CN109992807A - Bathroom industrial decoration method and system - Google Patents
Bathroom industrial decoration method and system Download PDFInfo
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
- E04H1/00—Buildings or groups of buildings for dwelling or office purposes; General layout, e.g. modular co-ordination or staggered storeys
- E04H1/12—Small buildings or other erections for limited occupation, erected in the open air or arranged in buildings, e.g. kiosks, waiting shelters for bus stops or for filling stations, roofs for railway platforms, watchmen's huts or dressing cubicles
- E04H1/125—Small buildings, arranged in other buildings
- E04H1/1266—Cubicles for dressing; Toilets
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Abstract
本发明提供一种卫生间工业化装修方法及系统,根据卫生间原始建筑结构信息和用户的装修需求数据设计出装修模型,根据装修模型和物料单品部件进行解析匹配得到装修模型中所需要的物料清单,直接由生产单位根据物料清单对物料单品部件进行加工,加工完成后将物料单品部件运输至装修现场,根据已有的安装说明对物料单品部件进行装配即可。该方案很好地解决了现有技术中整体效率低下、质量参差不齐、施工污染和材料严重浪费等缺陷。并且,由于所有的模块已经标准化设计加工完成,现场只需要进行根据说明进行拼接即可,能极大提高装修的效率,节约时间。
The invention provides an industrialized bathroom decoration method and system. A decoration model is designed according to the original building structure information of the bathroom and user's decoration demand data, and a list of materials required in the decoration model is obtained by parsing and matching according to the decoration model and material single-product components. The production unit directly processes the single-product components according to the bill of materials. After the processing is completed, the single-product components are transported to the decoration site, and the single-product components can be assembled according to the existing installation instructions. The solution well solves the defects of the existing technology, such as low overall efficiency, uneven quality, construction pollution and serious waste of materials. Moreover, since all the modules have been standardized, designed and processed, the site only needs to be spliced according to the instructions, which can greatly improve the efficiency of decoration and save time.
Description
技术领域technical field
本发明涉及建筑领域,尤其涉及一种卫生间工业化装修方法及系统。The invention relates to the field of construction, in particular to a method and system for industrialized decoration of a bathroom.
背景技术Background technique
目前,在装修卫生间时通常是以部品的定制加工、以及现场的手工作业的方式来进行施工。在施工过程中,需要根据设计方案进行原材料的采购,并将采购好的原材料搬到施工现场,不同工种分别对相应的原材料进行现场加工制作,最后通过各个工种相互配合作业完成最后的装修工作。这种模式下,无论是部品的生产加工还是现场的施工,均存在整体效率低下、质量参差不齐、施工污染和材料严重浪费等缺陷。At present, when renovating a bathroom, the construction is usually carried out in the form of customized processing of parts and manual work on site. In the construction process, it is necessary to purchase raw materials according to the design plan, and move the purchased raw materials to the construction site. Different types of work will process and manufacture the corresponding raw materials on site, and finally complete the final decoration work through the cooperation of various types of work. Under this mode, whether it is the production and processing of parts or the construction on site, there are defects such as low overall efficiency, uneven quality, construction pollution and serious waste of materials.
发明内容SUMMARY OF THE INVENTION
本发明旨在提供一种卫生间工业化装修方法、存储介质、电子设备及系统,以解决现有技术卫生间装修过程中整体效率低下、质量参差不齐、施工污染和材料严重浪费等缺陷。The present invention aims to provide an industrialized bathroom decoration method, storage medium, electronic equipment and system, so as to solve the defects of low overall efficiency, uneven quality, construction pollution and serious waste of materials in the bathroom decoration process of the prior art.
本发明提供一种卫生间工业化装修方法,包括如下步骤:The invention provides an industrialized decoration method for a bathroom, comprising the following steps:
S1:获取待装修卫生间的原始建筑结构信息,所述原始建筑结构信息包括地面结构信息和侧墙结构信息;所述地面结构信息至少包括地面形状、尺寸、各开孔在所述地面中的位置;S1: Obtain the original building structure information of the toilet to be renovated, the original building structure information includes the ground structure information and the side wall structure information; the ground structure information at least includes the ground shape, size, and the position of each opening in the ground ;
S2:获取装修需求数据,所述装修需求数据包括按照用途划分的子空间的数据信息;所述子空间至少包括地面湿区部和地面干区部;所述装修需求数据至少包括地面干区部和地面湿区部的划分方式;S2: Acquire decoration demand data, where the decoration demand data includes data information of subspaces divided by usage; the subspace includes at least a wet ground area and a dry ground area; the decoration demand data includes at least a dry ground area and the division method of the ground wet area;
S3:根据所述原始建筑结构信息以及所述装修需求数据建立卫生间装修模型;S3: establishing a bathroom decoration model according to the original building structure information and the decoration requirement data;
S4:获取能够用于组成所述装修模型的所有物料的单品部件信息形成物料清单,所述单品部件信息包括单品部件标识和数量;S4: Acquire single-product component information that can be used for all materials constituting the decoration model to form a bill of materials, where the single-product component information includes single-product component identifiers and quantities;
S5:输出所述物料清单以及安装说明,所述安装说明根据装修时地面、墙面和吊顶的安装顺序以及各单品部件之间的装配依赖关系生成。S5: Output the bill of materials and installation instructions, where the installation instructions are generated according to the installation sequence of the ground, wall and ceiling during decoration and the assembly dependencies between the individual product components.
本发明还提供一种计算机可读存储介质,所述存储介质中存储有指令信息,所述计算机读取所述指令信息时所述计算机能够执行上述的卫生间工业化装修方法。The present invention also provides a computer-readable storage medium, where instruction information is stored in the storage medium, and when the computer reads the instruction information, the computer can execute the above-mentioned method for industrialized bathroom decoration.
本发明还提供一种电子设备,包括至少一个处理器和至少一个存储器,至少一个所述存储器中存储有指令信息,至少一个所述处理器读取所述指令信息后能够执行上述的卫生间工业化装修方法。The present invention further provides an electronic device, comprising at least one processor and at least one memory, at least one of the memories stores instruction information, and at least one of the processors can execute the above-mentioned industrialized bathroom decoration after reading the instruction information method.
本发明还提供.一种卫生间工业化装修系统,包括物料信息存储模块、装修设计模块、物料生产模块、物料运输模块和物料装配模块:The present invention also provides an industrialized bathroom decoration system, comprising a material information storage module, a decoration design module, a material production module, a material transportation module and a material assembly module:
所述物料信息存储模块,用于存储通用物料单品部件信息;The material information storage module is used to store the information of general material single product parts;
所述装修设计模块,与所述物料信息存储模块通信连接,用于获取待装修卫生间的原始建筑结构信息,所述原始建筑结构信息包括地面结构信息和侧墙结构信息;所述地面结构信息至少包括地面形状、尺寸、各开孔在所述地面中的位置;获取装修需求数据,所述装修需求数据包括按照用途划分的子空间的数据信息;所述子空间至少包括地面湿区部和地面干区部;所述装修需求数据至少包括地面干区部和地面湿区部的划分方式;根据所述原始建筑结构信息以及所述装修需求数据建立卫生间装修模型;获取能够用于组成所述装修模型的所有物料的单品部件信息形成物料清单,所述单品部件信息包括单品部件标识和数量;输出所述物料清单以及安装说明,所述安装说明根据装修时地面、墙面和吊顶的安装顺序以及各单品部件之间的装配依赖关系生成;The decoration design module is connected in communication with the material information storage module, and is used to obtain the original building structure information of the toilet to be decorated, and the original building structure information includes the ground structure information and the side wall structure information; the ground structure information at least Including the shape, size of the ground, and the position of each opening in the ground; acquiring decoration demand data, the decoration demand data including the data information of the subspaces divided by use; the subspaces at least include the ground wet area and the ground dry area; the decoration demand data includes at least the division method of the ground dry area and the ground wet area; build a bathroom decoration model according to the original building structure information and the decoration demand data; obtain a model that can be used to compose the decoration The single-product component information of all materials of the model forms a bill of materials, and the single-product component information includes the identification and quantity of the single-product component; output the bill of materials and installation instructions, and the installation instructions are based on the ground, wall and ceiling during decoration. The installation sequence and the generation of assembly dependencies between individual product components;
所述物料生产模块,与所述装修设计模块通信连接,接收所述物料清单,根据所述物料清单中记录的物料单品部件的标识和数量加工所需要的物料单品部件,加工完成后触发物料运输操作;The material production module is in communication connection with the decoration design module, receives the material list, processes the required material single-item parts according to the identification and quantity of the material single-item parts recorded in the material list, and triggers the process after the processing is completed. material transport operations;
所述物料运输模块,与所述物料生产模块通信连接,响应于所述物料运输操作,将加工完成后的物料单品部件运输至待装修的卫生间所在的装修现场;The material transport module is in communication connection with the material production module, and in response to the material transport operation, transports the processed material single product components to the decoration site where the toilet to be decorated is located;
所述物料装配模块,其与所述装修设计模块通信连接,根据所述安装说明将运输至所述装修现场的所述物料单品部件组装后得到与所述装修模型一致的装配式卫生间。The material assembly module is connected in communication with the decoration design module, and after assembling the single product parts of the material transported to the decoration site according to the installation instructions, a prefabricated toilet that is consistent with the decoration model is obtained.
本发明提供的卫生间工业化装修方法、存储介质、电子设备及系统,根据卫生间原始建筑结构信息和用户的装修需求数据设计出装修模型,根据装修模型和物料单品部件进行解析匹配得到装修模型中所需要的物料清单,直接由生产单位根据物料清单对物料单品部件进行加工,加工完成后将物料单品部件运输至装修现场,根据已有的安装说明对物料单品部件进行装配即可。The industrialized bathroom decoration method, storage medium, electronic equipment and system provided by the present invention design a decoration model according to the original building structure information of the bathroom and the user's decoration demand data, and analyze and match according to the decoration model and the material single-product components to obtain all the decoration models in the decoration model. The required bill of materials is directly processed by the production unit according to the bill of materials. After the processing is completed, the single product components are transported to the decoration site, and the single product components can be assembled according to the existing installation instructions.
