CN110002871A - A kind of two-phase rare earth tantalate ceramics and preparation method thereof - Google Patents
A kind of two-phase rare earth tantalate ceramics and preparation method thereof Download PDFInfo
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Abstract
本发明涉及热障涂层技术领域,具体公开了一种两相稀土钽酸盐陶瓷,该陶瓷中Sm:Sc:Ta的摩尔比为x:(1‑x):1,其中0<x<1,该陶瓷由SmTaO4相和ScTaO4相组成,该陶瓷的致密度大于98%;该陶瓷的制备方法为称取Sm:Sc:Ta的摩尔比为x:(1‑x):1的Sm2O3粉末、Sc2O3粉末和Ta2O5粉末,加入溶剂混合,采用球磨机进行球磨,得到粉末A;将粉末A干燥后进行第一次过筛,得到粉末B;将粉末B放置在模具内压实后进行预烧结,形成块体C;待块体C冷却至室温后采用研磨机进行研磨,后进行第二次过筛,得到粉末D;将粉末D进行烧结得到一种两相稀土钽酸盐陶瓷。采用本专利中的技术方案得到的两相稀土钽酸盐陶瓷致密度高,高温下热导率低,热膨胀系数高。
The invention relates to the technical field of thermal barrier coatings, and specifically discloses a two-phase rare earth tantalate ceramic, wherein the molar ratio of Sm:Sc:Ta in the ceramic is x:(1-x):1, wherein 0<x< 1, the ceramic is composed of SmTaO 4 phase and ScTaO 4 phase, and the density of the ceramic is greater than 98%; the preparation method of the ceramic is to take the molar ratio of Sm:Sc:Ta as x:(1-x):1 Sm 2 O 3 powder, Sc 2 O 3 powder and Ta 2 O 5 powder, add solvent and mix, and use a ball mill for ball milling to obtain powder A; after drying powder A, sieve it for the first time to obtain powder B; After being placed in a mold and compacted, it is pre-sintered to form a block C; after the block C is cooled to room temperature, a grinder is used for grinding, and then a second sieve is performed to obtain powder D; the powder D is sintered to obtain a Two-phase rare earth tantalate ceramics. The two-phase rare earth tantalate ceramic obtained by adopting the technical solution in this patent has high density, low thermal conductivity at high temperature and high thermal expansion coefficient.
Description
技术领域technical field
本发明涉及热障涂层技术领域,特别涉及两相稀土钽酸盐陶瓷及其制备方法。The invention relates to the technical field of thermal barrier coatings, in particular to two-phase rare earth tantalate ceramics and a preparation method thereof.
背景技术Background technique
热障涂层主要应用于航空发动机工业,主要起到隔热、降低涂层与合金基体间的热失配、有效抵抗粒子冲击从而保护航空发动机高温区域零部件的作用,要求其具有良好的热力学性能,例如低的热导率、高的热膨胀系数以及高温稳定性等。Thermal barrier coatings are mainly used in the aero-engine industry, which mainly play the role of heat insulation, reducing the thermal mismatch between the coating and the alloy matrix, and effectively resisting particle impact to protect the parts and components in the high-temperature area of the aero-engine. It is required to have good thermodynamics. Properties such as low thermal conductivity, high thermal expansion coefficient, and high temperature stability.
目前广泛使用的热障涂层主要有氧化钇稳定氧化锆(YSZ)和稀土锆酸盐(RE2Zr2O7)等,但均存在一定程度的不足:YSZ使用温度较低(≦1200℃),且热导率相对较高;而稀土锆酸盐则存在热膨胀系数较低的问题,这就促使研究人员去寻找能够替代上述陶瓷材料的热障涂层,2007年哈佛大学Clarke教授课题组同加州大学圣巴巴拉分校的Levi教授等提出了钽酸钇(YTaO4)铁弹体有望作为新型热障涂层材料,但关于稀土钽酸盐的研究主要集中在其晶体结构和发光性能等方面的理论计算;2016年Wang等人通过固相反应法制得了稀土钽酸盐块体材料,得出了热导率远小于YSZ材料的结论,研究人员的大量研究与实验结论为稀土钽酸盐在热障涂层上的应用提供了理论的基础。At present, the widely used thermal barrier coatings mainly include yttria-stabilized zirconia (YSZ) and rare earth zirconate (RE 2 Zr 2 O 7 ), etc., but they all have a certain degree of deficiencies: the use temperature of YSZ is low (≦1200℃) ), and the thermal conductivity is relatively high; while rare earth zirconate has the problem of low thermal expansion coefficient, which prompts researchers to look for thermal barrier coatings that can replace the above ceramic materials. In 2007, Professor Clarke's group at Harvard University Together with Professor Levi from the University of California, Santa Barbara, they proposed that yttrium tantalate (YTaO 4 ) ferroelastomer is expected to be used as a new thermal barrier coating material, but the research on rare earth tantalate mainly focuses on its crystal structure and luminescent properties. In 2016, Wang et al. obtained the rare earth tantalate bulk material by the solid-phase reaction method, and came to the conclusion that the thermal conductivity is much lower than that of the YSZ material. The application in thermal barrier coatings provides a theoretical basis.
