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CN110003398B - Polyvinyl alcohol modified waterborne polyurethane-acrylate emulsion - Google Patents

Polyvinyl alcohol modified waterborne polyurethane-acrylate emulsion Download PDF

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Publication number
CN110003398B
CN110003398B CN201910350349.0A CN201910350349A CN110003398B CN 110003398 B CN110003398 B CN 110003398B CN 201910350349 A CN201910350349 A CN 201910350349A CN 110003398 B CN110003398 B CN 110003398B
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polyvinyl alcohol
parts
polyurethane
acrylate emulsion
acrylic monomer
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CN110003398A (en
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刘明星
孙学武
周静静
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Anhui Jiangxing Lianchuang New Materials Technology Co ltd
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Anhui Jiangxing Lianchuang New Materials Technology Co ltd
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    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/10Esters
    • C08F220/12Esters of monohydric alcohols or phenols
    • C08F220/16Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms
    • C08F220/18Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms with acrylic or methacrylic acids
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    • C08F283/00Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G
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    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
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    • C08G18/40High-molecular-weight compounds
    • C08G18/4009Two or more macromolecular compounds not provided for in one single group of groups C08G18/42 - C08G18/64
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Abstract

The invention discloses a polyvinyl alcohol modified waterborne polyurethane-acrylate emulsion, which relates to the technical field of adhesive product preparation and is prepared from the following raw materials in parts by weight: 20-50 parts of diisocyanate, 100-400 parts of macromolecular polyol, 2-9 parts of micromolecular hydrophilic compound, 1-5 parts of catalyst, 500 parts of acrylic monomer, 1-5 parts of oil-soluble initiator, 60-200 parts of polyvinyl alcohol, 100-400 parts of deionized water and 1-3 parts of neutralizer; the highly crosslinked macromolecular polymer obtained by the invention has the advantages of polyurethane, acrylate and polyvinyl alcohol, has excellent adhesive property, water resistance and mechanical property, is environment-friendly and safe, has low cost, and can be applied to the fields of wood adhesives, coatings and the like.

Description

Polyvinyl alcohol modified waterborne polyurethane-acrylate emulsion
The technical field is as follows:
the invention relates to the technical field of adhesive product preparation, and particularly relates to a polyvinyl alcohol modified waterborne polyurethane-acrylate emulsion.
Background art:
the adhesives used in wood processing in China mainly belong to two fields of artificial board manufacturing and wooden product production, and urea-formaldehyde resin (UF) adhesive, phenol-formaldehyde resin (PF) adhesive and melamine-formaldehyde resin adhesive are three major synthetic adhesives most applied to artificial board industry. Distinguishing according to different purposes, namely phenolic resin adhesive and isocyanate resin adhesive for manufacturing the waterproof structure type artificial board; manufacturing a melamine-urea co-condensation resin adhesive for the moisture-proof and water-resistant artificial boards; the cross-linked wood is manufactured by using an aqueous polymer-isocyanate adhesive or a resorcinol formaldehyde resin adhesive; polyvinyl acetate emulsion glue (white latex), ethylene-vinyl acetate copolymer resin (EVA) hot melt glue, etc. are widely used in furniture manufacture. The formaldehyde-free aqueous polymer material adhesive is gradually and widely applied to the field of wood adhesives, such as polyurethane resin, acrylic resin and other environment-friendly adhesives.
The waterborne polyurethane takes water as a dispersion medium, does not contain or contain a small amount of organic solvent, and is widely applied to various industries due to the advantages of meeting the environmental protection requirement, high strength and the like. The acrylic resin is a high polymer material formed by copolymerizing acrylic monomers and is mainly applied to the fields of textiles, waterproof coatings, wood adhesives and the like. Polyvinyl alcohol has low price, good strength, good degradation performance and gas barrier performance, and is widely used in the fields of adhesives, coatings and the like. Meanwhile, the polyvinyl alcohol is easy to dissolve in water, contains a large amount of hydroxyl, can be subjected to grafting reaction with isocyanate groups in polyurethane, and then is subjected to copolymerization reaction with acrylic monomers, so that the polyvinyl alcohol modified waterborne polyurethane-acrylate emulsion can be obtained. Integrates the advantages of polyurethane, acrylate and polyvinyl alcohol, has the characteristics of excellent performance, good environmental protection performance, low cost and the like, and can be applied to the fields of adhesives, coatings and the like.