附图说明Description of drawings
图1A为本发明一个实施例所述卫生间工业化装修方法的流程图;1A is a flow chart of a method for industrialized bathroom decoration according to an embodiment of the present invention;
图1B为本发明一个实施例所述卫生间装修模型的结构示意图;1B is a schematic structural diagram of a bathroom decoration model according to an embodiment of the present invention;
图1C为本发明一个实施例所述电子设备的结构示意图;1C is a schematic structural diagram of an electronic device according to an embodiment of the present invention;
图1D为本发明一个实施例所述卫生间装修系统的原理框图;1D is a schematic block diagram of a bathroom decoration system according to an embodiment of the present invention;
图1E为本实施例中一种卫生间装修模型;Fig. 1E is a kind of bathroom decoration model in this embodiment;
图2A为本发明一个实施例所述卫生间地面的安装结构示意图;2A is a schematic diagram of the installation structure of the bathroom floor according to an embodiment of the present invention;
图2B为本发明一个实施例所述分隔条的结构示意图;2B is a schematic structural diagram of a dividing bar according to an embodiment of the present invention;
图2C和图2D为本发明一个实施例所述地砖定位部件与地砖的安装关系示意图;2C and 2D are schematic diagrams of the installation relationship between the floor tile positioning component and the floor tile according to an embodiment of the present invention;
图3A为本发明一个实施例所述框架的结构示意图;3A is a schematic structural diagram of a frame according to an embodiment of the present invention;
图3B为本发明一个实施例所述底盒连接件的结构示意图;3B is a schematic structural diagram of a bottom box connector according to an embodiment of the present invention;
图3C为本发明一个实施例所述底盒连接件与底盒围边和底框型材的连接关系示意图;3C is a schematic diagram of the connection relationship between the bottom box connector and the bottom box edge and bottom frame profile according to an embodiment of the present invention;
图3D为本发明一个实施例所述阴角部分的连接梁的结构示意图;3D is a schematic structural diagram of a connecting beam of an inner corner portion according to an embodiment of the present invention;
图3E为本发明一个实施例所述连接梁调平件的安装示意图;3E is a schematic diagram of the installation of the connecting beam leveling member according to an embodiment of the present invention;
图3F为本发明一个实施例所述连接梁与底框连接的示意图;3F is a schematic diagram of the connection between the connecting beam and the bottom frame according to an embodiment of the present invention;
图3G为本发明一个实施例所述连接梁与顶框连接的示意图;3G is a schematic diagram of the connection between the connecting beam and the top frame according to an embodiment of the present invention;
图4A为本发明一个实施例所述铝扣板吊顶的结构示意图;4A is a schematic structural diagram of an aluminum gusset ceiling according to an embodiment of the present invention;
图4B为本发明一个实施例所述收边铝条与墙板连接的结构示意图;4B is a schematic structural diagram of the connection between the edge trimming aluminum strip and the wall panel according to an embodiment of the present invention;
图4C为图4A中F部分的放大示意图;Figure 4C is an enlarged schematic view of part F in Figure 4A;
图4D为本发明一个实施例所述水管弯头固定件的结构示意图;4D is a schematic structural diagram of a water pipe elbow fixing member according to an embodiment of the present invention;
图4E和图4F分别为本发明实施例中墙板上集成通水管路和通电管路的结构示意图;FIG. 4E and FIG. 4F are respectively schematic structural diagrams of integrated water conduits and power conduits on a wall panel according to an embodiment of the present invention;
图5A为本发明一个实施例所述NP板集成吊顶的结构示意图;5A is a schematic structural diagram of an NP board integrated ceiling according to an embodiment of the present invention;
图5B为本发明一个实施例所述最后安装的NP板组件的结构示意图;5B is a schematic structural diagram of the finally installed NP board assembly according to an embodiment of the present invention;
图5C为本发明一个实施例所述安装合页与NP板固定于收边条处的结构示意图;5C is a schematic structural diagram of the installation hinge and the NP board being fixed at the edge trim according to an embodiment of the present invention;
图5D为本发明一个实施例所述弯折扣条与收边板的连接关系示意图;Fig. 5D is a schematic diagram of the connection relationship between the bending and buckling strips and the edge trim plate according to an embodiment of the present invention;
图5E为本发明一个实施例所述收边板在拐角处的连接关系示意图;5E is a schematic diagram of the connection relationship of the edge closing plate at the corner according to an embodiment of the present invention;
图5F为本发明一个实施例所述NP板集成吊顶中风暖组件的安装结构示意图;5F is a schematic diagram of the installation structure of the air heating assembly in the NP board integrated ceiling according to an embodiment of the present invention;
图5G为本发明一个实施例所述风暖固定件的结构示意图;5G is a schematic structural diagram of the air heating fixture according to an embodiment of the present invention;
图5H-5J为本发明一个实施例所述NP板安装过程示意图;5H-5J are schematic diagrams of the installation process of the NP board according to an embodiment of the present invention;
图6为本发明一个实施例所述阳角连接件的结构示意图。FIG. 6 is a schematic structural diagram of an external corner connector according to an embodiment of the present invention.
具体实施方式Detailed ways
下面将结合本实施例中附图,对本发明中的技术方案进行示例描述。The technical solutions in the present invention will be exemplarily described below with reference to the accompanying drawings in this embodiment.
实施例1Example 1
本实施例提供一种卫生间工业化装修方法,可应用于任意终端设备中,如图1A所示,包括如下步骤:This embodiment provides an industrialized bathroom decoration method, which can be applied to any terminal equipment, as shown in FIG. 1A , including the following steps:
S1:获取待装修卫生间的原始建筑结构信息,所述原始建筑结构信息包括地面结构信息和侧墙结构信息;该信息可以从建筑户型图、立项说明书等文档中直接获取,也可以现场测量得到。其中,所述地面结构信息至少包括地面形状、尺寸、阴角和/或阳角的数量和位置、台盆孔、马桶孔、地漏孔在所述地面中的位置;所述侧墙结构信息至少包括墙体的高度、门窗位置及尺寸、通水管路位置、通电线路位置等。S1: Obtain the original building structure information of the toilet to be renovated, the original building structure information includes the ground structure information and the side wall structure information; the information can be directly obtained from documents such as building floor plans, project approval instructions, etc., or can be obtained by on-site measurement. Wherein, the ground structure information includes at least the shape and size of the ground, the number and position of the inside and/or outside corners, the position of the basin hole, toilet hole, and floor drain hole in the ground; the side wall structure information at least Including the height of the wall, the position and size of doors and windows, the position of the water pipeline, the position of the power line, etc.
S2:获取装修需求数据,所述装修需求数据包括按照用途划分的子空间的数据信息;该数据由业主提供,业主根据自身使用需求和个人喜好对卫生间的装修效果提出需求。例如,所述子空间包括地面湿区部、地面干区部、架空墙板部、吊顶部;所述装修需求数据至少包括地面干区部和地面湿区部的划分方式;与墙体相邻的柜体安装需求;是否采用铝扣板集成吊顶/NP板集成吊顶;集成吊顶中是否安装风暖组件。S2: Obtaining decoration demand data, the decoration demand data includes data information of subspaces divided according to usage; the data is provided by the owner, and the owner puts forward requirements for the decoration effect of the bathroom according to their own usage requirements and personal preferences. For example, the subspace includes a ground wet area, a ground dry area, an overhead wall panel, and a suspended ceiling; the decoration requirement data includes at least a division method of the ground dry area and the ground wet area; adjacent to the wall cabinet installation requirements; whether to use aluminum gusset integrated ceiling/NP board integrated ceiling; whether to install air heating components in the integrated ceiling.
S3:根据所述原始建筑结构信息以及所述装修需求数据建立卫生间装修模型;可以由设计师根据上述数据来进行制定,可以借助一定的设计软件(例如: CAD软件等)在PC终端进行初步设计,形成设计方案数据,所述设计方案数据可以包括但不限于:卫生间整体设计结构、局部设计结构如地面、墙面、吊顶灯、以及其它特殊要求的结构等。待设计方案数据由业主认可后,即可将其作为装修模型。S3: Build a bathroom decoration model according to the original building structure information and the decoration demand data; the designer can formulate the model according to the above data, and can use certain design software (for example: CAD software, etc.) to carry out preliminary design on the PC terminal , forming design scheme data, the design scheme data may include but not limited to: overall design structure of bathroom, partial design structure such as ground, wall, ceiling lights, and other structures with special requirements. After the design plan data is approved by the owner, it can be used as a decoration model.
S4:获取能够形成所述装修模型的所有物料的单品部件信息形成物料清单,所述单品部件信息包括单品部件标识和数量;S4: Obtain single-product component information of all materials that can form the decoration model to form a bill of materials, where the single-product component information includes single-product component identifiers and quantities;
例如:所述装修模型所反应的是一项吊顶结构,该吊顶结构可以由中央饰板模块、跌级模块和灯槽模块来组合形成,物料清单中即可包括与中央饰板模块、跌级模块和灯槽模块相对应的中央饰板模块数据、跌级模块数据和灯槽模块数据。For example, the decoration model reflects a suspended ceiling structure, which can be formed by a combination of a central decorative panel module, a drop module and a light trough module, and the bill of materials can include the central decorative panel module, drop The central trim panel module data, downgrade module data and light trough module data corresponding to the module and the light trough module.
如下表示出一个实施例中物料清单所对应的标识(优选为身份编码)、以及所对应的物料信息。The following table shows the identifier (preferably the identity code) corresponding to the bill of materials in one embodiment, and the corresponding material information.
S5:输出所述物料清单以及安装说明,所述安装说明根据装修时地面、墙面和吊顶的安装顺序以及各单品部件之间的装配依赖关系生成。所述步骤S5 中,所述安装说明中记录所述物料清单中涉及到的每一物料单品部件的形状和数量、每一物料单品部件的安装顺序、每一物料单品部件的安装节点图以及安装完每一物料单品部件之后应得到的当前组装状态的示意图。S5: Output the bill of materials and installation instructions, where the installation instructions are generated according to the installation sequence of the ground, wall and ceiling during decoration and the assembly dependencies between the individual product components. In the step S5, the installation instructions record the shape and quantity of each item of material involved in the bill of materials, the installation sequence of each item of material, and the installation node of each item of material. diagram and a schematic diagram of the current assembly state that should be obtained after each item of material is installed.
完成上述步骤后,直接由生产单位根据物料清单对物料单品部件进行加工,加工完成后将物料单品部件运输至装修现场,根据已有的安装说明对物料单品部件进行装配即可。After the above steps are completed, the production unit directly processes the single-product components according to the material list. After the processing is completed, the single-product components are transported to the decoration site, and the single-product components can be assembled according to the existing installation instructions.
本方案很好地解决了现有技术中整体效率低下、质量参差不齐、施工污染和材料严重浪费等缺陷。并且,由于所有的模块已经标准化设计加工完成,现场只需要进行根据说明进行拼接即可,能极大提高装修的效率,节约时间。The solution well solves the defects of the prior art, such as low overall efficiency, uneven quality, construction pollution and serious waste of materials. Moreover, since all the modules have been standardized, designed and processed, the site only needs to be spliced according to the instructions, which can greatly improve the efficiency of decoration and save time.
实施例2Example 2
本实施例中上述步骤S4可通过如图1B所示流程图实现,其包括:In this embodiment, the above-mentioned step S4 can be implemented by the flowchart shown in FIG. 1B , which includes:
S41:根据所述装修模型和通用物料单品部件的结构数据对所述装修模型进行解析匹配;也即将装修模型按照已有的物料单品部件的结构进行拆分或者按照已有的物料单品部件进行各种组合。该过程可以通过已有的设计软件实现。S41: Analyze and match the decoration model according to the structure data of the decoration model and the general material single-item parts; that is, split the decoration model according to the structure of the existing material single-item parts or according to the existing material single-item parts components in various combinations. This process can be implemented by existing design software.
S411:判断是否能够根据通用物料单品部件的组合得到所述装修模型,若是则执行步骤S42,否则执行步骤S44;S411: Determine whether the decoration model can be obtained according to the combination of general material single-product components, if so, go to step S42, otherwise go to step S44;
S42:以所述组合中的所有通用物料单品部件的标识和数量组成所述物料清单。S42: Compose the bill of materials with the identifiers and quantities of all general bill of materials components in the combination.
S43:以采用通用物料单品部件种类最少为原则选择通用物料单品部件;之后根据所选择的通用物料单品部件组成的初始模型与所述装修模型之间的差异化数据设计异形物料单品部件并为所述异形物料单品部件配置唯一的标识;以所选择的所有通用物料单品部件的标识和数量、所述异形物料单品部件的结构数据、所述异形物料单品部件的标识和数量组成所述物料清单。S43: Select general material single product parts based on the principle of adopting the least types of general material single product parts; then design special-shaped material single product according to the difference data between the initial model composed of the selected general material single product parts and the decoration model parts and configure unique identifiers for the special-shaped material single-item parts; the identifiers and quantities of all selected general-purpose material single-product parts, the structure data of the special-shaped material single-item parts, and the special-shaped material single-item parts identifiers and quantities make up the bill of materials.
S44:将所述异形物料单品部件的结构数据与其标识关联后作为通用物料单品部件信息进行存储。S44 : Associate the structure data of the special-shaped material single-item part with its identifier and store it as general material single-item part information.
通过本实施例中的上述方案,将所述异形物料单品部件也存储至该模块中,以实现所述服务器中数据库通用物料单品部件数据的更新。具体地,可以将新上传的所述异形物料单品部件补充到所述通用物料单品部件数据中,在下次使用时,本次更新的所述异形物料单品部件可以作为通用物料单品部件数据来使用。这种设计中,服务器中的数据库会不断充实。Through the above solution in this embodiment, the special-shaped material single-item parts are also stored in this module, so as to realize the update of the general material single-item parts data in the database in the server. Specifically, the newly uploaded special-shaped material single-item part can be supplemented into the general material single-item part data, and the updated special-shaped material single-item part can be used as the general material single-item part in the next use. data to use. In this design, the database in the server is constantly enriched.
