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CN110015738A - A system for quantitative addition of powdered pharmaceuticals - Google Patents

A system for quantitative addition of powdered pharmaceuticals Download PDF

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Publication number
CN110015738A
CN110015738A CN201910368365.2A CN201910368365A CN110015738A CN 110015738 A CN110015738 A CN 110015738A CN 201910368365 A CN201910368365 A CN 201910368365A CN 110015738 A CN110015738 A CN 110015738A
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China
Prior art keywords
storage bin
screw
powdery
discharge port
screw feeder
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CN201910368365.2A
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Chinese (zh)
Inventor
周伟
冯岸岸
朱金波
张勇
闵凡飞
蔡川川
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Anhui University of Science and Technology
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Anhui University of Science and Technology
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Priority to CN201910368365.2A priority Critical patent/CN110015738A/en
Publication of CN110015738A publication Critical patent/CN110015738A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F33/00Other mixers; Mixing plants; Combinations of mixers
    • B01F33/80Mixing plants; Combinations of mixers
    • B01F33/82Combinations of dissimilar mixers
    • B01F33/821Combinations of dissimilar mixers with consecutive receptacles
    • B01F33/8212Combinations of dissimilar mixers with consecutive receptacles with moving and non-moving stirring devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/71Feed mechanisms
    • B01F35/717Feed mechanisms characterised by the means for feeding the components to the mixer
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/52Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities
    • C02F1/54Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities using organic material
    • C02F1/56Macromolecular compounds
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2103/00Nature of the water, waste water, sewage or sludge to be treated
    • C02F2103/34Nature of the water, waste water, sewage or sludge to be treated from industrial activities not provided for in groups C02F2103/12 - C02F2103/32
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2209/00Controlling or monitoring parameters in water treatment
    • C02F2209/005Processes using a programmable logic controller [PLC]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Hydrology & Water Resources (AREA)
  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Water Supply & Treatment (AREA)
  • Organic Chemistry (AREA)
  • Accessories For Mixers (AREA)

Abstract

本发明涉及煤泥水处理工艺中粉状凝聚剂、絮凝剂和助滤剂添加的领域,具体涉及一种粉状药剂定量添加系统。本发明至少包括储料仓,还包括电磁激振器、星型卸料器、螺旋给料机、鼓风机和气力输送管道;电磁激振器可将储料仓的粉状絮凝药剂均匀振落,排出至星型卸料器,星型卸料器出口外接螺旋给料机;螺旋给料机包括螺旋给料溜槽、螺旋推杆和变频驱动电机,螺旋推杆的转速可调,从而达到定量精准控制粉状絮凝药剂添加量的目的,螺旋给料机出料口与气力输送管道相连接;气力输送管道连接鼓风机,通过鼓风机鼓风作业,气力喷吹至药剂的射流混合装置,本发明集储料、卸料、定量输送和自动喷吹分散于一体,具有系统结构合理和自动化程度高等优点。

The invention relates to the field of adding powdery coagulants, flocculants and filter aids in a coal slime water treatment process, in particular to a system for quantitatively adding powdery agents. The invention at least includes a storage bin, and also includes an electromagnetic vibration exciter, a star discharger, a screw feeder, a blower and a pneumatic conveying pipeline; It is discharged to the star discharger, and the screw feeder is connected to the outlet of the star discharger; the screw feeder includes a screw feed chute, a screw push rod and a variable frequency drive motor. The speed of the screw push rod can be adjusted to achieve quantitative accuracy. For the purpose of controlling the amount of powdery flocculating agent added, the discharge port of the screw feeder is connected to the pneumatic conveying pipeline; the pneumatic conveying pipeline is connected to the blower, and the blower blows the air to the jet mixing device of the agent. It integrates material, unloading, quantitative conveying and automatic spraying and dispersing, and has the advantages of reasonable system structure and high degree of automation.

Description

一种粉状药剂定量添加系统A system for quantitative addition of powdered pharmaceuticals

技术领域technical field

本发明涉及煤泥水处理工艺中粉状凝聚剂、絮凝剂和助滤剂添加的领域,具体涉及一种粉状药剂定量添加系统。The invention relates to the field of adding powdery coagulants, flocculants and filter aids in a coal slime water treatment process, in particular to a system for quantitatively adding powdery agents.