The invention content is as follows:
the invention aims to solve the technical problem of providing a polyvinyl alcohol modified waterborne polyurethane-acrylate emulsion, wherein the polyvinyl alcohol and acrylic resin modified waterborne polyurethane are introduced, so that the prepared polyvinyl alcohol modified waterborne polyurethane-acrylate emulsion has the advantages of polyurethane, acrylate and polyvinyl alcohol, has excellent adhesive property, water resistance and mechanical property, is environment-friendly and safe, has low cost, and can be applied to the fields of wood adhesives, coatings and the like.
The technical problem to be solved by the invention is realized by adopting the following technical scheme:
a polyvinyl alcohol modified waterborne polyurethane-acrylate emulsion is prepared from the following raw materials in parts by weight:
20-50 parts of diisocyanate, 100-400 parts of macromolecular polyol, 2-9 parts of micromolecular hydrophilic compound, 1-5 parts of catalyst, 500 parts of acrylic monomer, 1-5 parts of oil-soluble initiator, 60-200 parts of polyvinyl alcohol, 100-400 parts of deionized water and 1-3 parts of neutralizer.
The diisocyanate is selected from one or two of 4,4 '-diphenylmethane diisocyanate MDI-100, 2, 4-diphenylmethane diisocyanate, mixture MDI-50 of 4,4' -diphenylmethane diisocyanate and isophorone diisocyanate.
The macromolecular polyol is the mixture of polyether polyol and polyester polyol, and is selected from one or two of polyether polyol and polyester polyol with the functionality of 2-4 and the number average molecular weight of 1000-5000.
The small molecular hydrophilic compound is selected from one or more of dimethylolpropionic acid, dimethylolbutyric acid, dimethylolpentanoic acid and dimethyloloctanoic acid.
The catalyst is selected from one of dibutyltin dilaurate and organic bismuth.
The acrylic monomer is selected from methyl methacrylate, methacrylic acid, ethyl acrylate, butyl acrylate and acrylonitrile.
The oil-soluble initiator is azobisisobutyronitrile.
The alcoholysis degree of the polyvinyl alcohol is more than 80%, the polymerization degree is 500-3000, and the mass fraction of the polyvinyl alcohol aqueous solution is 10-30%.
The neutralizing agent is selected from one of triethylamine, tert-butylamine, triethanolamine and diethanolamine.
The preparation method of the polyvinyl alcohol modified waterborne polyurethane-acrylate emulsion comprises the following steps:
(1) preparing a polyurethane prepolymer:
adding macromolecular polyol and micromolecular hydrophilic compounds into a four-neck flask, uniformly stirring, heating to 90-100 ℃, performing vacuum dehydration, cooling to 60 ℃ after dehydration, adding diisocyanate, dropwise adding a catalyst, heating to 75 ℃, and performing heat preservation reaction;
(2) preparation of acrylic monomer mixture:
mixing acrylic monomer and oil-soluble initiator, and stirring uniformly;
(3) preparation of aqueous polyvinyl alcohol solution:
adding polyvinyl alcohol into deionized water, heating to 80-90 ℃, and stirring until the polyvinyl alcohol is completely dissolved;
(4) preparing polyvinyl alcohol modified waterborne polyurethane-acrylate emulsion:
adding the prepared acrylic monomer mixture into the polyurethane prepolymer, stirring uniformly, then adding a polyvinyl alcohol aqueous solution, quickly stirring to uniformly disperse the prepolymer, adding a neutralizing agent, heating to 70 ℃, keeping the temperature not more than 80 ℃, cooling to 40-50 ℃ after the reaction is finished, and curing.