实施例3Example 3
本实施例提供一种计算机可读存储介质,所述存储介质中存储有指令信息,所述计算机读取所述指令信息时所述计算机能够执行实施例1或2中任一项所述的卫生间工业化装修方法。另外本实施例提供一种电子设备,如图1C所示,包括至少一个处理器1和至少一个存储器2,至少一个所述存储器2中存储有指令信息,至少一个所述处理器1读取所述指令信息后能够执行实施例1或2 中任一项所述的卫生间工业化装修方法。This embodiment provides a computer-readable storage medium, where instruction information is stored in the storage medium, and when the computer reads the instruction information, the computer can execute the bathroom according to any one of Embodiments 1 or 2 Industrial decoration methods. In addition, this embodiment provides an electronic device, as shown in FIG. 1C , which includes at least one processor 1 and at least one memory 2 , at least one of the memories 2 stores instruction information, and at least one of the processors 1 reads the data. After the instruction information is described, the industrialized bathroom decoration method described in any one of Embodiment 1 or 2 can be executed.
实施例4Example 4
本实施例提供一种卫生间工业化装修系统,如图1D所示,包括物料信息存储模块3、装修设计模块4、物料生产模块5、物料运输模块6和物料装配模块7:所述物料信息存储模块3,用于存储通用物料单品部件信息;所述装修设计模块4,与所述物料信息存储模块3通信连接,用于获取待装修卫生间的原始建筑结构信息,所述原始建筑结构信息包括地面结构信息和侧墙结构信息;所述地面结构信息至少包括地面形状、尺寸、各开孔在所述地面中的位置;获取装修需求数据,所述装修需求数据包括按照用途划分的子空间的数据信息;所述子空间至少包括地面湿区部和地面干区部;所述装修需求数据至少包括地面干区部和地面湿区部的划分方式;根据所述原始建筑结构信息以及所述装修需求数据建立卫生间装修模型;获取能够用于组成所述装修模型的所有物料的单品部件信息形成物料清单,所述单品部件信息包括单品部件标识和数量;输出所述物料清单以及安装说明,所述安装说明根据装修时地面、墙面和吊顶的安装顺序以及各单品部件之间的装配依赖关系生成。所述物料生产模块5,与所述装修设计模块4通信连接,接收所述物料清单,根据所述物料清单中记录的物料单品部件的标识和数量加工所需要的物料单品部件,加工完成后触发物料运输操作;所述物料运输模块6,与所述物料生产模块5通信连接,响应于所述物料运输操作,将加工完成后的物料单品部件运输至待装修的卫生间所在的装修现场;所述物料装配模块7,其与所述装修设计模块5通信连接,根据所述安装说明将运输至所述装修现场的所述物料单品部件组装后得到与所述装修模型一致的装配式卫生间。This embodiment provides an industrialized bathroom decoration system, as shown in FIG. 1D, including a material information storage module 3, a decoration design module 4, a material production module 5, a material transportation module 6 and a material assembly module 7: the material information storage module 3. It is used to store the information of general material single product parts; the decoration design module 4 is connected to the material information storage module 3 in communication, and is used to obtain the original building structure information of the toilet to be decorated, and the original building structure information includes the ground Structural information and side wall structure information; the ground structure information includes at least the shape and size of the ground, and the position of each opening in the ground; and the decoration demand data is obtained, and the decoration demand data includes the data of subspaces divided by use information; the subspace includes at least the ground wet area and the ground dry area; the decoration requirement data includes at least the division method of the ground dry area and the ground wet area; according to the original building structure information and the decoration requirements data to build a bathroom decoration model; obtain single-product component information that can be used for all materials that compose the decoration model to form a bill of materials, and the single-product component information includes single-product component identification and quantity; output the bill of materials and installation instructions, The installation instructions are generated according to the installation sequence of the ground, wall and ceiling during decoration and the assembly dependencies between the individual product components. The material production module 5 is connected in communication with the decoration design module 4, receives the material list, and processes the required material single-item parts according to the identification and quantity of the material single-item parts recorded in the material list, and the processing is completed. Then trigger the material transportation operation; the material transportation module 6 is connected in communication with the material production module 5, and in response to the material transportation operation, transports the finished material single product parts to the decoration site where the toilet to be decorated is located The material assembly module 7 is connected in communication with the decoration design module 5, and according to the installation instructions, the single product parts of the material transported to the decoration site are assembled to obtain an assembly type consistent with the decoration model. bathroom.
上述方案中,根据卫生间原始建筑结构信息和用户的装修需求数据设计出装修模型,根据装修模型和物料单品部件进行解析匹配得到装修模型中所需要的物料清单,直接由生产单位根据物料清单对物料单品部件进行加工,加工完成后将物料单品部件运输至装修现场,根据已有的安装说明对物料单品部件进行装配即可。In the above scheme, the decoration model is designed according to the original building structure information of the bathroom and the user's decoration demand data, and the material list required in the decoration model is obtained by parsing and matching according to the decoration model and the material single-item components, and the production unit directly matches the material list according to the material list. The single-product parts are processed. After the processing is completed, the single-product parts are transported to the decoration site, and the single-product parts can be assembled according to the existing installation instructions.
实施例5Example 5
本实施例提供一种装配式卫生间,采用实施例5中所述的卫生间工业化装修系统实现。首先,从用户处获取卫生间空间尺寸数据,确定窗的位置、下水管的位置及门洞的位置,通过软件并依靠卫生间标准模块数据做深化。依靠的标准模块包括底盒模块、框架模块、墙面板模块、吊顶板模块、龙骨模块、地面板模块、后置成品模块等。对比非工业化装饰,本卫生间在设计深化时有两点差异:1.孔位。非工业化装饰中,铺贴瓷砖对地面排水管孔位要求极其严格,不能存在偏差;在工业化装饰卫生间中,对各种孔位都至少留有10mm的可调节空间,且不会影响装饰效果。2.对原始墙体尺寸不依赖。虽然需要测量卫生间空间尺寸数据,但是并不需要完全依赖这个数据做设计深化,只需要将这个数据作为一个参考。工业化卫生间装饰拥有自身独立的一套框架体系,墙体的安装只依赖于框架,框架的尺寸才是决定卫生间尺寸的依据。这对设计深化卫生间尺寸带来了极大的便利,当设计师遇到某些极端情况时,可调整框架的尺寸以使设计顺利进行下去。This embodiment provides a prefabricated toilet, which is realized by the industrialized toilet decoration system described in the fifth embodiment. First, obtain the bathroom space size data from the user, determine the position of the window, the position of the sewer and the position of the door opening, and deepen it through the software and relying on the data of the bathroom standard module. The standard modules that rely on include bottom box module, frame module, wall panel module, ceiling panel module, keel module, floor panel module, post-installed finished product module, etc. Compared with non-industrial decoration, there are two differences in the design of this bathroom: 1. Hole position. In non-industrial decoration, tile laying has extremely strict requirements on the hole positions of ground drainage pipes, and there can be no deviation; in industrial decoration bathrooms, at least 10mm of adjustable space is reserved for various hole positions, and the decorative effect will not be affected. 2. Does not depend on the original wall size. Although it is necessary to measure the space size data of the bathroom, it is not necessary to completely rely on this data for design deepening, just use this data as a reference. The industrial bathroom decoration has its own independent frame system. The installation of the wall only depends on the frame, and the size of the frame is the basis for determining the size of the bathroom. This brings great convenience to the design of deepening the size of the bathroom. When the designer encounters some extreme situations, the size of the frame can be adjusted to make the design proceed smoothly.
工程师的设计深化依靠的是卫生间标准模块数据。当设计深化完成后,根据深化图纸会生成若干个标准模块及若干个非标模块,将这些标准模块及非标模块提取出来后生成模块清单,通过对比模块物料信息表生成物料清单及加工清单,并注明各类物料的尺寸、数量等物料信息。在某些定制的模块中需要附加生产规则及生产标准。生产规则及生产标准由模块设计师预先制定。本实施例中用于实现装修模型的物料清单中至少包括如下通用型物料单品部件如顶框型材、底框型材、阳角位置处的连接梁、卡接梁、支撑件、卡接梁固定件、调平脚、墙板、铝扣板或者NP板、三角龙骨、主龙骨、各种型号的螺丝和螺母、各种型号的连接角码、收边铝条、收边板。其余采用的为异形物料单品部件如一体成型的防水底盒干区部、一体成型的防水底盒湿区部、底盒连接件、阴角处的连接梁、墙板固定件、吊顶挂件、用于固定水管弯头的固定件、折弯扣条、平接角码、NP板组件、NP板集成吊顶中的风暖主机的固定结构等。针对每一异形物料单品部件,在得到设计后需要提供其结构参数信息例如长度、宽度、其上是否开槽、槽的形状和深度等;需要做到依据其说明能够加工得到一致性的物料单品部件。对其所应用节点有详细的图纸和/或文字说明。The engineer's design deepening relies on the standard module data of the toilet. When the design is deepened, several standard modules and several non-standard modules will be generated according to the deepening drawings. These standard modules and non-standard modules will be extracted to generate a module list, and a material list and a processing list will be generated by comparing the module material information table. And indicate the size, quantity and other material information of various materials. Additional production rules and production standards are required in some customized modules. Production rules and production standards are pre-established by the module designer. In this embodiment, the list of materials used to realize the decoration model at least includes the following general-purpose single-product components such as top frame profiles, bottom frame profiles, connecting beams at the outside corners, clip beams, supports, and clip beam fixing Parts, leveling feet, wall panels, aluminum gussets or NP panels, triangular keels, main keels, various types of screws and nuts, various types of connecting corners, edge trim aluminum strips, edge trim plates. The rest are single-product parts of special-shaped materials, such as the dry area of the integrally formed waterproof bottom box, the wet area of the integrally formed waterproof bottom box, the connecting parts of the bottom box, the connecting beams at the inner corners, the wall panel fixing parts, the ceiling pendants, Fixing parts for fixing water pipe elbows, bending buckles, flat joint angle codes, NP board components, fixed structure of the air heating host in the NP board integrated ceiling, etc. For each special-shaped material single-product component, after the design is obtained, it is necessary to provide its structural parameter information such as length, width, whether it is slotted, the shape and depth of the slot, etc. It is necessary to make consistent materials that can be processed according to its description. Single item parts. There are detailed drawings and/or textual descriptions of the nodes to which they are applied.
在生成加工料单的时候,根据物料的材质及加工方法,将可以在同一加工厂完成的产品写入同一加工表单中,必要时附加加工图纸。这些是一次加工表单,一次加工表单中列出的物料大多为单一物料。例如:墙砖和地砖一个表单,开模铝型材一个表单,淋浴房石材、挡水条和过门石一个表单。在加工料单中会生成详细的物料名称、型号、尺寸、数量及公差值。一次加工表单各自生成后,通过供应链渠道将表单发布到各工厂投产,生产完成后,若是无需进行二次加工,则发货到现场,若是需要进一步加工,则发货到二次加工的场地。某些模块需要进行二次加工的,需要出具二次加工表单和二次加工详细流程图。二次加工表单列出的物料大多为复合物料。例如墙面板块,墙面板块需要通过若干种物料复合而成,且需要通过流水线加工来完成。When generating the processing bill of materials, according to the material and processing method of the material, the products that can be completed in the same processing plant are written into the same processing sheet, and the processing drawings are attached if necessary. These are one-run sheets, and the items listed in the one-run sheets are mostly single items. For example: one form for wall tiles and floor tiles, one form for open-form aluminum profiles, and one form for shower room stone, water retaining strip and door stone. The detailed material name, model, size, quantity and tolerance value will be generated in the processing bill of material. After the primary processing forms are generated, the forms are released to each factory through the supply chain channel and put into production. After the production is completed, if no secondary processing is required, it will be delivered to the site, and if further processing is required, it will be delivered to the secondary processing site. . Some modules require secondary processing, and a secondary processing form and a detailed secondary processing flowchart must be issued. Most of the materials listed in the secondary processing form are composite materials. For example, wall panels, wall panels need to be composited by several materials, and they need to be processed by assembly lines.
一次及二次加工完成的物料需要先进行包装,作减震防破坏处理。运输由厂家负责。到货需要验收,对比卫生间验收规范对物料进行验收,若出现不合格产品需厂家返工或重新加工。The materials after primary and secondary processing need to be packaged first for shock absorption and damage prevention. Shipping is the responsibility of the manufacturer. The arrival of the goods needs to be checked and accepted, and the materials are checked and accepted by comparing with the bathroom acceptance specifications. If there are unqualified products, the manufacturer needs to rework or re-process them.
