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CN109991020B - Method for quick visual field check for automobile man-machine engineering - Google Patents

Method for quick visual field check for automobile man-machine engineering Download PDF

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CN109991020B
CN109991020B CN201910427773.0A CN201910427773A CN109991020B CN 109991020 B CN109991020 B CN 109991020B CN 201910427773 A CN201910427773 A CN 201910427773A CN 109991020 B CN109991020 B CN 109991020B
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CN109991020A (en
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陈子龙
赵一鸣
苏联勇
雷毅
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Shenzhen Pengbo Information Technology Co ltd
Suzhou Weika Industrial Design Co ltd
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Xihua University
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    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
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    • G01M17/007Wheeled or endless-tracked vehicles

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Abstract

本发明具体涉及一种校核精度高、后续人工校核工作量小、人工校核准确的汽车人机工程用快速视野校核的方法。所述的方法包括汽车参数设置、视野校核、人工校核;激光扫描装置只绘制与视野校核有关的模型参数,分析速度快;校核系统可以自动完成视野校核的全部内容,校核精度高,准确性好,且可以方便用于不同种类的汽车;人工校核步骤的测试精度和准确定高;人工校核的结果可以直接反馈给控制器完成修正,后续人工校核工作量少。

Figure 201910427773

The invention specifically relates to a method for rapid field of view calibration for automotive ergonomics with high calibration accuracy, small subsequent manual calibration workload, and accurate manual calibration. The method described includes car parameter setting, field of view verification, and manual verification; the laser scanning device only draws model parameters related to field of view verification, and the analysis speed is fast; the calibration system can automatically complete all contents of the field of view verification, and the verification It has high precision, good accuracy, and can be easily used in different types of cars; the test accuracy and height determination of the manual verification step are accurate; the results of manual verification can be directly fed back to the controller to complete the correction, and the subsequent manual verification workload is small .

Figure 201910427773

Description

汽车人机工程用快速视野校核的方法A method of fast visual field checking for automobile ergonomics

本申请是申请号为:201710689169.6,申请日:2017-08-11,专利名称“一种汽车人机工程学视野校核的方法”的发明专利的分案申请。This application is a divisional application for an invention patent with the application number: 201710689169.6, application date: 2017-08-11, and the patent name "A method for checking the ergonomic vision of an automobile".

技术领域technical field

本发明涉及汽车人机工程学测试领域,具体涉及汽车人机工程用快速视野校核的方法。The invention relates to the field of automotive ergonomics testing, in particular to a method for fast visual field checking for automotive ergonomics.

背景技术Background technique

汽车人机工程学中的视野设计是一项非常重要的内容,是汽车主动安全的主要影响因素;为此,保证汽车驾驶员的视野需求,如对外界信号和指示牌、道路边界、通过车辆和道路行人的识别和信息获取,是汽车视野设计的任务。The visual field design in automotive ergonomics is a very important content, and it is the main factor affecting the active safety of the car; for this reason, the visual field requirements of the car driver are guaranteed, such as external signals and signs, road boundaries, passing vehicles The identification and information acquisition of pedestrians and road pedestrians are the tasks of car vision design.

例如汽车前风挡玻璃的尺寸会对驾驶员的前向视野形成影响,A柱会造成驾驶员前向视野中一定角度的盲区,为了安全驾驶,这些因素都有相应的标准和规范;目前汽车视野的设计方式分为两种,一种是传统的作图法,其基本原理是将汽车侧视图、前视图、后视图绘制出来,然后在汽车侧视图中相应位置定位眼椭圆的位置,最后利用作图法计算出眼椭圆的视野区域范围,但是该方法过程繁琐,且人工作图校核的精度低,容易产生错误;For example, the size of the windshield of the car will affect the driver's forward vision, and the A-pillar will cause a certain blind spot in the driver's forward vision. For safe driving, these factors have corresponding standards and specifications; There are two kinds of design methods, one is the traditional drawing method. The mapping method calculates the field of view of the eye ellipsoid, but this method is cumbersome, and the accuracy of human work map verification is low, which is prone to errors;

另一种设计方式是将绘制好的汽车三维模型放入人机工程校核软件中,由软件自动生成视野,但是该方式对于后视镜进行视野范围校核时,只能选择后视镜位于某一个角度进行静态校核,而实际中使用的外后视镜和内后视镜的位置和旋转角度可调,这就造成了一定程度的误差,校核结果不准确;且汽车三维模型的绘制非常复杂,而进行视野校核时实际上不需要汽车整体的模型,只需要对视野造成遮挡的局部零件的造型即可,这又要求在导入人机工程校核软件前,需要预先汽车的三维模型进行简化,进一步增加了校核的工作量;Another design method is to put the drawn 3D model of the car into the ergonomics checking software, and the software will automatically generate the field of view. Static calibration is performed at a certain angle, but the position and rotation angle of the exterior rearview mirror and the interior rearview mirror used in practice are adjustable, which causes a certain degree of error, and the calibration result is inaccurate; The drawing is very complicated, and the overall model of the car is not actually needed for the field of vision check, but only the shape of the partial parts that block the field of view. The 3D model is simplified, which further increases the workload of checking;

上述两种方法在计算时都会与实际情况产生一些偏差,而在设计或校核阶段设计人员很难发现问题,也没有办法对校核情况进行有效的测试;因此往往在汽车视野设计工作完成后,还需要由测试人员坐入车中进行相应的测试,如对后挡风玻璃在正视图中上、下边界线是否符合要求,需要测试人员坐入车内,然后通过车内后视镜观察车后方物体,再由测试人员做出判断,这样的后续人工校核过程步骤繁琐,且为了保持结果正确,每个步骤精度要求很高,进一步增加了人工校核的难度;人眼在观察时还容易受到现场环境的影响,如光照亮度、标定物等因素,导致人工校核的结果也不理想。The above two methods will have some deviations from the actual situation during calculation, and it is difficult for designers to find problems in the design or verification stage, and there is no way to effectively test the verification situation; , it is also necessary for the tester to sit in the car to carry out the corresponding test, such as whether the upper and lower boundary lines of the rear windshield meet the requirements in the front view, the tester needs to sit in the car, and then observe the car through the interior rearview mirror. The rear object is judged by the tester. The subsequent manual verification process is cumbersome, and in order to keep the result correct, the precision of each step is very high, which further increases the difficulty of manual verification; It is easily affected by the on-site environment, such as light brightness, calibration objects and other factors, resulting in unsatisfactory results of manual calibration.

发明内容SUMMARY OF THE INVENTION

本发明目的是提供一种校核精度高、后续人工校核工作量小、人工校核准确的汽车人机工程用快速视野校核的方法。The purpose of the present invention is to provide a fast visual field checking method for automobile ergonomics with high checking accuracy, small subsequent manual checking workload and accurate manual checking.

