CN109990543A - A kind of quick-freezing fresh-keeping method and tunnel type fresh-keeping quick-freezing machine - Google Patents
A kind of quick-freezing fresh-keeping method and tunnel type fresh-keeping quick-freezing machine Download PDFInfo
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- CN109990543A CN109990543A CN201910396518.4A CN201910396518A CN109990543A CN 109990543 A CN109990543 A CN 109990543A CN 201910396518 A CN201910396518 A CN 201910396518A CN 109990543 A CN109990543 A CN 109990543A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D13/00—Stationary devices, e.g. cold-rooms
- F25D13/06—Stationary devices, e.g. cold-rooms with conveyors carrying articles to be cooled through the cooling space
- F25D13/062—Stationary devices, e.g. cold-rooms with conveyors carrying articles to be cooled through the cooling space with refrigerated conveyors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D16/00—Devices using a combination of a cooling mode associated with refrigerating machinery with a cooling mode not associated with refrigerating machinery
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D3/00—Devices using other cold materials; Devices using cold-storage bodies
- F25D3/10—Devices using other cold materials; Devices using cold-storage bodies using liquefied gases, e.g. liquid air
- F25D3/11—Devices using other cold materials; Devices using cold-storage bodies using liquefied gases, e.g. liquid air with conveyors carrying articles to be cooled through the cooling space
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Abstract
Description
技术领域technical field
本发明涉及一种速冻机,尤其涉及一种主要用于蔬菜水果等食品类的速冻保鲜方法及隧道式保鲜速冻机。The invention relates to a quick-freezing machine, in particular to a quick-freezing and fresh-keeping method and a tunnel-type fresh-keeping quick-freezing machine mainly used for foods such as vegetables and fruits.
背景技术Background technique
速冻机是一种用于食品加工工业中用于食品速冻的装置,在食品加工工业中有着广泛的应用,现有技术中的食品速冻机制冷方式主要有机械压缩机制冷及液氮制冷,大多数的厂家采用常规的机械压缩制冷方式,这种方式是通过风机将冷气吹向物料,达到冷冻的效果,而采用这种制冷方式的制冷时间较长,增加能源的消耗,在制冷时由于风持续的吹向食品使得食品表面的水分散失较多,容易导致物料表面脱水,使得食物的新鲜程度与口感大大折扣。特别是蔬菜水果肉类等一些对新鲜度与口感要求较高的食品,为了取得很好的速冻效果,减少食品水分的散失,现在市面上出现了用液氮来代替传统的制冷系统来速冻食品,基于液氮-196℃的极低温特性,能够快速的在食物表面形成冰霜锁住水分,有效的保护了食物表面不脱水,保证食物的新鲜度与口感,这是传统器械制压缩冷速冻机所无法比拟的,同时还能降低因传统机械式冷冻所需的强风而损失的水分,但是在使用液氮速冻的时候由于全部使用液氮来进行速冻,这样就使得液氮的消耗量很大,造成成本的增加。以上两种最常用的速冻机速冻方式都有各自的优缺点,从而影响了客户的最优化运用。The quick-freezer is a device used for quick-freezing of food in the food processing industry. It has a wide range of applications in the food processing industry. The refrigeration methods of the food quick-freezer in the prior art mainly include mechanical compressor refrigeration and liquid nitrogen refrigeration. Most manufacturers use the conventional mechanical compression refrigeration method. This method uses the fan to blow the cold air to the material to achieve the effect of freezing. However, the refrigeration time of this refrigeration method is longer and the energy consumption is increased. Continuous blowing to the food causes more water loss on the surface of the food, which easily leads to dehydration on the surface of the material, which greatly reduces the freshness and taste of the food. Especially for some foods that require high freshness and taste, such as vegetables, fruits and meat, in order to achieve a good quick-freezing effect and reduce the loss of food moisture, liquid nitrogen has now appeared on the market to replace the traditional refrigeration system to quick-freeze food. , Based on the extremely low temperature characteristics of liquid nitrogen -196 ℃, it can quickly form frost on the surface of the food to lock the moisture, effectively protect the surface of the food from dehydration, and ensure the freshness and taste of the food. Incomparable, it can also reduce the loss of water due to the strong wind required by traditional mechanical freezing. However, when using liquid nitrogen for quick freezing, all liquid nitrogen is used for quick freezing, which makes the consumption of liquid nitrogen very large. , resulting in increased costs. The above two most commonly used quick freezing methods have their own advantages and disadvantages, which affect the optimal use of customers.