目前的陶瓷制备方法(如水热法、固相反应法等)使得稀土钽/铌酸盐粉体的晶体结构内存在一定的缺陷,如微裂纹和气孔,而缺陷的存在会使得陶瓷材料在作为热障涂层使用时,高温下热导率大幅度的上升,涂层的隔热效果下降。The current ceramic preparation methods (such as hydrothermal method, solid-state reaction method, etc.) cause certain defects in the crystal structure of rare earth tantalum/niobate powder, such as microcracks and pores, and the existence of defects will make the ceramic material in the When the thermal barrier coating is used, the thermal conductivity increases greatly at high temperature, and the thermal insulation effect of the coating decreases.
发明内容SUMMARY OF THE INVENTION
本发明提供了一种两相稀土钽酸盐陶瓷及其制备方法,以解决现有的陶瓷制备方法使得陶瓷材料内部存在大量的缺陷,使其热导率高的问题。The invention provides a two-phase rare earth tantalate ceramic and a preparation method thereof, so as to solve the problem that the existing ceramic preparation method causes a large number of defects inside the ceramic material and makes its thermal conductivity high.
为了达到上述目的,本发明的基础方案为:In order to achieve the above object, the basic scheme of the present invention is:
一种两相稀土钽酸盐陶瓷,该陶瓷由ScTaO4相和SmTaO4相组成,该陶瓷中Sm:Sc:Ta的摩尔比为x:(1-x):1,其中0<x<1,该陶瓷由SmTaO4相和ScTaO4相组成,该陶瓷的致密度大于98%。A two-phase rare earth tantalate ceramic, the ceramic is composed of ScTaO 4 phase and SmTaO 4 phase, the molar ratio of Sm:Sc:Ta in the ceramic is x:(1-x):1, wherein 0<x<1 , the ceramic is composed of SmTaO 4 phase and ScTaO 4 phase, and the density of this ceramic is greater than 98%.
本基础方案的技术原理和效果在于:The technical principle and effect of this basic scheme are as follows:
1、本基础方案中一种两相稀土钽酸盐陶瓷的致密度大于98%,即两相稀土钽酸盐内的缺陷(裂纹和气孔)含量非常少,使得该陶瓷在高温下热导率低,解决了现有技术中在作为热障涂层使用时,热导率大幅上升的问题,且作为热障涂层在热循环过程中,因缺陷含量少,使得涂层的使用寿命增长。1. The density of a two-phase rare earth tantalate ceramic in this basic scheme is greater than 98%, that is, the content of defects (cracks and pores) in the two-phase rare earth tantalate is very small, which makes the thermal conductivity of the ceramic at high temperature. It solves the problem that the thermal conductivity increases greatly when used as a thermal barrier coating in the prior art, and the service life of the coating increases due to the low defect content during the thermal cycle as a thermal barrier coating.
2、本基础方案中,因两相稀土钽酸盐内的缺陷含量少,使其可作为热障涂层用于恶劣的环境中使用,低熔点氧化物(如恶劣环境中的氧化钙、氧化镁、氧化铝和氧化硅)在高温下融化后无法有效渗透进入到陶瓷的内部,阻止了熔融状态的氧化物的渗透及和陶瓷材料的反应。2. In this basic scheme, due to the low defect content in the two-phase rare earth tantalate, it can be used as a thermal barrier coating in harsh environments. Magnesium, alumina and silicon oxide) cannot effectively penetrate into the interior of the ceramic after being melted at high temperature, preventing the penetration of the molten oxide and the reaction with the ceramic material.
3、两相形成是因为Sm(0.108nm)和Sc(0.075nm)之间的离子半径相差较大,在反应过程中Sm无法取代Sc进入对应的原子位置处形成固溶体,并且SmTaO4为单斜相而ScTaO4为亚稳态单斜相,两种相之间无法自由转变,因此形成两相。本领域的研发人员通常认,不同的相,由于其内部成分和晶体结构相差较大,因此不同的相在形成过程中,相界面处的界面能高,容易形成各种点或线缺陷,为此本领域研发人员通常会避免第二相的形成,以减少陶瓷晶体中的缺陷,但本方案的发明人发现由于SmTaO4相和ScTaO4相成分相似、结构相同,因此实验发现其相界面处缺陷含量少。3. The two-phase formation is due to the large difference in ionic radius between Sm (0.108nm) and Sc (0.075nm), and Sm cannot replace Sc to enter the corresponding atomic position to form a solid solution during the reaction, and SmTaO 4 is monoclinic phase while ScTaO 4 is a metastable monoclinic phase, there is no free transition between the two phases, so two phases are formed. Researchers in the field usually believe that different phases have large differences in internal composition and crystal structure, so during the formation process of different phases, the interface energy at the phase interface is high, and various point or line defects are easily formed. The researchers in this field usually avoid the formation of the second phase in order to reduce the defects in the ceramic crystal, but the inventors of this scheme found that since the SmTaO 4 phase and the ScTaO 4 phase have similar compositions and the same structure, the experiment found that the phase interface is The defect content is low.
4、本基础方案的陶瓷材料热导率低,以x=0.8为例,Sc:Sm的摩尔比为0.2:0.8,烧结完成后,ScTaO4相远少于SmTaO4相,而在晶粒形成过程中,由于ScTaO4含量少,其晶粒的生长受到SmTaO4相中晶粒生长的挤压,使得最后ScTaO4晶粒在SmTaO4晶粒之间呈不规则的形态分布,进而使得在单位面积内晶体结构内,晶界的量提高,进而增大了晶界对声子的散射从而降低热导率。4. The thermal conductivity of the ceramic material in this basic scheme is low. Taking x=0.8 as an example, the molar ratio of Sc:Sm is 0.2:0.8. After the sintering is completed, the ScTaO 4 phase is much less than the SmTaO 4 phase. During the process, due to the small content of ScTaO 4 , the growth of its grains is squeezed by the grain growth in the SmTaO 4 phase, so that the final ScTaO 4 grains are distributed among the SmTaO 4 grains in an irregular shape, which in turn makes the unit Within the crystal structure within the area, the amount of grain boundaries increases, which in turn increases the scattering of phonons by grain boundaries and reduces thermal conductivity.