为实现上述发明目的,本发明所采用的技术方案是:一种汽车人机工程用快速视野校核的方法,所述的方法包括以下步骤:汽车参数设置、视野校核、人工校核;In order to achieve the above-mentioned purpose of the invention, the technical scheme adopted in the present invention is: a method for fast visual field checking for automobile ergonomics, the method comprises the following steps: setting of automobile parameters, visual field checking, and manual checking;

所述的汽车参数设置步骤为:控制器在三维建模软件中以地面为水平面,以汽车左、右前轮中心连线所在的竖直面为横向面,以汽车纵向中心对称面为纵向面建立基准坐标系;将多轴机械手固定在驾驶员座椅上,将驾驶员座椅调整到最后,然后调整多轴机械手,使夹爪位于特定位置;车内第一激光扫描仪、车内第二激光扫描仪扫描驾驶员座椅靠背的倾角,控制器控制人工校核设备,使测试座椅的倾角与驾驶员座椅靠背的倾角一致;然后顺次进行以下步骤:The steps of setting the vehicle parameters are as follows: in the three-dimensional modeling software, the controller takes the ground as the horizontal plane, takes the vertical plane where the center line connecting the left and right front wheels of the vehicle is located as the lateral plane, and takes the longitudinal center symmetry plane of the vehicle as the longitudinal plane. Establish a reference coordinate system; fix the multi-axis manipulator on the driver's seat, adjust the driver's seat to the end, and then adjust the multi-axis manipulator so that the gripper is located at a specific position; the first laser scanner in the car, the first in the car The second laser scanner scans the inclination of the driver's seat back, and the controller controls the manual checking equipment to make the inclination of the test seat consistent with the inclination of the driver's seat back; then perform the following steps in sequence:

a.车外第一激光扫描仪、车外第二激光扫描仪配合扫描出汽车A柱、B柱、前挡风玻璃、车门玻璃、后挡风玻璃的外侧轮廓参数及位置参数,以及车外后视镜的镜面尺寸参数及位置参数;a. The first laser scanner outside the car and the second laser scanner outside the car cooperate to scan the outer contour parameters and position parameters of the A-pillar, B-pillar, front windshield, door glass, and rear windshield of the car, and the outside Mirror size parameters and position parameters of the rearview mirror;

所述控制器分别提取夹爪绕自身旋转中心点的位置、模拟光源中心点的位置,并标记在三维建模软件中,然后在三维建模软件中将第95百分的人体眼椭圆三维模型的中心点与模拟光源中心点重合,再将人体眼椭圆三维模型的表面离散成多个移动点位,以夹爪绕自身旋转的中心点为旋转点,将夹爪绕旋转点、面向汽车前方相对于纵向面左、右分别旋转90°的角度范围离散成多个旋转角点,然后将多个移动点位的坐标参数,以及多个旋转角点的角度参数发送给多轴机械手并控制其运动,使模拟光源的中心点第一次经过全部移动点位;经过每个移动点位时,夹爪绕旋转点向左、右方向各90°范围内分别转过全部旋转角点后,模拟光源再移动至下一个移动点位;所述模拟光源移动过程中夹爪始终保持水平状态;夹爪位于每一个旋转角点时,模拟光源上设置的车内第一激光扫描仪、车内第二激光扫描仪实时扫描车内的A柱、B柱、前挡风玻璃、车门玻璃、后挡风玻璃的内侧轮廓参数及位置参数,以及车内后视镜的镜面尺寸参数及位置参数;The controller extracts the position of the center point of the gripper's rotation around itself, the position of the center point of the simulated light source, and marks them in the 3D modeling software, and then uses the 95th percentile 3D model of the human eye ellipsoid in the 3D modeling software. The center point of the eye ellipsoid is coincident with the center point of the simulated light source, and then the surface of the three-dimensional model of the human eye ellipsoid is discretized into multiple moving points. The center point of the gripper's rotation around itself is the rotation point, and the gripper is rotated around the rotation point and faces the front of the car. The angular range rotated by 90° to the left and right of the longitudinal plane is discretized into multiple rotation corner points, and then the coordinate parameters of multiple moving points and the angle parameters of multiple rotation corner points are sent to the multi-axis manipulator and control it. Move, so that the center point of the simulated light source passes through all the moving points for the first time; when passing through each moving point, after the gripper rotates around the rotation point to the left and right directions of all the rotation corner points within 90°, the simulation The light source then moves to the next moving point; the clamping jaws are always kept horizontal during the movement of the simulated light source; when the clamping jaws are located at each rotation corner point, the first laser scanner in the car and the third in-vehicle laser scanner set on the simulated light source are set. 2. The laser scanner scans the inner contour parameters and position parameters of the A-pillar, B-pillar, front windshield, door glass and rear windshield in the car in real time, as well as the mirror size parameters and position parameters of the interior rearview mirror;

b.控制器将步骤a中激光扫描装置扫描的参数导入三维建模软件中,分别建立汽车A柱、B柱、前挡风玻璃、车门玻璃、后挡风玻璃的三维模型及各自的位置参数,以及车外后视镜、车内后视镜的三维模型及各自位置参数,形成视野校核用三维模型,然后将视野校核用三维模型通过中间软件转换成VR三维模型;b. The controller imports the parameters scanned by the laser scanning device in step a into the three-dimensional modeling software, and establishes the three-dimensional models of the A-pillar, B-pillar, front windshield, door glass, and rear windshield and their respective position parameters. , as well as the 3D models of the exterior rearview mirror and the interior rearview mirror and their respective position parameters to form a 3D model for visual field checking, and then convert the 3D model for visual field checking into a VR 3D model through intermediate software;

所述的视野校核步骤包括顺次进行的以下步骤:The described visual field checking step includes the following steps performed in sequence:

c.模拟光源的中心点第二次经过全部移动点位;c. The center point of the simulated light source passes through all the moving points for the second time;

d.所述步骤c中,模拟光源在每个移动点位时,夹爪绕旋转点转过全部旋转角点后,模拟光源再移动至下一个移动点位;d. In the step c, when the simulated light source is at each moving point, after the gripper rotates around the rotation point through all the rotation corner points, the simulated light source moves to the next moving point;

e.所述步骤b中,光线接收装置接收模拟光源位于每个旋转角点时发出的光线,并将此时光线接收装置受到照射的区域边界参数发送给控制器;e. In the step b, the light receiving device receives the light emitted when the simulated light source is located at each rotation corner, and sends the area boundary parameters that the light receiving device is irradiated to the controller at this time;

f.所述步骤e中,控制器根据视野校核用三维模型、模拟光源所在移动点位的位置、夹爪的旋转角点的角度参数进行判断,如果模拟光源照射到车外后视镜或车内后视镜时,则进入步骤g,否则进入步骤h;f. In the step e, the controller judges according to the three-dimensional model for visual field checking, the position of the moving point where the simulated light source is located, and the angle parameters of the rotation corner of the gripper. If the simulated light source illuminates the outside rearview mirror or When the rearview mirror is in the car, go to step g, otherwise go to step h;