设计师可以根据原始卫生间建筑结构结合用户的装修需求得到图1E所示的装修效果,最终得到上述各个通用物料单品部件以及异形物料单品部件,将物料清单发送至加工工厂进行加工后,运输到装修现场,之后根据安装说明按步骤进行安装即可完成。可以按照以下安装顺序安装:The designer can obtain the decoration effect shown in Figure 1E according to the original bathroom building structure combined with the user's decoration needs, and finally obtain the above-mentioned general material single-product components and special-shaped material single-product components, and send the material list to the processing factory for processing and transportation. Go to the decoration site, and then follow the installation instructions and follow the steps to complete the installation. It can be installed in the following installation order:
①防水底盒安装。清理好卫生间地面,将防水底盒按位置放置到地面上。①Waterproof bottom box installation. Clean the floor of the bathroom and place the waterproof bottom box on the ground according to the position.
②阳角及框架安装。将框架用连接件连接起来,组成独立框架。将预制好的阳角模块接入框架体系,形成稳定的框架结构。②The external angle and frame installation. Connect the frames with connectors to form an independent frame. The prefabricated external corner modules are connected to the frame system to form a stable frame structure.
③墙面及窗套安装。将墙面板块按顺序安装到框架体系的立面中,并安装好水电模块。当遇到窗洞时,将整体窗套卡入窗洞并固定。当遇到门洞时,用连接件将门顶模块进行安装。③ Wall and window cover installation. Install the wall panels into the façade of the frame system in sequence, and install the hydroelectric modules. When encountering a window hole, snap the whole window cover into the window hole and fix it. When encountering a door opening, use the connector to install the door top module.
④吊顶模块安装。先安装主次龙骨及边龙骨,再安装饰面板、灯具及其他电器。④Ceiling module installation. Install the primary and secondary keels and side keels first, and then install the decorative panels, lamps and other electrical appliances.
⑤地面模块安装。先安装底盒防水配件,再将饰面砖铺贴上去,再安装饰面层防水配件及排水配件。⑤ Ground module installation. Install the bottom box waterproof accessories first, then lay the decorative tiles on top, and then install the decorative surface waterproof accessories and drainage accessories.
⑥后置成品安装。按成品说明书安装。⑥ Post-installation of finished products. Install according to the finished product manual.
⑦门套安装。安装完成后,根据安装质量验收清单进行验收。⑦ Door cover installation. After the installation is completed, the acceptance is carried out according to the installation quality acceptance checklist.
现有一套住房需要装修,有两个卫生间,其中一个卫生间大尺寸 2000mm*2000mm,层高2800mm,带一个阳角。设计师去现场量完尺寸、孔位、门窗洞后进行设计深化。An existing house needs to be renovated. There are two bathrooms, one of which has a large size of 2000mm*2000mm, a floor height of 2800mm and an outside corner. The designer went to the site to measure the size, hole position, and door and window openings to deepen the design.
深化完发现有两个底盒,A底盒1200mm*2000mm,B底盒800mm*2000mm,框架体系中A框架30m,B框架28m,C框架26m,墙面板块标准版快12块,非标板块6块,吊顶4平方,地面砖标准砖15块,非标砖5块,地面石材1.6 平方,其他配件若干。After deepening, it is found that there are two bottom boxes, A bottom box 1200mm*2000mm, B bottom box 800mm*2000mm, in the frame system, A frame is 30m, B frame is 28m, C frame is 26m, the standard version of the wall plate is 12 faster, and the non-standard plate 6 pieces, 4 square meters of ceiling, 15 pieces of standard floor tiles, 5 pieces of non-standard bricks, 1.6 square meters of ground stone, and several other accessories.
将得到的模块再次分解,比如墙板被分解为面层砖、基板、支撑件和连接件,每种分解出来的物料分别填写一次加工单,标明型号、尺寸、数量和纹路方向,若需要开孔的饰面砖,需要附图说明孔径和孔位。于此同时,根据模块信息,生成二次加工单,比如墙板将切割好的饰面砖和切割好的基板进行复合,并安装支撑件加强整体模块强度。二次加工单的原材料就是一次加工单的完成品。通过供应链将一次加工单提交给供应商,供应商按要求加工,加工完将成品运输到二次加工场地。一次加工和二次加工都按图加工,加工完成后将成品摆放到指定位置。最终装饰模块都被生产出来后,由供应商负责包装并将成品运输至客户家中。Decompose the obtained modules again. For example, wall panels are decomposed into surface bricks, substrates, supports and connectors. Fill in a processing sheet for each decomposed material, indicating the model, size, quantity and texture direction. For the facing bricks with holes, it is necessary to describe the hole diameter and hole position with the attached drawings. At the same time, according to the module information, a secondary processing order is generated. For example, the wall panel will combine the cut facing brick and the cut substrate, and install supports to strengthen the overall module strength. The raw material of the secondary processing order is the finished product of the primary processing order. The primary processing order is submitted to the supplier through the supply chain, the supplier processes as required, and transports the finished product to the secondary processing site after processing. Both primary processing and secondary processing are processed according to the drawing, and the finished product is placed in the designated position after the processing is completed. After the final trim modules are produced, the supplier is responsible for packaging and shipping the finished product to the customer's home.
现场拆包装并验收,验收合格后开始安装。①防水底盒安装。清理好卫生间地面,将防水底盒按位置放置到地面上。②阳角及框架安装。将框架用连接件连接起来,组成独立框架。将预制好的阳角模块接入框架体系,形成稳定的框架结构。③墙面及窗套安装。将墙面板块按顺序安装到框架体系的立面中,并安装好水电模块。当遇到窗洞时,将整体窗套卡入窗洞并固定。当遇到门洞时,用连接件将门顶模块进行安装。④吊顶模块安装。先安装主次龙骨及边龙骨,再安装饰面板、灯具及其他电器。⑤地面模块安装。先安装底盒防水配件,再将饰面砖铺贴上去,再安装饰面层防水配件及排水配件。⑥后置成品安装。按成品说明书安装。⑦门套安装。安装完成后,根据安装质量验收清单进行验收。On-site unpacking and acceptance, after acceptance, start installation. ①Waterproof bottom box installation. Clean the floor of the bathroom and place the waterproof bottom box on the ground according to the position. ②The external angle and frame installation. Connect the frames with connectors to form an independent frame. The prefabricated external corner modules are connected to the frame system to form a stable frame structure. ③ Wall and window cover installation. Install the wall panels into the façade of the frame system in sequence, and install the hydroelectric modules. When encountering a window hole, snap the whole window cover into the window hole and fix it. When encountering a door opening, use the connector to install the door top module. ④Ceiling module installation. Install the primary and secondary keels and side keels first, and then install the decorative panels, lamps and other electrical appliances. ⑤ Ground module installation. Install the bottom box waterproof accessories first, then lay the decorative tiles on top, and then install the decorative surface waterproof accessories and drainage accessories. ⑥ Post-installation of finished products. Install according to the finished product manual. ⑦ Door cover installation. After the installation is completed, the acceptance is carried out according to the installation quality acceptance checklist.
具体地,如图1E所示,所述装配式卫生间包括卫生间地面101,框架103,其包括底框和顶框;墙板104;集成吊顶102。Specifically, as shown in FIG. 1E , the prefabricated toilet includes a toilet floor 101 , a frame 103 including a bottom frame and a top frame; a wall panel 104 ; and an integrated ceiling 102 .
上述装配式卫生间,其中卫生间地面101的结构如图2A-图2D所示防水底盒内铺设的地砖14,其背面上复合有粘结层。防水底盒包括干区部11、湿区部12、分隔条13,干区部11、湿区部12分别位于分隔条13的两侧。所述干区部11一体成型,所述湿区部12一体成型。所述干区部围边中的其余部分与所述湿区部围边中的其余部分形成防水底盒围边。干区部11上成型有马桶孔111和台盆孔141;湿区部12上成型有地漏孔121;覆盖于马桶孔111上的地砖14成型有与马桶孔111配合的第一通孔;覆盖于台盆孔141上的地砖14 成型有与台盆孔141配合的第二通孔;覆盖于地漏孔121上的地砖14成型有与地漏孔121配合的第三通孔;其中,马桶孔111、台盆孔141地漏孔121分别与原始建筑地面上的马桶下水道孔、台盆下水道孔和地漏下水道孔相对。马桶法兰穿过第一通孔和马桶孔111后固定;台盆法兰穿过第二通孔和台盆孔 141后固定;地漏固定于第三通孔中。湿区部12还包括设置于湿区部12背面的增强条,所述湿区部12的背面为湿区部12与原始建筑地面靠近的一面。增强条使湿区部12呈现高低斜坡,将湿区部12中的水引入地漏孔121,起到排水作用。分隔条13的结构如图2B所示,其包括围边卡槽131。围边卡槽131 的深度与干区部围边和湿区部围边的高度适配,围边卡槽131的宽度与干区部围边和湿区部围边的宽度之和适配。In the above-mentioned prefabricated toilet, the structure of the toilet floor 101 is shown in Figs. 2A-2D. The floor tiles 14 laid in the waterproof bottom box are compounded with an adhesive layer on the back. The waterproof bottom box includes a dry area portion 11 , a wet area portion 12 , and a partition bar 13 , and the dry area portion 11 and the wet area portion 12 are located on two sides of the partition bar 13 respectively. The dry area portion 11 is integrally formed, and the wet area portion 12 is integrally formed. The remaining part of the dry area perimeter and the remaining part of the wet area part perimeter form a waterproof bottom box perimeter. A toilet hole 111 and a basin hole 141 are formed on the dry area 11; a floor drain hole 121 is formed on the wet area 12; the floor tile 14 covering the toilet hole 111 is formed with a first through hole matched with the toilet hole 111; The floor tile 14 on the basin hole 141 is formed with a second through hole matched with the basin hole 141; the floor tile 14 covered on the floor drain hole 121 is formed with a third through hole matched with the floor drain hole 121; wherein, the toilet hole 111 , The basin hole 141 and the floor drain hole 121 are respectively opposite to the toilet sewer hole, the basin sewer hole and the floor drain sewer hole on the original building ground. The toilet flange is fixed after passing through the first through hole and the toilet hole 111; the basin flange is fixed after passing through the second through hole and the basin hole 141; the floor drain is fixed in the third through hole. The wet area portion 12 further includes a reinforcing strip disposed on the back of the wet area portion 12 , and the back surface of the wet area portion 12 is the side of the wet area portion 12 that is close to the original building floor. The reinforcing strip makes the wet area 12 present a high and low slope, and guides the water in the wet area 12 into the floor drain hole 121 to play a role in drainage. The structure of the dividing bar 13 is shown in FIG. 2B , which includes a peripheral edge slot 131 . The depth of the edge clip groove 131 is adapted to the height of the dry zone edge and the wet zone edge, and the width of the edge clip slot 131 is adapted to the sum of the width of the dry zone edge and the wet zone edge.
如图所示,防水底盒的干区部11和湿区部12成型有至少一个与地砖定位部件形状匹配的定位槽15,如图2C所示,地砖定位部件的一种实现方式为:地砖定位部件的底面411和定位卡件412均为十字形结构,用于卫生间地板的四块地砖的相交处;如图2D所示,地砖定位部件的另一种实现方式为:地砖定位部件的底面411为T字型结构,其包括横板和垂直设置于所述横板上的竖板;定位卡件412为设置于竖板上的条形块,用于卫生间地板的边缘区域中两块地砖的相交处。As shown in the figure, the dry area 11 and the wet area 12 of the waterproof bottom box are formed with at least one positioning groove 15 that matches the shape of the floor tile positioning component. As shown in FIG. 2C , one implementation of the floor tile positioning component is: The bottom surface 411 of the positioning component and the positioning clip 412 are both cross-shaped structures, which are used for the intersection of four floor tiles of the bathroom floor; as shown in Figure 2D, another implementation of the floor tile positioning component is: the bottom surface of the floor tile positioning component 411 is a T-shaped structure, which includes a horizontal plate and a vertical plate arranged vertically on the horizontal plate; the positioning clip 412 is a bar-shaped block arranged on the vertical plate, which is used for two floor tiles in the edge area of the bathroom floor the intersection.
