CN109989714A - A drill bit for ultra-high-speed drilling in deep hard formations - Google Patents
A drill bit for ultra-high-speed drilling in deep hard formations Download PDFInfo
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- CN109989714A CN109989714A CN201910367169.3A CN201910367169A CN109989714A CN 109989714 A CN109989714 A CN 109989714A CN 201910367169 A CN201910367169 A CN 201910367169A CN 109989714 A CN109989714 A CN 109989714A
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- 238000005553 drilling Methods 0.000 title claims abstract description 47
- 230000015572 biosynthetic process Effects 0.000 title claims abstract description 36
- 238000005755 formation reaction Methods 0.000 title claims abstract description 36
- 239000010432 diamond Substances 0.000 claims abstract description 37
- 229910003460 diamond Inorganic materials 0.000 claims abstract description 36
- 230000036346 tooth eruption Effects 0.000 claims abstract description 26
- 239000000463 material Substances 0.000 claims description 25
- 238000005520 cutting process Methods 0.000 claims description 8
- 239000000945 filler Substances 0.000 claims description 6
- 238000005452 bending Methods 0.000 claims description 5
- 229910010271 silicon carbide Inorganic materials 0.000 claims description 5
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 claims description 5
- 229910052581 Si3N4 Inorganic materials 0.000 claims description 4
- 229910010293 ceramic material Inorganic materials 0.000 claims description 4
- 239000010431 corundum Substances 0.000 claims description 4
- 229910052593 corundum Inorganic materials 0.000 claims description 4
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 claims description 4
- UONOETXJSWQNOL-UHFFFAOYSA-N tungsten carbide Chemical compound [W+]#[C-] UONOETXJSWQNOL-UHFFFAOYSA-N 0.000 claims description 4
- 239000003082 abrasive agent Substances 0.000 claims description 3
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 claims 1
- 229910052796 boron Inorganic materials 0.000 claims 1
- 239000000843 powder Substances 0.000 abstract description 7
- 230000017525 heat dissipation Effects 0.000 abstract description 5
- 239000011435 rock Substances 0.000 description 19
- 239000012530 fluid Substances 0.000 description 8
- 239000011159 matrix material Substances 0.000 description 7
- 229910052580 B4C Inorganic materials 0.000 description 3
- INAHAJYZKVIDIZ-UHFFFAOYSA-N boron carbide Chemical compound B12B3B4C32B41 INAHAJYZKVIDIZ-UHFFFAOYSA-N 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000035515 penetration Effects 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000009191 jumping Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000007903 penetration ability Effects 0.000 description 1
- 239000006104 solid solution Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B10/00—Drill bits
- E21B10/42—Rotary drag type drill bits with teeth, blades or like cutting elements, e.g. fork-type bits, fish tail bits
- E21B10/43—Rotary drag type drill bits with teeth, blades or like cutting elements, e.g. fork-type bits, fish tail bits characterised by the arrangement of teeth or other cutting elements
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B10/00—Drill bits
- E21B10/46—Drill bits characterised by wear resisting parts, e.g. diamond inserts
- E21B10/54—Drill bits characterised by wear resisting parts, e.g. diamond inserts the bit being of the rotary drag type, e.g. fork-type bits
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B10/00—Drill bits
- E21B10/60—Drill bits characterised by conduits or nozzles for drilling fluids
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- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Geology (AREA)
- Mining & Mineral Resources (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Environmental & Geological Engineering (AREA)
- Fluid Mechanics (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Earth Drilling (AREA)
Abstract
本发明涉及深部地质勘探取芯用工具,尤其涉及一种深部硬地层超高转速钻进用钻头。本发明提供的深部硬地层超高转速钻进用钻头包括钻头体,钻头体一端固连有接头、另一端固设有若干个沿圆周均匀分布的钻头胎体,相邻的两个钻头胎体之间具有间隔,钻头胎体的工作面上固设有加强型聚晶金刚石切削齿;还包括若干个与钻头胎体的侧壁及转头体的侧壁固连的保径,若干个保径与若干个钻头胎体一一对应,保径的顶端与钻头胎体的工作面平齐,相邻两个保径之间具有间隔,保径上还设置有分流水道,分流水道的顶端与保径的顶端平齐。本发明提供的深部硬地层超高转速钻进用钻头散热快、排粉快、振动小、防粘滑。
The invention relates to a tool for coring in deep geological exploration, in particular to a drill bit for ultra-high-speed drilling in deep hard strata. The drill bit for ultra-high-speed drilling in deep hard formations provided by the present invention includes a drill bit body, one end of the drill bit body is fixed with a joint, the other end is fixed with a plurality of drill bit carcasses uniformly distributed along the circumference, and two adjacent bit carcasses are fixed. There is a space between them, and the working surface of the drill bit body is fixed with reinforced polycrystalline diamond cutting teeth; it also includes a number of diameter guards that are fixed to the side wall of the drill bit body and the side wall of the rotor body, and a number of guards are provided. The diameter is in one-to-one correspondence with several drill bit bodies, the top of the diameter gauge is flush with the working surface of the drill bit body, and there is a gap between two adjacent diameter gauges. The top of the gauge is flush. The drill bit for ultra-high-speed drilling in deep hard strata provided by the invention has fast heat dissipation, fast powder discharge, small vibration and anti-stick-slip.