The invention has the beneficial effects that:
(1) the invention introduces polyvinyl alcohol and acrylic resin modified waterborne polyurethane, the polyvinyl alcohol contains more hydroxyl groups, the polyvinyl alcohol is grafted with isocyanate groups in the polyurethane prepolymer, after the polyurethane prepolymer is dispersed, an acrylic monomer and hydroxyl-terminated polyurethane-polyvinyl alcohol macromolecules are copolymerized under the action of a temperature rise and an initiator to obtain a highly crosslinked macromolecular polymer, and the highly crosslinked macromolecular polymer has the advantages of polyurethane, acrylate and polyvinyl alcohol, has excellent adhesive property, water resistance and mechanical property, is environment-friendly, safe and low in cost, and can be applied to the fields of wood adhesives, coatings and the like.
(2) The micromolecule hydrophilic compound contains hydroxyl and carboxyl in the structure, the hydroxyl and isocyanate group react, the carboxyl endows the prepared polyurethane prepolymer with hydrophilicity, the polyurethane prepolymer has a self-emulsifying function, an additional emulsifier is not needed, deionized water is added for dispersing, emulsifying and neutralizing to form salt, and the stability of the system is improved.
The specific implementation mode is as follows:
in order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
Example 1
The ingredient table is as follows:
Figure BDA0002043726070000031
Figure BDA0002043726070000041
(1) preparing a polyurethane prepolymer:
adding polytetrahydrofuran triol 3000, polyether diol 2000 and dimethylolpropionic acid into a four-mouth flask, uniformly stirring, heating to 100 ℃, performing vacuum dehydration for 1h, cooling to 60 ℃ after dehydration, adding diisocyanate MDI, dropwise adding dibutyltin dilaurate, heating to 75 ℃, and performing heat preservation reaction for 3 h;
(2) preparation of acrylic monomer mixture:
mixing methyl methacrylate, ethyl acrylate, acrylonitrile and an oil-soluble initiator AIBN, and uniformly stirring;
(3) preparation of aqueous polyvinyl alcohol solution:
adding polyvinyl alcohol into deionized water, heating to 85 ℃, and stirring until the polyvinyl alcohol is completely dissolved;
(4) preparing polyvinyl alcohol modified waterborne polyurethane-acrylate emulsion:
adding the prepared acrylic monomer mixture into the polyurethane prepolymer, stirring uniformly, then adding a polyvinyl alcohol aqueous solution, quickly stirring to uniformly disperse the prepolymer, adding triethylamine, heating to 70 ℃, keeping the temperature for reaction for 2 hours, controlling the temperature not to exceed 80 ℃, cooling to 50 ℃ after the reaction is finished, and curing for 1 hour.
Example 2
The ingredient table is as follows:
raw materials Dosage of Raw materials Dosage of Raw materials Dosage of
Polyester diol 4000 100g Methacrylic acid methyl ester 120g Polyvinyl alcohol 150g
Polyether triol 3000 120g Acrylic acid ethyl ester 90g Deionized water 310g
Diisocyanate MDI 38g Acrylic acid butyl ester 60g Triethylamine 3g
Dimethylolpropionic acid 4g Acrylonitrile 15g
Dibutyl tin dilaurate 2g AIBN 3g
(1) Preparing a polyurethane prepolymer:
adding polyester diol 4000, polyether triol 3000 and dimethylolpropionic acid into a four-neck flask, uniformly stirring, heating to 100 ℃, performing vacuum dehydration for 1h, cooling to 60 ℃ after dehydration, adding diisocyanate MDI, dropwise adding dibutyltin dilaurate, heating to 75 ℃, and performing heat preservation reaction for 3 h;
(2) preparation of acrylic monomer mixture:
mixing methyl methacrylate, ethyl acrylate, butyl acrylate, acrylonitrile and an oil-soluble initiator AIBN, and uniformly stirring;
(3) preparation of aqueous polyvinyl alcohol solution:
adding polyvinyl alcohol into deionized water, heating to 85 ℃, and stirring until the polyvinyl alcohol is completely dissolved;
(4) preparing polyvinyl alcohol modified waterborne polyurethane-acrylate emulsion:
adding the prepared acrylic monomer mixture into the polyurethane prepolymer, stirring uniformly, then adding a polyvinyl alcohol aqueous solution, quickly stirring to uniformly disperse the prepolymer, adding triethylamine, heating to 70 ℃, keeping the temperature for reaction for 2 hours, controlling the temperature not to exceed 80 ℃, cooling to 50 ℃ after the reaction is finished, and curing for 1 hour.
