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CN110017412A - A kind of hanging backfilling apparatus of four-degree-of-freedom submarine pipeline and cable - Google Patents

A kind of hanging backfilling apparatus of four-degree-of-freedom submarine pipeline and cable Download PDF

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Publication number
CN110017412A
CN110017412A CN201810024087.4A CN201810024087A CN110017412A CN 110017412 A CN110017412 A CN 110017412A CN 201810024087 A CN201810024087 A CN 201810024087A CN 110017412 A CN110017412 A CN 110017412A
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China
Prior art keywords
arm
degree
turntable
telescopic rod
telescopic
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CN201810024087.4A
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CN110017412B (en
Inventor
史永晋
高慧
宿振国
丛军
李民强
郑震生
李森
任红伟
徐增强
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Sinopec Petroleum Engineering Technical Services Co., Ltd.
China Petrochemical Corp
Sinopec Shengli Petroleum Engineering Corp
Drilling Technology Research Institute of Sinopec Shengli Petroleum Engineering Corp
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Sinopec Oilfield Service Corp
Sinopec Shengli Petroleum Engineering Corp
Drilling Technology Research Institute of Sinopec Shengli Petroleum Engineering Corp
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L3/00Supports for pipes, cables or protective tubing, e.g. hangers, holders, clamps, cleats, clips, brackets
    • F16L3/02Supports for pipes, cables or protective tubing, e.g. hangers, holders, clamps, cleats, clips, brackets partly surrounding the pipes, cables or protective tubing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L57/00Protection of pipes or objects of similar shape against external or internal damage or wear
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G9/00Installations of electric cables or lines in or on the ground or water

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Underground Or Underwater Handling Of Building Materials (AREA)
  • Electric Cable Installation (AREA)

Abstract

本发明涉及一种四自由度海底管缆悬空回填装置,应用于海底管缆的悬空治理。包括动力与控制系统、基座、转台、横移轨道、辊道传送带和就位液压伸缩杆、铰链机构、支撑铰臂、作业液压伸缩杆、伸缩式投放臂、水下监测装置。通过轨道和装砂母船连接,在母船上可实现砂袋抛填等过程的机械化,通过纵向沿着船移动位置、横向通过摆动投放臂的运动方式实现悬空治理区的全覆盖,通过可伸缩的砂袋投放臂控制砂袋的水下着地点,实现精确有效施工,解决了现阶段砂袋法治理悬空管道施工技术问题。

The invention relates to a four-degree-of-freedom submarine cable suspension backfilling device, which is applied to the suspension management of the submarine cable. Including power and control system, base, turntable, traverse track, roller conveyor belt and hydraulic telescopic rod in place, hinge mechanism, support arm, hydraulic telescopic rod for operation, telescopic throwing arm, underwater monitoring device. Through the connection between the track and the sand-loading mother ship, the mechanization of sand bag filling and other processes can be realized on the mother ship, and the full coverage of the suspended treatment area can be achieved by moving the position along the ship longitudinally and horizontally by swinging the throwing arm. The bag delivery arm controls the underwater landing point of the sand bag, realizes accurate and effective construction, and solves the technical problem of the construction of the suspended pipeline by the sand bag method at the current stage.

Description

一种四自由度海底管缆悬空回填装置A four-degree-of-freedom submarine umbilical suspension backfill device

技术领域technical field

本发明涉及海洋工程装置领域中的一种四自由度海底管缆悬空回填装置,应用于海底管缆的悬空治理。The invention relates to a four-degree-of-freedom submarine cable suspension backfilling device in the field of marine engineering devices, which is applied to the suspension management of submarine cables.

背景技术Background technique

浅海软地基海域处于滩海交界地带,其场区海洋动力、浅层工程地质、海底动力地貌条件十分复杂,造成大量海底管道、海底电线底部附近出现悬空现象。悬空管缆在海浪、海流的冲刷下,容易引起涡激振动,产生动应力,对管缆造成疲劳损伤,加剧管缆损坏的可能性,对海底管道、海底电缆安全存在极大的隐患,海底管道一旦泄露或电缆断裂将造成重大经济、产能损失,急需治理。The shallow sea soft-foundation area is located in the junction of the beach and the sea, and the marine dynamics, shallow engineering geology, and submarine dynamic geomorphology conditions of the site are very complex, resulting in a large number of submarine pipelines and submarine wires near the bottom of the floating phenomenon. Under the erosion of waves and currents, the suspended umbilicals are prone to cause vortex-induced vibration, generate dynamic stress, cause fatigue damage to the umbilicals, aggravate the possibility of damage to the umbilicals, and pose great hidden dangers to the safety of submarine pipelines and submarine cables. Once the pipeline leaks or the cable breaks, it will cause significant economic and production capacity losses, and urgently needs to be treated.