g.当模拟光源照射到车外后镜时,控制器计算模拟光源在相应的某个移动点位的多个旋转角点中,所有可以照射到后向光电接收板的区域边界之和,并将该区域边界之和标记为车外后镜视区,然后将模拟光源运动到不同移动点位形成的多个车外后镜视区中面积最小的一个标记为第一间接视区;当模拟光源照射到车内后视镜时,控制器计算模拟光源在相应的某个移动点位的多个旋转角点中,所有可以照射到后向光电接收板的区域边界之和,并将该区域边界之和标记为车内后镜视区,然后将模拟光源运动到不同移动点位形成的多个车内后镜视区中面积最小的一个标记为第二间接视区;然后进入步骤i;g. When the simulated light source illuminates the exterior rear mirror, the controller calculates the sum of all the area boundaries that can illuminate the rearward photoelectric receiving panel in the multiple rotation corner points of the corresponding moving point of the simulated light source, and calculates the The sum of the area boundaries is marked as the exterior rear mirror viewing area, and then the one with the smallest area among the multiple exterior rear mirror viewing areas formed by moving the simulated light source to different moving points is marked as the first indirect viewing area; When the light source illuminates the rearview mirror, the controller calculates the sum of all the area boundaries that can illuminate the rearward photoelectric receiving panel in the multiple rotation corner points of the corresponding moving point of the simulated light source, and converts the area The sum of the boundaries is marked as the interior rear mirror viewing area, and then the one with the smallest area among the multiple interior rear mirror viewing areas formed by moving the simulated light source to different moving points is marked as the second indirect viewing area; then proceed to step i;

h.控制器计算模拟光源在相应的某个移动点位的多个旋转角点中,所有可以照射到前向光电接收板的区域之和或可以照射到侧向光电接收板的区域之和分别标记为前向视区或侧向视区,并将多个移动点位的前向视区中面积最小的标记为第一直接视区,将多个移动点位的侧向视区中面积最小的标记为第二直接视区,第一直接视区与第二直接视区之和标记为直接视区;将模拟光源照射到A柱时前向光电接收板始终未接收到光线的区域记为A柱双目盲区;将模拟光源照射到B柱时侧向光电接收板始终未接收到光线的区域记为B柱双目盲区;然后进入步骤i;h. The controller calculates the sum of all the areas that can be irradiated to the forward photoelectric receiving panel or the sum of the areas that can be irradiated to the side photoelectric receiving panels in multiple rotation corner points of the corresponding moving point of the simulated light source, respectively. Mark it as the forward viewport or side viewport, and mark the one with the smallest area among the forward viewports of the multiple moving points as the first direct viewport, and mark the smallest area among the sidewards viewports of the multiple moving points. is marked as the second direct view zone, and the sum of the first direct view zone and the second direct view zone is marked as the direct view zone; when the simulated light source is irradiated to the A-pillar, the area where the forward photoelectric receiving panel never receives light is marked as A-pillar binocular blind area; when the simulated light source is irradiated to the B-pillar, the area where the lateral photoelectric receiving board never receives light is recorded as the B-pillar binocular blind area; then proceed to step i;

i.控制器将三维建模软件中的人体眼椭圆三维模型及位置参数导入VR软件中形成标准眼椭圆范围;然后进入步骤j;i. The controller imports the 3D model and position parameters of the human eye ellipsoid in the 3D modeling software into the VR software to form a standard eye ellipsoid range; then enter step j;

所述的人工校核步骤包括顺次进行的以下步骤;The described manual checking step includes the following steps performed in sequence;

j.测试人员佩戴VR眼镜后坐在测试座椅上,眼睛水平目视前方,摄像头读取此时VR眼镜位置,控制器根据VR眼镜的位置计算出测试人员的人眼位置,当测试人员的人眼位置位于标准眼椭圆范围内时,则进入步骤k,否则提示重新调整坐姿,并重复j步骤;j. The tester sits on the test seat after wearing the VR glasses, looks ahead at eye level, the camera reads the position of the VR glasses at this time, and the controller calculates the tester's eye position according to the position of the VR glasses. When the eye position is within the standard eye ellipsoid range, go to step k, otherwise it will prompt to re-adjust the sitting posture, and repeat step j;

k.测试人员在VR空间中眼睛前后左右移动同时水平旋转头部,利用VR三维模型观察VR三维模型外侧特定位置的标定物,如果可以看到标定物,则进入步骤m;如果无法看到标定物,则进入步骤n;k. The tester moves his eyes back and forth, left and right in the VR space and rotates his head horizontally, and uses the VR 3D model to observe the calibration object at a specific position outside the VR 3D model. If the calibration object can be seen, go to step m; if the calibration cannot be seen object, then enter step n;

m.测试结束;m. The test is over;

n.所述控制器将此时测试人员的人眼位置添加到多个移动点位中,然后重新进行步骤c至步骤k。n. The controller adds the position of the human eye of the tester to a plurality of moving points at this time, and then repeats steps c to k.

优选的,所述的步骤k中,若测试人员在观察时其人眼位置超过标准眼椭圆范围,则提示人眼范围超出,重新进行步骤k。Preferably, in the step k, if the position of the tester's human eye exceeds the standard eye ellipsoid range when observing, it will be prompted that the human eye range exceeds, and step k is performed again.

优选的,所述步骤g中,夹爪旋转至某个旋转角点时,车外后视镜向左右、上下分别运动至极限位置,或车内后视镜向左右、上下分别旋转至极限位置,然后夹爪再旋转至下一个旋转角点。Preferably, in the step g, when the clamping claw rotates to a certain rotation angle, the exterior rearview mirror moves to the limit position to the left and right and up and down respectively, or the interior rearview mirror rotates to the limit position to the left and right and up and down respectively. , and then the gripper rotates to the next rotation corner.

优选的,所述步骤i中,控制器将步骤g中得到的第一间接视区、第二间接视区的边界线标记在VR三维模型中,将步骤h中得到的直接视区的边界线,以及A柱双目盲区、B柱双目盲区的边界线标记在VR三维模型中,形成标准边界线;Preferably, in step i, the controller marks the boundary lines of the first indirect view zone and the second indirect view zone obtained in step g in the VR three-dimensional model, and marks the boundary line of the direct view zone obtained in step h , and the boundary lines of the A-pillar binocular blind area and the B-pillar binocular blind area are marked in the VR 3D model to form a standard boundary line;

所述步骤k中,测试人员利用VR手柄或控制器在VR三维模型中分别划出直接视区、A柱双目盲区、B柱双目盲区、第一间接视区、第二间接视区的虚拟边界线;控制器将这些虚拟边界线与已存储的标准边界线进行对比,如果虚拟边界线位于标准边界线之外,则进入步骤m;如果虚拟边界线位于标准边界线内一定范围,则进入步骤n。In the step k, the tester uses the VR handle or the controller to draw out the direct vision zone, the A-pillar binocular blind zone, the B-pillar binocular blind zone, the first indirect viewing zone, and the second indirect viewing zone respectively in the VR three-dimensional model. Virtual boundary line; the controller compares these virtual boundary lines with the stored standard boundary lines, if the virtual boundary line is outside the standard boundary line, then enters step m; if the virtual boundary line is within a certain range of the standard boundary line, then Go to step n.