进一步,一种两相稀土钽酸盐陶瓷的制备方法,包括以下步骤:Further, a preparation method of a two-phase rare earth tantalate ceramic, comprising the following steps:
步骤(1):称取Sm:Sc:Ta的摩尔比为x:(1-x):1的Sm2O3粉末、Sc2O3粉末和Ta2O5粉末,加入溶剂混合,采用球磨机进行球磨,得到粉末A;Step (1): Weigh Sm 2 O 3 powder, Sc 2 O 3 powder and Ta 2 O 5 powder whose molar ratio of Sm:Sc:Ta is x:(1-x):1, add solvent and mix, and use a ball mill Carry out ball milling to obtain powder A;
步骤(2):将步骤(1)得到的粉末A干燥后进行第一次过筛,得到粉末B;Step (2): the powder A obtained in step (1) is dried and sieved for the first time to obtain powder B;
步骤(3):将步骤(2)得到的粉末B放置在模具内压实,并保压后进行预烧结,形成块体C,其中保压压力为100~200MPa,保压时间为10~20min,预烧结的温度为1000~1200℃,预烧结时间为5~10h;Step (3): The powder B obtained in step (2) is placed in a mold for compaction, and pre-sintering is performed after maintaining the pressure to form a block C, wherein the pressure-holding pressure is 100-200MPa, and the pressure-holding time is 10-20min , the pre-sintering temperature is 1000~1200℃, and the pre-sintering time is 5~10h;
步骤(4):待步骤(3)中的块体C冷却至室温后采用研磨机进行研磨,后进行第二次过筛,得到粉末D;Step (4): After the block C in the step (3) is cooled to room temperature, the grinding machine is used for grinding, and then the second sieving is performed to obtain the powder D;
步骤(5):将步骤(4)中的粉末D进行烧结得到一种两相稀土钽酸盐陶瓷,其中烧结温度为1700~1800℃,烧结时间为3~5h。Step (5): sintering the powder D in step (4) to obtain a two-phase rare earth tantalate ceramic, wherein the sintering temperature is 1700-1800° C., and the sintering time is 3-5h.
有益效果:采用步骤(1)~步骤(5)的方法制备得到的了由SmTaO4相和ScTaO4相组成的陶瓷,该陶瓷作为热障涂层使用时,高温下热导率低,具有良好的隔热性能,同时高温下热膨胀系数高,降低了其在热循环过程中热障涂层之间或与基体材料之间的热失配应力。Beneficial effects: ceramics composed of SmTaO 4 phase and ScTaO 4 phase are prepared by the method of step (1) to step (5). When the ceramic is used as a thermal barrier coating, the thermal conductivity is low at high temperature and has good The thermal insulation performance and high thermal expansion coefficient at high temperature reduce the thermal mismatch stress between thermal barrier coatings or with the matrix material during thermal cycling.
步骤(1)的目的在于将Sm2O3粉末、Sc2O3粉末和Ta2O5粉末机械混合均匀,同时溶剂的加入是为了降低Sm2O3粉末、Sc2O3粉末和Ta2O5粉末的表面活性,降低粉末间的粘接性,降低粉末间的粘接。The purpose of step (1) is to mechanically mix Sm 2 O 3 powder, Sc 2 O 3 powder and Ta 2 O 5 powder uniformly, and the addition of solvent is to reduce the amount of Sm 2 O 3 powder, Sc 2 O 3 powder and Ta 2 The surface activity of O 5 powder reduces the adhesion between powders and reduces the adhesion between powders.
步骤(2)的目的在于,将粉末A中的溶剂去除,同时将步骤(1)中可能粘接在一起的大颗粒粉末筛分掉,保证最后烧结块体的致密性。The purpose of the step (2) is to remove the solvent in the powder A, and at the same time sieve out the large particle powder that may be bonded together in the step (1), so as to ensure the compactness of the final sintered block.
步骤(3)中对粉末B进行保压的目的在于,在压力作用下,粉末B中的气体排出,进而减少块体C晶体结构中的气孔,而预烧结的目的在于消耗粉末内一部分内能,降低粉末B的烧结活性,提高粉末B的反应温度,防止其在较低温度下发生反应形成第二相,同时也防止其在最终的高温烧结中产生杂质,另外由于预烧结时未达到反应的问题,因此此时没有发生化学反应。The purpose of holding the powder B in step (3) is to discharge the gas in the powder B under the action of pressure, thereby reducing the pores in the crystal structure of the block C, and the purpose of pre-sintering is to consume a part of the internal energy in the powder , reduce the sintering activity of powder B, increase the reaction temperature of powder B, prevent it from reacting at a lower temperature to form a second phase, and also prevent it from generating impurities in the final high-temperature sintering. , so no chemical reaction occurs at this time.