本实施例提供的装配式卫生间,其中的框架103的结构如图3A至3G所示,所述框架103包括顶框1031和底框1032,其中的底框1032,由沿所述防水底盒围边壁内壁一周设置的底框型材形成;所述顶框1031的多个顶角与所述底框1032的多个顶角一一对应地通过多个连接梁1033连接。优选地,为了能够在安装墙板104时对墙板104的垂直度和平整度进行调节,上述框架103中还包括卡接梁1034,其两端分别可滑动地连接在所述顶框1031和所述底框1032 上;所述卡接梁1034上沿所述卡接梁1034的长度方向开设有贯通整个所述卡接梁1034的卡接槽,所述卡接槽1034的槽口朝向所述顶框1031的中心设置。在所述卡接梁1034上设置有支撑件1035,其第一端安装在所述卡接梁1034 上背向所述卡接槽的一侧,其第二端朝远离所述卡接梁1034的方向延伸设置,其第一端与第二端间的距离可调。In the assembled toilet provided in this embodiment, the structure of the frame 103 is as shown in FIGS. 3A to 3G , the frame 103 includes a top frame 1031 and a bottom frame 1032 , and the bottom frame 1032 is surrounded by a wall along the waterproof bottom box. The bottom frame profiles arranged around the inner wall of the side wall are formed; a plurality of top corners of the top frame 1031 and a plurality of top corners of the bottom frame 1032 are connected by a plurality of connecting beams 1033 in a one-to-one correspondence. Preferably, in order to be able to adjust the verticality and flatness of the wall panel 104 when the wall panel 104 is installed, the frame 103 further includes a snap beam 1034, the two ends of which are slidably connected to the top frame 1031 and the top frame 1031 and 1034 respectively. On the bottom frame 1032; the clamping beam 1034 is provided with a clamping groove penetrating the entire clamping beam 1034 along the length direction of the clamping beam 1034, and the notch of the clamping groove 1034 faces the The center of the top frame 1031 is set. A support member 1035 is disposed on the clamping beam 1034 , the first end of which is mounted on the side of the clamping beam 1034 facing away from the clamping groove, and the second end faces away from the clamping beam 1034 The distance between the first end and the second end is adjustable.
其中所述底框1032所采用的底框型材结构如图3C所示,其上表面上成型有底框顶部滑槽。另外,装配式卫生间中还包括底盒连接件108,所述底盒连接件1088的结构如图3B所示,其上成型有方形卡槽1081。结合图3C,所述干区部围边11a的分隔部端面、所述湿区部围边12a的分隔部端面嵌设于所述方形卡槽1081内;所述方形卡槽1081两侧的外壁分别与底框1032中的第一型材和第二型材连接固定连接,所述第一型材为位于干区部围边分隔部11a 端面一侧的底框型材,所述第二型材为位于湿区部围边分隔部12a端面一侧的底框型材。The bottom frame profile structure used by the bottom frame 1032 is shown in FIG. 3C , and a bottom frame top chute is formed on the upper surface thereof. In addition, the prefabricated toilet also includes a bottom box connecting piece 108. The structure of the bottom box connecting piece 1088 is shown in FIG. 3B, and a square slot 1081 is formed thereon. Referring to FIG. 3C , the end face of the partition part of the surrounding edge 11a of the dry area and the end surface of the partition part of the surrounding edge 12a of the wet area part are embedded in the square slot 1081 ; the outer walls on both sides of the square slot 1081 They are respectively connected and fixed to the first and second profiles in the bottom frame 1032. The first profile is the bottom frame profile located on one side of the end face of the edge partition 11a in the dry area, and the second profile is located in the wet area. The bottom frame profile on the side of the end face of the edge partition part 12a.
所述方形卡槽1081两侧的外壁上成型有侧向限位槽1082;其通过连接角码109与底框固定。如图所示,优选所述底框连接件108的所述侧向限位槽 1082的槽口两侧向所述侧向限位槽1082中心部分延伸有侧向卡接槽1084,所述侧向卡接槽1084能够为所述第一角码板提供限位的作用,给安装连接角码提供便利。另外,为了能够方便所述连接角码109滑入所述侧向限位槽1082 中,所述底框连接件108的顶部成型有顶部限位槽1083,所述顶部限位槽1083 的槽口两侧内壁成型有顶部卡接槽,所述顶部卡接槽与所述侧向卡接槽1084连通。Side limiting grooves 1082 are formed on the outer walls on both sides of the square card slot 1081; As shown in the figure, it is preferable that lateral locking grooves 1084 extend from both sides of the notch of the lateral limiting slot 1082 of the bottom frame connecting member 108 to the central portion of the lateral limiting slot 1082 . The snap-fit slot 1084 can provide a position limit function for the first angle code plate, and facilitate the installation and connection of the angle code. In addition, in order to facilitate the sliding of the connecting corner 109 into the lateral limiting groove 1082, a top limiting groove 1083 is formed on the top of the bottom frame connecting member 108, and the notch of the top limiting groove 1083 The inner walls of both sides are formed with a top engaging groove, and the top engaging groove communicates with the lateral engaging groove 1084 .
进一步地,框架1033中的连接梁1033的结构如图3D所示。所述连接梁 1033包括直角卡板和设置于所述直角卡板内的连接臂333。所述直角卡板包括相互垂直设置的第一卡板331和第二卡板332;所述连接臂333的第一表面与所述第一卡板331平行,其上成型有第一卡槽335;所述连接臂333的第二表面与所述第二卡板332平行,其上成型有第二卡槽334。其中的第一卡槽335 和第二卡槽334用于与相邻的顶框型材或底框型材进行连接。进一步地,如图所示,所述连接臂333的所述第一表面还成型有插接槽336,所述插接槽336 位于所述第一卡槽335与所述第二表面之间;所述插接槽336其槽口的一边与所述第一卡槽335的一边重合;所述插接槽336其槽口的另一边与所述第二表面重合。Further, the structure of the connecting beam 1033 in the frame 1033 is shown in FIG. 3D. The connecting beam 1033 includes a right-angle clamp plate and a connecting arm 333 disposed in the right-angle clamp plate. The right-angle card plate includes a first card plate 331 and a second card plate 332 arranged perpendicular to each other; the first surface of the connecting arm 333 is parallel to the first card plate 331, and a first card slot 335 is formed on it. ; The second surface of the connecting arm 333 is parallel to the second clamping plate 332, and a second clamping slot 334 is formed on it. The first card slot 335 and the second card slot 334 are used to connect with the adjacent top frame profiles or bottom frame profiles. Further, as shown in the figure, the first surface of the connecting arm 333 is further formed with an insertion slot 336, and the insertion slot 336 is located between the first clamping slot 335 and the second surface; One side of the slot of the insertion slot 336 is coincident with one side of the first locking slot 335 ; the other side of the slot of the insertion slot 336 is overlapped with the second surface.
另外,如图3E所示,框架103中还包括调节脚1033a,所述调节脚1033a 设置于所述连接梁1033的所述第一卡板背面和/或所述第二卡板背面,调节所述连接梁1033与卫生间原始墙体之间的位置,其中背面是指靠近所述卫生间原始墙体的一面。本方案中,顶框1031所采用的型材的结构如图3G所示。所述顶框1031由多根顶框型材组成,所述顶框型材下表面成型有顶框底部滑槽。图3F给出了利用连接角码109将连接梁1033与底框型材固定连接的结构示意图,图3G给出了利用连接角码109将顶框型材与连接梁1033固定连接的结构示意图。In addition, as shown in FIG. 3E , the frame 103 further includes adjustment feet 1033a, and the adjustment feet 1033a are arranged on the back of the first card board and/or the second card board of the connecting beam 1033, and adjust the The position between the connecting beam 1033 and the original wall of the bathroom, wherein the back refers to the side close to the original wall of the bathroom. In this solution, the structure of the profile used for the top frame 1031 is shown in FIG. 3G . The top frame 1031 is composed of a plurality of top frame profiles, and the bottom surface of the top frame profiles is formed with a bottom chute of the top frame. FIG. 3F shows a schematic diagram of the structure of using the connecting corner code 109 to fixedly connect the connecting beam 1033 to the bottom frame profile, and FIG.
本实施例中,如图4B所示,所述墙板104通过墙板固定件204固定于所述顶框1031上,所述墙板固定件的结构如图4C所示,包括基板固定卡槽、基板固定过渡板、基板安装板。所述基板固定卡槽套接于所述顶框1031外部;所述基板固定过渡板,其一边与所述基板固定卡槽的一个侧边底部连接,其另一边与所述基板安装板的顶部连接,所述基板固定过渡板与所述基板安装板相垂直;所述基板安装板,其上成型有基板定位孔,基板定位件穿过所述基板定位孔将所述基板安装板与所述墙板104的基板层固定连接。在此基础上,本实施例中的集成吊顶如图4A所示的铝扣板吊顶,其包括主龙骨202、三角龙骨 203、收边铝条207和铝扣板205,其中所述主龙骨202的两端分别固定于所述顶框1031内侧;所述三角龙骨203沿垂直于所述主龙骨202的方向设置于所述顶框1031内,其底板通过吊顶挂件201挂于所述主龙骨202上;所述收边铝条207包括相互垂直的横板和竖板,所述竖板固定于所述基板安装板与所述基板层之间,不同所述收边铝条首尾顺次相接形成吊顶的铝扣板收边条;至少一块所述铝扣板205平铺于所述铝扣板收边条的内部形成吊顶面板。In this embodiment, as shown in FIG. 4B , the wall panel 104 is fixed on the top frame 1031 by a wall panel fixing member 204 , and the structure of the wall panel fixing member is shown in FIG. 4C , including a substrate fixing slot , Substrate fixed transition plate, substrate mounting plate. The substrate fixing slot is sleeved outside the top frame 1031; the substrate fixing transition plate has one side connected to the bottom of one side of the substrate fixing slot, and the other side is connected to the top of the substrate mounting plate The substrate fixing transition plate is perpendicular to the substrate mounting plate; the substrate mounting plate is formed with a substrate positioning hole, and the substrate positioning member passes through the substrate positioning hole to connect the substrate mounting plate to the substrate mounting plate. The substrate layers of the wall panel 104 are fixedly connected. On this basis, the integrated ceiling in this embodiment is an aluminum gusset ceiling as shown in FIG. 4A , which includes a main keel 202 , a triangular keel 203 , an aluminum edge 207 and an aluminum gusset 205 , wherein the main keel 202 The two ends are respectively fixed on the inside of the top frame 1031; the triangular keel 203 is arranged in the top frame 1031 along the direction perpendicular to the main keel 202, and the bottom plate is hung on the main keel 202 through the ceiling hanger 201 The edge trimming aluminum strip 207 includes a horizontal plate and a vertical plate that are perpendicular to each other. The vertical plate is fixed between the substrate mounting plate and the substrate layer, and the edge trimming aluminum strips are connected end to end in sequence. An aluminum gusset trimming strip is formed for the ceiling; at least one of the aluminum gusset plates 205 is laid flat inside the aluminum gusset trimming strip to form a ceiling panel.
图4C给出了图4A中的放大示意图。结合图4C,所述吊顶挂件201包括挂板和弯折部,其中所述挂板的第一端成型有供所述三角龙骨203的底板穿过的挂接槽,所述挂接槽的槽口两侧向所述槽口的中心方向延伸有挂接部;所述弯折部适于套接于所述主龙骨202外侧,其包括挂件顶板和挂件侧板,所述挂件顶板的第一端与所述挂件侧板的第一端连接,所述挂件顶板的第二端与所述挂件过渡板的第二端连接,所述挂件过渡板与所述挂件顶板相垂直且所述挂件过渡板与所述挂件侧板位于所述挂件顶板的同一侧;所述挂件过渡板与所述挂件侧板之间的距离与所述主龙骨202宽度相适配。Figure 4C presents an enlarged schematic view of Figure 4A. Referring to FIG. 4C , the suspended ceiling hanger 201 includes a hanging plate and a bent portion, wherein a first end of the hanging plate is formed with a hooking slot for the bottom plate of the triangular keel 203 to pass through, and the slot of the hooking slot is formed. The two sides of the mouth extend toward the center of the notch with hooking parts; the bending parts are suitable for being sleeved on the outside of the main keel 202, which includes a top plate of a pendant and a side plate of the pendant, and the first part of the top plate of the pendant is The end is connected to the first end of the side plate of the pendant, the second end of the top plate of the pendant is connected to the second end of the transition plate of the pendant, the transition plate of the pendant is perpendicular to the top plate of the pendant, and the pendant transitions The plate and the side plate of the pendant are located on the same side of the top plate of the pendant; the distance between the transition plate of the pendant and the side plate of the pendant is adapted to the width of the main keel 202 .