发明内容SUMMARY OF THE INVENTION
针对现有技术存在的问题,本发明提出了一种速冻保鲜方法及隧道式保鲜速冻机,将传统机械压缩制冷方式与液氮制冷方式有效结合,首先通过喷淋液氮的方式在食物表面形成一层冰霜保护层保持食物的新鲜程度,然后采用机械压缩制冷进行深度的冷冻,避免因直接采用风冷使食物表面脱水,保证食物的新鲜度与口感,同时具有锁鲜保鲜的效果。In view of the problems existing in the prior art, the present invention proposes a quick-freezing and fresh-keeping method and a tunnel-type fresh-keeping quick-freezing machine, which effectively combine the traditional mechanical compression refrigeration method with the liquid nitrogen refrigeration method. A layer of frost protection layer maintains the freshness of the food, and then uses mechanical compression refrigeration for deep freezing, avoiding the dehydration of the food surface due to direct air cooling, ensuring the freshness and taste of the food, and at the same time, it has the effect of locking and preserving freshness.
为实现上述目的,本发明提供的技术方案如下:一种隧道式保鲜速冻机,包括固定架、传动辊轴和设有输送网带的库体,所述库体两端设有供输送网带穿过的进料口与出料口,所述库体设置在固定架上,所述库体内设有锁鲜室、冷冻室,所述锁鲜室设置在冷冻室前端且与冷冻室相互衔接,所述锁鲜室内设有液氮喷淋装置,所述液氮喷淋装置上设有多个雾化喷头;所述冷冻室内设有风冷装置;所述库体上设有与液氮喷淋装置与风冷装置之间电连接的调控系统。In order to achieve the above purpose, the technical solutions provided by the present invention are as follows: a tunnel type fresh-keeping quick-freezing machine, comprising a fixed frame, a transmission roller shaft and a storage body provided with a conveying mesh belt, and the two ends of the storage body are provided with a supply mesh belt for conveying. Through the feeding port and the discharging port, the storage body is arranged on the fixed frame, and the storage body is provided with a fresh-locking chamber and a freezing chamber, and the fresh-locking chamber is arranged at the front end of the freezing chamber and is connected with the freezing chamber. , a liquid nitrogen spraying device is arranged in the fresh-locking chamber, and a plurality of atomizing nozzles are arranged on the liquid nitrogen spraying device; an air cooling device is arranged in the freezing chamber; A control system for the electrical connection between the spray device and the air cooling device.
作为本发明进一步的改进,所述调控系统包括液氮输送管、控制器、温度传感器和位置传感器,所述液氮输送管延伸至库体外连接着液氮贮罐,所述液氮输送管连接着所述液氮喷淋装置,所述液氮喷淋装置通过固定杆固定在锁鲜箱内部对应着输送网带的上方,所述喷淋装置与液氮输送管的连接处设置有电磁阀;所述温度传感器沿输送网带长度均匀分布在锁鲜室与冷冻室内,所述位置传感器设置在每个所述温度传感器的一侧,所述温度传感器、位置传感器及电磁阀均与所述控制器电连接。调控系统利用位置传感器、温度传感器等可以全局控制整个速冻机的冷冻温度,检测到物料在输送网带上速冻机开始正式工作,液氮喷淋装置可以将液氮均匀的喷洒在物料表面,利用液氮的特性可以在物料表面快速形成冰霜,保护物料体内的水分不流失。As a further improvement of the present invention, the regulation system includes a liquid nitrogen delivery pipe, a controller, a temperature sensor and a position sensor, the liquid nitrogen delivery pipe extends to the outside of the reservoir and is connected to a liquid nitrogen storage tank, and the liquid nitrogen delivery pipe is connected to a liquid nitrogen storage tank. The liquid nitrogen spraying device is fixed on the inside of the fresh-locking box corresponding to the top of the conveying mesh belt through a fixing rod, and a solenoid valve is provided at the connection between the spraying device and the liquid nitrogen conveying pipe. The temperature sensor is evenly distributed in the fresh-locking chamber and the freezing chamber along the length of the conveyor belt, and the position sensor is arranged on one side of each temperature sensor. The temperature sensor, the position sensor and the solenoid valve are all connected with the The controller is electrically connected. The control system uses position sensors, temperature sensors, etc. to globally control the freezing temperature of the entire quick-freezer, and detects that the quick-freezer starts to work on the conveyor belt. The liquid nitrogen spraying device can evenly spray liquid nitrogen on the surface of the material. The characteristics of liquid nitrogen can quickly form frost on the surface of the material to protect the moisture in the material from loss.
作为优选的,为保证雾化喷头具有良好的喷洒效果,所述雾化喷头上端设有管路连接口,内部设有与管路连接口连接的螺旋主干通孔,下端设有喷气孔,所述喷气孔连接有匹配的支干通孔,所述支干通孔的另一端连接在所述螺旋主干通孔的末端上。Preferably, in order to ensure that the atomizing nozzle has a good spraying effect, the upper end of the atomizing nozzle is provided with a pipeline connection port, the interior is provided with a spiral trunk through hole connected with the pipeline connection port, and the lower end is provided with an air injection hole, so The air injection hole is connected with a matching branch through hole, and the other end of the branch through hole is connected to the end of the spiral trunk through hole.
