CN110030375A - A kind of reversing gear - Google Patents
A kind of reversing gear Download PDFInfo
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- CN110030375A CN110030375A CN201810030648.1A CN201810030648A CN110030375A CN 110030375 A CN110030375 A CN 110030375A CN 201810030648 A CN201810030648 A CN 201810030648A CN 110030375 A CN110030375 A CN 110030375A
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- bevel gear
- flexible shaft
- flexible axle
- sheath
- rocking bar
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- 230000000694 effects Effects 0.000 claims 1
- 238000005452 bending Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 6
- 238000010276 construction Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000001934 delay Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H59/00—Control inputs to control units of change-speed- or reversing-gearings for conveying rotary motion
- F16H59/02—Selector apparatus
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H59/00—Control inputs to control units of change-speed- or reversing-gearings for conveying rotary motion
- F16H59/02—Selector apparatus
- F16H59/08—Range selector apparatus
- F16H59/10—Range selector apparatus comprising levers
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Agricultural Machines (AREA)
Abstract
本发明公开一种换向操纵机构,包括操纵杆、纵向锥齿轮、横向锥齿轮、摇杆、软轴、软轴护套和连接叉。本发明的换向操纵机构通过运用锥齿轮组,将操纵杆的前后运动转换成软轴的左右运动,软轴通过运动换向后,以更加自然、顺畅的走向穿过底板,避免由于弯曲半径较小而与软轴护套产生较大摩擦力,从而使操纵更加轻便、灵活。
The invention discloses a reversing control mechanism, which comprises a control rod, a longitudinal bevel gear, a transverse bevel gear, a rocker, a flexible shaft, a flexible shaft sheath and a connecting fork. The reversing control mechanism of the present invention converts the front and rear motion of the joystick into the left and right motion of the flexible shaft by using the bevel gear set. Smaller and larger friction force with the flexible shaft sheath, which makes the operation more light and flexible.
Description
技术领域technical field
本发明属于机械技术领域,具体涉及一种换向操纵机构。The invention belongs to the technical field of machinery, and in particular relates to a reversing control mechanism.
背景技术Background technique
工程机械及车辆通常会长时间工作,操纵舒适性非常重要。现有的工程机械及车辆通常采用软轴式换向操纵机构,一般软轴式换向操纵机构包括操纵杆和操纵箱,其中操纵箱包括与操纵杆相连的摇杆、软轴和软轴护套以及与铰接中心相连的连接叉。前、后操纵操纵杆带动操纵箱内的摇杆上、下摆动,与摇杆连接的软轴在摇杆的推、拉力作用下,在软轴护套内上、下运动,软轴护套固定不动,起导向及防护的作用,软轴前端连接的连接叉在软轴的作用下前、后运动。由于摇杆的推力需转换成软轴的向下运动,软轴通常具有一定的刚性。如果软轴弯曲半径小,带有刚性的软轴在该位置的护套内将产生较大的内摩擦力,从而导致操纵杆的操纵力增加,降低了操纵舒适性,还容易对软轴护套和软轴造成磨损。因此,需要开发出更优异的换向操纵机构,延长其使用寿命,提升操纵舒适度。Construction machinery and vehicles usually work for a long time, and operating comfort is very important. Existing construction machinery and vehicles usually use a flexible shaft type reversing control mechanism. Generally, the flexible shaft type switching control mechanism includes a joystick and a control box, wherein the control box includes a rocker connected to the joystick, a flexible shaft and a flexible shaft guard. A sleeve and a connecting fork connected to the hinge center. The front and rear joysticks drive the rocker in the control box to swing up and down, and the flexible shaft connected to the rocker moves up and down in the flexible shaft sheath under the push and pull of the rocker. It is fixed and plays the role of guidance and protection. The connecting fork connected to the front end of the flexible shaft moves forward and backward under the action of the flexible shaft. Since the thrust of the rocker needs to be converted into the downward movement of the flexible shaft, the flexible shaft usually has a certain rigidity. If the bending radius of the flexible shaft is small, the rigid flexible shaft will generate a large internal friction force in the sheath at this position, which will lead to an increase in the operating force of the joystick, reduce the operating comfort, and easily protect the flexible shaft. Sleeve and flexible shaft cause wear. Therefore, it is necessary to develop a better reversing control mechanism to prolong its service life and improve the comfort of operation.