Example 3
The ingredient table is as follows:
raw materials Dosage of Raw materials Dosage of Raw materials Dosage of
Polyester diol 2000 120g Methacrylic acid methyl ester 90g Polyvinyl alcohol 170g
Polyether triol 5000 90g Acrylic acid ethyl ester 100g Deionized water 350g
Diisocyanate IPDI 41g Acrylic acid butyl ester 150g Triethanolamine 4g
Dimethylolbutanoic acid 5g Acrylonitrile 16g
Organic bismuth 3g AIBN 3g
(1) Preparing a polyurethane prepolymer:
adding polyester diol 2000, polyether triol 5000 and dimethylolbutyric acid into a four-neck flask, uniformly stirring, heating to 100 ℃, performing vacuum dehydration for 1h, cooling to 60 ℃ after dehydration, adding diisocyanate IPDI, dropwise adding organic bismuth, heating to 75 ℃, and performing heat preservation reaction for 3 h;
(2) preparation of acrylic monomer mixture:
mixing methyl methacrylate, ethyl acrylate, butyl acrylate, acrylonitrile and an oil-soluble initiator AIBN, and uniformly stirring;
(3) preparation of aqueous polyvinyl alcohol solution:
adding polyvinyl alcohol into deionized water, heating to 85 ℃, and stirring until the polyvinyl alcohol is completely dissolved;
(4) preparing polyvinyl alcohol modified waterborne polyurethane-acrylate emulsion:
adding the prepared acrylic monomer mixture into the polyurethane prepolymer, stirring uniformly, then adding a polyvinyl alcohol aqueous solution, quickly stirring to uniformly disperse the prepolymer, adding triethanolamine, heating to 70 ℃, keeping the temperature for reaction for 2 hours, controlling the temperature not to exceed 80 ℃, cooling to 50 ℃ after the reaction is finished, and curing for 1 hour.
Example 4
The ingredient table is as follows:
raw materials Dosage of Raw materials Dosage of Raw materials Dosage of
Polyester triol 5000 150g Methacrylic acid methyl ester 60g Polyvinyl alcohol 150g
Polyether diol 1000 100g Acrylic acid ethyl ester 900g Deionized water 320g
Diisocyanate IPDI 48g Acrylic acid butyl ester 160g Triethanolamine 4.5g
Dimethylolbutanoic acid 6g Acrylonitrile 15g
Organic bismuth 4g AIBN 3g
(1) Preparing a polyurethane prepolymer:
adding polyester triol 5000, polyether diol 1000 and dimethylolbutyric acid into a four-neck flask, uniformly stirring, heating to 100 ℃, performing vacuum dehydration for 1h, cooling to 60 ℃ after dehydration, adding diisocyanate IPDI, dropwise adding organic bismuth, heating to 75 ℃, and performing heat preservation reaction for 3 h;
(2) preparation of acrylic monomer mixture:
mixing methyl methacrylate, ethyl acrylate, butyl acrylate, acrylonitrile and an oil-soluble initiator AIBN, and uniformly stirring;
(3) preparation of aqueous polyvinyl alcohol solution:
adding polyvinyl alcohol into deionized water, heating to 85 ℃, and stirring until the polyvinyl alcohol is completely dissolved;
(4) preparing polyvinyl alcohol modified waterborne polyurethane-acrylate emulsion:
adding the prepared acrylic monomer mixture into the polyurethane prepolymer, stirring uniformly, then adding a polyvinyl alcohol aqueous solution, quickly stirring to uniformly disperse the prepolymer, adding triethanolamine, heating to 70 ℃, keeping the temperature for reaction for 2 hours, controlling the temperature not to exceed 80 ℃, cooling to 50 ℃ after the reaction is finished, and curing for 1 hour.
Comparative example 1
The same procedure as in example 4 was repeated except that comparative example 1 in which the acrylic monomer mixture was not added was used as a control.
Comparative example 2
The same procedure as in example 4 was repeated except that comparative example 2, in which the aqueous polyvinyl alcohol solution was not added, was used.
Comparative example 3
The same procedure was repeated except that comparative example 3 in which no dimethylolbutyric acid was added was used as a control in example 4.