进一步的,所述风冷装置包括多组蒸发器,所述蒸发器上设有风机与冷媒接口,所述冷媒接口延伸至冷冻箱外连接制冷设备,所述蒸发器通过支架固定在输送网带上方,蒸发器上端通过固定杆与冷冻箱连接固定,所述蒸发器上部设有密封板,所述蒸发器向下对应输送网带设有出风口,所述出风口处设有分流板,蒸发器对应输送网带长度方向一侧设有一对风机,另一侧设有与密封板连接的挡风板,相邻蒸发器上的风机相对设置,且风机的吹风方向朝向对应的蒸发器。蒸发器采用机械压缩制冷方式,通过风机将低温冷风持续不断的吹向物料,能够更好的对物料进行深度的冷冻,进一步保证食品的速冻质量。Further, the air-cooling device includes multiple sets of evaporators, the evaporators are provided with a fan and a refrigerant interface, the refrigerant interface extends to the outside of the freezing box to connect to the refrigeration equipment, and the evaporator is fixed on the conveyor mesh belt through a bracket. Above, the upper end of the evaporator is connected and fixed with the freezer box through the fixing rod, the upper part of the evaporator is provided with a sealing plate, the evaporator is provided with an air outlet corresponding to the conveying mesh belt downward, and the air outlet is provided with a shunt plate to evaporate the evaporator. A pair of fans is arranged on one side of the evaporator corresponding to the length direction of the conveyor mesh belt, and a wind shield connected with the sealing plate is arranged on the other side. The evaporator adopts the mechanical compression refrigeration method, and the low-temperature cold air is continuously blown to the material through the fan, which can better deeply freeze the material and further ensure the quick-freezing quality of the food.
优选的,为了可以更加直观的体现速冻机内部温度的显示,调控系统还包括用于显示各温度传感器检测温度的人机界面。Preferably, in order to more intuitively reflect the display of the internal temperature of the quick-freezing machine, the control system further includes a man-machine interface for displaying the temperature detected by each temperature sensor.
作为优选的,为了能够使冷风全方位循环对物料进行冷冻及保证库体具有良好的保温性,所述库体材料采用优质聚氨脂发泡加双面不锈钢板,所述库体内设有多个朝向输送网带弯曲的导流板。Preferably, in order to make the cold air circulate in all directions to freeze the materials and ensure that the storage body has good heat preservation, the storage body material is made of high-quality polyurethane foam and double-sided stainless steel plate, and the storage body is provided with multiple A deflector bent towards the conveyor belt.
进一步的,为了保证速冻机对物料运输的可靠性,所述传动辊轴能够绕自轴转动连接在所述固定架的两端,所述输送网带张紧连接在传动辊轴上,所述传动辊之间设有若干辊轴,输送网带由同步驱动电机提供动力。Further, in order to ensure the reliability of material transportation by the quick-freezing machine, the transmission roller shaft can be connected to both ends of the fixed frame by rotating around its own axis, and the conveying mesh belt is tensioned and connected to the transmission roller shaft. There are several roller shafts between the drive rollers, and the conveying mesh belt is powered by a synchronous drive motor.
基于上述的一种隧道式保鲜速冻机的速冻保鲜方法包括以下步骤:The quick-freezing and fresh-keeping method based on the above-mentioned a kind of tunnel type fresh-keeping quick-freezing machine comprises the following steps:
一阶段:液氮预冻锁鲜阶段,首先将已洗净沥干的待冷冻物料放置于进料口前端的输送网带上,由输送网带将物料送入锁鲜室,锁鲜室前端设置的位置传感器检测到有物料进入锁鲜室后,将信号反馈给控制器,控制器向电磁阀发出指令打开液氮阀门,液氮经液氮雾化喷头均匀喷洒于锁鲜室内,液氮可在物料表面快速形成一层冰霜,锁住物料内部水分;Stage 1: Liquid nitrogen pre-freezing and fresh-locking stage. First, the washed and drained materials to be frozen are placed on the conveyor mesh belt at the front end of the feeding port. The conveyor mesh belt sends the materials into the fresh-locking chamber. After the set position sensor detects that there is material entering the fresh-locking room, it feeds back the signal to the controller, and the controller sends an instruction to the solenoid valve to open the liquid nitrogen valve. It can quickly form a layer of frost on the surface of the material to lock the moisture inside the material;
二阶段:风冷深度速冻阶段,物料经过锁鲜室加工工序后,随着输送网带进入到冷冻室,冷冻室内有蒸发器,蒸发器上设置的风机持续不断的将冷风吹向物料并进行深度冷冻,经过两道工序加工后物料出料温度达到要求,由出料口卸出,打包置于相应温度下储存即可。The second stage: the air-cooled deep-freezing stage, after the material passes through the processing process of the fresh-locking room, it enters the freezer with the conveyor mesh belt, and there is an evaporator in the freezer. For deep freezing, after the two processes are processed, the material discharge temperature reaches the requirement, it is discharged from the discharge port, and it can be packaged and stored at the corresponding temperature.