现阶段,工程实践中多采用砂袋法、连锁排、仿生水草、土工布、钢结构支撑法等方法治理悬空管缆。其中,工程中普遍采用的砂袋法有操作简单、经济有效等优点。因海底管道裸露段较多,相应抛砂工作量巨大,但是,目前使用的砂袋法的施工方法却非常落后,一般做法是先在陆地上人工将砂子打包成袋,然后通过吊车装于施工船上,当施工船到达悬空管道上方海面时,再由施工人员将砂袋推下船丢进海里。该方式不仅需要投入大量的施工成本,而且速度慢,已不能满足该隐患治理项目工期、质量要求。同时存在抛砂不均匀、不定量等问题,引起将管线局部压弯等风险,一直是抛砂过程中暴露和亟待解决的问题。At this stage, in engineering practice, methods such as sand bag method, interlocking row, bionic aquatic plants, geotextile, and steel structure support method are often used to manage suspended duct cables. Among them, the sand bag method commonly used in engineering has the advantages of simple operation, economical efficiency and so on. Due to the large number of exposed sections of the submarine pipeline, the corresponding sand blasting workload is huge. However, the construction method of the sand bag method currently used is very backward. The general method is to manually pack the sand into bags on land, and then load it on the construction site by crane. On the ship, when the construction ship reaches the sea surface above the suspended pipeline, the construction personnel will push the sand bag off the ship and throw it into the sea. This method not only needs to invest a lot of construction costs, but also has a slow speed, which can no longer meet the construction period and quality requirements of the hidden danger control project. At the same time, there are problems such as uneven sand blasting and non-quantitative sand blasting, which cause the risk of local bending of the pipeline, which has always been an exposed and urgent problem in the sand blasting process.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于针对现有技术存在的问题,提供一种自动寻线并根据管线方位进行抛砂,根据抛砂需求自动装袋并高效抛砂,抛砂位置可控的四自由度海底管缆悬空回填装置。The purpose of the present invention is to provide a four-degree-of-freedom submarine pipe with controllable sand-blasting position for automatically finding lines and carrying out sand blasting according to the orientation of the pipeline, automatically bagging and efficient sand blasting according to the sand blasting requirements, and aiming at the problems existing in the prior art. Cable suspension backfill device.

一种四自由度海底管缆悬空回填装置,包括动力与控制系统、基座、转台、横移轨道、辊道传送带和就位液压伸缩杆、铰链机构、支撑铰臂、作业液压伸缩杆、伸缩式投放臂;所述横移轨道为两条平滑设置的滑轨;基座设置在横移轨道上,并与横移轨道构成滑动驱动限位配合;所述转台设置在基座上,并与基座构成旋转驱动配合;所述支撑铰臂下端通过铰链机构与转台相连,上端通过与铰链机构与伸缩式投放臂相连,中部通过铰链机构与就位液压伸缩杆一端相连;所述就位液压伸缩杆另一端通过铰链机构与转台相连;所述作业液压伸缩杆的两端分别通过铰链机构与转台和伸缩式投放臂相连;所述辊道传送带的输出端与伸缩式投放臂的输入端搭接;所述动力与控制系统调节基座沿横移轨道往复移动、调节转台与基座的转动、调节就位液压伸缩杆和作业液压伸缩杆的伸缩。A four-degree-of-freedom submarine pipe cable suspension backfilling device, comprising a power and control system, a base, a turntable, a traverse track, a roller conveyor belt, a hydraulic telescopic rod in place, a hinge mechanism, a supporting hinge arm, an operating hydraulic telescopic rod, a telescopic rod The traverse track is two smoothly arranged sliding rails; the base is arranged on the traverse track, and forms a sliding drive limit cooperation with the traverse track; the turntable is arranged on the base and cooperates with the traverse track The base constitutes a rotational drive fit; the lower end of the support hinge arm is connected to the turntable through a hinge mechanism, the upper end is connected to the telescopic throwing arm through a hinge mechanism, and the middle is connected to one end of the in-place hydraulic telescopic rod through a hinge mechanism; the in-place hydraulic The other end of the telescopic rod is connected with the turntable through a hinge mechanism; the two ends of the working hydraulic telescopic rod are respectively connected with the turntable and the telescopic throwing arm through the hinge mechanism; the output end of the roller conveyor belt overlaps the input end of the telescopic throwing arm The power and control system adjusts the reciprocating movement of the base along the traverse track, adjusts the rotation of the turntable and the base, and adjusts the telescoping of the hydraulic telescopic rod in place and the working hydraulic telescopic rod.

