an n electrode, the second electrode is a p electrode, the first type semiconductor layer is an n type semiconductor layer, and the second type semiconductor layer is a p type semiconductor layer. FIG. 5 is a schematic top-view structural diagram of a micro LED chip provided by an embodiment of the present invention; FIG. 6 is a cross-sectional structural schematic diagram along the B1-B2 direction in FIG. 5 . As shown in Figure 5 and Figure 6, the micro LED chip includes:

衬底101;substrate 101;

层叠设置的第一类型半导体层102、发光层103和第二类型半导体层104,其中,第一类型半导体层102位于发光层103靠近衬底101的一侧;The first type semiconductor layer 102, the light emitting layer 103 and the second type semiconductor layer 104 are stacked and arranged, wherein the first type semiconductor layer 102 is located on the side of the light emitting layer 103 close to the substrate 101;

第一电极105和第二电极106,位于发光层组远离衬底101的一侧;微型LED芯片的外围区域形成有环形槽(对应图5中圆形虚线以外区域),环形槽贯穿第二类型半导体层104和发光层103且暴露出第一类型半导体层102,第一电极105形成于暴露出的第一类型半导体层102上且第一电极105为环形电极,第一电极105与第一类型半导体层102电连接;第二电极106形成于环形槽所围绕的第二类型半导体层104上,第二电极106与第二类型半导体层104电连接。The first electrode 105 and the second electrode 106 are located on the side of the light-emitting layer group away from the substrate 101; the peripheral area of the micro LED chip is formed with an annular groove (corresponding to the area outside the circle dotted line in FIG. 5), and the annular groove runs through the second type The semiconductor layer 104 and the light emitting layer 103 and the first type semiconductor layer 102 are exposed, the first electrode 105 is formed on the exposed first type semiconductor layer 102 and the first electrode 105 is a ring electrode, and the first electrode 105 and the first type The semiconductor layer 102 is electrically connected; the second electrode 106 is formed on the second type semiconductor layer 104 surrounded by the annular groove, and the second electrode 106 is electrically connected to the second type semiconductor layer 104 .

可以理解的是,图5和图6仅示意性地示出了一种可实施的微型LED芯片的结构,单个微型LED芯片的俯视轮廓也可以为三角形、矩形或六边形等,可根据实际需求通过对应形状的切割道划分出单个微型LED芯片的俯视轮廓;第一电极的外边和内边的图形,以及第二电极的图形也可根据实际情况设置成规则或不规则图形;此外,图6仅示出了微型LED芯片的主要膜层结构,本发明实施例提供的微型LED芯片还可以包括其他功能膜层,本发明对此不作限制。It can be understood that FIG. 5 and FIG. 6 only schematically show the structure of an executable micro-LED chip, and the top-view outline of a single micro-LED chip can also be a triangle, a rectangle, or a hexagon, etc., depending on the actual situation. It is required to divide the top-view outline of a single micro LED chip through the corresponding shape of the cutting track; the graphics of the outer and inner edges of the first electrode, and the graphics of the second electrode can also be set to regular or irregular graphics according to the actual situation; in addition, Fig. 6 only shows the main film layer structure of the micro LED chip. The micro LED chip provided in the embodiment of the present invention may also include other functional film layers, which are not limited in the present invention.

