CN110000021A - A kind of mixed flexible nozzle of second level rotation - Google Patents
A kind of mixed flexible nozzle of second level rotation Download PDFInfo
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- CN110000021A CN110000021A CN201910420755.XA CN201910420755A CN110000021A CN 110000021 A CN110000021 A CN 110000021A CN 201910420755 A CN201910420755 A CN 201910420755A CN 110000021 A CN110000021 A CN 110000021A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B7/00—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
- B05B7/02—Spray pistols; Apparatus for discharge
- B05B7/04—Spray pistols; Apparatus for discharge with arrangements for mixing liquids or other fluent materials before discharge
- B05B7/0416—Spray pistols; Apparatus for discharge with arrangements for mixing liquids or other fluent materials before discharge with arrangements for mixing one gas and one liquid
- B05B7/0491—Spray pistols; Apparatus for discharge with arrangements for mixing liquids or other fluent materials before discharge with arrangements for mixing one gas and one liquid the liquid and the gas being mixed at least twice along the flow path of the liquid
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B7/00—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
- B05B7/02—Spray pistols; Apparatus for discharge
- B05B7/12—Spray pistols; Apparatus for discharge designed to control volume of flow, e.g. with adjustable passages
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Abstract
Description
技术领域technical field
本发明涉及一种二级旋混柔性喷嘴。The invention relates to a two-stage rotary mixing flexible nozzle.
背景技术Background technique
燃油喷嘴是用于将液体燃料雾化成细小的液滴,蒸发快并与助燃空气充分混合成可然混合物,在点火能的激发下充分燃烧释放热量。The fuel nozzle is used to atomize the liquid fuel into fine droplets, evaporate quickly and fully mix with the combustion air to form a natural mixture, and fully burn and release heat under the excitation of ignition energy.
燃油喷嘴主要采取汽泡雾化技术,汽泡雾化的原理是:燃油与雾化介质(水蒸汽或压缩空气)经汽泡雾化发生器产生大量油包汽汽泡,在混合室充分混合后喷出,利用较高压差实现爆破雾化。The fuel nozzle mainly adopts the bubble atomization technology. The principle of bubble atomization is: the fuel and the atomizing medium (water vapor or compressed air) generate a large number of oil-packed vapor bubbles through the bubble atomization generator, which are fully mixed in the mixing chamber. After spraying, the blasting atomization is realized by using a higher pressure difference.
目前,可调流量喷嘴需要手动转动喷水块调节流量,有的甚至需要停工调节,不能随时在线调节,极为不便。同等流量下多喷孔结构的喷孔更小,更容易堵塞。At present, the adjustable flow nozzle needs to manually rotate the water spray block to adjust the flow, and some even need to stop work for adjustment, and cannot be adjusted online at any time, which is extremely inconvenient. Under the same flow rate, the nozzle holes of the multi-nozzle structure are smaller and more likely to be blocked.
发明内容SUMMARY OF THE INVENTION
本发明旨在解决上述问题,提供了一种二级旋混柔性喷嘴,其锥阀能根据油管中油液的压力自动调节开度,既起到了柔性调节流量的作用,又起到了回油作用节省油液;另外通过一级旋混管和旋混腔进行初次雾化,气、油混合形成汽泡流,再经过二级旋混管进行二次雾化,增强雾化效果;整个结构设计合理,实现了随功率需要柔性调节流量的功能,且增强了雾化效果,实用性强;其采用的技术方案如下:The present invention aims to solve the above problems, and provides a two-stage rotary mixing flexible nozzle, the cone valve of which can automatically adjust the opening according to the pressure of the oil in the oil pipe, which not only plays the role of flexibly adjusting the flow, but also plays the role of oil return to save energy Oil; in addition, the primary atomization is carried out through the first-stage rotating mixing tube and the rotating mixing chamber, and the gas and oil are mixed to form a bubble flow, and then the second-stage rotating mixing tube is used for secondary atomization to enhance the atomization effect; the whole structure is designed reasonably , realizes the function of flexibly adjusting the flow according to the power requirements, and enhances the atomization effect, and has strong practicability; the technical solutions adopted are as follows:
一种二级旋混柔性喷嘴,包括油管、锥阀、气管、外壳、一级旋混管和二级旋混管,所述油管顶部开设有低压回油孔,所述锥阀设置于油管内,所述锥阀侧壁上形成有用于分隔油管油腔的凸台,所述锥阀内开设有回油通道,所述回油通道与油管的低压回油孔相连通,所述油管底部与一级旋混管顶部相连,且连接处设有第一密封圈;所述一级旋混管底部与二级旋混管顶部相固接,所述一级旋混管与二级旋混管连接处形成有旋混腔,所述一级旋混管与二级旋混管均设置于外壳内,所述二级旋混管底部与外壳底部相连,且连接处设有第三密封圈;所述外壳顶部与气管螺纹连接,且气管与外壳的内部空腔相连通;所述气管套装且固接于油管外侧壁上。A two-stage rotary mixing flexible nozzle, comprising an oil pipe, a cone valve, an air pipe, a casing, a primary rotary mixing pipe and a secondary rotary mixing pipe, a low-pressure oil return hole is opened on the top of the oil pipe, and the cone valve is arranged in the oil pipe , a boss for separating the oil cavity of the oil pipe is formed on the side wall of the cone valve, an oil return channel is opened in the cone valve, the oil return channel is connected with the low pressure oil return hole of the oil pipe, and the bottom of the oil pipe is connected to The top of the first-stage rotary mixing pipe is connected, and a first sealing ring is arranged at the connection; A mixing chamber is formed at the connection, the first-stage mixing pipe and the second-stage mixing pipe are both arranged in the casing, the bottom of the second-grade mixing pipe is connected with the bottom of the casing, and the connection is provided with a third sealing ring; The top of the casing is screwed with the air pipe, and the air pipe is communicated with the inner cavity of the casing; the air pipe is sheathed and fixed on the outer side wall of the oil pipe.
