CN110004292A - A process for purifying waste manganese sulfate solution to reduce calcium and magnesium content - Google Patents
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Abstract
本发明公开了一种废弃硫酸锰溶液净化降低钙镁含量的工艺,包括以下步骤:S1、取含有钙和镁的硫酸锰废液,将所述废液升温至30~40℃后,加入草酸、草酸钠和草酸铵混合溶液,恒温下搅拌反应2~4h;S2、将经步骤S1反应后的溶液静置后,去除沉淀后得到净化后的硫酸锰溶液;其中,所述混合溶液中草酸、草酸钠和草酸铵的质量之比为(2~3):1:1。本发明方案利用草酸及草酸盐溶液对硫酸锰进行除杂,该方法在技术上避免了传统技术利用氟化物除杂对环境的影响,将湿法冶金的过程所产生的硫酸锰提纯重复利用的同时,还能达到无毒或低毒。The invention discloses a process for purifying waste manganese sulfate solution to reduce calcium and magnesium content, comprising the following steps: S1, taking manganese sulfate waste liquid containing calcium and magnesium, heating the waste liquid to 30-40° C., and adding oxalic acid , a mixed solution of sodium oxalate and ammonium oxalate, and the reaction is stirred at a constant temperature for 2 to 4 hours; S2, after the solution reacted in step S1 is allowed to stand, a purified manganese sulfate solution is obtained after removing the precipitation; wherein, the oxalic acid in the mixed solution , the mass ratio of sodium oxalate and ammonium oxalate is (2~3):1:1. The scheme of the present invention uses oxalic acid and oxalate solution to remove impurities from manganese sulfate. The method technically avoids the impact on the environment of traditional technology using fluoride to remove impurities, and the manganese sulfate produced in the process of hydrometallurgy is purified and reused. At the same time, it can also achieve non-toxic or low-toxicity.
Description
技术领域technical field
本发明涉及环保技术领域,具体涉及一种废弃硫酸锰溶液净化降低钙镁含量的工艺。The invention relates to the technical field of environmental protection, in particular to a process for purifying waste manganese sulfate solution to reduce calcium and magnesium content.
背景技术Background technique
湿法冶金是将矿石、经选矿富集的精矿或其他原料经与水溶液或者其他液体相接触,通过化学反应等,使原料中所含有的有用金属转入液相,再对液相中所含有的各种有用金属进行分离富集,最后以金属化合物的形式加以回收的方法。铜和钴是两种常用的化工原料,且通常采用湿法冶金的方式提取,在传统的湿法冶金过程中提取铜、钴等金属后会留有大量含钙、镁杂质的硫酸锰溶液。若直接将这些工业废水排放,则会对水流、土壤造成重金属危害,并且造成金属资源浪费。同时,硫酸锰作为一种重要的微量元素肥料,能使农作物良好生长,同时也是一种重要的饲料添加剂,将它补充到饲料中,有增肥效果,可使牲畜和家禽发育良好。此外,硫酸锰还可广泛应用于医药、油漆催干剂、陶瓷、印染、电解锰的生产以及其他锰盐的制造等。因此,无论从环境保护还是资源回收角度,都有必要对硫酸锰废水加以回收利用。Hydrometallurgy is the process of contacting ores, concentrates or other raw materials enriched by beneficiation with aqueous solutions or other liquids, through chemical reactions, etc., to transfer the useful metals contained in the raw materials into the liquid phase, and then to the liquid phase. The various useful metals contained are separated and enriched, and finally recovered in the form of metal compounds. Copper and cobalt are two commonly used chemical raw materials, and they are usually extracted by hydrometallurgy. In the traditional hydrometallurgy process, after copper, cobalt and other metals are extracted, a large amount of manganese sulfate solution containing calcium and magnesium impurities will be left. If these industrial wastewater is directly discharged, it will cause heavy metal harm to water flow and soil, and cause waste of metal resources. At the same time, as an important trace element fertilizer, manganese sulfate can make crops grow well, and it is also an important feed additive. When it is added to the feed, it has a fattening effect and can make livestock and poultry develop well. In addition, manganese sulfate can also be widely used in medicine, paint drier, ceramics, printing and dyeing, the production of electrolytic manganese and the manufacture of other manganese salts. Therefore, no matter from the perspective of environmental protection or resource recovery, it is necessary to recycle manganese sulfate wastewater.