背景技术Background technique

我国绝大多数选煤厂都采用湿法选煤,煤泥水处理是湿法选煤工艺流程中的重要环节,从经济和环保方面考虑,均要求煤泥水深度澄清,洗水闭路循环。选煤厂通常采用混凝法来处理煤泥水,所谓混凝法就是向煤泥水体系中添加混凝剂,使得煤泥水体系中的颗粒发生团聚后靠重力沉降。混凝剂分为两大类,凝聚剂和絮凝剂,常用的是有机高分子絮凝剂,如聚丙烯酰胺,具有分子量大,侧链长等特点,因此存在溶解时间较长、溶解不充分等弊端,若配制和添加不当则会造成药剂浓度低、药剂浪费等现象,情况严重时还会直接影响煤泥水的处理效果。选煤厂传统的粉状絮凝剂配制方法是通过人工直接把粉状絮凝剂加到混合搅拌桶中直接搅拌,但由于给料不均匀、混合不充分经常会造成药剂结团、溶解不充分、药剂浓度有偏差等问题,而且需要设置专门岗位司机来观测液位和按时添加粉状絮凝剂,存在一定的滞后性且加药量有人为偏差。虽然实用新型201721157662.5提出采用螺旋给料机给料来解决给料不均匀的问题,发明专利201410260122.4提出采用药剂分散筛来达给料过程中药剂均匀分散的目的,但却无法解决储料仓结拱结块、药剂定量添加等问题,因而丞需一种粉状药剂定量添加系统来解决药剂添加不合理而导致的分散、溶解不充分的问题。The vast majority of coal preparation plants in my country use wet coal preparation. Coal slime water treatment is an important part of the wet coal preparation process. From the perspective of economy and environmental protection, it is required that the slime water be deeply clarified and the washing water be closed in a closed circuit. Coal preparation plants usually use the coagulation method to treat the slime water. The so-called coagulation method is to add a coagulant to the slime water system to make the particles in the slime water system agglomerate and then settle by gravity. Coagulants are divided into two categories, coagulants and flocculants. The commonly used organic polymer flocculants, such as polyacrylamide, have the characteristics of large molecular weight and long side chains, so there is a long dissolution time and insufficient dissolution. Disadvantages, if the preparation and addition are improper, it will cause the phenomenon of low concentration of chemicals, waste of chemicals, etc. In serious cases, it will directly affect the treatment effect of coal slime water. The traditional preparation method of powdered flocculant in coal preparation plants is to directly add powdered flocculant into the mixing tank and stir directly. There are problems such as deviation in the concentration of the agent, and a special driver needs to be set up to observe the liquid level and add the powdered flocculant on time. There is a certain hysteresis and the dosage of the drug is artificially biased. Although the utility model 201721157662.5 proposes to use a screw feeder for feeding to solve the problem of uneven feeding, and the invention patent 201410260122.4 proposes to use a drug dispersing screen to achieve the purpose of uniform dispersion of the drug during the feeding process, it cannot solve the problem of arching in the storage bin Agglomeration, quantitative addition of pharmaceuticals and other problems, so a powder pharmaceutical quantitative addition system is needed to solve the problem of insufficient dispersion and dissolution caused by unreasonable addition of pharmaceuticals.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于克服上述现有技术的不足,设计粉状药剂定量添加系统,包括药剂储存装置、定量输送及添加装置,保证粉状药剂下料均匀、定量输送和分散添加,为后续粉状药剂在水溶液中均匀分散和快速溶解创造条件,本发明集储料仓、电磁激振器、星型卸料器、螺旋给料机、鼓风机和气力输送管道于一体,储料、卸料、定量输送和自动喷吹分散一气呵成,具有系统结构合理和自动化程度高等优点,能在储料、输送和添加过程中杜绝人为因素造成的偏差,为后续的煤泥水处理工作提供良好的药剂条件。The purpose of the present invention is to overcome the above-mentioned deficiencies of the prior art, and design a powdered medicament quantitative addition system, including a medicament storage device, a quantitative conveying and adding device, to ensure that the powdered medicament is evenly blanked, quantitatively conveyed and added in a dispersed manner. The uniform dispersion and rapid dissolution of the agent in the aqueous solution create conditions. The invention integrates a storage bin, an electromagnetic exciter, a star discharger, a screw feeder, a blower and a pneumatic conveying pipeline. The conveying and automatic spraying and dispersing are completed in one go, which has the advantages of reasonable system structure and high degree of automation. It can eliminate the deviation caused by human factors in the process of material storage, conveying and adding, and provide good chemical conditions for the subsequent coal slime water treatment work.