本发明的有益效果是:液氮具有冷冻快保鲜效果好的特点,本发明将冷冻过程分为液氮速冻保鲜和风冷深度速冻两个阶段,在液氮速冻保鲜阶段通过对物料表面喷洒液氮快速的在物料表面的形成一层冰霜,从而将水分锁在物品内部,进入风冷深度速冻阶段再将整个物品全部冷冻,通过调控系统能够根据已设定好的温度自动调节速冻机内部温度,通过温度传感器获取实时温度参数由控制器调节液氮的喷洒量和风机风力,不仅减少了速冻过程中的干耗,提高了食品品质,全自动控温提高了速冻效率,节省了资源;采用传统机械压缩制冷方式与液氮制冷方式有效结合,进一步缩短了冷冻时间,并且可以根据物料特性调整液氮喷淋与冷风速冻的时间配比;采用内循环机制,降低了空气冷却器的负担;本速冻机在检测到输送网带上没有食品时,各喷管不会提前释放液氮,能够减小液氮的消耗,减少能源消耗;可以根据待冷冻物品的情况,通过调整输送网带速度,增加液氮喷洒量与风机风速调整阶段冷冻时间,使用灵活,适用范围广。采用液氮速冻与机械压缩风冷速冻两种技术结合,即保证液氮消耗量不会增加,也解决了直接使用风冷速冻方法使物料水分流失的弊端,降低了成本增加了效率保证了食品的最好的品质。The beneficial effects of the invention are as follows: liquid nitrogen has the characteristics of good effect of freezing and fast fresh-keeping. The invention divides the freezing process into two stages: liquid nitrogen quick-freezing and fresh-keeping and air-cooled deep quick-freezing. Nitrogen quickly forms a layer of frost on the surface of the material, thereby locking the moisture inside the item, entering the air-cooled deep quick freezing stage and then freezing the entire item. Through the control system, the internal temperature of the quick freezer can be automatically adjusted according to the set temperature. , obtain real-time temperature parameters through the temperature sensor, and adjust the spray amount of liquid nitrogen and the wind power of the fan by the controller, which not only reduces the dry consumption during the quick-freezing process, but also improves the food quality. The automatic temperature control improves the quick-freezing efficiency and saves resources. The traditional mechanical compression refrigeration method is effectively combined with the liquid nitrogen refrigeration method, which further shortens the freezing time, and the time ratio of liquid nitrogen spraying and cold air quick freezing can be adjusted according to the characteristics of the material; the internal circulation mechanism is adopted to reduce the burden of the air cooler; When the quick-freezer detects that there is no food on the conveyor belt, each nozzle will not release liquid nitrogen in advance, which can reduce the consumption of liquid nitrogen and energy consumption; the speed of the conveyor belt can be adjusted according to the conditions of the items to be frozen. , Increase the amount of liquid nitrogen sprayed and the freezing time of the fan wind speed adjustment stage, flexible use and wide application range. The combination of liquid nitrogen quick-freezing and mechanical compression air-cooled quick-freezing not only ensures that the consumption of liquid nitrogen will not increase, but also solves the disadvantage of directly using the air-cooled quick-freezing method to cause moisture loss of materials, reducing costs and increasing efficiency to ensure food. of the best quality.
附图说明Description of drawings
为了易于说明,本发明由下述的较佳实施例及附图作以详细描述。For ease of description, the present invention is described in detail by the following preferred embodiments and accompanying drawings.
图1 是本发明一种速冻保鲜方法及隧道式保鲜速冻机结构图;Fig. 1 is a kind of quick-freezing fresh-keeping method of the present invention and the structure diagram of tunnel type fresh-keeping quick-freezing machine;
图2是本发明一种速冻保鲜方法及隧道式保鲜速冻机俯视图;Fig. 2 is a kind of quick-freezing fresh-keeping method of the present invention and the top view of tunnel type fresh-keeping quick-freezing machine;
图3是发明一种速冻保鲜方法及隧道式保鲜速冻机风冷装置结构图;Fig. 3 is a kind of quick-freezing and fresh-keeping method of invention and the structure diagram of tunnel type fresh-keeping quick-freezing machine air-cooling device;
图4是发明一种速冻保鲜方法及隧道式保鲜速冻机雾化喷头结构图;Fig. 4 is a kind of quick-freezing preservation method and the structure diagram of the atomizing nozzle of tunnel type fresh-keeping quick-freezing machine of invention;
图5是发明一种速冻保鲜方法及隧道式保鲜速冻机雾化喷头上端结构剖面图。5 is a sectional view of the upper end structure of the atomizing nozzle of a quick-freezing and fresh-keeping method and a tunnel-type fresh-keeping quick-freezing machine according to the invention.