The emulsions obtained in examples 1 to 4 and comparative examples 1 to 3 were used as wood adhesives, plywood test pieces were prepared in accordance with the national standard GB/T17657-2013, and the bonding strengths were measured, the results of which are shown in Table 1.
Adhesive bonding Properties of the adhesives prepared in Table 1
Figure BDA0002043726070000071
As can be seen from Table 1, in example 4, the addition of the small-molecule hydrophilic compound and the modification of the polyurethane by the acrylic monomer and the polyvinyl alcohol can achieve the technical effect of significantly improving the gluing performance of the prepared emulsion as the wood adhesive.
The foregoing shows and describes the general principles and broad features of the present invention and advantages thereof. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (5)

1. A polyvinyl alcohol modified waterborne polyurethane-acrylate emulsion is characterized in that: the feed is prepared from the following raw materials in parts by weight:
41-50 parts of diisocyanate, 100 parts of macromolecular polyol, 2-5 parts of micromolecular hydrophilic compound, 1-5 parts of catalyst, 500 parts of acrylic monomer, 1-5 parts of oil-soluble initiator, 60-200 parts of polyvinyl alcohol, 100 parts of deionized water and 400 parts of neutralizer;
the preparation method comprises the following steps:
(1) preparing a polyurethane prepolymer:
adding macromolecular polyol and micromolecular hydrophilic compounds into a four-neck flask, uniformly stirring, heating to 90-100 ℃, performing vacuum dehydration, cooling to 60 ℃ after dehydration, adding diisocyanate, dropwise adding a catalyst, heating to 75 ℃, and performing heat preservation reaction;
(2) preparation of acrylic monomer mixture:
mixing acrylic monomer and oil-soluble initiator, and stirring uniformly;
(3) preparation of aqueous polyvinyl alcohol solution:
adding polyvinyl alcohol into deionized water, heating to 80-90 ℃, and stirring until the polyvinyl alcohol is completely dissolved;
(4) preparing polyvinyl alcohol modified waterborne polyurethane-acrylate emulsion:
adding the prepared acrylic monomer mixture into a polyurethane prepolymer, uniformly stirring, then adding a polyvinyl alcohol aqueous solution, rapidly stirring to uniformly disperse the prepolymer, adding a neutralizing agent, heating to 70 ℃, carrying out heat preservation reaction, controlling the temperature not to exceed 80 ℃, cooling to 40-50 ℃ after the reaction is finished, and curing;
the diisocyanate is selected from one or two of 4,4 '-diphenylmethane diisocyanate MDI-100, 2, 4-diphenylmethane diisocyanate, mixture MDI-50 of 4,4' -diphenylmethane diisocyanate and isophorone diisocyanate;
the macromolecular polyol is a mixture of polyether polyol and polyester polyol, and is selected from one or two of polyether polyol and polyester polyol with the functionality of 2-3 and the number average molecular weight of 2000-5000;
the small molecular hydrophilic compound is selected from one or more of dimethylolpropionic acid, dimethylolbutyric acid, dimethylolpentanoic acid and dimethyloloctanoic acid;
the acrylic monomer is selected from methyl methacrylate, methacrylic acid, ethyl acrylate, butyl acrylate and acrylonitrile.
2. The polyvinyl alcohol-modified aqueous polyurethane-acrylate emulsion according to claim 1, characterized in that: the catalyst is selected from one of dibutyltin dilaurate and organic bismuth.
3. The polyvinyl alcohol-modified aqueous polyurethane-acrylate emulsion according to claim 1, characterized in that: the oil-soluble initiator is azobisisobutyronitrile.
4. The polyvinyl alcohol-modified aqueous polyurethane-acrylate emulsion according to claim 1, characterized in that: the alcoholysis degree of the polyvinyl alcohol is more than 80%, the polymerization degree is 500-3000, and the mass fraction of the polyvinyl alcohol aqueous solution is 10-30%.
5. The polyvinyl alcohol-modified aqueous polyurethane-acrylate emulsion according to claim 1, characterized in that: the neutralizing agent is selected from one of triethylamine, tert-butylamine, triethanolamine and diethanolamine.
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