本发明具有以下有益效果:激光扫描装置扫描待测汽车,三维模型绘制过程快捷方便,且只绘制与视野校核有关的模型参数,分析速度快;光线接收装置配合模拟光源、多轴机械手可以自动完成视野校核的全部内容,校核精度高,准确性好,且可以方便用于不同种类的汽车;测试人员是在VR空间中直接观察相应的VR模型,因此观察效果良好,且VR空间内可以自由设计环境因素,如光照条件等,对于标定物的摆放位置也可以具有很高的精度,大大提高了人工校核步骤的测试精度和准确定;人工校核的结果可以直接反馈给控制器,由校核系统完成修正工作,减少了后续人工校核工作量。The invention has the following beneficial effects: the laser scanning device scans the vehicle to be tested, the three-dimensional model drawing process is fast and convenient, and only the model parameters related to the visual field check are drawn, and the analysis speed is fast; the light receiving device cooperates with the simulated light source and the multi-axis manipulator can automatically Complete the entire content of the visual field check, with high check accuracy and good accuracy, and can be easily used for different types of cars; the tester directly observes the corresponding VR model in the VR space, so the observation effect is good, and in the VR space Environmental factors can be freely designed, such as lighting conditions, etc., and the placement of calibration objects can also have high accuracy, which greatly improves the test accuracy and accuracy of manual verification steps; the results of manual verification can be directly fed back to the control The correction work is completed by the verification system, which reduces the workload of subsequent manual verification.

附图说明Description of drawings

图1为校核系统正视图;Figure 1 is a front view of the calibration system;

图2为校核系统俯视图;Figure 2 is a top view of the calibration system;

图3为夹爪与模拟光源连接俯视图;Figure 3 is a top view of the connection between the gripper and the simulated light source;

图4为模拟光源俯视图向右旋转90°后示意图及模拟光源左视图;Figure 4 is a schematic diagram of the top view of the simulated light source rotated 90° to the right and a left side view of the simulated light source;

图5为人工校核设备结构示意图;Fig. 5 is a schematic diagram of the structure of manual checking equipment;

图6为校核系统电路原理图;Figure 6 is a circuit schematic diagram of the calibration system;

图7为利用校核系统进行校核的工作流程图;Fig. 7 is the working flow chart that utilizes the checking system to check;

图8为一种优选方式的校核工作流程图。FIG. 8 is a check flow chart of a preferred manner.

具体实施方式Detailed ways

如图1-图8所示的一种汽车人机工程用快速视野校核的方法,包括待测汽车,待测汽车内的驾驶员座椅上设置固定支架,固定支架可以是底部带有卡子,卡子与座椅表面卡紧,固定支架也可以是多根钢管搭接而成,钢管底部通过螺栓直接与座椅底部的滑轨连接;固定支架上设置可沿汽车纵向、横向、垂向方向移动的多轴机械手11,一般可以采用五轴或六轴机械手,也可以在一个滑轨上设置四轴机械手;机械手11上端的端部安装水平设置的夹爪13;As shown in Fig. 1-Fig. 8, a method for quick visual field checking of automobile ergonomics includes a vehicle to be tested, and a fixed bracket is arranged on the driver's seat in the vehicle to be tested, and the fixed bracket can be provided with a clip at the bottom , the clip is clamped with the seat surface, and the fixed bracket can also be formed by overlapping multiple steel pipes, and the bottom of the steel pipe is directly connected with the slide rail at the bottom of the seat through bolts; The moving multi-axis manipulator 11 can generally be a five-axis or six-axis manipulator, or a four-axis manipulator can be set on a slide rail; the upper end of the manipulator 11 is installed with a horizontally arranged clamping jaw 13;

所述夹爪13可绕经过自身的中心点的竖直轴线旋转,夹爪13的外端设置两个相互平行的、水平放置的模拟光源12,为了有效保证夹爪13的旋转中心点模拟人体头部转动点,模拟光源12模拟人眼,且模拟准确,两个模拟光源12中心点之间的距离为65mm,两个模拟光源12连线中点至夹爪13的旋转中心点的水平距离为99mm。The clamping jaw 13 can rotate around the vertical axis passing through its center point, and the outer end of the clamping jaw 13 is provided with two parallel and horizontally placed simulated light sources 12, in order to effectively ensure that the rotation center point of the clamping jaw 13 simulates the human body Head rotation point, the simulated light source 12 simulates the human eye, and the simulation is accurate, the distance between the center points of the two simulated light sources 12 is 65mm, and the horizontal distance from the midpoint of the connection line between the two simulated light sources 12 to the rotation center point of the gripper 13 is 99mm.

所述模拟光源12是与人眼尺寸一致的椭圆形球壳,模拟光源12的中心点处设置发光体14,模拟光源12的壳体面向汽车前方的一部分是由透明材料制作而成的透光区15,可以是玻璃或透明塑料材料,其余壳体部分由遮光材料制作而,可以是塑料材料或金属材料;The simulated light source 12 is an elliptical spherical shell with the same size as the human eye, a luminous body 14 is arranged at the center point of the simulated light source 12, and a part of the simulated light source 12's shell facing the front of the car is made of transparent material. The area 15 can be made of glass or transparent plastic material, and the rest of the housing part is made of light-shielding material, which can be plastic material or metal material;

所述透光区15的范围是以模拟光源中心点为原点且经过模拟光源12中心点,分别向前上方、前下方倾斜45°的第一斜面与模拟光源12表面的交线构成的上、下边界;以模拟光源12中心点为原点且经过模拟光源中心点,分别向左前方、右前方倾斜60°的第二斜面与模拟光源12的表面的交线构成左、右边界,所述上、下边界与左、右边界相连形成的四边形区域即为透光区15;所述第一斜面与汽车纵向中心所在的竖直面垂直,所述第二斜面与水平面垂直;所述模拟光源12的上表面、下表面上分别设置车内第一激光扫描仪51、车内第二激光扫描仪52;The range of the light-transmitting area 15 is based on the center point of the simulated light source as the origin and passes through the center point of the simulated light source 12, and is formed by the intersection line of the first inclined plane inclined by 45° to the upper and lower fronts and the surface of the simulated light source 12, respectively. The lower boundary; taking the center point of the simulated light source 12 as the origin and passing through the center point of the simulated light source, the intersection lines of the second slope inclined 60° to the left front and the right front respectively and the surface of the simulated light source 12 constitute the left and right boundaries. , the quadrilateral area formed by the connection between the lower boundary and the left and right boundaries is the light-transmitting area 15; the first inclined plane is perpendicular to the vertical plane where the longitudinal center of the vehicle is located, and the second inclined plane is perpendicular to the horizontal plane; the simulated light source 12 The upper surface and the lower surface of the car are respectively provided with a first laser scanner 51 in the car and a second laser scanner 52 in the car;