可选地,所述锥阀底部形成两个锥面,位于上方的锥面的锥角大于位于下方的锥面的锥角。Optionally, two cone surfaces are formed at the bottom of the cone valve, and the cone angle of the upper cone surface is larger than the cone angle of the lower cone surface.
可选地,所述油管顶部设有用于便于锥阀移动的余量空腔。Optionally, the top of the oil pipe is provided with a surplus cavity for facilitating the movement of the poppet valve.
可选地,所述一级旋混管的侧壁上形成有多个周向倾斜的一级气孔,所述旋混腔通过一级气孔与气管相连通。Optionally, a plurality of circumferentially inclined primary air holes are formed on the side wall of the primary swirling mixing pipe, and the swirling mixing chamber is communicated with the trachea through the primary air holes.
可选地,所述一级旋混管的侧壁形成有上锥面和下锥面,所述上锥面的锥角大于下锥面的锥角。Optionally, an upper conical surface and a lower conical surface are formed on the side wall of the first-stage rotating mixing tube, and the cone angle of the upper conical surface is larger than the cone angle of the lower conical surface.
可选地,所述一级气孔的倾斜角度为30度。Optionally, the inclination angle of the primary air hole is 30 degrees.
可选地,所述旋混腔呈纺锤体形。Optionally, the mixing chamber is in the shape of a spindle.
可选地,所述二级旋混管上开设有多个周向倾斜的二级气孔,所述二级旋混管的输出通道通过二级气孔与气管相连通。Optionally, the secondary swirling mixing pipe is provided with a plurality of circumferentially inclined secondary air holes, and the output channel of the secondary swirling mixing pipe is communicated with the air pipe through the secondary air holes.
可选地,所述二级旋混管的输出通道的出口处呈锥形。Optionally, the outlet of the output channel of the secondary mixing tube is tapered.
可选地,所述气管与外壳的螺纹连接处设有第二密封圈。Optionally, a second sealing ring is provided at the threaded connection between the gas pipe and the casing.
可选地,所述油管、锥阀、气管、外壳、一级旋混管和二级旋混管均同轴设置。Optionally, the oil pipe, the poppet valve, the gas pipe, the casing, the primary mixing pipe and the secondary mixing pipe are all coaxially arranged.
本发明具有如下优点:锥阀能根据油管中油液的压力自动调节开度,既起到了柔性调节流量的作用,又起到了回油作用节省油液;另外通过一级旋混管和旋混腔进行初次雾化,气、油混合形成汽泡流,再经过二级旋混管进行二次雾化,增强雾化效果;整个结构设计合理,实现了随功率需要柔性调节的功能,且增强了雾化效果,实用性强。The invention has the following advantages: the poppet valve can automatically adjust the opening according to the pressure of the oil in the oil pipe, which not only plays the role of flexibly adjusting the flow, but also plays the role of returning oil to save oil; The primary atomization is carried out, the gas and oil are mixed to form a bubble flow, and then the secondary atomization is carried out through the secondary rotating mixing tube to enhance the atomization effect; the whole structure is reasonably designed, which realizes the function of flexible adjustment according to the power requirement, and enhances the Atomization effect, strong practicability.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单的介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the accompanying drawings used in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only These are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained according to these drawings without creative efforts.
图1:本发明二级旋混柔性喷嘴的结构示意图。Figure 1: Schematic diagram of the structure of the second-stage rotary mixing flexible nozzle of the present invention.