目前,降低硫酸锰废液中的Ca、Mg离子的方法主要有三种:无机盐化学沉淀法,萃取法和浓缩静置法。据文献报道,无机盐化学沉淀法是降低Ca、Mg离子的主要方法,但现有技术中的无机盐沉淀法通常会引入新的杂质离子且冶金废液的回收利用中对硫酸锰的质量也提出了更高的要求,尤其是对硫酸锰中杂质含量的要求相当苛刻。现有技术中,大部分研究人员是采用氟化物对其中Ca、Mg离子进行除杂,但氟化物的毒性对人体和环境有害,因此,找出一种低毒甚至无毒的降低硫酸锰废液中钙镁离子的方法具有重要意义。At present, there are three main methods for reducing Ca and Mg ions in manganese sulfate waste liquid: inorganic salt chemical precipitation method, extraction method and concentration and standing method. According to literature reports, the chemical precipitation method of inorganic salts is the main method to reduce Ca and Mg ions, but the inorganic salt precipitation method in the prior art usually introduces new impurity ions and the quality of manganese sulfate in the recycling of metallurgical waste liquid is also affected. Higher requirements are put forward, especially the requirements for the content of impurities in manganese sulfate are quite harsh. In the prior art, most researchers use fluoride to remove impurities from Ca and Mg ions, but the toxicity of fluoride is harmful to the human body and the environment. The method of calcium and magnesium ions in liquid is of great significance.
发明内容SUMMARY OF THE INVENTION
本发明所要解决的技术问题是:提供一种经济且环保的废弃硫酸锰溶液净化降低钙镁含量工艺。The technical problem to be solved by the present invention is to provide an economical and environmentally friendly process for purifying waste manganese sulfate solution to reduce calcium and magnesium content.
为了解决上述技术问题,本发明采用的技术方案为:一种废弃硫酸锰溶液净化降低钙镁含量的工艺,包括以下步骤:In order to solve the above-mentioned technical problems, the technical scheme adopted in the present invention is: a process for purifying waste manganese sulfate solution to reduce calcium and magnesium content, comprising the following steps:
S1、取含有钙和镁的硫酸锰废液,将所述废液升温至30~40℃后,加入草酸、草酸钠和草酸铵混合溶液,恒温下搅拌反应2~4h;S1, take the manganese sulfate waste liquid containing calcium and magnesium, after the waste liquid is heated to 30~40 ℃, add the mixed solution of oxalic acid, sodium oxalate and ammonium oxalate, and stir the reaction under constant temperature for 2~4h;
S2、将经步骤S1反应后的溶液静置后,去除沉淀后得到净化后的硫酸锰溶液;S2, after the solution reacted in step S1 is allowed to stand, remove the precipitation to obtain a purified manganese sulfate solution;
其中,所述混合溶液中草酸、草酸钠和草酸铵的质量之比为(2~3):1:1。Wherein, the mass ratio of oxalic acid, sodium oxalate and ammonium oxalate in the mixed solution is (2-3):1:1.
优选地,所述混合溶液中草酸、草酸钠和草酸铵的质量之比为2:1:1。Preferably, the mass ratio of oxalic acid, sodium oxalate and ammonium oxalate in the mixed solution is 2:1:1.
进一步地,所述步骤S1中,所述升温操作为将盛放有废液的容器置于已升温至60~80℃的环境中。Further, in the step S1, the temperature raising operation is to place the container containing the waste liquid in an environment that has been heated to 60-80°C.
进一步地,所述步骤S1中,搅拌速度为5~15rad/s;优选地,所述搅拌速度为10rad/s。Further, in the step S1, the stirring speed is 5-15 rad/s; preferably, the stirring speed is 10 rad/s.
进一步地,所述步骤S2中,所述静置操作的时间为24~48h。Further, in the step S2, the time of the standing operation is 24-48 hours.
进一步地,所述步骤S2中,所述去除沉淀的操作为通过过滤操作去除草酸镁和草酸钙沉淀。Further, in the step S2, the operation of removing the precipitation is to remove the precipitation of magnesium oxalate and calcium oxalate through a filtering operation.
进一步地,所述步骤S1中,含有钙和镁的硫酸锰废液为湿法冶金废液。Further, in the step S1, the manganese sulfate waste liquid containing calcium and magnesium is a hydrometallurgical waste liquid.
进一步地,所述步骤S1中,所述废液为提取铜和/或钴后残留的硫酸锰废液。Further, in the step S1, the waste liquid is manganese sulfate waste liquid remaining after extraction of copper and/or cobalt.
进一步地,所述静置操作是在室温下进行,所述室温为15~35℃,优选为20~25℃。Further, the standing operation is performed at room temperature, and the room temperature is 15-35°C, preferably 20-25°C.