所述收边铝条207,包括相互垂直的横板和竖板,所述竖板固定于卫生间墙板104上,所述铝扣板205包括方形板和扣接条206,所述扣接条206沿所述方形板周围垂直于所述方形板设置。The trimming aluminum strips 207 include horizontal plates and vertical plates that are perpendicular to each other. The vertical plates are fixed on the toilet wall panel 104. The aluminum buckle plate 205 includes a square plate and a buckle strip 206. The buckle strip 206 is disposed perpendicular to the square plate along the circumference of the square plate.
更进一步地,在以上方案中,所述主龙骨202通过两个直角角码208固定于所述顶框1031内侧,两个所述直角角码208分别设置于所述主龙骨202的两个侧面与所述顶框1031相接触的位置处;每一所述直角角码208包括第一角码板和第二角码板,所述第一角码板固定于所述顶框1031内侧,所述第二角码板固定于所述主龙骨202的侧面上。Further, in the above solution, the main keel 202 is fixed on the inner side of the top frame 1031 by two right-angle codes 208, and the two right-angle codes 208 are respectively arranged on two sides of the main keel 202. At the position in contact with the top frame 1031; each right-angle code 208 includes a first angle code plate and a second angle code plate, and the first angle code plate is fixed on the inside of the top frame 1031, so The second angle code plate is fixed on the side surface of the main keel 202 .
作为一种优选的方案,结合图4D、4E,所述墙板104上还设置有水管弯头1043,其中:所述墙板104上成型有通孔,所述通孔位于所述收边铝条207 与所述顶框1031之间;所述弯头1043,其包括与所述墙板104垂直的第一管段和与所述墙板104平行的第二管段,所述第一管段穿过所述通孔且与所述通孔过盈配合使所述弯头1043固定于所述通孔中。管件1041,其通过管卡1042 固定于所述墙板104上,本方案可以用于通水管路的转换。水管弯头固定件 1044,所述水管弯头固定件包括相互垂直设置的第一限位板441、第二限位板 442和至少一个定位件446;所述第一限位板441上开设有至少一个定位孔444,所述定位件446穿过所述定位孔444将所述第一限位板441紧固在所述墙板 104上;所述第一限位板441上成型有限位槽443,所述限位槽443的宽度与所述第一管段的直径相适配;所述第二限位板442上开设适于所述第二管段穿过的通孔445。As a preferred solution, referring to FIGS. 4D and 4E , the wall panel 104 is further provided with a water pipe elbow 1043 , wherein: the wall panel 104 is formed with through holes, and the through holes are located in the edge-tight aluminum Between the strip 207 and the top frame 1031; the elbow 1043, which includes a first pipe section perpendicular to the wall panel 104 and a second pipe section parallel to the wall panel 104, the first pipe section passing through The through hole and the through hole are interference fit so that the elbow 1043 is fixed in the through hole. The pipe fitting 1041 is fixed on the wall panel 104 through the pipe clip 1042, and this solution can be used for the conversion of the water pipeline. The water pipe elbow fixing member 1044, the water pipe elbow fixing member includes a first limit plate 441, a second limit plate 442 and at least one positioning member 446 arranged perpendicular to each other; the first limit plate 441 is provided with At least one positioning hole 444, the positioning member 446 passes through the positioning hole 444 to fasten the first limit plate 441 on the wall panel 104; a limit slot is formed on the first limit plate 441 443, the width of the limiting groove 443 is adapted to the diameter of the first pipe section; the second limiting plate 442 defines a through hole 445 suitable for the second pipe section to pass through.
结合图4F,将上述结构中的弯头替换为杯梳1045、开关底盒1046、开关底盒固定件1047后即可用于通电线路。所述开关底盒贯穿所述墙板,其设有开关面板的一侧位于所述墙板的正面上,其中设有开关面板的一侧通过定位螺栓与其他侧面连接,其盒体上的一个表面上设置有开口;所述开关底盒固定件包括两个直角三角形固定件,两个所述直角三角形固定件分别设置于所述开关底盒的一对相互平行的表面外侧;每一所述直角三角形固定件的一条直角边固定在所述开关底盒的表面上,另一条直角边通过螺栓固定于所述卫生间墙板上;所述杯梳,其第一端与所述开口连接,其第二端与所述管件连接。在以上方案中,所述管件用于水路中时为PPR管,所述管件用于通电时为PVC管。Referring to FIG. 4F , the elbow in the above structure is replaced with the cup comb 1045 , the switch bottom box 1046 , and the switch bottom box fixing member 1047 , which can then be used for the power-on circuit. The switch bottom box penetrates through the wall panel, the side with the switch panel is located on the front side of the wall panel, the side with the switch panel is connected with the other side surfaces through positioning bolts, and one side on the box body is connected to the other side surfaces. An opening is provided on the surface; the switch bottom box fixing piece includes two right-angled triangle fixing pieces, and the two right-angled triangle fixing pieces are respectively arranged on the outside of a pair of mutually parallel surfaces of the switch bottom box; One right-angled side of the right-angled triangle fixing piece is fixed on the surface of the switch bottom box, and the other right-angled side is fixed on the toilet wall panel by bolts; the first end of the cup comb is connected with the opening, and the The second end is connected to the pipe. In the above solution, the pipe fittings are PPR pipes when used in the waterway, and PVC pipes when the pipe fittings are used for electrification.
本实施例提供的装配式卫生间,如图5C所示,所述墙板104通过折弯扣条24和墙板限位件20固定于所述顶框1031上:所述折弯扣条24的结构如图 5D所示,包括挂接于所述顶框1031上的挂接槽241和挂接板242;所述墙板限位件20包括第一限位板、第二限位板和第三限位板,所述第一限位板插接于所述挂接槽241与所述顶框1031之间,所述第二限位板的连接于所述第一限位板与所述第三限位板之间;所述第三限位板通过基板定位件213与所述墙板104的基板层固定,图中所示墙板的面层214朝向框架中心方向设置。In the prefabricated toilet provided in this embodiment, as shown in FIG. 5C , the wall panel 104 is fixed on the top frame 1031 through the bending buckle strip 24 and the wall plate limiter 20 : the bending buckle strip 24 is As shown in FIG. 5D, the structure includes a hooking slot 241 and a hooking plate 242 hooked on the top frame 1031; the wall plate limiting member 20 includes a first limiting plate, a second limiting plate and a first limiting plate. Three limit plates, the first limit plate is inserted between the hooking slot 241 and the top frame 1031, the second limit plate is connected to the first limit plate and the Between the third limiting plates; the third limiting plate is fixed to the substrate layer of the wall panel 104 by the substrate positioning member 213 , and the surface layer 214 of the wall panel shown in the figure is disposed toward the center of the frame.
如图5A,在上述方案的基础上,所述集成吊顶为NP板集成吊顶,其包括:收边板243,固定于所述折弯扣条24的所述挂接板242的下表面上,所述折弯扣条24的所述挂接板242与所述收边板243形成NP板收边条的底边,所述折弯扣条的所述挂接槽241中靠近所述顶框中心的一侧表面形成NP板收边条的侧边;至少一个设置于所述吊顶边框内部的NP板组件;所述NP板组件包括 NP板21和设置于所述NP板背面的龙骨22;所述龙骨两端侧面上固定有安装合页23;所述安装合页23包括合页固定板232和合页旋转板231;所述合页固定板232固定于所述龙骨22的侧面,其第一端与所述龙骨22的端面平齐;所述龙骨22端面与所述NP板边缘之间的距离大于所述旋转板231的宽度;所述合页旋转板231与所述合页固定板232的第一端旋转连接,所述合页旋转板 231与所述合页固定板232位于同一平面时NP板收边条的底边卡接在所述合页旋转板231与所述NP板21之间以实现固定;至少一块NP板铺设于所述NP 板收边条的内侧形成吊顶面板。最后安装的NP板组件中的NP板与其余的NP 板组件中的NP板略有不同,主要是因为对于最后安装的NP板组件,需要单独设计调整旋转板231的结构。As shown in FIG. 5A , on the basis of the above solution, the integrated ceiling is an NP board integrated ceiling, which includes: an edge-receiving plate 243 fixed on the lower surface of the hanging plate 242 of the bending buckle 24 , The hooking plate 242 of the bending buckle 24 and the edge receiving plate 243 form the bottom edge of the NP plate edge closing strip, and the hooking groove 241 of the bending buckle is close to the top frame One side surface of the center forms the side edge of the NP board trimming strip; at least one NP board assembly is arranged inside the ceiling frame; the NP board assembly includes an NP board 21 and a keel 22 arranged on the back of the NP board; The side surfaces of both ends of the keel are fixed with installation hinges 23; the installation hinge 23 includes a hinge fixing plate 232 and a hinge rotating plate 231; the hinge fixing plate 232 is fixed on the side of the keel 22, and its first One end is flush with the end face of the keel 22; the distance between the end face of the keel 22 and the edge of the NP plate is greater than the width of the rotating plate 231; the hinge rotating plate 231 and the hinge fixing plate The first end of 232 is rotatably connected. When the hinge rotating plate 231 and the hinge fixing plate 232 are located on the same plane, the bottom edge of the NP plate edge trim is clamped on the hinge rotating plate 231 and the NP plate. 21 to achieve fixation; at least one NP board is laid on the inner side of the NP board edge trim to form a ceiling panel. The NP board in the last installed NP board assembly is slightly different from the NP boards in the remaining NP board assemblies, mainly because the structure of the rotating plate 231 needs to be individually designed and adjusted for the last installed NP board assembly.
如图5B所示,对于最后安装的NP板组件来说,其中比其余NP板组件额外增加了如下部件:转接件210,设置于所述旋转板231与所述固定板232第一端的连接位置处,旋转所述转接件210以带动所述旋转板231转动;转接孔 27,成型于所述NP板21上与所述转接件210相对的位置处,适于旋转调节部件伸入。盖帽28,嵌设于所述转接孔27中,其表面与所述NP板21表面位于同一平面。也即在安装完成最后一个NP板组件之后,通过旋转调节部件将旋转板231调整至与固定板232位于同一平面的位置,实现固定之后再将盖帽 28安装至NP板21的转接孔27中,完成整体的安装。As shown in FIG. 5B , for the NP board assembly that is finally installed, the following components are additionally added to the rest of the NP board assemblies: an adapter 210 , which is disposed between the rotating plate 231 and the first end of the fixing plate 232 . At the connection position, the adapter 210 is rotated to drive the rotating plate 231 to rotate; the adapter hole 27 is formed on the NP board 21 at the position opposite to the adapter 210 and is suitable for rotating the adjusting part reach in. The cap 28 is embedded in the adapter hole 27 , and its surface is on the same plane as the surface of the NP board 21 . That is, after the last NP board assembly is installed, the rotating plate 231 is adjusted to the position on the same plane as the fixed plate 232 by rotating the adjusting part, and after the fixing is achieved, the cap 28 is installed into the adapter hole 27 of the NP board 21. to complete the overall installation.
另外,以上方案中的NP板集成吊顶,根据户型的设计,可以有多个NP 板组件也可以只有一块。对于NP板组件来说,其上的NP板的两个侧面(即与龙骨平行的两个面)上,其中一个侧面上成型有限位槽29,另一个侧面上成型有限位条,当相邻两块NP板进行拼接时,其中一块NP板上的限位条能够嵌入至另一块NP板中的限位槽中实现两块NP板的对接固定。In addition, the NP board integrated ceiling in the above solution can have multiple NP board components or only one according to the design of the house type. For the NP board assembly, on the two sides of the NP board (that is, the two sides parallel to the keel), a limiting groove 29 is formed on one side, and a limiting strip is formed on the other side. When two NP boards are spliced together, the limit bars on one of the NP boards can be embedded into the limit slots in the other NP board to realize the butt fixing of the two NP boards.