所述待测汽车周围设置光线接收装置30,光线接收装置30包括分别位于待测汽车前方、侧方、后方的前向光电接收板31、侧向光电接收板32、后向光电接收板33,所述的光线接收装置30中相应位置设置多个车外第一激光扫描仪53;所述待测汽车的正上方设置可沿汽车纵向方向移动的车外第二激光扫描仪54;所述车内第一激光扫描仪51、车内第二激光扫描仪52、车外第一激光扫描仪53、车外第二激光扫描仪54共同构成激光扫描装置50;A light receiving device 30 is arranged around the vehicle to be tested, and the light receiving device 30 includes a forward photoelectric receiving plate 31, a lateral photoelectric receiving plate 32, and a rearward photoelectric receiving plate 33 respectively located in the front, side and rear of the vehicle to be tested, The light receiving device 30 is provided with a plurality of external first laser scanners 53 at corresponding positions; the vehicle to be tested is provided with a second external laser scanner 54 that can move in the longitudinal direction of the vehicle; The first laser scanner 51 inside the vehicle, the second laser scanner 52 inside the vehicle, the first laser scanner 53 outside the vehicle, and the second laser scanner 54 outside the vehicle together constitute the laser scanning device 50;

所述多轴机械手11、模拟光源12、激光扫描装置50、光线接收装置30分别与控制器5通过有线或无线方式通信连接;所述控制器5内设置三维建模软件,以及将三维模型转为VR模型的中间软件,所述控制器5内还存储有第95百分的人体眼椭圆三维模型;The multi-axis manipulator 11, the simulated light source 12, the laser scanning device 50, and the light receiving device 30 are respectively connected to the controller 5 through wired or wireless communication; It is the middle software of the VR model, and the controller 5 also stores the 95th percentile three-dimensional model of the human eye ellipsoid;

所述控制器5还与人工校核设备60通信连接,所述人工校核设备60包括一个可由控制器5控制其靠背倾角的测试座椅62,测试座椅62的靠背可以由一个电动机或液压活塞缸调节,控制器5与电动机或液压活塞缸的油泵通信连接;测试座椅62的尺寸与待测汽车的驾驶员座椅尺寸一致;测试座椅62附近设置的摄像头63与VR眼镜61通信,使摄像头63可以拍摄VR眼镜61相对于测试座椅62的位置。The controller 5 is also connected in communication with a manual checking device 60. The manual checking device 60 includes a test seat 62 whose backrest inclination can be controlled by the controller 5. The backrest of the test seat 62 can be controlled by an electric motor or hydraulic pressure. Piston-cylinder adjustment, the controller 5 is connected to the oil pump of the electric motor or hydraulic piston-cylinder in communication; the size of the test seat 62 is consistent with the size of the driver seat of the car to be tested; the camera 63 set near the test seat 62 communicates with the VR glasses 61 , so that the camera 63 can capture the position of the VR glasses 61 relative to the test seat 62 .

所述汽车人机工程用快速视野校核的方法包括以下步骤:汽车参数设置、视野校核、人工校核;The method for fast visual field checking for automobile ergonomics includes the following steps: setting of automobile parameters, visual field checking, and manual checking;

所述的汽车参数设置步骤为:控制器5在三维建模软件中以地面为水平面,以汽车左、右前轮中心连线所在的竖直面为横向面,以汽车纵向中心对称面为纵向面建立基准坐标系;将多轴机械手11固定在驾驶员座椅上,将驾驶员座椅调整到最后,然后调整多轴机械手11,使夹爪13位于特定位置;车内第一激光扫描仪51、车内第二激光扫描仪52扫描驾驶员座椅靠背的倾角,控制器5控制人工校核设备60,使测试座椅62的倾角与驾驶员座椅靠背的倾角一致;然后顺次进行以下步骤:The steps for setting the vehicle parameters are as follows: in the three-dimensional modeling software, the controller 5 takes the ground as the horizontal plane, takes the vertical plane where the center line connecting the left and right front wheels of the vehicle is located as the lateral plane, and takes the longitudinal center symmetry plane of the vehicle as the longitudinal plane. The reference coordinate system is established on the surface; the multi-axis manipulator 11 is fixed on the driver's seat, the driver's seat is adjusted to the end, and then the multi-axis manipulator 11 is adjusted so that the gripper 13 is located at a specific position; the first laser scanner in the car 51. The second laser scanner 52 in the vehicle scans the inclination of the backrest of the driver's seat, and the controller 5 controls the manual checking device 60 to make the inclination of the test seat 62 consistent with the inclination of the backrest of the driver's seat; The following steps:

a.车外第一激光扫描仪53、车外第二激光扫描仪54配合扫描出汽车A柱、B柱、前挡风玻璃、车门玻璃、后挡风玻璃的外侧轮廓参数及位置参数,以及车外后视镜21的镜面尺寸参数及位置参数;a. The first laser scanner 53 outside the vehicle and the second laser scanner 54 outside the vehicle cooperate to scan the outer contour parameters and position parameters of the A-pillar, B-pillar, front windshield, door glass, and rear windshield of the car, and Mirror size parameters and position parameters of the outside rearview mirror 21;

所述控制器5分别提取夹爪13绕自身旋转中心点的位置、模拟光源12中心点的位置,并标记在三维建模软件中,然后在三维建模软件中将第95百分的人体眼椭圆三维模型的中心点与模拟光源12中心点重合,再将人体眼椭圆三维模型的表面离散成多个移动点位,以夹爪13绕自身旋转的中心点为旋转点,将夹爪13绕旋转点、面向汽车前方相对于纵向面左、右分别旋转90°的角度范围离散成多个旋转角点,然后将多个移动点位的坐标参数,以及多个旋转角点的角度参数发送给多轴机械手11并控制其运动,使模拟光源12的中心点第一次经过全部移动点位;经过每个移动点位时,夹爪13绕旋转点向左、右方向各90°范围内分别转过全部旋转角点后,模拟光源12再移动至下一个移动点位;所述模拟光源12移动过程中夹爪13始终保持水平状态;夹爪13位于每一个旋转角点时,模拟光源12上设置的车内第一激光扫描仪51、车内第二激光扫描仪52实时扫描车内的A柱、B柱、前挡风玻璃、车门玻璃、后挡风玻璃的内侧轮廓参数及位置参数,以及车内后视镜22的镜面尺寸参数及位置参数;The controller 5 extracts the position of the center point of the gripper 13's rotation around itself and the position of the center point of the simulated light source 12, respectively, and marks them in the three-dimensional modeling software. The center point of the ellipse three-dimensional model coincides with the center point of the simulated light source 12, and then the surface of the human eye ellipsoid three-dimensional model is discretized into multiple moving points. The rotation point, facing the front of the car, and the angle range rotated 90° to the left and right of the longitudinal plane respectively is discrete into multiple rotation corner points, and then the coordinate parameters of the multiple moving points and the angle parameters of the multiple rotation corner points are sent to The multi-axis manipulator 11 controls its movement, so that the center point of the simulated light source 12 passes through all the moving points for the first time; when passing through each moving point, the gripper 13 moves to the left and right around the rotation point within 90° respectively. After turning all the rotation corner points, the simulated light source 12 moves to the next moving point; the clamping jaw 13 is always kept in a horizontal state during the movement of the simulated light source 12; when the clamping jaw 13 is located at each rotation corner point, the simulated light source 12 The first in-vehicle laser scanner 51 and the second in-vehicle laser scanner 52 provided on the vehicle scan the inner contour parameters and position parameters of the A-pillar, B-pillar, front windshield, door glass and rear windshield in real time. , and the mirror surface size parameters and position parameters of the interior rearview mirror 22;

b.控制器5将步骤a中激光扫描装置50扫描的参数导入三维建模软件中,分别建立汽车A柱、B柱、前挡风玻璃、车门玻璃、后挡风玻璃的三维模型及各自的位置参数,以及车外后视镜21、车内后视镜22的三维模型及各自位置参数,形成视野校核用三维模型,然后将视野校核用三维模型通过中间软件转换成VR三维模型;b. The controller 5 imports the parameters scanned by the laser scanning device 50 in step a into the three-dimensional modeling software, and establishes the three-dimensional models of the A-pillar, B-pillar, front windshield, door glass, and rear windshield of the car and their respective 3D models. The position parameters, as well as the three-dimensional models of the outside rearview mirror 21 and the inside rearview mirror 22 and their respective position parameters, form a three-dimensional model for visual field checking, and then convert the three-dimensional model for visual field checking into a VR three-dimensional model through the intermediate software;