为实现上述目的,本发明采用了以下技术方案:To achieve the above object, the present invention has adopted the following technical solutions:

一种粉状药剂定量添加系统,至少包括储料仓,还包括如下组成部分:A system for quantitative addition of powdered medicaments, comprising at least a storage silo, and also includes the following components:

储料仓的下部和出料口分别设计有电磁激振器和星型卸料器;所述储料仓上部为圆桶形,下部为倒锥形,储料仓顶部为敞开式进料口,底部设有出料口,在储料仓下部倒锥体两侧设有电磁激振器;所述电磁激振器可将储料仓的粉状絮凝药剂均匀振落,防止仓内结拱现象的发生,振落的物料由储料仓底部的出料口排出;所述储料仓底部的出料口连接星型卸料器,能保证粉状絮凝药剂卸料均匀,防止卸料过程中发生堵塞、结团现象,星型卸料器出口外接螺旋给料机;所述螺旋给料机包括螺旋给料溜槽、螺旋推杆和变频驱动电机,螺旋推杆与变频驱动电机相连,螺旋推杆的转速可调,从而达到定量控制粉状絮凝药剂添加量的目的,螺旋给料机出料口与气力输送管道相连接;所述气力输送管道分别连接气力输送的动力源装置-鼓风机和药剂的射流混合装置,螺旋给料机定量给入的粉状絮凝药剂,通过鼓风机鼓风作业,气力喷吹至药剂的射流混合装置。The lower part of the storage bin and the discharge port are designed with an electromagnetic vibration exciter and a star discharger respectively; the upper part of the storage bin is cylindrical, the lower part is an inverted cone, and the top of the storage bin is an open feed port , there is a discharge port at the bottom, and electromagnetic vibration exciters are arranged on both sides of the inverted cone at the bottom of the storage bin; the electromagnetic vibration exciter can evenly vibrate the powdery flocculating agent in the storage bin to prevent arching in the bin When the phenomenon occurs, the vibrated materials are discharged from the discharge port at the bottom of the storage bin; the discharge port at the bottom of the storage bin is connected to a star discharger, which can ensure the uniform discharge of the powdery flocculation agent and prevent the discharge process. The phenomenon of blockage and agglomeration occurs in the feeder, and a screw feeder is connected to the outlet of the star discharger; the screw feeder includes a screw feed chute, a screw push rod and a variable frequency drive motor, and the screw push rod is connected with the variable frequency drive motor. The rotational speed of the push rod is adjustable, so as to achieve the purpose of quantitatively controlling the amount of powdered flocculants added. The discharge port of the screw feeder is connected with the pneumatic conveying pipeline; The jet mixing device of the agent, the powder flocculation agent quantitatively fed by the screw feeder, is blasted by the blower and pneumatically sprayed to the jet mixing device of the agent.

本发明的有益效果在于:The beneficial effects of the present invention are:

1)、本发明的药剂的储料仓顶部设计为敞开式进料口,方便粉状物料的倒入和观察物料仓位情况,工作人员只要将储料仓填满后,就可以参与其它岗位巡查;储料仓下料由电磁激振器和星型卸料器共同控制,电磁激振器和星型卸料器可由PLC实现智能联动,储料仓下部倒锥体两侧均设有电磁激振器可将粉状絮凝药剂均匀振落,防止仓内结拱现象的发生,储料仓底部的出料口连接星型卸料器,能保证粉状絮凝药剂卸料均匀,防止卸料过程中发生堵塞、结团现象。1) The top of the storage silo of the medicine of the present invention is designed as an open feed port, which is convenient for the pouring of powdery materials and the observation of the material silo. The staff can participate in other post inspections as long as the storage silo is filled up. ;The feeding of the storage bin is controlled by the electromagnetic vibration exciter and the star discharger. The electromagnetic vibration exciter and the star discharger can be intelligently linked by PLC. The vibrator can vibrate the powdery flocculants evenly to prevent the occurrence of arching in the silo. The discharge port at the bottom of the storage silo is connected to a star discharger, which can ensure the uniform discharge of the powdery flocculants and prevent the unloading process. Blockage and agglomeration occur.