上述方案进一步:The above scheme further:

还包括安装在伸缩式投放臂下端部的水下监测装置。It also includes an underwater monitoring device mounted on the lower end of the telescopic throwing arm.

所述水下监测装置装置内布设有深度传感器、压力传感器、水下视频监控系统。The underwater monitoring device is equipped with a depth sensor, a pressure sensor and an underwater video monitoring system.

所述基座与横移轨道、基座与转台分别通过电机辊轮摩擦驱动配合或者齿轮电机齿轮齿合驱动配合。The base and the traverse track, the base and the turntable are respectively driven and matched by the friction drive of the motor rollers or the gears of the gear motor.

所述伸缩式投放臂为多段依次嵌入式伸缩臂。The telescopic throwing arm is a multi-segment embedded telescopic arm in sequence.

所述伸缩式投放臂的两端通过绞车相连,绞车与动力与控制系统相连。The two ends of the telescopic throwing arm are connected by a winch, and the winch is connected with the power and control system.

所述伸缩式投放臂为中间通孔结构。The telescopic throwing arm has a middle through hole structure.

本发明的四自由度海底管缆悬空回填装置,通过轨道和装砂母船连接,在母船上可实现砂袋抛填等过程的机械化,通过纵向沿着船移动位置、横向通过摆动投放臂的运动方式实现悬空治理区的全覆盖;通过可伸缩的砂袋投放臂控制砂袋的水下着地点,实现精确有效施工;解决了现阶段砂袋法治理悬空管道施工技术问题,相比传统人工操作施工方法,极大提高了施工效率。The four-degree-of-freedom submarine cable suspension backfilling device of the present invention is connected with a sand-loading mother ship through rails, and can realize the mechanization of sand bag filling and other processes on the mother ship. Realize the full coverage of the suspended treatment area; control the underwater landing point of the sand bag through the retractable sand bag delivery arm to achieve accurate and effective construction; solve the technical problems of the current sand bag method to control the suspended pipeline construction, compared with the traditional manual operation construction method , greatly improving the construction efficiency.

附图说明Description of drawings

图1为一种四自由度海底管缆悬空回填装置示意图;图中:Figure 1 is a schematic diagram of a four-degree-of-freedom submarine umbilical suspension backfill device; in the figure:

1、基座 2、转台 3、就位液压伸缩杆1. Base 2. Turntable 3. Hydraulic telescopic rod in place

4、横移轨道 5、铰链机构 6、支撑铰臂4. Traverse track 5. Hinge mechanism 6. Support hinge arm

7、作业液压伸缩杆 8、伸缩式投放臂 9、水下监测装置7. Operation hydraulic telescopic rod 8. Telescopic delivery arm 9. Underwater monitoring device

10、辊道传送带 11、上料区 12、动力与控制系统10. Roller conveyor belt 11. Feeding area 12. Power and control system

图2为一种四自由度海底管缆悬空回填装置主视图;Figure 2 is a front view of a four-degree-of-freedom submarine umbilical suspension backfill device;

图3为一种四自由度海底管缆悬空回填装置侧视图。Figure 3 is a side view of a four-degree-of-freedom submarine umbilical suspension backfill device.

具体实施方式Detailed ways

现结合说明书附图,对本发明作进一步描述:Now in conjunction with the accompanying drawings, the present invention is further described:

参照图1,一种四自由度海底管缆悬空回填装置,包括动力与控制系统12、基座1、转台2、横移轨道4、辊道传送带10和就位液压伸缩杆3、铰链机构5、支撑铰臂6、作业液压伸缩杆7、伸缩式投放臂8;所述横移轨道4为两条平滑滑轨;基座1设置在横移轨道4上,并与横移轨道4构成滑动限位配合;所述转台2设置在基座1上,并与基座1构成旋转配合;所述支撑铰臂6下端通过铰链机构5与转台2相连,上端通过与铰链机构5伸缩式投放臂8相连,中部通过铰链机构5与就位液压伸缩杆3相连;所述就位液压伸缩杆3另一端与转台2相连;所述作业液压伸缩杆7的两端分别通过铰链机构5与转台2和伸缩式投放臂8相连;所述辊道传送带10的输出端与伸缩式投放臂8的输入端搭接;所述动力与控制系统12具有调节基座1沿横移轨道4往复移动、调节转台2与基座1的转动、调节就位液压伸缩杆3和作业液压伸缩杆7的伸缩。Referring to FIG. 1 , a four-degree-of-freedom submarine umbilical suspension backfilling device includes a power and control system 12 , a base 1 , a turntable 2 , a traverse track 4 , a roller conveyor belt 10 , an in-position hydraulic telescopic rod 3 , and a hinge mechanism 5 , supporting hinge arm 6, working hydraulic telescopic rod 7, telescopic throwing arm 8; the traverse track 4 is two smooth sliding rails; Limit matching; the turntable 2 is arranged on the base 1, and forms a rotational cooperation with the base 1; the lower end of the supporting hinge arm 6 is connected with the turntable 2 through the hinge mechanism 5, and the upper end is connected with the hinge mechanism 5 by a telescopic throwing arm 8 is connected, and the middle part is connected with the in-position hydraulic telescopic rod 3 through the hinge mechanism 5; the other end of the in-position hydraulic telescopic rod 3 is connected with the turntable 2; the two ends of the working hydraulic extension rod 7 are respectively connected with the turntable 2 through the hinge mechanism 5 It is connected with the telescopic throwing arm 8; the output end of the roller conveyor belt 10 is overlapped with the input end of the telescopic throwing arm 8; The rotation of the turntable 2 and the base 1 , the adjustment of the in-position hydraulic telescopic rod 3 and the telescopic extension of the working hydraulic telescopic rod 7 .