所述的视野校核步骤包括顺次进行的以下步骤:The described visual field checking step includes the following steps performed in sequence:

c.模拟光源12的中心点第二次经过全部移动点位;c. The center point of the simulated light source 12 passes through all the moving points for the second time;

d.所述步骤c中,模拟光源12在每个移动点位时,夹爪13绕旋转点转过全部旋转角点后,模拟光源12再移动至下一个移动点位;d. In the step c, when the simulated light source 12 is at each moving point, after the clamping jaws 13 have passed all the rotation corner points around the rotation point, the simulated light source 12 is moved to the next moving point;

e.所述步骤b中,光线接收装置30接收模拟光源(12)位于每个旋转角点时发出的光线,并将此时光线接收装置30受到照射的区域边界参数发送给控制器5;e. in the step b, the light receiving device 30 receives the light emitted when the simulated light source (12) is located at each rotation corner point, and sends the region boundary parameter that the light receiving device 30 is irradiated to the controller 5 at this time;

f.所述步骤e中,控制器5根据视野校核用三维模型、模拟光源12所在移动点位的位置、夹爪13的旋转角点的角度参数进行判断,如果模拟光源12照射到车外后视镜21或车内后视镜22时,则进入步骤g,否则进入步骤h;f. In the step e, the controller 5 judges according to the three-dimensional model for visual field checking, the position of the moving point where the simulated light source 12 is located, and the angle parameters of the rotation corner of the gripper 13. If the simulated light source 12 is irradiated outside the vehicle When the rearview mirror 21 or the interior rearview mirror 22 is used, go to step g, otherwise go to step h;

g.当模拟光源12照射到车外后镜21时,控制器5计算模拟光源(12)在相应的某个移动点位的多个旋转角点中,所有可以照射到后向光电接收板33的区域边界之和,并将该区域边界之和标记为车外后镜视区,然后将模拟光源12运动到不同移动点位形成的多个车外后镜视区中面积最小的一个标记为第一间接视区;当模拟光源12照射到车内后视镜22时,控制器5计算模拟光源(12)在相应的某个移动点位的多个旋转角点中,所有可以照射到后向光电接收板33的区域边界之和,并将该区域边界之和标记为车内后镜视区,然后将模拟光源12运动到不同移动点位形成的多个车内后镜视区中面积最小的一个标记为第二间接视区;然后进入步骤i;g. When the simulated light source 12 illuminates the exterior rear mirror 21 , the controller 5 calculates that all of the simulated light sources (12) can illuminate the rearward photoelectric receiving panel 33 in a plurality of rotation corner points corresponding to a certain moving point. and mark the sum of the area boundaries as the exterior rear mirror viewing area, and then mark the one with the smallest area among the multiple exterior rear mirror viewing areas formed by moving the simulated light source 12 to different moving points as The first indirect view area; when the simulated light source 12 illuminates the interior rearview mirror 22, the controller 5 calculates that the simulated light source (12) in a plurality of rotation corner points of a corresponding moving point, all of which can be illuminated to the rear. To the sum of the area boundaries of the photoelectric receiving plate 33, and mark the sum of the area boundaries as the viewing area of the interior rear mirror, and then move the simulated light source 12 to the multiple interior rear mirror viewing areas formed by different moving points. The smallest one is marked as the second indirect viewport; then go to step i;

h.控制器5计算模拟光源(12)在相应的某个移动点位的多个旋转角点中,所有可以照射到前向光电接收板31的区域之和或可以照射到侧向光电接收板32的区域之和分别标记为前向视区或侧向视区,并将多个移动点位的前向视区中面积最小的标记为第一直接视区,将多个移动点位的侧向视区中面积最小的标记为第二直接视区,第一直接视区与第二直接视区之和标记为直接视区;将模拟光源12照射到A柱时前向光电接收板31始终未接收到光线的区域记为A柱双目盲区;将模拟光源12照射到B柱时侧向光电接收板32始终未接收到光线的区域记为B柱双目盲区;然后进入步骤i;h. The controller 5 calculates the sum of all areas that can illuminate the forward photoelectric receiving panel 31 or can illuminate the lateral photoelectric receiving panel in multiple rotation corner points of the simulated light source (12) at a corresponding moving point. The sum of the areas of 32 is marked as the forward view zone or the side view zone respectively, and the smallest area in the forward view zones of the multiple moving points is marked as the first direct viewing zone, and the side of the multiple moving points is marked as the first direct viewing zone. The smallest area in the forward viewing zone is marked as the second direct viewing zone, and the sum of the first direct viewing zone and the second direct viewing zone is marked as the direct viewing zone; when the simulated light source 12 is irradiated on the A-pillar, the forward photoelectric receiving plate 31 is always The area that does not receive light is recorded as the A-pillar binocular blind area; when the simulated light source 12 is irradiated to the B-pillar, the area where the lateral photoelectric receiving plate 32 does not receive light is recorded as the B-pillar binocular blind area; then enter step i;

i.控制器5将三维建模软件中的人体眼椭圆三维模型及位置参数导入VR软件中形成标准眼椭圆范围;然后进入步骤j;i. The controller 5 imports the human eye ellipsoid 3D model and position parameters in the 3D modeling software into the VR software to form a standard eye ellipsoid range; then enter step j;

所述的人工校核步骤包括顺次进行的以下步骤;The described manual checking step includes the following steps performed in sequence;

j.测试人员佩戴VR眼镜61后坐在测试座椅62上,眼睛水平目视前方,摄像头63读取此时VR眼镜61位置,控制器5根据VR眼镜61的位置计算出测试人员的人眼位置,当测试人员的人眼位置位于标准眼椭圆范围内时,则进入步骤k,否则提示重新调整坐姿,并重复j步骤;j. The tester sits on the test seat 62 after wearing the VR glasses 61 , and looks ahead at eye level. The camera 63 reads the position of the VR glasses 61 at this time, and the controller 5 calculates the position of the tester's human eyes according to the position of the VR glasses 61 . , when the tester's eye position is within the standard eye ellipsoid range, enter step k, otherwise prompt to re-adjust the sitting posture, and repeat step j;

k.测试人员在VR空间中眼睛前后左右移动同时水平旋转头部,利用VR三维模型观察VR三维模型外侧特定位置的标定物,如果可以看到标定物,则进入步骤m;如果无法看到标定物,则进入步骤n;k. The tester moves his eyes back and forth, left and right in the VR space and rotates his head horizontally, and uses the VR 3D model to observe the calibration object at a specific position outside the VR 3D model. If the calibration object can be seen, go to step m; if the calibration cannot be seen object, then enter step n;