图中:固定架-1;传动辊轴-2;库体-3;输送网带-4;液氮喷淋装置-5;风冷装置-6;固定杆-7;电磁阀-8;导流板-9;同步驱动电机-11;传动轮-12;锁鲜室-31;冷冻室-32;雾化喷头-51;进料口-33;出料口-34;液氮输送管-35;控制器-36;温度传感器-37;位置传感器-38;蒸发器-61;风机-611;冷媒接口-612;支架-62;密封板-613;出风口-614;分流板-615;人机界面-39;轴承-21;挡风板-616;打震装置-41、喷气孔-511、管路连接口-512、螺旋主干通孔-513、支干通孔-514。In the picture: fixed frame-1; drive roller-2; storage body-3; conveyor mesh belt-4; liquid nitrogen spray device-5; air cooling device-6; fixed rod-7; solenoid valve-8; guide Flow plate-9; synchronous drive motor-11; transmission wheel-12; fresh-locking chamber-31; freezing chamber-32; atomizing nozzle-51; 35; controller-36; temperature sensor-37; position sensor-38; evaporator-61; fan-611; refrigerant interface-612; bracket-62; sealing plate-613; air outlet-614; manifold-615; Human-machine interface-39; bearing-21; windshield-616; shock device-41, air jet hole-511, pipeline connection port-512, spiral trunk through hole-513, branch trunk through hole-514.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动的前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
如图1、2、4、5所示的一种隧道式保鲜速冻机,包括固定架1、传动辊轴2和设有输送网带4的库体3,所述库体3设置在固定架1上,所述库体3内设有锁鲜室31、冷冻室32,所述锁鲜室31与冷冻室32相互衔接,所述锁鲜室31内设有液氮喷淋装置5,所述液氮喷淋装置5上设有若干个雾化喷头51,所述雾化喷头51上端设有管路连接口512,内部设有与管路连接口512连接的螺旋主干通孔513,下端设有喷气孔511,所述喷气孔511连接有匹配的支干通孔514,所述支干通孔514的另一端连接在所述螺旋主干通孔513的末端上。;所述冷冻室32内设有风冷装置6;所述库体3上设有与液氮喷淋装置5与风冷装置6之间电连接的调控系统,所述库体3两端设有供输送网带4穿过的进料口33与出料口34;所述传动辊轴2能够绕自轴转动连接在所述固定架1的两端,传动辊轴使传输网带可以轻松的循环转动,固定架1下端与输送网带4之间设有若干传动轮12,所述输送网带4张紧连接在传动辊轴2上,所述传动辊轴2之间设有若干轴承21,输送网带4由同步驱动电机11提供动力,在实际工作中为了避免物料粘在传输网带4上,所以在传输网带4加有打震装置41,使物料轻微振动不会粘在传输网带上,传输网带为不锈钢网带,链条中心宽度2500mm,输送带丝径1.5mm,串杆8mm,螺距3.5mm,配1寸双节距链条。As shown in Figures 1, 2, 4, and 5, a tunnel type fresh-keeping quick-freezing machine includes a fixed frame 1, a transmission roller shaft 2 and a storage body 3 provided with a conveying mesh belt 4, and the storage body 3 is arranged on the fixed frame 1, the storage body 3 is provided with a fresh-locking chamber 31 and a freezing chamber 32, the fresh-locking chamber 31 and the freezing chamber 32 are connected to each other, and a liquid nitrogen spray device 5 is arranged in the fresh-locking chamber 31, so The liquid nitrogen spray device 5 is provided with a number of atomizing nozzles 51, the upper end of the atomizing nozzle 51 is provided with a pipeline connection port 512, and the interior is provided with a spiral trunk through hole 513 connected with the pipeline connection port 512. An air injection hole 511 is provided, the air injection hole 511 is connected with a matching branch through hole 514 , and the other end of the branch through hole 514 is connected to the end of the spiral main through hole 513 . The freezer compartment 32 is provided with an air-cooling device 6; the storage body 3 is provided with a control system that is electrically connected between the liquid nitrogen spray device 5 and the air-cooling device 6, and both ends of the storage body 3 are provided with There are feed openings 33 and discharge openings 34 for the conveying mesh belt 4 to pass through; the transmission roller shaft 2 can rotate around its own axis and is connected to both ends of the fixed frame 1, and the transmission roller shaft makes the transmission mesh belt easy There are several transmission wheels 12 between the lower end of the fixed frame 1 and the conveying mesh belt 4, the conveying mesh belt 4 is tensioned and connected to the transmission roller shaft 2, and a number of bearings are arranged between the transmission roller shafts 2 21. The conveyor mesh belt 4 is powered by the synchronous drive motor 11. In order to prevent the material from sticking to the transmission mesh belt 4 in actual work, a shock device 41 is added to the transmission mesh belt 4 to prevent the material from sticking to slight vibration. On the transmission mesh belt, the transmission mesh belt is stainless steel mesh belt, the chain center width is 2500mm, the wire diameter of the conveyor belt is 1.5mm, the string rod is 8mm, the pitch is 3.5mm, and it is equipped with a 1-inch double-pitch chain.