具体实施方式Detailed ways
下面结合附图和实施例对本发明作进一步说明:Below in conjunction with accompanying drawing and embodiment, the present invention will be further described:
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that the terms "installed", "connected" and "connected" should be understood in a broad sense, unless otherwise expressly specified and limited, for example, it may be a fixed connection or a detachable connection connected, or integrally connected; either directly or indirectly through an intermediary. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
如图1所示,这里需要说明的是,应当理解,所述方位词的使用不应限制本申请所请求的保护范围。As shown in FIG. 1 , it should be noted here that it should be understood that the use of the directional words should not limit the protection scope claimed by the present application.
在一些可选实施例中,一种二级旋混柔性喷嘴,包括油管1、锥阀2、气管3、外壳6、一级旋混管5和二级旋混管7,所述油管1顶部开设有低压回油孔11,所述锥阀2设置于油管1内,所述锥阀2侧壁上形成有用于分隔油管油腔的凸台,所述油管的油腔通过凸台分为高压油腔15和低压油腔13,所述锥阀2内开设有回油通道21,所述回油通道21与油管的低压回油孔11相连通,所述油管1底部与一级旋混管5顶部相连,且连接处设有第一密封圈41;所述锥阀的回油通道21与一级旋混管的喷射通道51相连通,所述一级旋混管5底部与二级旋混管7顶部相固接,所述一级旋混管5与二级旋混管7连接处形成有旋混腔8,所述一级旋混管5与二级旋混管7均设置于外壳6内,所述二级旋混管7底部与外壳6底部相连,且连接处设有第三密封圈43;所述外壳6顶部与气管3螺纹连接,且气管3与外壳6的内部空腔相连通;所述气管3套装且固接于油管1外侧壁上。In some optional embodiments, a secondary swirling and mixing flexible nozzle includes an oil pipe 1, a poppet valve 2, an air pipe 3, a casing 6, a primary swirling mixing pipe 5 and a secondary swirling mixing pipe 7, and the top of the oil pipe 1 A low pressure oil return hole 11 is opened, the cone valve 2 is arranged in the oil pipe 1, and a boss for separating the oil cavity of the oil pipe is formed on the side wall of the cone valve 2, and the oil cavity of the oil pipe is divided into high pressure by the boss. The oil cavity 15 and the low pressure oil cavity 13, the cone valve 2 is provided with an oil return passage 21, the oil return passage 21 is communicated with the low pressure oil return hole 11 of the oil pipe, and the bottom of the oil pipe 1 is connected with the first-stage rotary mixed pipe The top of 5 is connected, and the first sealing ring 41 is provided at the connection; the oil return channel 21 of the cone valve is communicated with the injection channel 51 of the first-stage rotary mixing pipe, and the bottom of the first-stage rotary mixing pipe 5 is connected with the second-stage rotary mixing pipe. The top of the mixing pipe 7 is fixedly connected, and a mixing cavity 8 is formed at the connection between the first-level rotating mixing pipe 5 and the second-level rotating mixing pipe 7, and the first-level rotating mixing pipe 5 and the second-level rotating mixing pipe 7 are both arranged in the In the casing 6, the bottom of the secondary rotating mixing pipe 7 is connected with the bottom of the casing 6, and a third sealing ring 43 is provided at the connection; The cavities communicate with each other; the gas pipe 3 is sheathed and fixed on the outer side wall of the oil pipe 1 .
采用上述实施例,所述锥阀2底部形成两个锥面,位于上方的锥面的锥角大于位于下方的锥面的锥角。通过锥阀的两个锥面进一步的减轻锥阀上来自油阻的压力,使得高压油过渡平稳,有助于延长锥阀的使用寿命。Using the above embodiment, the bottom of the cone valve 2 is formed with two cone surfaces, and the cone angle of the upper cone surface is larger than the cone angle of the lower cone surface. Through the two cone surfaces of the poppet valve, the pressure from the oil resistance on the poppet valve is further reduced, so that the high-pressure oil transitions smoothly and helps to prolong the service life of the poppet valve.
可选地,所述油管1顶部设有用于便于锥阀移动的余量空腔12。所述锥阀的凸台与油管的余量空腔之间设有弹簧。Optionally, the top of the oil pipe 1 is provided with a surplus cavity 12 for facilitating the movement of the poppet valve. A spring is arranged between the boss of the cone valve and the surplus cavity of the oil pipe.
可选地,所述一级旋混管5的侧壁上形成有多个周向倾斜的一级气孔52,所述旋混腔8通过一级气孔52与气管3相连通。Optionally, a plurality of circumferentially inclined primary air holes 52 are formed on the side wall of the primary swirling mixing pipe 5 , and the swirling mixing chamber 8 communicates with the air pipe 3 through the primary air holes 52 .