所述标定物是根据相关的视野校核法规中,对直接视野、间接视野的要求,从而在VR空间中相应位置设置的标定物,例如对汽车内后视镜要求垂直方向视角能看到最后H点后方60m处的交通情况,则在VR空间中,利用测试人员的人眼位置根据相关公式推算出最后H点位置,并在最后H点后方60m处设置虚拟指示灯,测试人员在VR空间中利用车内后视镜22的VR模型观察是否能看到该虚拟指示灯,能看到则表示车内后视镜22的设计符合要求;由于测试人员是在VR空间中直接观察相应的VR模型,因此观察效果良好,且VR空间内可以自由设计环境因素,如光照条件等,对于标定物的摆放位置也可以具有很高的精度,大大提高了人工校核步骤的测试精度和准确定。The calibration object is a calibration object set in the corresponding position in the VR space according to the requirements for direct vision and indirect vision in the relevant visual field checking regulations. For the traffic situation 60m behind the H point, in the VR space, the tester's eye position is used to calculate the final H point position according to the relevant formula, and a virtual indicator light is set 60m behind the last H point, and the tester is in the VR space. Use the VR model of the interior rearview mirror 22 to observe whether the virtual indicator light can be seen, and if it can be seen, it means that the design of the interior rearview mirror 22 meets the requirements; since the tester directly observes the corresponding VR in the VR space Therefore, the observation effect is good, and environmental factors such as lighting conditions can be freely designed in the VR space, and the placement of the calibration object can also have high accuracy, which greatly improves the test accuracy and accurate determination of the manual calibration step. .

m.测试结束;m. The test is over;

n.所述控制器5将此时测试人员的人眼位置添加到多个移动点位中,然后重新进行步骤c至步骤k。n. The controller 5 adds the position of the human eye of the tester to a plurality of moving points at this time, and then repeats steps c to k.

更好的实施方式是:所述的步骤k中,若测试人员在观察时其人眼位置超过标准眼椭圆范围,则提示人眼范围超出,重新进行步骤k。A better embodiment is: in the step k, if the position of the tester's human eye exceeds the standard eye ellipsoid range when observing, it is prompted that the human eye range exceeds, and step k is performed again.

由于车外后视镜21、车内后视镜22在使用过程中可以左右、上下调整,为了提高第一间接视区、第二间接视区的校核准确性,更好的实施方式是:所述步骤g中,夹爪13旋转至某个旋转角点时,车外后视镜21向左右、上下分别运动至极限位置,或车内后视镜22向左右、上下分别旋转至极限位置,然后夹爪13再旋转至下一个旋转角点。Since the exterior rear-view mirror 21 and the interior rear-view mirror 22 can be adjusted left and right, up and down during use, in order to improve the checking accuracy of the first indirect viewing area and the second indirect viewing area, a better embodiment is: In the step g, when the clamping jaw 13 rotates to a certain rotation corner point, the outside rearview mirror 21 moves to the left and right and up and down respectively to the limit position, or the inside rearview mirror 22 rotates to the left and right and up and down to the limit position respectively. , and then the jaw 13 rotates to the next rotation corner.

由于观察标定物只能判断车内后视镜22或A柱设计是否符合规范,但无法判断出相应的设计的优劣程度,因此对于较为熟练的测试人员来说,更好的实施方式是:所述步骤i中,控制器5将步骤g中得到的第一间接视区、第二间接视区的边界线标记在VR三维模型中,将步骤h中得到的直接视区的边界线,以及A柱双目盲区、B柱双目盲区的边界线标记在VR三维模型中,形成标准边界线;Since observing the calibration object can only judge whether the interior mirror 22 or the A-pillar design conforms to the specification, but cannot judge the pros and cons of the corresponding design, so for more skilled testers, a better implementation is: In the step i, the controller 5 marks the boundary line of the first indirect view zone and the second indirect view zone obtained in step g in the VR three-dimensional model, and the boundary line of the direct view zone obtained in step h, and The boundary lines of the A-pillar binocular blind area and the B-pillar binocular blind area are marked in the VR 3D model to form a standard boundary line;

所述步骤k中,测试人员利用VR手柄或控制器在VR三维模型中分别划出直接视区、A柱双目盲区、B柱双目盲区、第一间接视区、第二间接视区的虚拟边界线;控制器5将这些虚拟边界线与已存储的标准边界线进行对比,如果虚拟边界线位于标准边界线之外,则进入步骤m;如果虚拟边界线位于标准边界线内一定范围,则进入步骤n。In the step k, the tester uses the VR handle or the controller to draw out the direct vision zone, the A-pillar binocular blind zone, the B-pillar binocular blind zone, the first indirect viewing zone, and the second indirect viewing zone respectively in the VR three-dimensional model. virtual boundary line; the controller 5 compares these virtual boundary lines with the stored standard boundary line, if the virtual boundary line is located outside the standard boundary line, then enters step m; if the virtual boundary line is located within a certain range of the standard boundary line, Then go to step n.

同时控制器5还可以比较虚拟边界线与标准边界线之间的靠近程度,从而比较多个不同类型的待测汽车之间的视野优劣。At the same time, the controller 5 can also compare the closeness between the virtual boundary line and the standard boundary line, so as to compare the visual field between a plurality of different types of vehicles to be tested.

Claims (2)