在库体3上的调控系统包括液氮输送管35、控制器36、温度传感器37和位置传感器38,所述液氮输送管35延伸至库体3外连接着液氮贮罐(未标示),所述液氮输送管35连接着所述液氮喷淋装置5,所述液氮喷淋装置5通过固定杆7固定在锁鲜室31内部对应着输送网带4的上方,所述喷淋装置5与液氮输送管35的连接处设置有电磁阀8;所述温度传感器37沿输送网带4长度均匀分布在锁鲜室31与冷冻室32内,温度传感器是方便检测加工温度,以及库体内的温度,同时将检测的温度反馈给控制器36,所述位置传感器38设置在每个所述温度传感器37的一侧,位置传感38器用来检测传输网带4上是否有物料存在,在没有物料时将信号传输给控制器36,控制器36在控制电磁阀8以控制雾化喷头51和蒸发器61的风力,所述温度传感器37、位置传感器38及电磁阀8均与所述控制器36电连接;所述控制器36连接有用于显示各温度传感器37检测温度的人机界面39,人机界面显示了实时温度,方便掌控速冻机,调控系统的能够使速冻机在进料到速冻后出料全自动运行,人工干预少,只需要提前根据不同物料的特性将冷冻参数输入即可,传动系统采用变频调速,在控制器内设有各电器单独控制开关。The control system on the storage body 3 includes a liquid nitrogen delivery pipe 35, a controller 36, a temperature sensor 37 and a position sensor 38. The liquid nitrogen delivery pipe 35 extends to the outside of the storage body 3 and is connected to a liquid nitrogen storage tank (not marked) , the liquid nitrogen conveying pipe 35 is connected to the liquid nitrogen spraying device 5, and the liquid nitrogen spraying device 5 is fixed on the inside of the fresh-locking chamber 31 corresponding to the top of the conveying mesh belt 4 through the fixing rod 7, and the spraying The connection between the shower device 5 and the liquid nitrogen conveying pipe 35 is provided with a solenoid valve 8; the temperature sensor 37 is evenly distributed in the fresh-locking chamber 31 and the freezing chamber 32 along the length of the conveying mesh belt 4, and the temperature sensor is convenient for detecting the processing temperature, and the temperature in the warehouse, and the detected temperature is fed back to the controller 36 at the same time, the position sensor 38 is arranged on one side of each of the temperature sensors 37, and the position sensor 38 is used to detect whether there is any material on the conveyor belt 4 When there is no material, the signal is transmitted to the controller 36, and the controller 36 is controlling the solenoid valve 8 to control the wind force of the atomizing nozzle 51 and the evaporator 61. The temperature sensor 37, the position sensor 38 and the solenoid valve 8 are all connected with the The controller 36 is electrically connected; the controller 36 is connected with a man-machine interface 39 for displaying the temperature detected by each temperature sensor 37, and the man-machine interface displays the real-time temperature, which is convenient to control the quick-freezing machine, and the control system can make the quick-freezing machine in the After feeding to quick freezing, the discharging is fully automatic, with less manual intervention. It is only necessary to input the freezing parameters in advance according to the characteristics of different materials. The transmission system adopts frequency conversion speed regulation, and each electrical appliance is equipped with separate control switches in the controller.