相应地,该微型LED芯片的制备方法可包括:在圆片上依次外延生长第一类型半导体层102、发光层103和第二类型半导体层104;采用光刻工艺形成切割道图案以划分出多个微型LED芯片的区域,采用等离子体刻蚀工艺沿切割道进行刻蚀至刻穿发光层组,以分割出多个微型LED芯片;采用光刻工艺在各微型LED芯片的外围区域形成环形槽图案,采用等离子体刻蚀工艺对暴露出的发光层组进行刻蚀至刻穿第二类型半导体层104和发光层103,暴露出第一类型半导体层102,形成环形槽;采用光刻工艺在环形槽内形成第一电极图案以及在未被刻蚀的第二类型半导体层104上的中部形成第二电极图案(第一电极图案和第二电极图案处的光刻胶被去除),采用金属蒸镀工艺整面蒸镀金属材料,采用剥离工艺剥离剩余光刻胶以使光刻胶上的金属随之脱落,从而形成位于环形槽的环形第一电极105以及位于第二类型半导体层104中部的第二电极106。Correspondingly, the preparation method of the micro LED chip may include: sequentially epitaxially growing the first type semiconductor layer 102 , the light emitting layer 103 and the second type semiconductor layer 104 on the wafer; The area of the micro LED chip is etched along the cutting track by plasma etching process to cut through the light-emitting layer group, so as to divide a plurality of micro LED chips; the photolithography process is used to form an annular groove pattern in the peripheral area of each micro LED chip , using a plasma etching process to etch the exposed light-emitting layer group to etch through the second-type semiconductor layer 104 and the light-emitting layer 103, exposing the first-type semiconductor layer 102, and forming an annular groove; A first electrode pattern is formed in the groove and a second electrode pattern is formed in the middle of the unetched second type semiconductor layer 104 (the photoresist at the first electrode pattern and the second electrode pattern is removed), and metal evaporation is used to form a second electrode pattern. The metal material is evaporated on the whole surface of the plating process, and the remaining photoresist is peeled off by a stripping process to make the metal on the photoresist fall off, thereby forming the annular first electrode 105 located in the annular groove and the middle of the second type semiconductor layer 104. The second electrode 106 .

在本发明的另一个实施例中,第一电极为p电极,第二电极为n电极,第一类型半导体层为p型半导体层,第二类型半导体层为n型半导体层。图7是本发明实施例提供的另一种微型LED芯片的俯视结构示意图;图8为图7中沿C1-C2方向的剖面结构示意图。如图7和图8所示,微型LED芯片包括:In another embodiment of the present invention, the first electrode is a p-electrode, the second electrode is an n-electrode, the first-type semiconductor layer is a p-type semiconductor layer, and the second-type semiconductor layer is an n-type semiconductor layer. FIG. 7 is a schematic top-view structure diagram of another micro LED chip provided by an embodiment of the present invention; FIG. 8 is a schematic cross-sectional structure diagram along the C1-C2 direction in FIG. 7 . As shown in Figure 7 and Figure 8, the micro LED chip includes:

衬底101;substrate 101;

层叠设置的第一类型半导体层102、发光层103和第二类型半导体层104,其中,第二类型半导体层104位于发光层103靠近衬底101的一侧;The first type semiconductor layer 102, the light emitting layer 103 and the second type semiconductor layer 104 are stacked and arranged, wherein the second type semiconductor layer 104 is located on the side of the light emitting layer 103 close to the substrate 101;

第一电极105和第二电极106,位于发光层组远离衬底101的一侧;微型LED芯片的中部区域形成有凹槽(对应图7中圆形虚线以内区域),凹槽贯穿第一类型半导体层102和发光层103且暴露出第二类型半导体层104,第二电极106形成于暴露出的第二类型半导体层104上,第二电极106与第二类型半导体层104电连接;第一电极105形成于围绕凹槽的第一类型半导体层102上且第一电极105为环形电极,第一电极105与第一类型半导体层102电连接。The first electrode 105 and the second electrode 106 are located on the side of the light-emitting layer group away from the substrate 101; a groove is formed in the middle area of the micro LED chip (corresponding to the area within the circle dotted line in FIG. 7), and the groove runs through the first type The semiconductor layer 102 and the light emitting layer 103 and the second type semiconductor layer 104 are exposed, the second electrode 106 is formed on the exposed second type semiconductor layer 104, and the second electrode 106 is electrically connected to the second type semiconductor layer 104; the first The electrode 105 is formed on the first type semiconductor layer 102 surrounding the groove and the first electrode 105 is a ring electrode, and the first electrode 105 is electrically connected to the first type semiconductor layer 102 .