步骤(4)对步骤(3)中烧结活性降低的块体研磨后进一步筛分,得到粒度小的粉末D,In step (4), the block with reduced sintering activity in step (3) is ground and further sieved to obtain powder D with small particle size,
这一步的目的在于,小粒度的粉末D在稀土氧化物与氧化钽反应中起到帮助形核的作用,稀土氧化物与氧化钽反应过程中能够同时以多个粉末D为晶核进行形核长大,同时由于本步骤采用研磨并过筛的方式,使得粉末D的粒径分布十分的均匀,稀土氧化物与氧化钽形成的晶核尺寸分布也较为均匀,整个反应过程中不会有过大或者过小的晶粒形成,这样使得最后得到的稀土钽酸盐陶瓷晶粒的粒径分布均匀;The purpose of this step is that the small particle size powder D plays a role in helping nucleation in the reaction between rare earth oxide and tantalum oxide, and during the reaction between rare earth oxide and tantalum oxide, multiple powders D can be used as crystal nuclei for nucleation at the same time. At the same time, due to the method of grinding and sieving in this step, the particle size distribution of powder D is very uniform, and the size distribution of crystal nuclei formed by rare earth oxides and tantalum oxide is also relatively uniform, and there will be no excess in the whole reaction process. Large or too small grains are formed, so that the particle size distribution of the finally obtained rare earth tantalate ceramic grains is uniform;
需要注意的是,当反应过程中有过大的晶粒形成时(晶核较大就会产生这样的情况),这些大晶粒会迅速的长大,挤压尺寸较小的晶粒,这样就使得最后形成的陶瓷晶体结构中,大晶粒与小晶粒之间的晶界能过高,使得晶界处容易出现点缺陷(气孔)或线缺陷(微裂纹)导致陶瓷的抗低熔点氧化物腐蚀的性能降低。It should be noted that when excessively large grains are formed during the reaction (this is the case with large nuclei), these large grains will grow rapidly, extruding smaller grains, so that In the final crystal structure of the ceramic, the grain boundary energy between the large grains and the small grains is too high, which makes point defects (pores) or line defects (microcracks) prone to appear at the grain boundaries, resulting in the low melting point resistance of the ceramic. The performance of oxide corrosion is reduced.
而现有技术中为了缩短制备的时间,通常在粉末研磨混合后就直接对粉末进行高温烧结处理,从而得到最终的所需的陶瓷,这也是为何现有的采用高温烧结出来的陶瓷中晶体结构内部含有大量微裂纹和气孔的原因所在。In the prior art, in order to shorten the preparation time, the powder is usually directly subjected to high-temperature sintering treatment after the powder is ground and mixed, so as to obtain the final desired ceramic. The reason for the large number of micro-cracks and pores inside.
步骤(5)烧结得到致密度大于98%的两相稀土钽酸盐陶瓷,其内部的气孔少,且晶粒大小分布均匀,内部的微裂纹极少,需要注意的是,本领域的研究人员通常认为,由于不同的相其内部成分和晶体结构通常是不同的,因此不同的相在形成过程中,会出现挤压现象,使得相界面处的界面能高,此处容易形成各种点或线缺陷,因此目前作为热障涂层的陶瓷通常为单相结构,但本申请的发明人通过研究发现,采用上述方法制备的两相稀土钽酸盐,其晶体结构内相界面处的缺陷很少,因此采用本方法制备的稀土钽酸盐具有较低的热导率和较高的热膨胀系数。Step (5) sintering to obtain a two-phase rare earth tantalate ceramic with a density greater than 98%, which has few internal pores, uniform grain size distribution, and few internal microcracks. It should be noted that researchers in the field It is generally believed that due to the different internal compositions and crystal structures of different phases, extrusion phenomena will occur during the formation process of different phases, making the interfacial energy at the phase interface high, and various points or points are easily formed here. Therefore, the current ceramics used as thermal barrier coatings usually have a single-phase structure, but the inventors of the present application have found through research that the two-phase rare earth tantalate prepared by the above method has many defects at the phase interface in the crystal structure. Therefore, the rare earth tantalate prepared by this method has lower thermal conductivity and higher thermal expansion coefficient.
进一步,所述步骤(1)中球磨的时间为6~20h,球磨机的转速为200~500r/min。Further, in the step (1), the time of ball milling is 6-20 h, and the rotational speed of the ball mill is 200-500 r/min.
有益效果:采用本方案中的球磨转速和时间,能够将Sm2O3粉末、Sc2O3粉末和Ta2O5粉末充分的混合均匀。Beneficial effects: by using the ball milling speed and time in the solution, the Sm 2 O 3 powder, the Sc 2 O 3 powder and the Ta 2 O 5 powder can be fully mixed uniformly.
进一步,所述步骤(2)中干燥温度为100~300℃,干燥时间为10~20h。Further, in the step (2), the drying temperature is 100-300° C., and the drying time is 10-20 h.
有益效果:采用本方案中的干燥温度和时间,能够使得粉末中的溶剂充分挥发出去。Beneficial effect: by using the drying temperature and time in this solution, the solvent in the powder can be fully volatilized.
进一步,所述步骤(1)中的第一次过筛的筛目为100~300目。Further, the mesh of the first sieving in the step (1) is 100-300 mesh.
有益效果:采用本技术方案中的筛目进行过筛,将粉末A中在球磨过程中粘接在一起的大粒径粉末颗粒进行筛除,得到粉末粒径分布均匀的粉末A。Beneficial effects: The mesh of the present technical solution is used for sieving, and the large-sized powder particles in the powder A that are bonded together during the ball milling process are sieved to obtain the powder A with a uniform powder particle size distribution.