如图3所示,风冷装置6包括若干蒸发器61,所述蒸发器61上设有风机611与冷媒接口612,所述冷媒接口612延伸至冷冻室32外连接制冷设备(未标示),所述蒸发器61通过支架62固定在输送网带4上方,蒸发器61上端通过固定杆7与冷冻室32连接固定,所述蒸发器61上部设有密封板613,所述蒸发器61向下对应输送网带4设有出风口614,所述出风口614处设有分流板615,蒸发器61对应输送网带4长度方向一侧设有一对风机611,另一侧设有与密封板613连接的挡风板616,相邻蒸发器61上的风机611相对设置,且风机611的吹风方向朝向对应的蒸发器61。As shown in FIG. 3 , the air-cooling device 6 includes a plurality of evaporators 61 . The evaporators 61 are provided with a fan 611 and a refrigerant interface 612 , and the refrigerant interface 612 extends to the outside of the freezer compartment 32 to be connected to refrigeration equipment (not shown). The evaporator 61 is fixed above the conveying mesh belt 4 through the bracket 62, the upper end of the evaporator 61 is connected and fixed with the freezing chamber 32 through the fixing rod 7, the upper part of the evaporator 61 is provided with a sealing plate 613, and the evaporator 61 faces downwards. Corresponding to the conveyor belt 4, an air outlet 614 is provided, and the air outlet 614 is provided with a distribution plate 615. The evaporator 61 is provided with a pair of fans 611 on one side corresponding to the length direction of the conveyor belt 4, and a sealing plate 613 on the other side. For the connected air baffles 616 , the fans 611 on the adjacent evaporators 61 are disposed opposite to each other, and the blowing direction of the fans 611 is toward the corresponding evaporator 61 .
优选的,所述库体3材料采用优质聚氨脂发泡加双面不锈钢板,使库体拥有良好的保温功能,所述库体3内设有多个朝向输送网带弯曲的导流板9,让冷气在库体内循环运动,降低能源的消耗。Preferably, the material of the storage body 3 is made of high-quality polyurethane foam and double-sided stainless steel plate, so that the storage body has a good thermal insulation function, and the storage body 3 is provided with a plurality of deflectors bent toward the conveying mesh belt. 9. Let the air-conditioning circulate in the warehouse to reduce energy consumption.
一种速冻保鲜方法,包括:A method for quick-freezing and fresh-keeping, comprising:
一阶段:液氮预冻锁鲜阶段,首先将已洗净沥干的待冷冻物料放置于进料口33前端的输送网带4上,由输送网带4将物料送入锁鲜室31,锁鲜室31前端设置的位置传感器38检测到有物料进入锁鲜室31后,将信号反馈给控制器36,控制器36向电磁阀8发出指令打开液氮阀门,液氮经液氮雾化喷头51均匀喷洒于锁鲜室内31,通过液氮喷淋冻结快速在物料表面形成一层冰霜,锁住物料内部水分;The first stage: the liquid nitrogen pre-freezing and fresh-locking stage. First, the washed and drained materials to be frozen are placed on the conveyor mesh belt 4 at the front end of the feeding port 33, and the conveyor mesh belt 4 sends the materials into the fresh-locking chamber 31. After the position sensor 38 arranged at the front end of the fresh-locking chamber 31 detects that the material enters the fresh-locking chamber 31, the signal is fed back to the controller 36, and the controller 36 sends an instruction to the solenoid valve 8 to open the liquid nitrogen valve, and the liquid nitrogen is atomized by the liquid nitrogen. The sprinkler 51 is evenly sprayed in the fresh-locking chamber 31, and a layer of frost is quickly formed on the surface of the material through liquid nitrogen spray freezing to lock the moisture inside the material;
二阶段:风冷深度速冻阶段,物料经过锁鲜室31加工工序后,随着输送网带4进入到冷冻室32,冷冻室32内有蒸发器61,蒸发器61上设置的风机611持续不断的将冷风吹向物料并进行深度冷冻,经过两道工序加工后物料出料温度达到所需的温度后,由出料口34卸出,打包置于相应温度下储存即可。The second stage: the air-cooled deep-freezing stage, after the material passes through the processing process of the fresh-locking chamber 31, it enters the freezing chamber 32 along with the conveying mesh belt 4. There is an evaporator 61 in the freezing chamber 32, and the fan 611 set on the evaporator 61 continues continuously. The cold air is blown to the material and deep freezing is carried out. After the material discharge temperature reaches the required temperature after processing in two processes, it is discharged from the discharge port 34, and it can be packaged and stored at the corresponding temperature.
在现有的技术中也有通过将物料表面冻结锁住水分保鲜的例子,但多数为两种情况:第一是单一的使用液氮保鲜速冻,这种方法虽然速度快效果好,但是液氮的消耗量也大,从而导致了成本的增加不利于企业发展;第二种是先通过第一次风冷速冻将物料表面冻结达到锁住水分的效果,然后在经过风冷深度速冻,达到最终的目的,然而这种技术并没有根本上解决冷风会吹干物料表面水分的问题,尽管可以通过降低风速来达到表面冻结的目的,这样就使得效率变低,消耗的时间增加能耗增加,也不利于企业的发展,不符合现阶段的市场需求。In the existing technology, there are also examples of freezing the surface of the material to lock the moisture, but most of them are in two cases: the first is the single use of liquid nitrogen for freshness and quick freezing. Although this method is fast and effective, the The consumption is also large, which leads to an increase in cost, which is not conducive to the development of the enterprise; the second is to first freeze the surface of the material through the first air-cooling and quick-freezing to achieve the effect of locking in moisture, and then deep-freezing through air-cooling to achieve the final result. However, this technology does not fundamentally solve the problem that the cold air will dry the moisture on the surface of the material, although the surface freezing can be achieved by reducing the wind speed, which will reduce the efficiency, increase the time consumption, and increase the energy consumption. Conducive to the development of the enterprise, does not meet the current market demand.