可选地,上述各实施例中,衬底可以为蓝宝石衬底,n型半导体层可以为n型GaN层,p型半导体层可以为p型GaN,发光层可以为单量子阱层或多量子阱层。此外,第一电极和第二电极可以为金属反射电极,通过设置第一电极和第二电极为金属反射电极,可将朝向第一电极或第二电极发射的光返回至出光面,提高了微型LED芯片的发光效率,进而可降低微型LED芯片的功耗。其中,金属反射电极可以为Cr/Al/Ti/Pt/Au等具有反射效果的金属叠层。Optionally, in the above embodiments, the substrate may be a sapphire substrate, the n-type semiconductor layer may be an n-type GaN layer, the p-type semiconductor layer may be p-type GaN, and the light-emitting layer may be a single quantum well layer or a multi-quantum well layer. well layer. In addition, the first electrode and the second electrode can be metal reflective electrodes, and by setting the first electrode and the second electrode to be metal reflective electrodes, the light emitted toward the first electrode or the second electrode can be returned to the light-emitting surface, which improves the micro The luminous efficiency of the LED chip can further reduce the power consumption of the micro LED chip. Wherein, the metal reflective electrode may be a metal stack with reflective effect such as Cr/Al/Ti/Pt/Au.

上述本实施例的技术方案通过将第一电极设置为环形电极,将第二电极设置于第一电极的内边所围区域的中部,在将微型LED芯片转移到具有与微型LED芯片的第一电极及第二电极相匹配的邦定电极的背板上时,一方面,只需将第一电极以及第二电极分别与背板上对应位置(内对内,外对外)的邦定电极电连接即可,无需考虑或区分第一电极和第二电极的极性;另一方面,在微型LED芯片存在旋转偏差时,第一电极和第二电极的至少一部分均可分别与背板上对应位置的邦定电极电连接,避免了巨量转移过程中由于微型LED芯片的旋转偏差而导致的其中一个电极对位偏差过大,防止电极与邦定电极的电接触面积过小甚至无电接触,进而避免微型LED芯片与背板电接触不良,同时,由于上述第一电极和第二电极的结构,微型LED芯片的旋转偏差不影响第一电极和第二电极与背板上对应位置的邦定电极电连接,因此,在巨量转移过程中微型LED芯片可存在旋转偏差而不必进行偏差矫正,进而改善了巨量转移过程中由于微型LED芯片的空间位置不能随意变动而引起对位偏差的问题。此外,由于第一电极的外边和内边的图形相同,可提高各第一电极环向分布的均匀性,由此可提高各第一电极与背板上对应位置的邦定电极电接触面积的均一性,改善显示效果。因此,该技术方案在巨量转移微型LED芯片时无需考虑第一电极和第二电极的极性以及微型LED芯片的旋转偏差,改善了由于微型LED芯片的空间位置不能随意变动而引起对位偏差的问题,进而降低了微型LED芯片巨量转移的难度。In the technical solution of the above-mentioned embodiment, the first electrode is set as a ring electrode, and the second electrode is set in the middle of the area surrounded by the inner edge of the first electrode. When the electrode and the second electrode are matched on the backplane of the bonding electrode, on the one hand, it is only necessary to connect the first electrode and the second electrode respectively with the bonding electrode at the corresponding position (internal to internal, external to external) on the backplane. It can be connected without considering or distinguishing the polarities of the first electrode and the second electrode; on the other hand, when there is a rotational deviation of the micro LED chip, at least a part of the first electrode and the second electrode can be respectively corresponding to the backplane The electrical connection of the bonding electrodes at the position avoids the excessive alignment deviation of one of the electrodes due to the rotation deviation of the micro LED chip during the mass transfer process, and prevents the electrical contact area between the electrode and the bonding electrode from being too small or even no electrical contact. , thereby avoiding poor electrical contact between the micro LED chip and the backplane. At the same time, due to the structure of the first electrode and the second electrode, the rotation deviation of the micro LED chip does not affect the state of the first electrode and the second electrode and the corresponding position on the backplane. The fixed electrodes are electrically connected. Therefore, during the mass transfer process, the micro-LED chips can have rotational deviation without the need for deviation correction, thereby improving the alignment deviation caused by the fact that the spatial position of the micro-LED chips cannot be changed at will during the mass transfer process. question. In addition, since the patterns on the outer and inner sides of the first electrodes are the same, the uniformity of the circumferential distribution of the first electrodes can be improved, thereby improving the electrical contact area between the first electrodes and the bonding electrodes at the corresponding positions on the backplane. Uniformity, improve display effect. Therefore, the technical solution does not need to consider the polarities of the first electrode and the second electrode and the rotation deviation of the micro LED chip when transferring a large amount of micro LED chips, which improves the alignment deviation caused by the inability of the spatial position of the micro LED chip to change at will. This reduces the difficulty of mass transfer of micro-LED chips.