进一步,所述步骤(4)中第二次过筛的筛目为300~600目。Further, in the step (4), the mesh of the second sieving is 300-600 mesh.
有益效果:采用本技术方案中的筛目进行过筛,将研磨过程中未完全研磨的大粒径粉末颗粒进行筛除,得到粉末粒径分布均匀的粉末D,进而提高烧结后块体的致密度。Beneficial effects: the meshes in this technical solution are used for sieving, and the large-diameter powder particles that are not completely ground during the grinding process are sieved to obtain powder D with a uniform powder particle size distribution, thereby improving the sintering performance of the block. density.
进一步,所述步骤(4)中研磨机的转速为1000~2000r/min,研磨时间为20~48h。Further, in the step (4), the rotational speed of the grinding machine is 1000-2000 r/min, and the grinding time is 20-48 h.
有益效果:采用本方案中的研磨参数对块体C进行研磨,能够对块体C进行较为充分的研磨,得到的粉末D粒径小,且粒径分布较为均匀。Beneficial effects: The block C is ground by the grinding parameters in this scheme, and the block C can be ground sufficiently, and the obtained powder D has a small particle size and a relatively uniform particle size distribution.
进一步,所述步骤(1)中Sm2O3粉末和Ta2O5粉末的纯度不低于99.9%。Further, the purity of the Sm 2 O 3 powder and the Ta 2 O 5 powder in the step (1) is not less than 99.9%.
有益效果:采用纯度较高的粉体,降低引入的杂质元素含量,避免杂质元素的引入到晶体中形成微裂纹,降低了最后烧结块体的致密性。Beneficial effects: adopting powder with higher purity reduces the content of introduced impurity elements, avoids the introduction of impurity elements into the crystal to form micro-cracks, and reduces the compactness of the final sintered block.
进一步,所述步骤(1)中的溶剂为乙醇或蒸馏水。Further, the solvent in the step (1) is ethanol or distilled water.
有益效果:乙醇与蒸馏水对Sm2O3粉末、Sc2O3粉末和Ta2O5粉末的分散性较好,使得Sm2O3粉末、Sc2O3粉末和Ta2O5粉末能够更加充分的混合。Beneficial effect: Ethanol and distilled water have better dispersibility for Sm 2 O 3 powder, Sc 2 O 3 powder and Ta 2 O 5 powder, so that Sm 2 O 3 powder, Sc 2 O 3 powder and Ta 2 O 5 powder can be more Mix well.
进一步,所述步骤(1)中的Sm2O3粉末、Sc2O3粉末和Ta2O5粉末与溶剂的摩尔比为(3:1)~(5:1)。Further, the molar ratio of the Sm 2 O 3 powder, the Sc 2 O 3 powder and the Ta 2 O 5 powder to the solvent in the step (1) is (3:1)˜(5:1).
有益效果:发明人通过实验的验证,在Sm2O3粉末、Sc2O3粉末和Ta2O5粉末与溶剂的比例在该范围下,得到的粉末A混合得最为充分。Beneficial effects: The inventors have verified through experiments that when the ratio of Sm 2 O 3 powder, Sc 2 O 3 powder and Ta 2 O 5 powder to the solvent is within this range, the obtained powder A is most fully mixed.
附图说明Description of drawings
图1为本发明实施例1制得的两相稀土钽酸盐((SmTaO4)0.8(ScTaO4)0.2)陶瓷的XRD图;Fig. 1 is the XRD pattern of the two-phase rare earth tantalate ((SmTaO 4 ) 0.8 (ScTaO 4 ) 0.2 ) ceramic prepared in Example 1 of the present invention;
图2为本发明实施例2制得的两相稀土钽酸盐((SmTaO4)0.6(ScTaO4)0.4)陶瓷的SEM图;2 is a SEM image of the two-phase rare earth tantalate ((SmTaO 4 ) 0.6 (ScTaO 4 ) 0.4 ) ceramic prepared in Example 2 of the present invention;
图3为本发明实施例1制得的两相稀土钽酸盐((SmTaO4)0.8(ScTaO4)0.2)陶瓷热导率随温度变化的曲线图;Fig. 3 is the curve diagram of the thermal conductivity of the two-phase rare earth tantalate ((SmTaO 4 ) 0.8 (ScTaO 4 ) 0.2 ) ceramic prepared in Example 1 of the present invention as a function of temperature;
图4为本发明实施例1制得的两相稀土钽酸盐((SmTaO4)0.8(ScTaO4)0.2)陶瓷热膨胀系数随温度变化的曲线图。FIG. 4 is a graph of the thermal expansion coefficient of the two-phase rare earth tantalate ((SmTaO 4 ) 0.8 (ScTaO 4 ) 0.2 ) ceramic prepared in Example 1 of the present invention as a function of temperature.
具体实施方式Detailed ways
下面通过具体实施方式进一步详细说明:The following is further described in detail by specific embodiments:
一种两相稀土钽酸盐陶瓷,该陶瓷中Sm:Sc:Ta的摩尔比为x:(1-x):1,其中0<x<1,该陶瓷由SmTaO4相和ScTaO4相组成,该陶瓷的致密度大于98%。A two-phase rare earth tantalate ceramic, the molar ratio of Sm:Sc:Ta in the ceramic is x:(1-x):1, wherein 0<x<1, the ceramic is composed of SmTaO 4 phase and ScTaO 4 phase , the density of the ceramic is greater than 98%.