发明内容SUMMARY OF THE INVENTION
为解决现有技术存在的操纵费力、容易磨损等缺陷,本发明提供一种轻便、灵活的换向操纵机构。In order to solve the defects of the prior art such as laborious manipulation and easy wear, the present invention provides a light and flexible reversing manipulation mechanism.
本发明所采用的技术方案是:一种换向操纵机构,包括操纵杆、纵向锥齿轮、横向锥齿轮、摇杆、软轴、软轴护套和连接叉。所述纵向锥齿轮和横向锥齿轮活动连接,所述操纵杆固定安装在纵向锥齿轮外侧;所述摇杆固定安装在所述横向锥齿轮外侧。所述软轴安装在固定设置的软轴护套内,与所述摇杆连接,所述连接叉设置在所述软轴末端;所述软轴在软轴护套内上、下运动,所述软轴护套对所述软轴起导向及防护的作用。所述软轴通过连接叉与整机中心相连,从而控制机械换向。The technical scheme adopted by the present invention is: a reversing control mechanism, comprising a joystick, a longitudinal bevel gear, a transverse bevel gear, a rocker, a flexible shaft, a flexible shaft sheath and a connecting fork. The longitudinal bevel gear and the transverse bevel gear are movably connected, the joystick is fixedly mounted on the outer side of the longitudinal bevel gear, and the rocker is fixedly mounted on the outer side of the transverse bevel gear. The flexible shaft is installed in a fixed flexible shaft sheath, connected with the rocker, and the connecting fork is arranged at the end of the flexible shaft; the flexible shaft moves up and down in the flexible shaft sheath, so The flexible shaft sheath plays the role of guiding and protecting the flexible shaft. The flexible shaft is connected with the center of the whole machine through the connecting fork, so as to control the mechanical reversal.
作为本发明的具体方案,所述摇杆通过轴承安装在横向锥齿轮上;所述纵向锥齿轮和所述横向锥齿轮垂直设置。优选,所述纵向锥齿轮的直径大于所述横向锥齿轮的直径。As a specific solution of the present invention, the rocker is mounted on the transverse bevel gear through a bearing; the longitudinal bevel gear and the transverse bevel gear are vertically arranged. Preferably, the diameter of the longitudinal bevel gear is larger than the diameter of the transverse bevel gear.
换向时,前、后操纵操纵杆,带动纵向锥齿轮前、后旋转,同时横向锥齿轮产生左、右旋转,带动安装在横向锥齿轮上的摇杆左、右旋转。在摇杆的推、拉力作用下,在软轴护套内的软轴开始沿摇杆切线方向上、下运动,软轴护套固定不动,起导向及防护的作用。软轴前端连接的连接叉在软轴的作用下前、后运动。带有一定刚性的软轴在通过底板时完全没有弯曲,走向顺畅,不会产生内摩擦力,使操纵更省力。When changing direction, the front and rear manipulate the joystick to drive the longitudinal bevel gear to rotate forward and backward, while the transverse bevel gear rotates left and right, which drives the rocker mounted on the transverse bevel gear to rotate left and right. Under the pushing and pulling force of the rocker, the flexible shaft in the flexible shaft sheath starts to move up and down along the tangential direction of the rocker, and the flexible shaft sheath is fixed and plays the role of guidance and protection. The connecting fork connected to the front end of the flexible shaft moves forward and backward under the action of the flexible shaft. The flexible shaft with a certain rigidity has no bending at all when passing through the bottom plate, and moves smoothly without generating internal friction, which makes the operation more labor-saving.