可选地,第一电极的外边和内边为具有几何中心的图形且几何中心重合;优选地,第一电极的外边和内边为圆形或正多边形。Optionally, the outer and inner sides of the first electrode are figures with geometric centers and the geometric centers are coincident; preferably, the outer and inner sides of the first electrodes are circles or regular polygons.

当第一电极的外边和内边为圆形时,无论微型LED芯片的旋转偏差多大,第一电极与背板上对应位置的邦定电极始终具有相同的电接触面积,且在不考虑微型LED芯片的左右偏差的情况下,第一电极与背板上对应位置的邦定电极始终完全对准接触。参考图9,在不考虑微型LED芯片的左右偏差的情况下,当第一电极105的外边和内边为正多边形(图示为正方形)且微型LED芯片存在旋转偏差时,第一电极105对应正多边形的每条边与背板上对应位置的邦定电极201具有至少两个电接触面Z;在微型LED芯片旋转角度为的整数倍时,第一电极与背板上对应位置的邦定电极始终完全对准接触,其中n为正多边形的边数。例如,正多边形为正方形(正四边形)时,微型LED芯片旋转90°、180°和270°时,第一电极与背板上对应位置的邦定电极始终完全对准接触。When the outer and inner edges of the first electrode are circular, no matter how large the rotation deviation of the micro LED chip is, the first electrode and the bonding electrode at the corresponding position on the backplane always have the same electrical contact area, and regardless of the micro LED chip In the case of the left and right deviation of the chip, the first electrode and the bonding electrode at the corresponding position on the backplane are always in full alignment and contact. Referring to FIG. 9 , without considering the left and right deviation of the micro LED chip, when the outer and inner sides of the first electrode 105 are regular polygons (square in the figure) and the micro LED chip has a rotation deviation, the first electrode 105 corresponds to Each side of the regular polygon and the bonding electrode 201 at the corresponding position on the backplane have at least two electrical contact surfaces Z; the rotation angle of the micro LED chip is When an integer multiple of , the first electrode and the bonding electrode at the corresponding position on the backplane are always in complete alignment and contact, where n is the number of sides of a regular polygon. For example, when the regular polygon is a square (regular quadrilateral), when the micro LED chip is rotated by 90°, 180° and 270°, the first electrode and the bonding electrode at the corresponding position on the backplane are always in full alignment and contact.

该技术方案中,第一电极的外边和内边为具有几何中心的图形且几何中心重合,使得第一电极的整体结构具有较高的对称性,在微型LED芯片存在旋转偏差时,第一电极与背板上对应位置的邦定电极始终具有较大的电接触面积,提高了微型LED芯片与背板的电连接性能,进而提高了显示的可靠性。In this technical solution, the outer and inner sides of the first electrode are figures with geometric centers, and the geometric centers are coincident, so that the overall structure of the first electrode has high symmetry. The bonding electrodes at the corresponding positions on the backplane always have a larger electrical contact area, which improves the electrical connection performance between the micro LED chip and the backplane, thereby improving the reliability of the display.

如上所述的微型LED芯片,可选地,第二电极所构成的图形具有几何中心,且第二电极的几何中心与第一电极的外边或内边的几何中心重合。In the above-mentioned micro LED chip, optionally, the pattern formed by the second electrode has a geometric center, and the geometric center of the second electrode coincides with the geometric center of the outer edge or the inner edge of the first electrode.