2)、本发明的药剂的定量输送及添加装置主要由螺旋给料机、鼓风机和气力输送管道组成,螺旋给料机包括螺旋给料溜槽、螺旋推杆和变频驱动电机,螺旋推杆与变频驱动电机相连,螺旋给料溜槽的横截面积S一定,单位面积储存的药剂量M一定,螺旋给料机单位时间的给料量取决于螺旋推杆的转速,单位时间药剂给料量Q=S×M×υ,通过控制螺旋推杆的转速,从而达到定量控制粉状絮凝药剂添加量的目的;螺旋给料机出料口与气力输送管道相连接,气力输送的动力源装置是鼓风机,鼓风机通过鼓风将螺旋给料机输送来的粉状絮凝药剂吹到药剂的射流混合装置内,气力输送的优点在于输送过程本身就是对粉状物料实现分散。2) The quantitative conveying and adding device of the medicament of the present invention is mainly composed of a screw feeder, a blower and a pneumatic conveying pipeline. The screw feeder includes a screw feed chute, a screw push rod and a variable frequency drive motor, and the screw push rod and The drive motor is connected, the cross-sectional area S of the screw feeding chute is constant, and the amount of medicine stored per unit area M is constant. S×M×υ, by controlling the rotational speed of the screw push rod, the purpose of quantitatively controlling the amount of powder flocculant added is achieved; the discharge port of the screw feeder is connected with the pneumatic conveying pipeline, and the power source device of the pneumatic conveying is the blower The blower blows the powdery flocculation agent conveyed by the screw feeder into the jet mixing device of the agent by blowing air. The advantage of pneumatic conveying is that the conveying process itself is to realize the dispersion of powdery materials.

附图说明Description of drawings

图1为本发明的正面示意图;Fig. 1 is the front schematic diagram of the present invention;

图2为本发明的各系统逻辑关系图;Fig. 2 is each system logical relation diagram of the present invention;

图3为图1结构中,射流混合装置的正面示意图;3 is a schematic front view of the jet mixing device in the structure of FIG. 1;

图4为图3结构中,射流混合装置下部伞形分散器俯视示意图;4 is a schematic top view of the umbrella-shaped disperser at the lower part of the jet mixing device in the structure of FIG. 3;

图示各结构与本发明的部件名称对应关系如下:The corresponding relationship between each structure shown in the figure and the name of the component of the present invention is as follows:

A-药剂储存系统 B-药剂定量输送及添加系统 C-药剂高效分散系统 D-PLC智能控制系统 1-仓盖 2-储料仓 3-电磁激振器 4-星型卸料器 5-变频驱动电机 6-螺旋给料机 6A-螺旋推杆 6B-螺旋给料溜槽 7-鼓风机 8-气力输送管道 9-射流混合装置 10-搅拌分散装置 11-搅拌器 11A-搅拌轴 11B-叶轮 12-液位测量装置 12A-超声波探头 12B-浮球 14-假底 15-出料口 16-压力水管 17-水泵 18-混合搅拌桶 18A-挡板 19-压力水管20-引射气管 21-混合室 22-扩散管 23-伞形分散器 24-喷嘴A-drug storage system B-drug quantitative delivery and addition system C-drug efficient dispersion system D-PLC intelligent control system 1-silo cover 2-storage bin 3-electromagnetic exciter 4-star discharger 5-frequency conversion Drive Motor 6- Screw Feeder 6A- Screw Push Rod 6B- Screw Feed Chute 7- Blower 8- Pneumatic Conveying Pipeline 9- Jet Mixing Device 10- Stirring Dispersing Device 11- Stirrer 11A- Stirring Shaft 11B- Impeller 12- Liquid level measuring device 12A-Ultrasonic probe 12B-Float ball 14-False bottom 15-Discharge port 16-Pressure water pipe 17-Water pump 18-Mixing bucket 18A-Baffle plate 19-Pressure water pipe 20-Ejection gas pipe 21-Mixing chamber 22-diffusion pipe 23-umbrella diffuser 24-nozzle