本发明的换向操纵机构通过锥齿轮换向,改变软轴通过底板的走向,使带有一定刚性的软轴在底板处不会因为弯曲而产生较大内摩擦力,从而使操纵更加轻便、灵活,提高操纵舒适性,也避免了因为摩擦造成损伤操作系统,导致其使用寿命大大降低。The reversing control mechanism of the present invention changes the direction of the flexible shaft through the bottom plate through the bevel gear, so that the flexible shaft with a certain rigidity will not generate a large internal friction force due to bending at the bottom plate, so that the operation is lighter and more convenient. It is flexible, improves the comfort of operation, and avoids damage to the operating system due to friction, which greatly reduces its service life.
与现有技术相比,本发明的有益效果有:(1)本发明的换向操纵系统通过锥齿轮的设计,可自动调整软轴走向,保证软轴以基本与摇杆相切的方向通过底板与整机中心,避免了由于软轴弯曲半径小而造成的操作费力,操纵更加轻便、灵活,提高操纵舒适性。Compared with the prior art, the beneficial effects of the present invention are as follows: (1) The reversing control system of the present invention can automatically adjust the direction of the flexible shaft through the design of the bevel gear, so as to ensure that the flexible shaft passes in a direction substantially tangential to the rocker. The bottom plate and the center of the whole machine avoid the laborious operation caused by the small bending radius of the flexible shaft, and the operation is lighter and more flexible, and the operation comfort is improved.
(2)本发明的换向操纵系统避免了软轴与软轴护套的过度摩擦,即省力,又能大大延缓其磨损,从而延长其使用寿命。(2) The reversing control system of the present invention avoids excessive friction between the flexible shaft and the flexible shaft sheath, which saves effort and greatly delays its wear, thereby prolonging its service life.
(3)本发明的换向操纵系统结构简单,可操作性强,适合多种工程机械,适宜于工业化和推广应用。(3) The reversing control system of the present invention has a simple structure and strong operability, is suitable for various construction machinery, and is suitable for industrialization and popularization and application.
附图说明Description of drawings
图1是现有技术的换向操纵系统整体结构示意图;1 is a schematic diagram of the overall structure of a reversing control system in the prior art;
图2是现有技术的换向操纵系统操作示意图;Fig. 2 is the operation schematic diagram of the reversing control system of the prior art;
图3是本发明的换向操纵系统立体结构示意图;Fig. 3 is the three-dimensional structure schematic diagram of the reversing control system of the present invention;
图4是本发明的换向操纵系统软轴运动示意图;4 is a schematic diagram of the movement of the flexible shaft of the reversing control system of the present invention;
图5是本发明的换向操纵系统操作示意图;Fig. 5 is the operation schematic diagram of the reversing control system of the present invention;
其中,1-操纵杆,2-操纵箱,3-摇杆,4-软轴,5-软轴护套,6-连接叉,21-纵向锥齿轮,22-横向锥齿轮,23-轴承。Among them, 1- joystick, 2- control box, 3- rocker, 4- flexible shaft, 5- flexible shaft sheath, 6- connecting fork, 21- longitudinal bevel gear, 22- transverse bevel gear, 23- bearing.
具体实施方式Detailed ways
为了便于本领域技术人员的理解,下面将结合具体实施例及附图对本发明的结构原理作进一步的详细说明。In order to facilitate the understanding of those skilled in the art, the structural principle of the present invention will be further described in detail below with reference to specific embodiments and accompanying drawings.