微型LED芯片存在旋转偏差时,基本上是以第一电极的外边或内边的几何中心为旋转中心进行旋转的,若第二电极的几何中心与第一电极的外边或内边的几何中心不重合,则随着旋转偏差或旋转角度的不同,第二电极与背板上对应位置的邦定电极的电接触面积会存在较小的情况,进而存在微型LED芯片与背板接触不良的风险。基于此,该技术方案通过设置第二电极的几何中心与第一电极的外边或内边的几何中心重合,在微型LED芯片存在旋转偏差时,第一电极和第二电极与背板上对应位置的邦定电极均具有更大的电接触面积,进一步提高了微型LED芯片与背板的电连接性能,有效防止微型LED芯片与背板电接触不良。When there is a rotation deviation of the micro LED chip, it basically rotates with the geometric center of the outer or inner edge of the first electrode as the rotation center. If they overlap, the electrical contact area between the second electrode and the bonding electrode at the corresponding position on the backplane will be smaller as the rotation deviation or rotation angle is different, and there is a risk of poor contact between the micro LED chip and the backplane. Based on this, in this technical solution, by setting the geometric center of the second electrode to coincide with the geometric center of the outer or inner edge of the first electrode, when there is a rotation deviation of the micro LED chip, the first electrode and the second electrode are in the corresponding position on the backplane. All of the bonding electrodes have a larger electrical contact area, which further improves the electrical connection performance between the micro LED chip and the backplane, and effectively prevents poor electrical contact between the micro LED chip and the backplane.

进一步地,第二电极所构成的图形与第一电极的外边或内边的图形相同。Further, the pattern formed by the second electrode is the same as the pattern on the outer or inner side of the first electrode.

示例性地,第二电极所构成的图形与第一电极的外边或内边的图形均为相同的正多边形,在微型LED芯片旋转角度为的整数倍时,第一电极和第二电极与背板上对应位置的邦定电极完全对准接触,其中n为正多边形的边数。此外,在对准微型LED芯片的其中一个电极时,微型LED芯片的另一个电极自动对准。Exemplarily, the pattern formed by the second electrode is the same regular polygon as the pattern on the outer or inner side of the first electrode, and the rotation angle of the micro LED chip is When an integer multiple of , the first electrode and the second electrode are completely aligned and contacted with the bonding electrodes at corresponding positions on the backplane, where n is the number of sides of a regular polygon. Furthermore, when aligning one of the electrodes of the micro LED chip, the other electrode of the micro LED chip is automatically aligned.

因此,基于上述技术方案,该技术方案在第二电极的几何中心与第一电极的外边或内边的几何中心重合的基础上,通过将第二电极所构成的图形设置为与第一电极的外边或内边的图形相同,在将其中一个电极与背板上对应位置的邦定电极完全对位时,即可保证另一个电极与背板上对应位置的邦定电极完全对位,降低了对位难度,提高巨量转移的效率。Therefore, based on the above technical solution, in the technical solution, on the basis that the geometric center of the second electrode coincides with the geometric center of the outer or inner edge of the first electrode, the pattern formed by the second electrode is set to be the same as that of the first electrode. The patterns on the outside or inside are the same. When one of the electrodes is completely aligned with the bonding electrode at the corresponding position on the backplane, the other electrode can be guaranteed to be completely aligned with the bonding electrode at the corresponding position on the backplane. Align the difficulty and improve the efficiency of mass transfer.

可选地,第二电极为圆形,和/或第一电极的外边或内边为圆形。Optionally, the second electrode is circular, and/or the outer edge or the inner edge of the first electrode is circular.

基于上述技术方案,该技术方案在第二电极的几何中心与第一电极的外边或内边的几何中心重合的基础上,通过设置第二电极为圆形,和/或第一电极的外边或内边为圆形,即将第二电极和第一电极的外边或内边中的至少一种设置为圆形,无论微型LED芯片如何旋转,总能保证第一电极和第二电极中的至少一个与背板上对应位置的邦定电极完全对位,提高了第一电极和/或第二电极与背板上对应位置的邦定电极的电接触面积,进一步提高了微型LED芯片与背板的电连接性能,有效防止微型LED芯片与背板电接触不良。Based on the above technical solution, in this technical solution, on the basis that the geometric center of the second electrode coincides with the geometric center of the outer or inner edge of the first electrode, the second electrode is set to be circular, and/or the outer edge of the first electrode or The inner side is circular, that is, at least one of the outer or inner side of the second electrode and the first electrode is set to be circular, no matter how the micro LED chip rotates, at least one of the first electrode and the second electrode can always be guaranteed. It is completely aligned with the bonding electrode at the corresponding position on the backplane, which increases the electrical contact area between the first electrode and/or the second electrode and the bonding electrode at the corresponding position on the backplane, and further improves the connection between the micro LED chip and the backplane. The electrical connection performance can effectively prevent the poor electrical contact between the micro LED chip and the backplane.