1. A method for rapid visual field check for automobile ergonomics is characterized by comprising the following steps: the method comprises the following steps: setting automobile parameters, checking the visual field and manually checking;
the automobile parameter setting steps are as follows: the controller (5) establishes a reference coordinate system in three-dimensional modeling software by taking the ground as a horizontal plane, a vertical plane where the central connecting lines of the left front wheel and the right front wheel of the automobile are located as a transverse plane and a longitudinal central symmetrical plane of the automobile as a longitudinal plane; fixing the multi-axis manipulator (11) on a driver seat, adjusting the driver seat to the end, and then adjusting the multi-axis manipulator (11) to enable the clamping jaw (13) to be located at a specific position; the first laser scanner (51) and the second laser scanner (52) in the vehicle scan the inclination angle of the back of the driver seat, and the controller (5) controls the manual checking device (60) to enable the inclination angle of the test seat (62) to be consistent with the inclination angle of the back of the driver seat; then the following steps are carried out in sequence:
a. the first laser scanner (53) outside the automobile and the second laser scanner (54) outside the automobile are matched to scan the outside contour parameters and the position parameters of the A column, the B column, the front windshield, the door glass and the rear windshield of the automobile and the mirror surface size parameters and the position parameters of the rearview mirror (21) outside the automobile;
the first in-vehicle laser scanner (51), the second in-vehicle laser scanner (52), the first out-vehicle laser scanner (53) and the second out-vehicle laser scanner (54) jointly form a laser scanning device (50);
the controller (5) respectively extracts the position of the clamping jaw (13) around the self rotation central point and the position of the central point of the simulated light source (12) and marks the positions in three-dimensional modeling software, then, the center point of the 95 th percent human eye ellipse three-dimensional model is coincided with the center point of the simulation light source (12) in the three-dimensional modeling software, then the surface of the human eye ellipse three-dimensional model is dispersed into a plurality of moving point positions, the central point of the clamping jaw (13) rotating around itself is taken as a rotating point, the angle ranges of the clamping jaw (13) rotating around the rotating point and facing the front of the automobile by 90 degrees respectively relative to the left and the right of the longitudinal surface are dispersed into a plurality of rotating angle points, then, sending coordinate parameters of a plurality of moving point positions and angle parameters of a plurality of rotating corner points to the multi-axis manipulator (11) and controlling the motion of the multi-axis manipulator, so that the central point of the simulation light source (12) passes through all the moving point positions for the first time; when passing through each moving point position, the clamping jaw (13) rotates around the rotating point within 90 degrees in the left and right directions respectively through all the rotating angular points, and then the simulation light source (12) moves to the next moving point position; the clamping jaw (13) is always kept in a horizontal state in the moving process of the simulation light source (12); when the clamping jaw (13) is positioned at each rotating angular point, a first laser scanner (51) in the vehicle and a second laser scanner (52) in the vehicle, which are arranged on the simulation light source (12), scan the inside contour parameters and the position parameters of a column A, a column B, a front windshield, door glass and a rear windshield in the vehicle in real time, and the mirror surface size parameters and the position parameters of a rearview mirror (22) in the vehicle;
b. the controller (5) introduces the parameters scanned by the laser scanning device (50) in the step a into three-dimensional modeling software, three-dimensional models and respective position parameters of an A column, a B column, a front windshield, door glass and a rear windshield of the automobile and three-dimensional models and respective position parameters of an exterior rearview mirror (21) and an interior rearview mirror (22) of the automobile are respectively established, a three-dimensional model for visual field check is formed, and then the three-dimensional model for visual field check is converted into a VR three-dimensional model through intermediate software;
the visual field checking step comprises the following steps which are carried out in sequence:
c. the central point of the simulated light source (12) passes through all the moving point positions for the second time;
d. in the step c, when the simulation light source (12) is at each moving point position, after the clamping jaw (13) rotates around the rotating point and passes through all rotating angular points, the simulation light source (12) moves to the next moving point position again;
e. in the step d, the light receiving device (30) receives light rays emitted by the simulation light source (12) when the simulation light source is positioned at each rotating angular point, and sends the boundary parameters of the area irradiated by the light receiving device (30) to the controller (5);
f. in the step e, the controller (5) judges according to the three-dimensional model for visual field check, the position of the moving point position of the simulation light source (12) and the angle parameter of the rotating angle point of the clamping jaw (13), if the simulation light source (12) irradiates the exterior rearview mirror (21) or the interior rearview mirror (22), the step g is carried out, otherwise, the step h is carried out;
g. when the simulation light source (12) irradiates the exterior mirror (21), the controller (5) calculates the sum of all the zone boundaries of the simulation light source (12) which can irradiate the backward photoelectric receiving plate (33) in a plurality of rotating corner points of a corresponding certain moving point position, marks the sum of the zone boundaries as an exterior mirror visual area, and then marks one of a plurality of exterior mirror visual areas formed by the simulation light source (12) moving to different moving point positions, which has the smallest area, as a first indirect visual area; when the simulated light source (12) irradiates the interior rearview mirror (22), the controller (5) calculates the sum of all the regional boundaries of the simulated light source (12) which can irradiate the backward photoelectric receiving plate (33) in a plurality of rotating corner points of a corresponding certain moving point position, marks the sum of the regional boundaries as an interior rearview mirror visual area, and then marks the smallest area in a plurality of interior rearview mirror visual areas formed by moving the simulated light source (12) to different moving point positions as a second indirect visual area; then entering step i;
h. the controller (5) calculates the sum of all areas which can irradiate the forward photoelectric receiving plate (31) or the sum of all areas which can irradiate the lateral photoelectric receiving plate (32) in a plurality of rotating corner points of a corresponding certain moving point position of the simulation light source (12) to be respectively marked as a forward visual area or a lateral visual area, the smallest area in the forward visual area of the plurality of moving point positions is marked as a first direct visual area, the smallest area in the lateral visual area of the plurality of moving point positions is marked as a second direct visual area, and the sum of the first direct visual area and the second direct visual area is marked as a direct visual area; recording an area where the front photoelectric receiving plate (31) does not receive light all the time when the analog light source (12) irradiates the A column as a binocular blind area of the A column; recording an area where the lateral photoelectric receiving plate (32) does not receive light all the time when the simulated light source (12) irradiates the B column as a B column binocular blind area; then entering step i;
i. the controller (5) leads the human eye ellipse three-dimensional model and the position parameters in the three-dimensional modeling software into VR software to form a standard eye ellipse range; the controller (5) marks the boundary lines of the first indirect visual area and the second indirect visual area obtained in the step g in the VR three-dimensional model, and marks the boundary line of the direct visual area obtained in the step h and the boundary lines of the A column binocular blind area and the B column binocular blind area in the VR three-dimensional model to form a standard boundary line; then entering step j;
the manual checking step comprises the following steps which are carried out in sequence;
j. a tester wears VR glasses (61) and sits on a test seat (62), the eyes horizontally see the front, a camera (63) reads the position of the VR glasses (61), a controller (5) calculates the positions of the eyes of the tester according to the positions of the VR glasses (61), when the positions of the eyes of the tester are within the standard eye ellipse range, step k is carried out, otherwise, the sitting posture is prompted to be adjusted again, and step j is repeated;
k. a tester moves the eyes back and forth and left and right in a VR space and horizontally rotates the head, observes a calibration object at a specific position outside the VR three-dimensional model by using the VR three-dimensional model, and enters step n if the calibration object cannot be seen; a tester marks out virtual boundary lines of a direct visual area, an A column binocular blind area, a B column binocular blind area, a first indirect visual area and a second indirect visual area in a VR three-dimensional model by using a VR handle or a controller; the controller (5) compares the virtual boundary lines with the stored standard boundary lines, and if the virtual boundary lines are located outside the standard boundary lines, the step m is carried out; if the virtual boundary line is within a certain range of the standard boundary line, entering the step n; if the positions of the human eyes of the testers exceed the standard eye ellipse range during observation, prompting that the human eye range exceeds, and repeating the step k;
m. the test is finished;
n. the controller (5) adds the eye position of the test person at that time to a plurality of movement points, and then re-performs steps c to k.
2. The method for rapid vision verification for automotive ergonomics of claim 1, wherein: in the step g, when the clamping jaw (13) rotates to a certain rotation angular point, the exterior mirror (21) moves to the limit position from left to right and up and down respectively, or the interior mirror (22) rotates to the limit position from left to right and up and down respectively, and then the clamping jaw (13) rotates to the next rotation angular point again.
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