本发明的有益效果在于:本发明方案利用草酸及草酸盐混合溶液去除硫酸锰废液中的Ca和Mg,将无机盐化学沉淀法与传统冶金行业相结合,既经济又环保。随着近年来我国电子化学品的迅猛发展,硫酸锰作为生产这些电子化学品的主要原料,越来越受到人们的重视,因此,经过除杂的MnSO4溶液废渣具有可观的回收价值,可以进行有效的回收再利用,本发明方案通过对该废弃物循环利用,不仅能有效提升对有限金属资源的利用率,同时还能有效减少实验过程中对环境的污染;本发明方案利用化学反应法,利用草酸与钙、镁元素生成草酸盐的特性进行工业硫酸锰废液除杂,该方法简单易行,大大缩短了现有技术中工业废料回收利用的流程,可有效得到草酸镁混合草酸钙白色粉末,同时,经本发明方案处理后的溶液钙和镁的去除率可达65%和62%以上,且经本发明方案处理后的溶液可用于硫酸锰回收利用;本发明方案可直接将传统湿法冶金后得到的废液进行净化处理,大大缩短了废料再回收的流程。The beneficial effects of the present invention are: the solution of the present invention utilizes oxalic acid and oxalate mixed solution to remove Ca and Mg in manganese sulfate waste liquid, and combines inorganic salt chemical precipitation method with traditional metallurgical industry, which is economical and environmentally friendly. With the rapid development of electronic chemicals in China in recent years, manganese sulfate , as the main raw material for the production of these electronic chemicals, has attracted more and more attention. Effective recycling and reuse, the scheme of the present invention can not only effectively improve the utilization rate of limited metal resources, but also effectively reduce the environmental pollution during the experiment process by recycling the waste; the scheme of the present invention uses a chemical reaction method, Utilizing the characteristics of oxalic acid and calcium and magnesium elements to generate oxalate to remove impurities from industrial manganese sulfate waste liquid, the method is simple and easy to implement, greatly shortens the process of recycling industrial waste in the prior art, and can effectively obtain magnesium oxalate mixed calcium oxalate White powder, at the same time, the removal rate of calcium and magnesium in the solution treated by the solution of the present invention can reach more than 65% and 62%, and the solution treated by the solution of the present invention can be used for manganese sulfate recycling; the solution of the present invention can directly The waste liquid obtained after traditional hydrometallurgy is purified, which greatly shortens the process of waste recycling.
具体实施方式Detailed ways
为详细说明本发明的技术内容、所实现目的及效果,以下结合实施方式予以说明。In order to describe in detail the technical content, achieved objects and effects of the present invention, the following descriptions are given in conjunction with the embodiments.
本发明的实施例为:一种废弃硫酸锰溶液净化降低钙镁含量的工艺,包括以下步骤:An embodiment of the present invention is: a process for purifying waste manganese sulfate solution to reduce calcium and magnesium content, comprising the following steps:
S1、取用于提取铜和钴等金属后残留的MnSO4废液,将所述废液倒入烧杯中,放入已升温至60~80℃(以更好地确保溶液内部的温度均一达到30~40度)的DF-101系列集热式恒温加热磁力搅拌器中,待溶液温度达到升温至30~40℃后,加入草酸、草酸钠和草酸铵混合溶液,将DF-101系列集热式恒温加热磁力搅拌器搅拌速度调10rad/s,记录时间,恒温下搅拌反应3h;S1, take the MnSO waste liquid remaining after extracting metals such as copper and cobalt, pour the waste liquid into a beaker, put it into a beaker that has been heated to 60-80 ° C (to better ensure that the temperature inside the solution reaches a uniform temperature) 30 ~ 40 degrees) in the DF-101 series collector type constant temperature heating magnetic stirrer, after the solution temperature reaches 30 ~ 40 ℃, add the mixed solution of oxalic acid, sodium oxalate and ammonium oxalate, the DF-101 series collector heat The stirring speed of the constant temperature heating magnetic stirrer was adjusted to 10rad/s, the time was recorded, and the reaction was stirred at a constant temperature for 3h;
S2、将反应完后的烧杯静置于室温下36h,取样后用12.5cm定性滤性滤纸和漏斗进行过滤,得到草酸镁和草酸钙白色沉淀;收集滤液即得净化后的硫酸锰溶液。S2. The beaker after the reaction was left standing at room temperature for 36h, and after sampling, 12.5cm qualitative filter paper and a funnel were used to filter to obtain white precipitates of magnesium oxalate and calcium oxalate; the filtrate was collected to obtain a purified manganese sulfate solution.