进一步地,基于上述技术方案,在本发明的又一实施例中,如图10所示,微型LED芯片还可包括导电填充层107,导电填充层107形成于n电极(图中的第一电极105)和n型半导体层(图中的第一类型半导体层102)之间,n电极通过导电填充层107与n型半导体层电连接。Further, based on the above technical solution, in another embodiment of the present invention, as shown in FIG. 10 , the micro LED chip may further include a conductive filling layer 107 formed on the n-electrode (the first electrode in the figure). 105) and the n-type semiconductor layer (the first type semiconductor layer 102 in the figure), the n-electrode is electrically connected to the n-type semiconductor layer through the conductive filling layer 107.

示例性地,可采用上述制备第一电极和第二电极相同的工艺制备导电填充层107,即分别采用光刻工艺、金属蒸镀工艺和剥离工艺形成导电填充层107,导电填充层107的材料可以为Al\Au。Exemplarily, the conductive filling layer 107 can be prepared by the same process as the above-mentioned preparation of the first electrode and the second electrode, that is, the conductive filling layer 107 is formed by a photolithography process, a metal evaporation process and a lift-off process, respectively. The material of the conductive filling layer 107 Can be Al\Au.

该技术方案通过在n电极和n型半导体层之间形成导电填充层,可通过调节导电填充层的厚度,使第一电极和第二电极的高度适应背板上对应位置的邦定电极的厚度,从而使得第一电极和第二电极与对应的邦定电极同时接触,避免微型LED芯片邦定到背板上后发生倾斜,进而避免影响显示效果。In this technical solution, a conductive filling layer is formed between the n electrode and the n-type semiconductor layer, and the thickness of the conductive filling layer can be adjusted so that the heights of the first electrode and the second electrode can be adapted to the thickness of the bonding electrode at the corresponding position on the backplane. , so that the first electrode and the second electrode are in contact with the corresponding bonding electrodes at the same time, so as to prevent the micro LED chip from tilting after being bonded to the backplane, thereby avoiding affecting the display effect.

可选地,基于上述技术方案,继续参考图10,微型LED芯片还可包括透明金属氧化物层108和保护层109。其中,透明金属氧化物层108和保护层109层叠设置,透明金属氧化物层108覆盖于第二类型半导体层104表面,第二电极106通过过孔与透明金属氧化物层108电接触。Optionally, based on the above technical solution, with continued reference to FIG. 10 , the micro LED chip may further include a transparent metal oxide layer 108 and a protective layer 109 . The transparent metal oxide layer 108 and the protective layer 109 are stacked, the transparent metal oxide layer 108 covers the surface of the second type semiconductor layer 104 , and the second electrode 106 is in electrical contact with the transparent metal oxide layer 108 through via holes.

示例性地,可采用蒸镀或者溅射的方式制作ITO层,通过光刻工艺和湿法刻蚀,保留第二类型半导体层104上的ITO,形成透明金属氧化物层108,作为第二电极106的欧姆接触;采用PVD的方式蒸镀TiO2和SiO2的叠层结构,或者采用peCVD生长出SiO2或者SiN膜层,形成保护层109,然后通过光刻工艺和刻蚀(干法或者湿法)技术,刻蚀部分保护层109,暴露出导电填充层107和透明金属氧化物层108,以后续形成分别与导电填充层107和透明金属氧化物层108电接触的第一电极105和第二电极106。Exemplarily, the ITO layer can be fabricated by means of evaporation or sputtering, and the ITO on the second type semiconductor layer 104 is retained through a photolithography process and wet etching to form a transparent metal oxide layer 108 as the second electrode. The ohmic contact of 106; the stacked structure of TiO 2 and SiO 2 is evaporated by PVD, or the SiO 2 or SiN film layer is grown by peCVD to form the protective layer 109, and then the photolithography process and etching (dry method or Wet method, etching part of the protective layer 109, exposing the conductive filling layer 107 and the transparent metal oxide layer 108, to subsequently form the first electrodes 105 and 105 in electrical contact with the conductive filling layer 107 and the transparent metal oxide layer 108 respectively The second electrode 106 .