上述两相稀土钽酸盐陶瓷的制备方法,包括以下几个步骤:The preparation method of the above two-phase rare earth tantalate ceramics comprises the following steps:
步骤(1):称取Sm:Sc:Ta的摩尔比为x:(1-x):1的Sm2O3粉末、Sc2O3粉末和Ta2O5粉末,加入蒸馏水或乙醇溶剂进行混合,其中上述三种粉末(Sm2O3粉末、Sc2O3粉末和Ta2O5粉末)与溶剂的摩尔比为(3:1)~(5:1),采用球磨机进行球磨,经干燥后得到粉末A;其中球磨机采用变频行星式球磨机,型号为XQM,球磨的时间为6~20h,球磨机的转速为200~500r/min,且原料Sm2O3粉末、Sc2O3粉末和Ta2O5粉末的纯度不低于99.9%。Step (1): Weigh Sm 2 O 3 powder, Sc 2 O 3 powder and Ta 2 O 5 powder whose molar ratio of Sm:Sc:Ta is x:(1-x):1, add distilled water or ethanol solvent to carry out Mixing, wherein the molar ratio of the above three powders (Sm 2 O 3 powder, Sc 2 O 3 powder and Ta 2 O 5 powder) to the solvent is (3:1)~(5:1), and the ball mill is used for ball milling. After drying, powder A is obtained; wherein the ball mill adopts a variable frequency planetary ball mill, the model is XQM, the ball milling time is 6-20h, the rotation speed of the ball mill is 200-500r/min, and the raw materials Sm 2 O 3 powder, Sc 2 O 3 powder and The purity of the Ta 2 O 5 powder is not less than 99.9%.
步骤(2):将步骤(1)得到的粉末干燥后进行第一次过筛,得到粉末B,其中干燥温度为100~300℃,干燥时间为10~20h,第一次过筛的筛目100~300目。Step (2): the powder obtained in step (1) is dried and sieved for the first time to obtain powder B, wherein the drying temperature is 100-300° C., the drying time is 10-20 h, and the mesh size of the first sieving is 100 to 300 meshes.
步骤(3):将步骤(2)得到的粉末B放置在模具内压实,并保压后进行预烧结,形成块体C,其中保压压力为100~200MPa,保压时间为10~20min,预烧结的温度为1000~1200℃,预烧结时间为5~10h,升温速率为100℃/min。Step (3): The powder B obtained in step (2) is placed in a mold for compaction, and pre-sintering is performed after maintaining the pressure to form a block C, wherein the pressure-holding pressure is 100-200MPa, and the pressure-holding time is 10-20min , the pre-sintering temperature is 1000-1200°C, the pre-sintering time is 5-10h, and the heating rate is 100°C/min.
步骤(4):待步骤(3)中的块体C冷却至室温后采用研磨机进行研磨,其中研磨机采用立式实验室砂磨机,型号为WT0.3,研磨转速为1000~2000r/min,研磨时间为20~48h,后进行第二次过筛,得到粉末D,第二次过筛的筛目300~600目。Step (4): After the block C in step (3) is cooled to room temperature, the grinding machine is used for grinding, wherein the grinding machine adopts a vertical laboratory sand mill, the model is WT0.3, and the grinding speed is 1000~2000r/ min, the grinding time is 20-48h, and then the second sieving is performed to obtain powder D, and the mesh of the second sieving is 300-600 mesh.
步骤(5):将步骤(4)中的粉末D进行烧结得到上述两相稀土钽酸盐陶瓷粉体,烧结温度为1700~1800℃,升温速率为50℃/min,烧结时间为3~5h。Step (5): sintering the powder D in step (4) to obtain the above two-phase rare earth tantalate ceramic powder, the sintering temperature is 1700-1800°C, the heating rate is 50°C/min, and the sintering time is 3-5h .
当需要检测陶瓷的性能时,需要得到该陶瓷的块体结构,将上述步骤(5)烧结时进行加压处理,其中压片成型压力为200~300MPa,压片成型时间为20~30min。When the performance of the ceramic needs to be tested, the block structure of the ceramic needs to be obtained, and the above step (5) is sintered and subjected to pressure treatment, wherein the tableting pressure is 200-300MPa, and the tableting time is 20-30min.
采用上述方法得到了由SmTaO4相和ScTaO4相组成的两相稀土钽酸盐陶瓷。为充分说明采用上述方法制备的两相稀土钽酸盐陶瓷的低热导率和高热膨胀系数,现选用其中的7组实施例进行说明。Two-phase rare earth tantalate ceramics composed of SmTaO 4 phase and ScTaO 4 phase were obtained by the above method. In order to fully illustrate the low thermal conductivity and high thermal expansion coefficient of the two-phase rare earth tantalate ceramics prepared by the above method, seven groups of examples are selected for description.
表1为本发明实施例1~7的具体参数:Table 1 is the concrete parameter of the embodiment of the present invention 1~7:
列举2组对比例与实施例1~7得到的两相稀土钽酸盐陶瓷进行对比实验:List two groups of comparative examples and the two-phase rare earth tantalate ceramics obtained in Examples 1 to 7 for comparative experiments:
对比例1:与实施例1的区别在于,未进行上述步骤(3)与步骤(4)的操作。Comparative Example 1: The difference from Example 1 is that the operations of the above steps (3) and (4) are not performed.