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明中的技术方案进行清楚、完整地描述。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

实施例.本发明应用在煤泥水处理工艺中粉状絮凝药剂添加系统中Example. The present invention is applied in the powdery flocculation agent adding system in the coal slime water treatment process

如图1-4所示,一种粉状药剂定量添加系统,包括储料仓(2),还包括如下组成部分:As shown in Figure 1-4, a system for quantitative addition of powdered pharmaceuticals includes a storage bin (2), and also includes the following components:

药剂储存系统(A),该储存系统包括依次顺连的储料仓(2)、电磁激振器(3)、星型卸料阀(4);储料仓上部为圆桶形,下部为倒锥形,储料仓顶部为敞开式进料口,底部设有出料口,在储料仓(2)下部倒锥体两侧设有电磁激振器(3),电磁激振器(3)可将储料仓(2)的粉状絮凝药剂均匀振落,防止仓内结拱现象的发生,振落的物料由储料仓底部的出料口排出,储料仓底部的出料口连接星型卸料器(4),能保证粉状絮凝药剂卸料均匀,防止卸料过程中发生堵塞、结团现象,星型卸料器出口外接螺旋给料机(6);A pharmaceutical storage system (A), the storage system comprises a storage bin (2), an electromagnetic exciter (3), and a star-shaped discharge valve (4) that are connected in sequence; the upper part of the storage bin is cylindrical, and the lower part is Inverted cone, the top of the storage bin is an open feed port, the bottom is provided with a discharge port, and electromagnetic exciters (3) are provided on both sides of the inverted cone at the bottom of the storage bin (2). 3) The powder flocculating agent in the storage bin (2) can be vibrated evenly to prevent the occurrence of arching in the bin. The vibrated material is discharged from the discharge port at the bottom of the storage bin, and the material discharged from the bottom of the storage bin is discharged. The outlet is connected to the star discharger (4), which can ensure the uniform discharge of the powdery flocculating agent and prevent blockage and agglomeration during the discharge process. The outlet of the star discharger is connected to a screw feeder (6);

药剂定量输送及添加系统(B),该系统主要由螺旋给料机(6)、鼓风机(7)和气力输送管道(8)组成;螺旋给料机包括螺旋给料溜槽(6B)、螺旋推杆(6A)和变频驱动电机(5),螺旋推杆(6A)与变频驱动电机(5)相连,星型卸料器(4)将粉状絮凝药剂卸到螺旋给料溜槽(6B)中,在螺旋推杆(6A)的推动作用下向螺旋给料机出料口方向运动,螺旋推杆(6A)的转速可调,从而达到定量控制粉状絮凝药剂添加量的目的,螺旋给料机出料口与气力输送管道(8)相连接,气力输送管道(8)分别连接气力输送的动力源装置-鼓风机(7)和药剂高效分散系统,螺旋给料机(6)定量给入的粉状絮凝药剂,通过鼓风机(7)鼓风作业,气力输送至药剂分散系统;Quantitative drug delivery and addition system (B), which is mainly composed of a screw feeder (6), a blower (7) and a pneumatic conveying pipeline (8); the screw feeder includes a screw feed chute (6B), a screw pusher The rod (6A) is connected with the variable frequency drive motor (5), the screw push rod (6A) is connected with the variable frequency drive motor (5), and the star discharger (4) discharges the powdery flocculant into the screw feed chute (6B) , under the pushing action of the screw push rod (6A), it moves towards the discharge port of the screw feeder, and the speed of the screw push rod (6A) is adjustable, so as to achieve the purpose of quantitatively controlling the amount of powder flocculant added. The discharge port of the machine is connected with the pneumatic conveying pipe (8), and the pneumatic conveying pipe (8) is respectively connected with the power source device of pneumatic conveying-the blower (7) and the high-efficiency dispersing system of the medicine, and the screw feeder (6) is quantitatively fed. The powdery flocculating agent is pneumatically conveyed to the agent dispersing system by the blower (7);