如图1和2所示,现有技术中心软轴换向操纵机构整体结构示意图。以装载机为例,换向操纵机构通常经铰接中心后再通往前车架。所述软轴式换向操纵机构包括操纵杆1、操纵箱2和铰接中心,其中,所述操纵箱2包括与操纵杆1相连的摇杆3、软轴4和软轴护套5以及与铰接中心相连的连接叉6;软轴4在驾驶室底部的走向是先向左(图1)到铰接中心,经铰接中心后再向前(图2),从底板到铰接中心时,软轴4弯曲半径较小,由于存在一定的刚性,软轴在底板位置被别住。As shown in Figures 1 and 2, a schematic diagram of the overall structure of the central flexible shaft reversing operating mechanism in the prior art. Taking a loader as an example, the reversing mechanism usually passes through the hinge center and then leads to the front frame. The flexible shaft type reversing operating mechanism includes a joystick 1, a manipulation box 2 and a hinge center, wherein the manipulation box 2 includes a rocker 3 connected with the joystick 1, a flexible shaft 4, a flexible shaft sheath 5, and a The connecting fork 6 connected to the hinge center; the direction of the flexible shaft 4 at the bottom of the cab is first to the left (Fig. 1) to the hinge center, and then forward after passing through the hinge center (Fig. 2). From the bottom plate to the hinge center, the flexible shaft 4 The bending radius is small, and the flexible shaft is pinned at the base plate due to the existence of a certain rigidity.
如图2所示,换向时,前、后操纵操纵杆1,带动操纵,2内的摇杆3上、下摆动,与摇杆3连接的软轴4在摇杆3的推、拉力作用下,在软轴护套5内上、下运动,软轴护套5固定不动,起导向及防护的作用,软轴4前端连接的连接叉6在软轴4的作用下前、后运动。由于摇杆3的推力需转换成软轴4的上下运动,软轴4通常具有一定的刚性。如果软轴4弯曲半径小,带有刚性的软轴4在该位置的软轴护套5内将产生较大的内摩擦力,从而导致操纵杆1的操纵力增加,降低了操纵舒适性,还容易对软轴护套5和软轴4造成磨损,缩短其使用寿命。As shown in Fig. 2, when reversing, the joystick 1 is manipulated front and rear to drive the manipulation, the rocker 3 in 2 swings up and down, and the flexible shaft 4 connected with the rocker 3 acts on the push and pull of the rocker 3. Down, move up and down in the flexible shaft sheath 5, the flexible shaft sheath 5 is fixed and plays the role of guiding and protection, the connecting fork 6 connected to the front end of the flexible shaft 4 moves forward and backward under the action of the flexible shaft 4 . Since the thrust of the rocker 3 needs to be converted into the up and down movement of the flexible shaft 4, the flexible shaft 4 usually has a certain rigidity. If the bending radius of the flexible shaft 4 is small, the rigid flexible shaft 4 will generate a large internal friction force in the flexible shaft sheath 5 at this position, which will lead to an increase in the operating force of the joystick 1 and reduce the operating comfort. It is also easy to cause wear to the flexible shaft sheath 5 and the flexible shaft 4, shortening their service life.
如图3-5所示,本发明的换向操纵机构,包括操纵杆1、纵向锥齿轮21、横向锥齿轮22、轴承23、摇杆3、软轴4、软轴护套5和连接叉6。所述纵向锥齿轮21和横向锥齿轮22相互配合活动连接,所述操纵杆1固定安装在纵向锥齿轮21外侧,所述摇杆3通过轴承23固定安装在横向锥齿轮22外侧;所述软轴4安装在固定设置的软轴护套5内,与所述摇杆3连接,所述连接叉6设置在所述软轴4末端;所述软轴4在软轴护套5内上、下运动,软轴护套5起导向及防护的作用。所述软轴4通过连接叉6与整机中心相连,从而控制机械换向。As shown in Figures 3-5, the reversing control mechanism of the present invention includes a joystick 1, a longitudinal bevel gear 21, a transverse bevel gear 22, a bearing 23, a rocker 3, a flexible shaft 4, a flexible shaft sheath 5 and a connecting fork 6. The longitudinal bevel gear 21 and the transverse bevel gear 22 are movably connected to each other, the joystick 1 is fixedly installed on the outer side of the longitudinal bevel gear 21, and the rocker 3 is fixedly installed at the outer side of the transverse bevel gear 22 through the bearing 23; The shaft 4 is installed in the fixed flexible shaft sheath 5, connected with the rocker 3, and the connecting fork 6 is arranged at the end of the flexible shaft 4; the flexible shaft 4 is on the flexible shaft sheath 5, Down movement, the flexible shaft sheath 5 plays the role of guidance and protection. The flexible shaft 4 is connected with the center of the whole machine through the connecting fork 6, so as to control the mechanical reversal.