如图5C和5D所示,折弯扣条24的挂接槽241和挂接板242上均开设有圆孔,扣条定位件211能够穿过挂接槽241上的圆孔将其固定于顶框上;收边板定位件212能够穿过挂接板242上的圆孔将收边板243与挂接板242固定连接。As shown in FIGS. 5C and 5D , both the hooking groove 241 and the hooking plate 242 of the bending buckle 24 are provided with round holes, and the buckle positioning member 211 can pass through the round holes on the hooking groove 241 to be fixed on the On the top frame; the edge closing plate positioning member 212 can pass through the round hole on the hanging plate 242 to fixedly connect the edge closing plate 243 and the hanging plate 242 .
如图5E,顶框为多边形结构时,其拐角处的收边板可以通过平接角码244 进行拼接固定。所述平接角码244包括第一平接角码板和第二平接角码板;所述第一平接角码板贴合设置于拐角一侧的收边板243的端部上表面,所述第二平接角码板贴合设置于拐角另一侧的收边板243的端部上表面;所述第一平接角码板和所述第二平接角码板上成型有平接角码孔;角码定位件245穿过所述平接角码孔后将所述第一平接角码板固定于拐角一侧的收边板上,将所述第二平接角码板固定于拐角另一侧的收边板上。As shown in FIG. 5E , when the top frame has a polygonal structure, the edge trim plates at the corners of the top frame can be spliced and fixed by the flat-jointed corner codes 244 . The flat-jointed corner code 244 includes a first flat-jointed corner code board and a second flat-jointed corner code board; the first flat-jointed corner code board is attached to the upper surface of the end portion of the edge-receiving board 243 arranged on one side of the corner. , the second flat-joint corner code plate is attached to the upper surface of the end portion of the edge receiving plate 243 arranged on the other side of the corner; the first flat-joint corner code board and the second flat-joint corner code board are formed There is a flat corner code hole; after the corner code positioning member 245 passes through the flat corner code hole, the first flat corner code plate is fixed on the edge receiving plate on one side of the corner, and the second flat joint The corner code plate is fixed on the edge plate on the other side of the corner.
如图5A所示,在NP板集成吊顶上相应位置处还开设有不同形状的孔,其中包括通风孔25和管道通孔26。通风孔25用于对应风暖主机,管道通孔26 用于对应水管或者电管设置。结合图5A、图5F和图5G所示,NP板集成吊顶还包括风暖主机301,其底部成型有安装部,所述安装部通过风暖固定件302 固定于安装梁30上。所述安装梁30,其两端固定于所述收边条的侧边内壁上 (也即弯折扣条24的挂接槽的侧壁上),所述风暖主机301的出风口与所述通风孔25相对。通过将风暖组件直接固定于已有的顶框上,可通过收边条为其提供支撑力,实现安装的便捷性。As shown in FIG. 5A , holes of different shapes are also opened at corresponding positions on the NP board integrated ceiling, including ventilation holes 25 and pipe through holes 26 . The ventilation hole 25 is used to correspond to the air heating main unit, and the pipe through hole 26 is used to set the corresponding water pipe or electric pipe. 5A , 5F and 5G , the NP board integrated ceiling further includes an air heating host 301 , the bottom of which is formed with a mounting portion, and the mounting portion is fixed on the mounting beam 30 by the air heating fixing member 302 . The two ends of the mounting beam 30 are fixed on the inner wall of the side edge of the edge trimming strip (that is, the side wall of the hooking groove of the bending strip 24), and the air outlet of the air heater 301 is connected to the The ventilation holes 25 are opposite. By directly fixing the air heating assembly on the existing top frame, it can be provided with supporting force through the edge trim to realize the convenience of installation.
以上方案中,风暖主机301固定于安装梁30上的方式有多种,结合图5G,本实施例中是通过风暖固定件302、螺丝304和螺母305实现,所述风暖固定件302的第一端成型有风暖主机挂接槽3021,所述风暖主机挂接槽3021套接于所述安装梁30外侧;所述风暖主机挂接槽3021,其远离风暖主机301一侧的板材高度大于其靠近风暖主机301一侧的板材高度,目的是能够提供较佳的支撑力。所述风暖固定件302的第二端上设置有风暖安装板3024,所述风暖安装板3024上成型有风暖定位孔,所述风暖安装板3024背向所述安装梁30 设置;所述安装部上也成型有风暖固定孔;所述螺丝304穿过所述风暖定位孔和风暖固定孔后通过螺母305将所述风暖安装板3024固定于所述安装部上。通过上述结构能够将风暖主机301固定于安装梁30上。In the above solution, there are various ways to fix the air heating host 301 on the mounting beam 30. Referring to FIG. 5G, in this embodiment, the air heating fixing member 302, the screw 304 and the nut 305 are used to realize the air heating fixing member 302. The first end of the air heater is formed with an air heater hooking slot 3021, and the air heater hook 3021 is sleeved on the outside of the mounting beam 30; the air heater hook 3021 is far from the air heater 301. The height of the board on the side is greater than the height of the board on the side close to the air heater 301, in order to provide better support. An air heater mounting plate 3024 is disposed on the second end of the air heater fixing member 302 , and an air heater positioning hole is formed on the air heater installation plate 3024 , and the air heater installation plate 3024 is arranged facing away from the mounting beam 30 . The installation part is also formed with air heating fixing holes; the screws 304 pass through the air heating positioning holes and the air heating fixing holes and then fix the air heating installation plate 3024 on the installation part through nuts 305 . With the above structure, the air heating main unit 301 can be fixed on the mounting beam 30 .
以上的所述风暖固定件302中设置辅助板3023,所述辅助板3023与所述风暖安装板3024相连接,且所述辅助板3024向背向所述风暖电机301和所述风暖挂接槽3021设置。优选地,所述辅助板3023垂直于所述风暖安装板3024 设置。辅助板3023能够释放风暖主机301的部分重力,从而保证风暖固定件 302的稳定性和安全性。An auxiliary plate 3023 is provided in the above air heater fixing member 302, the auxiliary plate 3023 is connected with the air heater installation plate 3024, and the auxiliary plate 3024 faces away from the air heater motor 301 and the air heater Mounting slot 3021 is provided. Preferably, the auxiliary board 3023 is arranged perpendicular to the air heating installation board 3024 . The auxiliary plate 3023 can release part of the gravity of the air heating main unit 301, thereby ensuring the stability and safety of the air heating fixing member 302.
以上方案中,风暖组件中还包括减震部件,所述减震部件设置于所述风暖挂接槽与所述安装梁之间,优选为VHB(Very High Bond:聚丙烯酸酯双面泡绵胶带)双面胶带303。风暖主机在运行过程中会产生较大的震动和噪声,通过设置减震部件能够很好的消除震动和噪声,提高用户体验。双面胶带还能够提供粘合力,在减震降噪的同时,还能够通过粘合力提高风暖主机的牢固性。In the above solution, the air heating assembly further includes a shock absorbing component, and the shock absorbing component is arranged between the air heating hooking slot and the mounting beam, preferably VHB (Very High Bond: polyacrylate double-sided foam). Cotton tape) double-sided tape 303. The air heater will generate large vibration and noise during operation, and the vibration and noise can be well eliminated by setting the shock-absorbing components to improve the user experience. The double-sided tape can also provide adhesive force, which can improve the firmness of the air heater through the adhesive force while reducing vibration and noise reduction.
优选地,上述方案还可以包括风暖面板,所述风暖面板包括面板本体和卡接部,所述卡接部沿所述面板本体的边缘一周设置,所述卡接部嵌设在相邻两块NP板之间的缝隙中;所述面板本体设置于所述通风孔下方,其上的格栅与所述风暖主机的出风口相对设置。上述方案中,还可以包括转换面板,所述转换面板包括转换板和插接板;所述转换板为环形结构,所述插接板沿所述环形结构的外边缘一周设置;所述插接板嵌设于所述卡结部与NP板之间的缝隙中,以实现固定。Preferably, the above solution may also include an air heating panel, the air heating panel includes a panel body and a snap portion, the snap portion is arranged along the edge of the panel body, and the snap portion is embedded in the adjacent In the gap between the two NP panels; the panel body is arranged below the ventilation hole, and the grille on it is arranged opposite to the air outlet of the air heating main unit. In the above solution, a conversion panel may also be included, and the conversion panel includes a conversion board and a plug-in board; the conversion board is an annular structure, and the plug-in board is arranged along the outer edge of the annular structure; the plug-in board The board is embedded in the gap between the catching portion and the NP board to achieve fixation.
进一步地,所述安装梁,其两端也通过VHB双面胶带303固定于所述收边条的侧边内壁上,即图中所述弯折扣条的挂接槽的侧壁上。所述安装梁固定于所述顶框内时,一方面可以通过所述收边条为其提供支撑力,另一方面可以通过VHB双面胶带将其端面与吊顶边框1内侧粘接,因此具有良好的稳定性。Further, the two ends of the mounting beam are also fixed on the inner wall of the side edge of the edge trimming strip through the VHB double-sided tape 303, that is, the side wall of the hooking groove of the bending and folding strip in the figure. When the mounting beam is fixed in the top frame, on the one hand, it can be provided with supporting force by the edge trimming strip, and on the other hand, its end face can be bonded to the inner side of the ceiling frame 1 by VHB double-sided tape, so it has good stability.
上述NP板集成吊顶的安装方法,包括如下步骤:The installation method of the above-mentioned NP board integrated ceiling includes the following steps:
安装吊顶边框;其中的吊顶边框可以采用已有的框架的顶部边框。该步骤中主要是完成安装吊顶所需的基本条件,其中需要将墙板安装至已有的框架内,之后在安装吊顶的相关组件。Install the ceiling frame; the ceiling frame can be the top frame of the existing frame. This step is mainly to complete the basic conditions required for installing the suspended ceiling, in which the wall panel needs to be installed into the existing frame, and then the relevant components of the suspended ceiling are installed.
在所述吊顶边框内侧一周安装收边条,使所述收边条的侧边固定于所述吊顶边框内侧,所述收边条的底边向吊顶边框中心设置;预先将收边板安装至折弯扣条上,之后将折弯扣条挂接在吊顶边框上。当吊顶边框为多边形结构时,其拐角处的收边板可以通过平接角码进行拼接固定。Install an edge trim around the inner side of the ceiling frame, so that the side of the edge trim is fixed on the inner side of the ceiling frame, and the bottom edge of the edge trim is set toward the center of the ceiling frame; On the bending buckle strip, then hang the bending buckle strip on the ceiling frame. When the ceiling frame is a polygonal structure, the edge-receiving boards at the corners can be spliced and fixed by a flat-jointed corner code.
在所述吊顶边框内安装NP板组件,NP板组件中的NP板位于收边条底边的下方,NP板组件中的安装合页的旋转板位于收边条底边的上方,以固定所述NP板组件。根据户型的设计,可以有多个NP板组件也可以只有一块。对于 NP板组件来说,其上的NP板的两个侧面(即与龙骨平行的两个面)上,其中一个侧面上成型有限位槽,另一个侧面上成型有限位条,当相邻两块NP板进行拼接时,其中一块NP板上的限位条能够嵌入至另一块NP板中的限位槽中实现两块NP板的对接固定。当NP板是与吊顶边框相邻时,可以令该NP板的两个侧面上均成型有限位条,其中一侧的限位条插接至相邻NP板中的限位槽中,另一侧的限位条嵌入至吊顶边框内侧上的滑槽中。Install the NP board assembly in the ceiling frame, the NP board in the NP board assembly is located below the bottom edge of the edge trim, and the rotating plate for installing the hinge in the NP board assembly is located above the bottom edge of the edge trim to fix the NP board assembly described above. According to the design of the house, there can be multiple NP board components or only one. For the NP board assembly, on the two sides of the NP board (that is, the two sides parallel to the keel), a limit groove is formed on one side, and a limit strip is formed on the other side. When splicing NP boards, the limit bars on one of the NP boards can be embedded into the limit slots in the other NP board to realize the butt-fixing of the two NP boards. When the NP board is adjacent to the ceiling frame, limit bars can be formed on both sides of the NP board. One of the limit bars is inserted into the limit slots in the adjacent NP boards, and the other The limit bars on the sides fit into the runners on the inside of the ceiling frame.