采用上述实施例,所述一级旋混管5的侧壁形成有上锥面和下锥面,所述上锥面的锥角大于下锥面的锥角,所述一级气孔设置于下锥面上,通过上锥面的锥角大于下锥面的锥角,有助于气管内的气体更平稳的通过一级气孔进入旋混腔内,减少来自气体压力对喷嘴造成的振动的影响。Using the above embodiment, the sidewall of the first-stage rotating mixing pipe 5 is formed with an upper cone surface and a lower cone surface, the cone angle of the upper cone surface is larger than the cone angle of the lower cone surface, and the first-stage air hole is arranged in the lower cone surface. On the cone surface, the cone angle of the upper cone surface is larger than the cone angle of the lower cone surface, which helps the gas in the trachea to enter the mixing chamber through the primary air hole more smoothly, reducing the influence of the vibration caused by the gas pressure on the nozzle. .
可选地,所述一级气孔52的倾斜角度为30度。Optionally, the inclination angle of the primary air hole 52 is 30 degrees.
可选地,所述旋混腔8呈纺锤体形。Optionally, the mixing chamber 8 is in the shape of a spindle.
采用上述实施例,所述二级旋混管7上开设有多个周向倾斜的二级气孔72,二级旋混管7的输出通道71通过二级气孔72与气管3相连通。所述二级旋混管侧壁上形成有锥面,所述二级气孔设置于锥面上,通过锥面的过渡缓冲,有助于气管内的气体更加平稳的通过二级气孔进入输出通道内,以此减少来自气体压力对喷嘴造成的振动的影响。Using the above embodiment, the secondary swirling mixing pipe 7 is provided with a plurality of circumferentially inclined secondary air holes 72 , and the output channel 71 of the secondary swirling mixing pipe 7 communicates with the gas pipe 3 through the secondary air holes 72 . A cone surface is formed on the side wall of the secondary rotating mixing pipe, and the secondary air hole is arranged on the cone surface. The transition buffer of the cone surface helps the gas in the trachea to enter the output channel through the secondary air hole more smoothly. in order to reduce the impact of vibration from the gas pressure on the nozzle.
可选地,所述二级旋混管7的输出通道71的出口处呈锥形;通过出口处的锥形设计,扩大接触面,有助于减轻雾化气体的压力。Optionally, the outlet of the output channel 71 of the secondary rotating mixing pipe 7 is tapered; through the tapered design at the outlet, the contact surface is enlarged, which helps to reduce the pressure of the atomized gas.
可选地,所述气管3与外壳6的螺纹连接处设有第二密封圈42。Optionally, a second sealing ring 42 is provided at the threaded connection between the gas pipe 3 and the housing 6 .
可选地,所述油管1、锥阀2、气管3、外壳6、一级旋混管5和二级旋混管7均同轴设置。Optionally, the oil pipe 1 , the poppet valve 2 , the gas pipe 3 , the casing 6 , the primary swirling mixing pipe 5 and the secondary swirling mixing pipe 7 are all coaxially arranged.
采用上述实施例,高压油液从进油孔14进入高压油腔15,在油液压力和弹簧弹力的共同作用下来控制锥阀2的开启程度。当高压油腔15的压力增大时,压缩弹簧,调节锥阀2上升高度,锥阀2与喷射通道51之间的距离越来越大,同时油液从喷射通道51流出的量就越多;反之,当高压油腔15内的流体变小时,高压油腔15内的压力就小,弹簧伸长,锥阀2下降,油液从喷射通道51流出的量也减少,直到流体的压力与弹力达到平衡后,喷射通道51的油液会均匀喷出,经过旋混腔进行一次雾化,再与从二级气孔72进入的气体混合,进行二次雾化,保证雾化效果。With the above embodiment, the high pressure oil enters the high pressure oil chamber 15 from the oil inlet hole 14, and the opening degree of the poppet valve 2 is controlled under the combined action of the oil pressure and the spring force. When the pressure of the high-pressure oil chamber 15 increases, the spring is compressed and the height of the poppet valve 2 is adjusted. The distance between the poppet valve 2 and the injection channel 51 is getting larger and larger, and at the same time, the amount of oil flowing out from the injection channel 51 is increasing. On the contrary, when the fluid in the high-pressure oil chamber 15 becomes smaller, the pressure in the high-pressure oil chamber 15 is small, the spring is extended, the poppet valve 2 is lowered, and the amount of oil flowing out from the injection channel 51 is also reduced until the pressure of the fluid is equal to After the elastic force reaches a balance, the oil in the spray channel 51 will be sprayed evenly, and will be atomized once through the mixing chamber, and then mixed with the gas entering from the secondary air hole 72 for secondary atomization to ensure the atomization effect.
上面以举例方式对本发明进行了说明,但本发明不限于上述具体实施例,凡基于本发明所做的任何改动或变型均属于本发明要求保护的范围。The present invention is described above by way of example, but the present invention is not limited to the above-mentioned specific embodiments, and any changes or modifications made based on the present invention belong to the scope of protection of the present invention.
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