而本发明技术方案是采用液氮速冻与机械压缩风冷速冻两种技术结合,即保证液氮消耗量不会增加,也解决了直接使用风冷速冻方法使物料水分流失的弊端,降低了成本,增加了速冻效率减少速冻所使用的时间,保证了食品的最好的品质。在本发明技术方案中将冷冻过程分为液氮速冻保鲜和风冷深度速冻两个阶段,在液氮速冻保鲜阶段实现液氮快速在物品表面的形成一层冰霜保护层,从而将水分锁在物品内部,然后进入风冷深度速冻阶段再将整个物品全部冷冻,通过调控系统能够根据已设定好的温度自动调节速冻机内部温度,通过温度传感器相应调节液氮的喷射量和风机风力,不仅减少了速冻过程中的干耗,提高了速冻食品的品质,全自动控温提高了速冻效率,节省了资源;采用传统机械压缩制冷方式与液氮制冷方式有效结合,进一步缩短了冷冻时间,并且可以根据物料特性调整液氮喷淋与冷风速冻的时间配比;采用内循环机制,降低了空气冷却器的负担;本速冻机在检测到输送网带上没有食品时,各喷管不会提前释放液氮,能够减小液氮的消耗,减少能源消耗;可以根据待冷冻物品的情况,通过调整输送网带速度,增加液氮喷洒量与风机风速调整阶段冷冻时间,使用灵活,适用范围广。本发明可以大大提高物料的速冻效率,保证新鲜品质,且节约能耗,符合现阶段市场发展的需求。The technical scheme of the present invention adopts the combination of liquid nitrogen quick-freezing and mechanical compression air-cooling quick-freezing, which not only ensures that the consumption of liquid nitrogen will not increase, but also solves the drawback of directly using the air-cooling and quick-freezing method to cause moisture loss of materials, and reduces the cost. , increasing the quick-freezing efficiency and reducing the time used for quick-freezing, ensuring the best quality of food. In the technical scheme of the present invention, the freezing process is divided into two stages: liquid nitrogen quick-freezing and fresh-keeping and air-cooling deep quick-freezing. In the liquid nitrogen quick-freezing and fresh-keeping stage, liquid nitrogen can quickly form a layer of frost protection layer on the surface of the item, thereby locking moisture in Inside the item, and then enter the air-cooled deep-freezing stage to freeze the entire item. Through the control system, the internal temperature of the quick-freezer can be automatically adjusted according to the set temperature, and the injection volume of liquid nitrogen and the wind power of the fan can be adjusted correspondingly through the temperature sensor. Not only The dry consumption during the quick-freezing process is reduced, the quality of the quick-frozen food is improved, and the automatic temperature control improves the quick-freezing efficiency and saves resources; the traditional mechanical compression refrigeration method is effectively combined with the liquid nitrogen refrigeration method, which further shortens the freezing time, and The time ratio of liquid nitrogen spray and cold air quick-freezing can be adjusted according to the characteristics of the material; the internal circulation mechanism is adopted to reduce the burden of the air cooler; when the quick-freezer detects that there is no food on the conveyor belt, the nozzles will not advance. The release of liquid nitrogen can reduce the consumption of liquid nitrogen and reduce energy consumption; according to the conditions of the items to be frozen, by adjusting the speed of the conveyor belt, the amount of liquid nitrogen sprayed and the freezing time of the fan wind speed adjustment stage can be increased, and the use is flexible and has a wide range of applications. . The invention can greatly improve the quick-freezing efficiency of materials, ensure fresh quality, save energy consumption, and meet the needs of market development at the current stage.
以上内容是结合具体的优选实施方式对本发明保护范围的限制,所属领域技术人员应该明白,在本发明的技术方案的基础上,本领域技术人员不需要付出创造性劳动即可做出的各种修改或变形仍在 本发明的保护范围以内。The above content is a limitation on the protection scope of the present invention in combination with the specific preferred embodiments. Those skilled in the art should understand that on the basis of the technical solution of the present invention, those skilled in the art can make various modifications without creative work. Or deformations are still within the protection scope of the present invention.
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