药剂高效分散系统(C),该系统主要由射流混合装置(9)、搅拌分散装置(10)和液位测量装置(12)组成;射流混合装置主要包括压力水管(19)、引射气管(20)、混合室(21)和扩散管(22),其中扩散管出口装有伞形分散器(23),可进一步加强药剂在水溶液中的均匀分散混合;搅拌分散装置(10)主要包括混合搅拌桶(18)与搅拌器(11),混合搅拌桶(18)底部设计有假底(14),防止药剂水溶液从出料口(15)直接“串料”,混合搅拌桶(18)桶壁布置若干挡板(18A),消除桶内流体沿桶壁运动出现的“圆柱状回转区”现象,增加桶内液体的紊流度,提高搅拌器(11)的搅拌性能,搅拌器(11)由搅拌轴(11A)与叶轮(11B)构成,叶轮(11B)采用弧形设计,搅拌轴(11A)带动叶轮(11B)旋转,实现药剂在水溶液中持续分散混合,最终实现药剂的高效溶解,搅拌轴(11A)采用中空设计,在其内部安装有液位测量装置(12),液位测量装置主要包括超声波探头(12A)和浮球(12B),浮球(12B)安装于搅拌轴(11A)中空内,消除搅拌作用引起的液面波动对测量结果的影响;A high-efficiency pharmaceutical dispersion system (C), the system is mainly composed of a jet mixing device (9), a stirring and dispersing device (10) and a liquid level measuring device (12); the jet mixing device mainly includes a pressure water pipe (19), an ejector gas pipe ( 20), a mixing chamber (21) and a diffusion pipe (22), wherein the outlet of the diffusion pipe is provided with an umbrella-shaped disperser (23), which can further strengthen the uniform dispersion and mixing of the medicament in the aqueous solution; the stirring and dispersing device (10) mainly includes mixing The mixing bucket (18) and the agitator (11) are designed with a false bottom (14) at the bottom of the mixing and mixing bucket (18) to prevent the aqueous solution of the medicinal solution from being directly “scrambled” from the discharge port (15), and the mixing and mixing bucket (18) bucket A number of baffles (18A) are arranged on the wall to eliminate the phenomenon of "cylindrical rotation zone" that occurs when the fluid in the barrel moves along the barrel wall, increase the turbulence of the liquid in the barrel, and improve the stirring performance of the agitator (11). ) consists of a stirring shaft (11A) and an impeller (11B). The impeller (11B) adopts an arc-shaped design. The stirring shaft (11A) drives the impeller (11B) to rotate, so as to realize the continuous dispersion and mixing of the medicine in the aqueous solution, and finally realize the efficient dissolution of the medicine. , the stirring shaft (11A) adopts a hollow design, and a liquid level measuring device (12) is installed inside it. The liquid level measuring device mainly includes an ultrasonic probe (12A) and a floating ball (12B), and the floating ball (12B) is installed on the stirring shaft. (11A) In the hollow, the influence of the liquid level fluctuation caused by the stirring action on the measurement result is eliminated;

PLC智能控制系统(D),液位测量装置(12)将混合搅拌桶的液位数据传输给PLC智能控制系统,智能控制系统通过数据分析,如液位低于设定值的下限,则同时开启电磁激振器(3)、星型卸料器(4)、螺旋给料机(6)、鼓风机(7)和射流混合装置(9)的入料水泵(17),待液位高于设定值的上限,同时停止电磁激振器(3)、星型卸料器(4)、螺旋给料机(6)、鼓风机(7)和射流混合装置(9)的入料水泵(17)作业。The PLC intelligent control system (D), the liquid level measuring device (12) transmits the liquid level data of the mixing tank to the PLC intelligent control system, and the intelligent control system analyzes the data, if the liquid level is lower than the lower limit of the set value, then at the same time Turn on the electromagnetic vibration exciter (3), the star discharger (4), the screw feeder (6), the blower (7) and the feed water pump (17) of the jet mixing device (9), and wait until the liquid level is higher than Set the upper limit of the value, while stopping the electromagnetic exciter (3), star discharger (4), screw feeder (6), blower (7) and the feed water pump (17) of the jet mixing device (9) )Operation.