另外,本发明实施例还提供了一种显示面板,如图11所示,该显示面板包括背板300和多个上述任一实施例提供的微型LED芯片20;背板300上设置有与微型LED芯片20的第一电极105以及第二电极106相匹配(形状、大小和位置完全相同)的邦定电极301,微型LED芯片20通过第一电极105以及第二电极106与邦定电极301邦定后倒装于背板300上。该显示面板可应用于手机、电脑、电视机和智能穿戴显示装置等显示设备,本发明实施例对此不作特殊限定。In addition, an embodiment of the present invention further provides a display panel. As shown in FIG. 11 , the display panel includes a backplane 300 and a plurality of micro LED chips 20 provided in any of the above-mentioned embodiments; The first electrode 105 and the second electrode 106 of the LED chip 20 match the bonding electrode 301 (the shape, size and position are exactly the same), and the micro LED chip 20 is bonded to the bonding electrode 301 through the first electrode 105 and the second electrode 106 After being fixed, it is flip-mounted on the backplane 300 . The display panel can be applied to display devices such as mobile phones, computers, televisions, and smart wearable display devices, which are not particularly limited in this embodiment of the present invention.

本发明实施例提供的显示面板包括了本发明实施例提供的微型LED芯片,具有相同的功能和效果,此处不再赘述。The display panel provided by the embodiment of the present invention includes the micro LED chip provided by the embodiment of the present invention, and has the same functions and effects, which will not be repeated here.

本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。The various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments, and the same and similar parts between the various embodiments can be referred to each other.

对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments enables any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (10)