对比例2:与实施例1的区别在于,在进行步骤(5)时,烧结温度为1200~1400℃。Comparative Example 2: The difference from Example 1 is that when step (5) is performed, the sintering temperature is 1200-1400°C.
现对实施例1~7和对比例1~2制得的陶瓷块体进行检测:The ceramic blocks obtained from Examples 1 to 7 and Comparative Examples 1 to 2 are now tested:
1、XRD表征:1. XRD characterization:
采用X射线衍射仪对实施例1~7和对比例1~2制得的陶瓷块体进行检测,以实施例1得到的稀土钽酸盐((SmTaO4)0.8(ScTaO4)0.2)陶瓷为例,其XRD图谱如图1所示,测试结果得到的衍射峰与SmTaO4和ScTaO4的标准PDF卡片PDF#24-1010和PDF#24-1017一一对应,说明试样中含有SmTaO4和ScTaO4两种相,并且无第三相衍射峰的存在。SmTaO4的晶体结构为单斜相,其中α=γ=90°而β=95.7°,密度为8.52g/cm3。ScTaO4的晶体结构为亚稳态单斜相,其中α=γ=90°而β=91.6°,密度为6.92g/cm3。The ceramic blocks prepared in Examples 1-7 and Comparative Examples 1-2 were detected by X-ray diffractometer, and the rare earth tantalate ((SmTaO 4 ) 0.8 (ScTaO 4 ) 0.2 ) ceramic obtained in Example 1 was used as For example, the XRD pattern is shown in Figure 1. The diffraction peaks obtained from the test results correspond to the standard PDF cards PDF#24-1010 and PDF#24-1017 of SmTaO4 and ScTaO4, indicating that the sample contains both SmTaO4 and ScTaO4. phase, and there is no third phase diffraction peak. The crystal structure of SmTaO 4 is a monoclinic phase with α=γ=90° and β=95.7°, and the density is 8.52 g/cm 3 . The crystal structure of ScTaO4 is a metastable monoclinic phase, wherein α=γ=90° and β=91.6°, and the density is 6.92 g/cm 3 .
2、SEM表征:2. SEM characterization:
采用扫描电镜对实施例1~7和对比例1~2制得的盐陶瓷块体进行检测,以实施例2得到的稀土钽酸盐((SmTaO4)0.6(ScTaO4)0.4)陶瓷为例,其SEM图谱如图2所示,在背散射条件下,原子序数靠前的元素原子衬度较低,因此颜色较浅。因此图2中颜色较浅的区域为ScTaO4而其余晶粒为SmTaO4,可以看出ScTaO4晶粒在生长过程中受含量较多的SmTaO4晶粒的挤压,使得其形状呈不规则的状态。同时根据图2观察稀土钽酸盐((SmTaO4)0.6(ScTaO4)0.4)陶瓷块体中晶粒尺寸在1~10微米之间,不同晶粒间结合良好,无明显裂纹及气孔的存在,且通过检测得到致密度达98.4%。The salt ceramic blocks prepared in Examples 1-7 and Comparative Examples 1-2 were detected by scanning electron microscope, and the rare earth tantalate ((SmTaO 4 ) 0.6 (ScTaO 4 ) 0.4 ) ceramic obtained in Example 2 was taken as an example , and its SEM pattern is shown in Figure 2. Under backscattering conditions, the atomic contrast of the element with the higher atomic number is lower, so the color is lighter. Therefore, the lighter area in Figure 2 is ScTaO4 and the rest of the grains are SmTaO4. It can be seen that the ScTaO4 grains are squeezed by the more SmTaO4 grains during the growth process, making their shape irregular. At the same time, according to Fig. 2, it is observed that the grain size of rare earth tantalate ((SmTaO 4 ) 0.6 (ScTaO 4 ) 0.4 ) ceramic block is between 1 and 10 microns, and the bonding between different grains is good, and there is no obvious crack or pores. , and the density reached 98.4% by testing.
而对比例1与对比例2得到的陶瓷块体中含有较多的气孔,尤其是对比例1制得的陶瓷块体内,除了较多的气孔外,还含有一定的夹杂物(未完全烧结的Sm2O3、Sc2O3和Ta2O5),使得晶体内部出现较多的微裂纹。While the ceramic blocks obtained in Comparative Example 1 and Comparative Example 2 contain more pores, especially the ceramic blocks obtained in Comparative Example 1, in addition to more pores, also contain certain inclusions (not completely sintered). Sm 2 O 3 , Sc 2 O 3 and Ta 2 O 5 ), resulting in more micro-cracks inside the crystal.
3、致密度检测:3. Density detection:
采用阿基米德排水法对实施例1~7和对比例1~2制得的陶瓷块体进行测量,测量结果如表2所示,其结果为实施例1~7得到的陶瓷块体的致密度均大于98%以上。The ceramic blocks obtained in Examples 1-7 and Comparative Examples 1-2 were measured by the Archimedes drainage method. The measurement results are shown in Table 2. The results are that the ceramic blocks obtained in Examples 1-7 The density is more than 98%.
通过上述SEM表征与致密度的检测结果可知,采用上述实施例制备得到的两相稀土钽酸盐陶瓷块体内的微裂纹少,气孔含量极低,使得陶瓷块体的致密度高。It can be seen from the above SEM characterization and density detection results that the two-phase rare earth tantalate ceramic block prepared by the above example has few microcracks and extremely low porosity, which makes the ceramic block high in density.