进一步的:还包括安装在伸缩式投放臂8下端部的水下监测装置9。所述水下监测装置9装置内布设有深度传感器、压力传感器、水下视频监控系统。Further: an underwater monitoring device 9 installed on the lower end of the telescopic release arm 8 is also included. The underwater monitoring device 9 is equipped with a depth sensor, a pressure sensor and an underwater video monitoring system.

进一步的:所述基座1与横移轨道4、基座1与转台2分别通过电机辊轮摩擦驱动或者齿轮电机齿轮齿合驱动。Further: the base 1 and the traverse track 4, the base 1 and the turntable 2 are respectively driven by the friction drive of the motor rollers or the gear teeth of the gear motor.

更进一步的:所述伸缩式投放臂8为多段依次嵌入式伸缩臂。所述伸缩式投放臂8的两端通过绞车相连,绞车与动力与控制系统12相连。所述伸缩式投放臂8为中间通孔结构,砂袋可以通过中间通孔准确投放。Further: the telescopic throwing arm 8 is a multi-segment embedded telescopic arm in sequence. The two ends of the telescopic throwing arm 8 are connected by a winch, and the winch is connected with the power and control system 12 . The telescopic throwing arm 8 has a middle through hole structure, and the sand bag can be accurately dropped through the middle through hole.

具体作业过程为:当工程船舶到达指定作业地点后,就位液压伸缩杆3将伸缩式投放臂8推起,呈一定角度插入水面后位液压伸缩杆3停止工作,然后将伸缩式投放臂8伸展至悬空管缆上方附近停止,通过安装在伸缩式投放臂8上的水下监测装置9实时观察就位后,在动力与控制系统12启动辊道传送带10,将砂袋传送至伸缩式投放臂8的输入端开始抛填作业。作业过程中,通过水下监测装置9实时观测抛沙填埋情况,可通过动力与控制系统12控制伸缩式投放臂8沿着横移轨道4上的两个方向自由度进行抛填作业,或通过动力与控制系统12控制作业液压伸缩杆7使得伸缩式投放臂8在横向两个方向自由度上左右摆动进行抛填作业。当作业完成后,首先将伸缩式投放臂8回收起来,然后驱动就位液压伸缩杆3回收至初始位置将伸缩式投放臂8回收至船舶甲板上。The specific operation process is as follows: when the engineering ship arrives at the designated operation site, the in-position hydraulic telescopic rod 3 pushes up the telescopic delivery arm 8, inserts it into the water surface at a certain angle, and the rear hydraulic telescopic rod 3 stops working, and then the telescopic delivery arm 8 is pushed up. Extend to near the top of the suspended umbilical and stop. After real-time observation of the position by the underwater monitoring device 9 installed on the telescopic throwing arm 8, the power and control system 12 starts the roller conveyor 10 to transport the sand bags to the telescopic throwing. The input end of the arm 8 starts the throwing operation. During the operation, the situation of sand dumping and landfilling can be observed in real time through the underwater monitoring device 9, and the telescopic throwing arm 8 can be controlled by the power and control system 12 to perform the dumping and filling operation along the two degrees of freedom on the traverse track 4, or The operation hydraulic telescopic rod 7 is controlled by the power and control system 12 so that the telescopic throwing arm 8 swings left and right in two lateral degrees of freedom to perform the dumping operation. After the operation is completed, the telescopic throwing arm 8 is recovered first, and then the hydraulic telescopic rod 3 is driven to recover to the initial position to recover the telescopic throwing arm 8 to the deck of the ship.