1.一种微型LED芯片,其特征在于,包括:1. a miniature LED chip, is characterized in that, comprises: 衬底;substrate; 位于所述衬底上的发光层组,所述发光层组至少包括层叠设置的第一类型半导体层、发光层和第二类型半导体层;a light-emitting layer group located on the substrate, the light-emitting layer group at least comprising a first-type semiconductor layer, a light-emitting layer and a second-type semiconductor layer arranged in layers; 第一电极和第二电极,位于所述发光层组远离所述衬底的一侧,所述第一电极与所述第一类型半导体层电连接,所述第二电极与所述第二类型半导体层电连接;其中,所述第一电极为环形电极,所述第一电极的外边和内边的图形相同,所述第二电极位于所述第一电极的内边所围区域的中部。A first electrode and a second electrode are located on the side of the light-emitting layer group away from the substrate, the first electrode is electrically connected to the first type semiconductor layer, and the second electrode is connected to the second type semiconductor layer The semiconductor layers are electrically connected; wherein, the first electrode is a ring-shaped electrode, the pattern of the outer edge and the inner edge of the first electrode is the same, and the second electrode is located in the middle of the area surrounded by the inner edge of the first electrode. 2.根据权利要求1所述的微型LED芯片,其特征在于,所述第一电极的外边和内边为具有几何中心的图形且几何中心重合;2 . The micro LED chip according to claim 1 , wherein the outer edge and the inner edge of the first electrode are figures with geometric centers, and the geometric centers are coincident; 3 . 优选地,所述第一电极的外边和内边为圆形或正多边形。Preferably, the outer and inner sides of the first electrode are circular or regular polygons. 3.根据权利要求2所述的微型LED芯片,其特征在于,所述第二电极所构成的图形具有几何中心,且所述第二电极的几何中心与所述第一电极的外边或内边的几何中心重合。3 . The micro LED chip according to claim 2 , wherein the pattern formed by the second electrode has a geometric center, and the geometric center of the second electrode is connected to the outer edge or the inner edge of the first electrode. 4 . the geometric centers of . 4.根据权利要求3所述的微型LED芯片,其特征在于,所述第二电极所构成的图形与所述第一电极的外边或内边的图形相同。4 . The micro LED chip according to claim 3 , wherein the pattern formed by the second electrode is the same as the pattern on the outer side or the inner side of the first electrode. 5 . 5.根据权利要求3所述的微型LED芯片,其特征在于,所述第二电极为圆形,和/或所述第一电极的外边或内边为圆形。5 . The micro LED chip according to claim 3 , wherein the second electrode is circular, and/or the outer edge or the inner edge of the first electrode is circular. 6 . 6.根据权利要求1所述的微型LED芯片,其特征在于,所述第一电极为n电极,所述第二电极为p电极,所述第一类型半导体层为n型半导体层,所述第二类型半导体层为p型半导体层,所述第一类型半导体层位于所述发光层靠近所述衬底的一侧;6 . The micro LED chip according to claim 1 , wherein the first electrode is an n-electrode, the second electrode is a p-electrode, the first-type semiconductor layer is an n-type semiconductor layer, and the The second-type semiconductor layer is a p-type semiconductor layer, and the first-type semiconductor layer is located on the side of the light-emitting layer close to the substrate; 所述微型LED芯片的外围区域形成有环形槽,所述环形槽贯穿所述第二类型半导体层和所述发光层且暴露出所述第一类型半导体层,所述第一电极形成于暴露出的所述第一类型半导体层上。An annular groove is formed in the peripheral area of the micro LED chip, the annular groove penetrates the second type semiconductor layer and the light emitting layer and exposes the first type semiconductor layer, and the first electrode is formed in the exposed on the first type semiconductor layer. 7.根据权利要求1所述的微型LED芯片,其特征在于,所述所述第一电极为p电极,所述第二电极为n电极,所述第一类型半导体层为p型半导体层,所述第二类型半导体层为n型半导体层,所述第二类型半导体层位于所述发光层靠近所述衬底的一侧;7 . The micro LED chip according to claim 1 , wherein the first electrode is a p-electrode, the second electrode is an n-electrode, and the first-type semiconductor layer is a p-type semiconductor layer, 8 . The second-type semiconductor layer is an n-type semiconductor layer, and the second-type semiconductor layer is located on the side of the light-emitting layer close to the substrate; 所述微型LED芯片的中部区域形成有凹槽,所述凹槽贯穿所述第一类型半导体层和所述发光层且暴露出所述第二类型半导体层,所述第二电极形成于暴露出的所述第二类型半导体层上。A groove is formed in the middle region of the micro LED chip, the groove penetrates the first type semiconductor layer and the light emitting layer and exposes the second type semiconductor layer, and the second electrode is formed in the exposed on the second type semiconductor layer. 8.根据权利要求6或7所述的微型LED芯片,其特征在于,所述微型LED芯片还包括导电填充层,所述导电填充层形成于所述n电极和所述n型半导体层之间。8 . The micro LED chip according to claim 6 , wherein the micro LED chip further comprises a conductive filling layer, and the conductive filling layer is formed between the n electrode and the n-type semiconductor layer. 9 . . 9.根据权利要求1所述的微型LED芯片,其特征在于,所述第一电极和所述第二电极为金属反射电极。9 . The micro LED chip according to claim 1 , wherein the first electrode and the second electrode are metal reflective electrodes. 10 . 10.一种显示面板,其特征在于,包括背板和多个如权利要求1-9任一所述的微型LED芯片;10. A display panel, characterized by comprising a backplane and a plurality of micro-LED chips according to any one of claims 1-9; 所述背板上设置有与所述微型LED芯片的第一电极以及第二电极相匹配的邦定电极,所述微型LED芯片通过所述第一电极以及所述第二电极与所述邦定电极邦定后倒装于所述背板上。The backplane is provided with bonding electrodes matching the first electrodes and the second electrodes of the micro LED chips, and the micro LED chips are bonded to the bonding electrodes through the first electrodes and the second electrodes. After the electrodes are bonded, they are flip-chipped on the backplane.
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