对于上述方案,当所述NP板组件为多个时,所述步骤三中包括:For the above solution, when there are multiple NP board assemblies, the step 3 includes:
步骤A:沿所述吊顶边框的一边至另一边的方向顺次安装NP板组件,其中将最后安装的NP板组件定义为末位NP板组件,其他NP板组件定义为常规 NP板组件。需要说明的是,安装过程中,首先从一边向另一边安装,待安装到剩余最后两块NP板组件时,先安装靠近吊顶半框的那块NP板组件,然后在安装剩下的最后一块NP板组件。Step A: Install the NP board components in sequence along the direction from one side to the other side of the ceiling frame, wherein the last installed NP board component is defined as the last NP board component, and the other NP board components are defined as regular NP board components. It should be noted that during the installation process, first install from one side to the other. When the last two NP board components are installed, first install the NP board component close to the half-frame of the ceiling, and then install the last remaining piece. NP board assembly.
步骤B:安装常规NP板组件,如图5H将其安装合页的旋转板调整至与固定板垂直的位置;从地面向吊顶边框方向自下而上地将常规NP板组件调整至所述收边条的下方;之后如图5J所示,将所述旋转板调整至与固定板同一平面的位置,以固定所述常规NP板组件;此时,旋转板和NP板分别位于收边条底边的上下两侧,因此能够卡接固定。Step B: install the conventional NP board assembly, as shown in Figure 5H, adjust the rotating plate of its installation hinge to the position perpendicular to the fixed board; from the ground to the ceiling frame direction, adjust the conventional NP board assembly to the described retractable position from bottom to top. Below the edge strip; then, as shown in Figure 5J, the rotating plate is adjusted to a position on the same plane as the fixed plate to fix the conventional NP plate assembly; at this time, the rotating plate and the NP plate are located at the bottom of the edge strip, respectively The upper and lower sides of the side, so it can be snapped and fixed.
步骤C:安装末位NP板组件,将其安装合页的旋转板调整至与固定板垂直的位置;从地面向吊顶边框方向自下而上地将末位NP板组件调整至所述收边条的下方;末位NP板组件中的NP板与相邻的常规NP板组件中的NP板通过限位条与限位槽匹配固定;如图5I所示,此时需要利用旋转调节部件210a 穿过末位NP板组件中的NP板上的转接孔,旋转转接件使旋转板调整至与固定板同一平面的位置,以固定所述末位NP板组件。Step C: Install the last NP board assembly, and adjust the rotating plate on which the hinge is installed to be perpendicular to the fixed board; adjust the last NP board assembly to the edge from the ground to the ceiling frame direction from bottom to top Below the bar; the NP plate in the last NP plate assembly and the NP plate in the adjacent conventional NP plate assembly are fixed by the limit bar and the limit groove; as shown in FIG. Passing through the adapter hole on the NP board in the last NP board assembly, the rotating adapter is rotated to adjust the rotating board to a position on the same plane as the fixed board, so as to fix the last NP board assembly.
步骤D:安装盖帽,使其嵌设于转接孔内并保持盖帽的表面与末位NP板组件中的NP板表面位于同一平面上。Step D: Install the cap so that it is embedded in the adapter hole and keep the surface of the cap and the surface of the NP board in the final NP board assembly on the same plane.
在本实施例中的装配式卫生间中,在阳角部分还包括所述阳角连接件80,如图6所示:包括第一收边卡件、第二收边卡件和连接板。其中,所述包括第一收边板801和第二收边板802,所述第一收边板801的第一端面与所述第二收边板802的第一端面连接,连接处的内边为第一连接部,所述内边为位于所述第一收边板801和所述第二收边板802包围区域内的一边。所述第二收边卡件,包括第三收边板803和第四收边板804,所述第三收边板803的第一端面与所述第四收边板804的第二端面连接,连接处的外边为第二连接部,所述外边为位于所述第三收边板803和所述第四收边板804包围区域外的一边;所述连接板805,其第一端面与所述第一连接部相连接,其第二端面与所述第二连接部相连接,所述第一端面与所述第二端面为相互平行的两个端面。阳角连接件还包括加强板806,所述加强板806的第一端面固定于所述第一收边板801 内侧,所述加强板806的第二端面固定于所述第二收边板802的内侧。通过设置加强板806,为第一收边板801和第二收边板802提供了支撑力,进一步提高了阳角的抗变形能力,并且能够保证阳角连接件本身具有更强的结合力,不易变形。上述方案中,在安装时直接将其设置在阳角的两个墙板之间,第一收边卡件中的第一收边板801和第二收边板802与阳角两个墙板的内表面紧贴设置,第三收边板803和第四收边板804嵌入至墙板上预先设置好的卡槽中,该方案能够使阳角墙板的抗变形能力大大增加,而且在安装时无需反复测量,极大提高了安装效率。In the prefabricated toilet in this embodiment, the outer corner part also includes the outer corner connector 80, as shown in FIG. 6: including a first edge closing clip, a second edge closing clip and a connecting plate. Wherein, the said device includes a first edge closing plate 801 and a second edge closing plate 802. The first end surface of the first edge closing plate 801 is connected with the first end surface of the second edge closing plate 802. The edge is the first connecting portion, and the inner edge is the edge located in the area surrounded by the first edge closing plate 801 and the second edge closing plate 802 . The second edge closing clip includes a third edge closing plate 803 and a fourth edge closing plate 804. The first end surface of the third edge closing plate 803 is connected to the second end surface of the fourth edge closing plate 804. , the outer edge of the connection is the second connection portion, and the outer edge is the side outside the surrounding area of the third edge closing plate 803 and the fourth edge closing plate 804; the connecting plate 805, its first end surface is The first connecting portion is connected, the second end face thereof is connected with the second connecting portion, and the first end face and the second end face are two end faces that are parallel to each other. The external angle connector also includes a reinforcing plate 806 , the first end surface of the reinforcing plate 806 is fixed on the inner side of the first edge closing plate 801 , and the second end surface of the reinforcing plate 806 is fixed on the second edge closing plate 802 inside. By arranging the reinforcing plate 806, a supporting force is provided for the first edge closing plate 801 and the second edge closing plate 802, which further improves the deformation resistance of the external angle, and can ensure that the external angle connector itself has a stronger binding force, Not easily deformed. In the above scheme, it is directly arranged between the two wall panels of the outside corner during installation. The inner surface of the wall panel is set close to each other, and the third edge closing plate 803 and the fourth edge closing plate 804 are embedded into the pre-set card slots on the wall panel. There is no need for repeated measurement during installation, which greatly improves the installation efficiency.
本实施例提供一种装配式卫生间的装配方法,包括如下步骤:The present embodiment provides a method for assembling a prefabricated toilet, comprising the following steps:
步骤一:安装防水底盒,将其固定于待装修的卫生间的原始建筑地面上;清理地面之后,将防水底盒按照图纸位置放下,使其满足与各个谁管孔之间的位置对齐,采用分隔条将干区底盒和湿区底盒连接在一起。防水底盒各边距离地面弹线偏移小于1mm,两底盒之间留缝2mm,可以允许有1mm误差。Step 1: Install the waterproof bottom box and fix it on the original building ground of the bathroom to be renovated; after cleaning the ground, put the waterproof bottom box down according to the position of the drawing, so that it aligns with the position of each pipe hole. A divider bar connects the dry area base box and the wet area base box together. The deviation of each side of the waterproof bottom box from the ground elastic line is less than 1mm, and the gap between the two bottom boxes is 2mm, which can allow a 1mm error.
步骤二:将底框型材沿所述防水底盒的围边内壁边缘设置;从阳角开始往两侧安装,以面为单位进行安装,防水底盒干区部和湿区部两侧型材安装如图 3D所示。Step 2: Set the bottom frame profiles along the edge of the inner wall of the waterproof bottom box; install from the outer corner to both sides, install in units of surfaces, and install the profiles on both sides of the dry area and the wet area of the waterproof bottom box As shown in Figure 3D.
步骤三:安装顶框,通过连接梁的一端将顶框型材拼接后得到顶框的多边形结构;在安装时,通过角码将连接梁与顶框型材进行连接。如图3F所示。Step 3: Install the top frame, and splicing the top frame profiles through one end of the connecting beam to obtain the polygonal structure of the top frame; during installation, connect the connecting beam and the top frame profiles through the corner code. As shown in Figure 3F.
步骤四:通过所述连接梁的另一端连接至底框型材,使所述顶框与所述底框相对设置;在安装时,通过角码将连接梁与底框型材进行连接。将卡接梁安装于相邻连接梁之间。如图3A所示。Step 4: Connect the other end of the connecting beam to the bottom frame profile, so that the top frame and the bottom frame are arranged oppositely; during installation, the connecting beam and the bottom frame profile are connected by a corner code. Install snap beams between adjacent connecting beams. As shown in Figure 3A.
步骤五:安装墙板,所述墙板固定于所述顶框与所述底框之间,其面板层朝向所述框架中心方向设置;预先将阳角部分作为一个独立的部分进行预先拼装。通过阳角连接件对其进行固定。将最后得到的阳角模块安装于防水底盒的底面上,通过连接梁上的调平脚和卡接梁上的支撑件对框架的整体进行调平。另外,在步骤中,安装墙板以及窗套部分。并且对通水管路和通电管路进行安装,也即水管弯头、开关底盒等预先集成在墙板上。窗套为预先符合好的人造石整体窗套,直接在窗套底部设置L型角码,将窗套通过L型角码固定至窗台板上。先安装窗套下部,之后把整体窗套鞭策和下侧的固定角码往侧边和下边的墙板上固定,必要时打上发泡胶固定,最后安装顶板。Step 5: Install the wall panel, the wall panel is fixed between the top frame and the bottom frame, and the panel layer is arranged toward the center of the frame; the outer corner part is pre-assembled as an independent part. It is secured with the outside corner connector. The finally obtained external angle module is installed on the bottom surface of the waterproof bottom box, and the whole frame is leveled by the leveling feet on the connecting beam and the supporting piece on the clamping beam. In addition, in the step, the wall panel and the window cover part are installed. And the water pipeline and the power pipeline are installed, that is, the water pipe elbow, the switch bottom box, etc. are pre-integrated on the wall panel. The window cover is a pre-qualified artificial stone integral window cover. The L-shaped corner code is directly set at the bottom of the window cover, and the window cover is fixed to the window sill board through the L-shaped corner code. First install the lower part of the window cover, then fix the overall window cover spur and the fixed angle code on the lower side to the side and lower wall panels, fix it with foam glue if necessary, and finally install the top plate.
步骤六:安装集成吊顶,所述集成吊顶所述卫生间地面相对地设置于所述顶框上。根据图4A或图5A所示的情况组装集成吊顶,之后将集成吊顶固定于顶框上。Step 6: Install an integrated ceiling, and the integrated ceiling is arranged on the top frame opposite to the ground of the toilet. Assemble the integrated ceiling according to the situation shown in FIG. 4A or FIG. 5A , and then fix the integrated ceiling on the top frame.
步骤七:在所述防水底盒内铺设地砖,所述地砖通过粘结层固定于所述防水底盒的底面上。铺砖时采用地砖定位部件执行,如图2C和2D所示。最后安装卫生间门套。Step 7: Lay floor tiles in the waterproof bottom box, and the floor tiles are fixed on the bottom surface of the waterproof bottom box through an adhesive layer. When laying bricks, the floor tile positioning components are used, as shown in Figures 2C and 2D. Finally install the bathroom door cover.
显然地,上述实施例中的各个方案,由于上述所有部件在工厂工业化生产,在装修现场只需要进行简单的安装,现场无需熟练的技术工人,也无需太多的施工时间,实现了快速施工,而且避免了传统装修作业现场比较脏的情况。以上实施例仅用以说明本发明的技术方案,而非对其限制;本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。Obviously, for each solution in the above-mentioned embodiments, since all the above-mentioned components are industrially produced in the factory, only simple installation is required at the decoration site, no skilled workers are required on the site, and there is no need for too much construction time, and rapid construction is realized. Moreover, it avoids the situation that the traditional decoration operation site is relatively dirty. The above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit them; those of ordinary skill in the art should understand that they can still modify the technical solutions recorded in the foregoing embodiments, or modify some of the technical features. Equivalent replacements are made; and these modifications or replacements do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.
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