Claims (7)

1.一种四自由度海底管缆悬空回填装置,其特征是:包括动力与控制系统、基座、转台、横移轨道、辊道传送带和就位液压伸缩杆、铰链机构、支撑铰臂、作业液压伸缩杆、伸缩式投放臂;所述横移轨道为两条平滑设置的滑轨;基座设置在横移轨道上,并与横移轨道构成滑动驱动限位配合;所述转台设置在基座上,并与基座构成旋转驱动配合;所述支撑铰臂下端通过铰链机构与转台相连,上端通过与铰链机构与伸缩式投放臂相连,中部通过铰链机构与就位液压伸缩杆一端相连;所述就位液压伸缩杆另一端通过铰链机构与转台相连;所述作业液压伸缩杆的两端分别通过铰链机构与转台和伸缩式投放臂相连;所述辊道传送带的输出端与伸缩式投放臂的输入端搭接;所述动力与控制系统调节基座沿横移轨道往复移动、调节转台与基座的转动、调节就位液压伸缩杆和作业液压伸缩杆的伸缩。1. A four-degree-of-freedom submarine umbilical cable suspension backfilling device is characterized in that: comprising a power and control system, a base, a turntable, a traverse track, a roller conveyor belt and a hydraulic telescopic rod in place, a hinge mechanism, a support hinge arm, Operation hydraulic telescopic rod and telescopic throwing arm; the traverse track is two smoothly arranged sliding rails; the base is arranged on the traverse track, and forms a sliding drive limit cooperation with the traverse track; the turntable is arranged on the The lower end of the support hinge arm is connected with the turntable through the hinge mechanism, the upper end is connected with the telescopic throwing arm through the hinge mechanism, and the middle part is connected with one end of the in-place hydraulic telescopic rod through the hinge mechanism ; The other end of the in-position hydraulic telescopic rod is connected to the turntable through a hinge mechanism; the two ends of the working hydraulic telescopic rod are respectively connected to the turntable and the telescopic throwing arm through a hinge mechanism; the output end of the roller conveyor belt is connected to the telescopic type. The input end of the throwing arm is overlapped; the power and control system adjusts the reciprocating movement of the base along the traverse track, adjusts the rotation of the turntable and the base, and adjusts the telescoping of the hydraulic telescopic rod in place and the working hydraulic telescopic rod. 2.根据权利要求1所述的四自由度海底管缆悬空回填装置,其特征是:还包括安装在伸缩式投放臂下端部的水下监测装置。2 . The four-degree-of-freedom submarine umbilical suspension backfilling device according to claim 1 , further comprising an underwater monitoring device installed on the lower end of the telescopic throwing arm. 3 . 3.根据权利要求所述的四自由度海底管缆悬空回填装置,其特征是:所述水下监测装置装置内布设有深度传感器、压力传感器、水下视频监控系统。3. The four-degree-of-freedom submarine umbilical suspension backfilling device according to claim, wherein the underwater monitoring device is provided with a depth sensor, a pressure sensor, and an underwater video monitoring system. 4.根据权利要求1、2或3所述的四自由度海底管缆悬空回填装置,其特征是:所述基座与横移轨道、基座与转台分别通过电机辊轮摩擦驱动配合或者齿轮电机齿轮齿合驱动配合。4. The four-degree-of-freedom submarine umbilical suspension backfilling device according to claim 1, 2 or 3, wherein the base and the traverse track, the base and the turntable are respectively driven by motor roller friction or gears. Motor gears are geared to drive fit. 5.根据权利要求1、2或3所述的四自由度海底管缆悬空回填装置,其特征是:所述伸缩式投放臂为多段依次嵌入式伸缩臂。5. The four-degree-of-freedom submarine umbilical cable suspension backfilling device according to claim 1, 2 or 3, wherein the telescopic delivery arm is a multi-section embedded telescopic arm in sequence. 6.根据权利要求5所述的四自由度海底管缆悬空回填装置,其特征是:所述伸缩式投放臂的两端通过绞车相连,绞车与动力与控制系统相连。6 . The four-degree-of-freedom submarine umbilical suspension backfilling device according to claim 5 , wherein the two ends of the telescopic delivery arm are connected by a winch, and the winch is connected with a power and control system. 7 . 7.根据权利要求6所述的四自由度海底管缆悬空回填装置,其特征是:所述伸缩式投放臂为中间通孔结构。7 . The four-degree-of-freedom submarine umbilical cable suspension backfill device according to claim 6 , wherein the telescopic delivery arm has a middle through-hole structure. 8 .
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