如图3和4所示,换向时,前、后操纵操纵杆1,带动纵向锥齿轮21前、后旋转,同时横向锥齿轮22产生左、右旋转,带动安装在横向锥齿轮上的摇杆3左、右旋转。在摇杆3的推、拉力作用下,在软轴护套5内的软轴4开始沿摇杆3切线上、下运动,软轴护套5固定不动,起导向及防护的作用。软轴4前端连接的连接叉6在软轴4的作用下前、后运动,从而实现机械的换向。如图4所示,带有一定刚性的软轴4在通过底板时几乎没有弯曲,走向顺畅,大大减小了内摩擦力,使操纵更省力。As shown in Figures 3 and 4, when the direction is reversed, the front and rear manipulate the joystick 1 to drive the longitudinal bevel gear 21 to rotate forward and backward, while the lateral bevel gear 22 rotates left and right, driving the rocker mounted on the lateral bevel gear 22. Rod 3 rotates left and right. Under the pushing and pulling force of the rocker 3, the flexible shaft 4 in the flexible shaft sheath 5 starts to move up and down along the tangential line of the rocker 3, and the flexible shaft sheath 5 is fixed and plays the role of guidance and protection. The connecting fork 6 connected to the front end of the flexible shaft 4 moves forward and backward under the action of the flexible shaft 4, thereby realizing mechanical reversal. As shown in Fig. 4, the flexible shaft 4 with a certain rigidity hardly bends when passing through the bottom plate, and moves smoothly, which greatly reduces the internal friction force and makes the operation more labor-saving.
本发明的换向操纵机构通过锥齿轮换向,改变软轴通过底板的走向,使带有一定刚性的软轴在底板处不会因为弯曲而产生较大内摩擦力,从而使操纵更加轻便、灵活,提高操纵舒适性,也避免了因为摩擦造成损伤操作系统,导致其使用寿命大大降低。The reversing control mechanism of the present invention changes the direction of the flexible shaft through the bottom plate through the bevel gear, so that the flexible shaft with a certain rigidity will not generate a large internal friction force due to bending at the bottom plate, so that the operation is lighter and more convenient. It is flexible, improves the comfort of operation, and avoids damage to the operating system due to friction, which greatly reduces its service life.
以上所述仅为本发明的较佳实施例,但并不能因此而理解为对本发明保护范围的限制。应当指出的是,对于本领域的一般技术人员来说,凡不脱离本发明构思前提下,所作出的等同变化和修改,均应涵盖在本发明要求保护的范围内。The above descriptions are only preferred embodiments of the present invention, but should not be construed as limiting the protection scope of the present invention. It should be pointed out that, for those skilled in the art, all equivalent changes and modifications made without departing from the concept of the present invention should be included in the scope of protection of the present invention.
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CN201953976U (en) * | 2011-04-12 | 2011-08-31 | 中国一拖集团有限公司 | Gear-shifting control mechanism of tractor power output flexible shaft |
US20160281841A1 (en) * | 2015-03-23 | 2016-09-29 | Fca Italy S.P.A. | Device for inhibiting selection of one or more operative positions of a selector of an automatically operated gearbox, for example a parking positon |
CN205745237U (en) * | 2016-05-06 | 2016-11-30 | 洛阳市黄河软轴控制器股份有限公司 | Speed change operating mechanism for engineering machinery |
CN207750493U (en) * | 2018-01-12 | 2018-08-21 | 国机重工集团常林有限公司 | A kind of reversing gear |
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