4、热导率检测4. Thermal conductivity detection
将实施例1~7和对比例1~2制得的陶瓷块体打磨成的圆薄片,采用激光热导仪检测其热导率,在800℃下各陶瓷块体的热导率如表2所示,以实施例1得到的稀土钽酸盐((SmTaO4)0.8(ScTaO4)0.2)陶瓷为例,该陶瓷块体热导率随温度变化的曲线图,如图3所示,可知,随着温度不断提高,陶瓷块体热导率急剧下降,当温度为800℃时,稀土钽酸盐((SmTaO4)0.8(ScTaO4)0.2)陶瓷块体的热导率降低至1.5W.m-1.K-1,说明其在高温环境下具有优良的隔热能力。The ceramic blocks prepared in Examples 1-7 and Comparative Examples 1-2 were ground into The thermal conductivity of each ceramic block at 800 ° C is shown in Table 2. The rare earth tantalate obtained in Example 1 ((SmTaO 4 ) 0.8 ( Take ScTaO 4 ) 0.2 ) ceramics as an example. The graph of the thermal conductivity of the ceramic block with temperature is shown in Figure 3. It can be seen that with the continuous increase of the temperature, the thermal conductivity of the ceramic block decreases sharply. When the temperature is 800 At ℃, the thermal conductivity of rare earth tantalate ((SmTaO 4 ) 0.8 (ScTaO 4 ) 0.2 ) ceramic block decreased to 1.5Wm -1 .K -1 , indicating that it has excellent thermal insulation ability in high temperature environment.
5、热膨胀系数检测5. Thermal expansion coefficient detection
将实施例1~7和对比例1~2制得的陶瓷块体制备成大小为1×2×10mm的柱状试样,采用德国耐驰公司的热机械分析仪(型号TMA 402F3)检测,升温速率为5℃/min,检测各试样的热膨胀系数,在1200℃下各陶瓷块体的热膨胀系数如下表2所示,以实施例1得到的稀土钽酸盐((SmTaO4)0.8(ScTaO4)0.2)陶瓷为例,得到该陶瓷块体热膨胀系数随温度变化的曲线图,如图4所示,可知,随着温度不断提高,陶瓷块体热膨胀系数不断增大,当温度为1200℃时,稀土钽酸盐((SmTaO4)0.8(ScTaO4)0.2)陶瓷块体的热膨胀系数增至8.9×10-6K-1,说明该陶瓷块体在高温环境下具有优良的隔热能力。The ceramic blocks prepared in Examples 1 to 7 and Comparative Examples 1 to 2 were prepared into columnar samples with a size of 1 × 2 × 10 mm, which were detected by a thermomechanical analyzer (model TMA 402F3) from NETZSCH, Germany. The rate is 5 °C/min, and the thermal expansion coefficient of each sample is detected. The thermal expansion coefficient of each ceramic block at 1200 °C is shown in Table 2 below. The rare earth tantalate obtained in Example 1 ((SmTaO 4 ) 0.8 (ScTaO 4 ) 0.2 ) ceramics as an example, the curve diagram of the thermal expansion coefficient of the ceramic block with temperature is obtained, as shown in Figure 4, it can be seen that with the continuous increase of the temperature, the thermal expansion coefficient of the ceramic block continues to increase, and when the temperature is 1200 ℃ When , the thermal expansion coefficient of the rare earth tantalate ((SmTaO 4 ) 0.8 (ScTaO 4 ) 0.2 ) ceramic block increases to 8.9×10 -6 K -1 , indicating that the ceramic block has excellent thermal insulation ability under high temperature environment .
表2Table 2
综上,本实施例1~7制备的两相稀土酸盐陶瓷晶体结构内裂纹和气孔非常少,使得其致密度高,均在98%以上,其粉体作为热障涂层使用时,具有较低的热导率,体现出良好的隔热性能,同时高温下具有较高的热膨胀系数,降低了涂层之间或与基体材料之间的热失配应力。In summary, the two-phase rare earth salt ceramics prepared in Examples 1 to 7 have very few cracks and pores in the crystal structure, so that their density is high, all above 98%. When the powder is used as a thermal barrier coating, it has The low thermal conductivity shows good thermal insulation performance, and at the same time, it has a high thermal expansion coefficient at high temperature, which reduces the thermal mismatch stress between coatings or between the substrate material.
以上所述的仅是本发明的实施例,方案中公知的具体结构及特性等常识在此未作过多描述。应当指出,对于本领域的技术人员来说,在不脱离本发明结构的前提下,还可以作出若干变形和改进,这些也应该视为本发明的保护范围,这些都不会影响本发明实施的效果和专利的实用性。本申请要求的保护范围应当以其权利要求的内容为准,说明书中的具体实施方式等记载可以用于解释权利要求的内容。The above descriptions are only embodiments of the present invention, and common knowledge such as well-known specific structures and characteristics in the solution are not described too much here. It should be pointed out that for those skilled in the art, some modifications and improvements can be made without departing from the structure of the present invention. These should also be regarded as the protection scope of the present invention, and these will not affect the implementation of the present invention. Effectiveness and utility of patents. The scope of protection claimed in this application shall be based on the content of the claims, and the descriptions of the specific implementation manners in the description can be used to interpret the content of the claims.
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