综上,本发明的粉状药剂定量添加系统充分考虑煤泥水粉状混凝药剂的添加和溶解特点,储料、卸料、定量输送和自动喷吹分散一气呵成,具有系统结构合理和自动化程度高等优点,能在储料、输送和添加过程中杜绝人为因素造成的偏差,做到精准定量添加同时保证粉状药剂以分散状态进入下一工艺环节,为后续的煤泥水处理工作提供良好的混凝药剂条件,混凝效果可控可预测,且药剂消耗量低。To sum up, the quantitative addition system of powdered agent of the present invention fully considers the addition and dissolution characteristics of coal slime water powdery coagulant agent, material storage, unloading, quantitative conveying and automatic spraying and dispersing are completed in one go, with reasonable system structure and high degree of automation. Advantages: It can eliminate the deviation caused by human factors in the process of material storage, transportation and addition, achieve accurate and quantitative addition, and ensure that the powdered agent enters the next process link in a dispersed state, providing good coagulation for subsequent coal slurry water treatment work. Chemical conditions, the coagulation effect is controllable and predictable, and the consumption of chemicals is low.

Claims (1)

1.一种粉状药剂定量添加系统,至少包括储料仓(2),其特征在于:储料仓(2)的下部和出料口分别设计有电磁激振器(3)和星型卸料器(4);所述储料仓(2)上部为圆桶形,下部为倒锥形,储料仓(2)顶部为敞开式进料口,底部设有出料口,在储料仓(2)下部倒锥体两侧设有电磁激振器(3);所述电磁激振器(3)可将储料仓(2)的粉状絮凝药剂均匀振落,防止仓内结拱现象的发生,振落的物料由储料仓底部的出料口排出;所述储料仓底部的出料口连接星型卸料器(4),能保证粉状絮凝药剂卸料均匀,防止卸料过程中发生堵塞、结团现象,星型卸料器出口外接螺旋给料机(6);所述螺旋给料机(6)包括螺旋给料溜槽(6B)、螺旋推杆(6A)和变频驱动电机(5),螺旋推杆(6A)与变频驱动电机(5)相连,螺旋推杆(6A)的转速可调,从而达到定量控制粉状絮凝药剂添加量的目的,螺旋给料机出料口与气力输送管道(8)相连接;所述气力输送管道(8)分别连接气力输送的动力源装置-鼓风机(7)和药剂的射流混合装置(9),螺旋给料机(6)定量给入的粉状絮凝药剂,通过鼓风机(7)鼓风作业,气力喷吹至药剂的射流混合装置(9)。1. A powdery medicament quantitative addition system, comprising at least a storage bin (2), is characterized in that: the lower part and the discharge port of the storage bin (2) are respectively designed with an electromagnetic vibration exciter (3) and a star discharger. A feeder (4); the upper part of the storage bin (2) is cylindrical, the lower part is an inverted cone, the top of the storage bin (2) is an open feed port, and the bottom is provided with a discharge port, where the material is stored Electromagnetic vibration exciters (3) are provided on both sides of the lower inverted cone of the bin (2); the electromagnetic vibration exciters (3) can evenly vibrate the powdery flocculating agent of the storage bin (2) to prevent the storage bin (2) from forming When the arching phenomenon occurs, the vibrated material is discharged from the discharge port at the bottom of the storage bin; the discharge port at the bottom of the storage bin is connected to the star discharger (4), which can ensure that the powdery flocculation agent is discharged evenly. To prevent blockage and agglomeration during the discharge process, a screw feeder (6) is connected to the outlet of the star discharger; the screw feeder (6) includes a screw feed chute (6B), a screw push rod (6A) ) and the variable frequency drive motor (5), the screw push rod (6A) is connected with the variable frequency drive motor (5), and the speed of the screw push rod (6A) is adjustable, so as to achieve the purpose of quantitatively controlling the amount of powder flocculant added. The discharge port of the feeder is connected with the pneumatic conveying pipeline (8); the pneumatic conveying pipeline (8) is respectively connected with the power source device of pneumatic conveying-the blower (7) and the jet mixing device (9) of the medicine, and the screw feeder (6) The powdery flocculant medicament fed quantitatively is blasted by the blower (7), and is pneumatically sprayed to the jet mixing device (9) of the medicament.
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