针对同一来源的MnSO4废液采用含有不同质量之比草酸、草酸钠和草酸铵的混合溶液进行钙镁去除操作,对原始废液及沉淀中钙、镁离子浓度通过电感耦合等离子体质谱(Inductively coupled plasma mass spectrometry,ICP-MS)进行测试,并求算钙、镁去除率如下表1所示:For the same source of MnSO4 waste liquid, the mixed solution containing oxalic acid, sodium oxalate and ammonium oxalate with different mass ratios was used to remove calcium and magnesium. coupled plasma mass spectrometry, ICP-MS) test, and calculate the calcium and magnesium removal rates as shown in Table 1 below:
表1不同质量比草酸、草酸钠和草酸铵混合溶液对钙和镁的去除比例Table 1 Removal ratio of calcium and magnesium by mixed solutions of oxalic acid, sodium oxalate and ammonium oxalate with different mass ratios
从上表可以看出,质量比为(2~3):1:1的草酸、草酸钠和草酸铵混合溶液可以出人意料地对废液中钙镁进行更有效地净化,以该混合溶液进行净化处理时,对钙离子的净化率可达65.89%以上,对镁的去除率达62.27%以上;且本发明方案处理后的溶液,酸碱度适宜,可直接用于硫酸锰回收利用工艺。As can be seen from the above table, the mixed solution of oxalic acid, sodium oxalate and ammonium oxalate with a mass ratio of (2~3):1:1 can surprisingly purify calcium and magnesium in the waste liquid more effectively, and purify with this mixed solution During treatment, the purification rate of calcium ions can reach more than 65.89%, and the removal rate of magnesium can reach more than 62.27%; and the solution treated by the solution of the present invention has suitable pH and can be directly used in the manganese sulfate recycling process.
为观察硫酸锰、硫酸钙和硫酸镁与草酸的反应情况,分别取硫酸锰、硫酸钙和硫酸镁进行空白对照实验;取10g硫酸盐(硫酸锰、硫酸钙或硫酸镁)试样放入烧杯后,溶于100ml自来水中,制成溶液,再加入15g草酸,用玻璃棒搅拌并观察溶液中的反应状况,具体现象如下表2所示:In order to observe the reaction situation of manganese sulfate, calcium sulfate and magnesium sulfate and oxalic acid, respectively take manganese sulfate, calcium sulfate and magnesium sulfate to carry out blank control experiment; get 10g sulfate (manganese sulfate, calcium sulfate or magnesium sulfate) sample and put it into a beaker Then, dissolve in 100ml tap water to make a solution, add 15g oxalic acid, stir with a glass rod and observe the reaction status in the solution, the specific phenomenon is shown in Table 2 below:
表2不同硫酸盐与草酸的反应现象Table 2 Reaction phenomenon of different sulfates and oxalic acid
同时,针对不同种类草酸盐进行对照实验,结果发现,草酸钾溶液与锰沉淀剧烈,无法置换出钙镁沉淀,而其他草酸盐则会使得成本过高。At the same time, a control experiment was carried out on different types of oxalates, and it was found that the potassium oxalate solution and the manganese precipitated violently and could not replace the calcium and magnesium precipitates, while other oxalates would make the cost too high.
综上所述,本发明方案尤其适用于从传统的湿法冶金过程中,提取铜、钴等金属后残留的MnSO4溶液中降低钙镁含量元素,本发明方案采用草酸、草酸钠和草酸铵按特定比例混合,可达到高效降低钙镁含量的效果,且草酸、草酸钠和草酸铵的成本低廉,是一种高经济效益、环保、低毒的废液处理方式,本发明方案将传统湿法冶金与离子废液处理相结合的一种方式,大大缩短了废料再回收的流程;本发明方案利用草酸溶液对硫酸锰进行除杂,避免了传统技术中利用氟化物进行除杂的方式对环境造成的破坏,将湿法冶金的过程中所产生的硫酸锰提纯重复利用的同时还能达到无毒或低毒。To sum up, the solution of the present invention is especially suitable for reducing calcium and magnesium content elements in the MnSO 4 solution remaining after extracting metals such as copper and cobalt in the traditional hydrometallurgical process. The solution of the present invention adopts oxalic acid, sodium oxalate and ammonium oxalate. Mixing in a specific proportion can achieve the effect of efficiently reducing the content of calcium and magnesium, and the cost of oxalic acid, sodium oxalate and ammonium oxalate is low, and it is a waste liquid treatment method with high economic benefits, environmental protection and low toxicity. A method of combining metallurgy and ionic waste liquid treatment, which greatly shortens the process of waste recycling; the scheme of the present invention uses oxalic acid solution to remove impurities from manganese sulfate, avoiding the traditional method of using fluoride to remove impurities. The damage caused by the environment, the manganese sulfate produced in the process of hydrometallurgy can be purified and reused, and it can also achieve non-toxic or low-toxicity.
以上所述仅为本发明的实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书内容所作的等同变换,或直接或间接运用在相关的技术领域,均同理包括在本发明的专利保护范围内。The above are only the embodiments of the present invention, and are not intended to limit the scope of the patent of the present invention. All equivalent transformations made by using the contents of the description of the present invention, or directly or indirectly applied in the relevant technical fields, are similarly included in the scope of the present invention. within the scope of patent protection.
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