Description
技术领域technical field
本发明涉及深部地质勘探取芯用工具,尤其涉及一种深部硬地层超高转 速钻进用钻头。The present invention relates to tools for coring in deep geological exploration, in particular to a drill bit for ultra-high-speed drilling in deep hard strata.
背景技术Background technique
在进行深部勘探时,国内外研究学者常采用耐高温的高速涡轮钻具(2000rpm, 线速度达2.5m/s)搭配孕镶金刚石钻头进行破岩,但由于钻压难以有效加载,实 际效果有限。在这个基础上,国内外研究者开始采用超高转速(8000rpm,线速 度达10m/s)的破岩方式,改善了低钻压难以吃入地层的问题,大幅度提高破岩 效率,在实验室取得了良好的效果。In deep exploration, domestic and foreign researchers often use high temperature resistant high-speed turbo drilling tools (2000rpm, linear speed up to 2.5m/s) with impregnated diamond bits for rock breaking, but the actual effect is limited because the WOB is difficult to load effectively. . On this basis, researchers at home and abroad began to adopt the rock breaking method with ultra-high speed (8000rpm, linear speed up to 10m/s), which improved the problem that the low WOB was difficult to penetrate into the formation, and greatly improved the rock breaking efficiency. room with good results.
现有的孕镶金刚石钻头在钻头胎体中加入均匀的金刚石颗粒,其实质是 小颗粒金刚石作为切削原件,在常规硬地层中寿命较长、进尺较多。因此, 孕镶齿布局在刀翼上只能靠磨削的方式破坏岩石,高转速作业条件下岩屑排 泄不畅;且深部地层环境温度过高,由于地温梯度的存在,深部地层(尤其 是地温异常区域)往往具有240℃以上的高温,环境高温与钻头高速旋转磨 削岩石产生的热量共同作用,常规人造金刚石在该温度下难以保持常温下的 力学性质,脆性明显增加,钻头使用寿命缩短;由于深部硬地层钻探中钻杆 过长难以有效加载钻压,钻头破岩能力不足,超高转速条件下仍然会出现粘 滑现象,降低机械钻速;此外,由于超高转速技术的运用,钻头容易出现跳 钻现象,现有孕镶金刚石钻头的抗冲击性不足。这些因素严重制约了常规孕 镶金刚石钻头对深部地质资源的高效开发。In the existing diamond-impregnated drill bits, uniform diamond particles are added to the drill bit matrix, and its essence is small-particle diamond as a cutting element, which has a longer life and more footage in conventional hard formations. Therefore, the layout of impregnated insert teeth on the blade can only destroy the rock by grinding, and the cuttings are not drained smoothly under high-speed operation conditions; and the ambient temperature of the deep formation is too high, due to the existence of the geothermal gradient, the deep formation (especially the The abnormal geothermal area) often has a high temperature above 240 °C. The high temperature of the environment and the heat generated by the high-speed rotation of the drill bit to grind the rock are combined. At this temperature, it is difficult for conventional synthetic diamond to maintain the mechanical properties at room temperature, the brittleness increases significantly, and the service life of the drill bit is shortened. ;Due to the long drill pipe in deep hard formation drilling, it is difficult to effectively load the WOB, the rock breaking capacity of the drill bit is insufficient, and stick-slip phenomenon will still occur under the condition of ultra-high rotation speed, reducing the ROP; in addition, due to the application of ultra-high rotation speed technology, The drill bit is prone to the phenomenon of jumping, and the impact resistance of the existing impregnated diamond drill bit is insufficient. These factors seriously restrict the efficient development of deep geological resources by conventional impregnated diamond bits.
发明内容SUMMARY OF THE INVENTION
本发明的目的是解决上述现有技术存在的问题,提供一种散热快、排粉 快、振动小、防粘滑的深部硬地层超高转速钻进用钻头。The purpose of the present invention is to solve the problems existing in the above-mentioned prior art, and to provide a kind of drill bit for ultra-high-speed drilling in deep hard formations with fast heat dissipation, fast powder discharge, small vibration and anti-stick-slip.
为了实现上述发明目的,本发明提供以下技术方案:In order to achieve the above-mentioned purpose of the invention, the present invention provides the following technical solutions:
本发明提供了一种深部硬地层超高转速钻进用钻头,包括钻头体,所述 钻头体一端固连有接头、另一端固设有若干个沿圆周均匀分布的钻头胎体, 相邻的两个所述钻头胎体之间具有间隔,所述钻头胎体的工作面上固设有加 强型聚晶金刚石切削齿;还包括若干个与所述钻头胎体的侧壁及转头体的侧 壁固连的保径,若干个所述保径与若干个所述钻头胎体一一对应,所述保径 的顶端与所述钻头胎体的工作面平齐,相邻两个所述保径之间具有间隔,所 述保径上还设置有分流水道,所述分流水道的顶端与所述保径的顶端平齐。The invention provides a drill bit for ultra-high-speed drilling in deep hard formations, comprising a drill bit body, one end of the drill bit body is fixed with a joint, and the other end is fixed with a plurality of drill bit carcasses uniformly distributed along the circumference. There is a space between the two drill bit bodies, and the working surface of the drill bit body is fixed with reinforced polycrystalline diamond cutting teeth; it also includes a number of pieces connected to the side wall of the drill bit body and the rotor body. The diameter gauge is fixedly connected to the side wall, a plurality of the gauge gauges are in one-to-one correspondence with a plurality of the drill bit carcasses, the top end of the gauge gauge is flush with the working surface of the drill bit carcass, and two adjacent There is an interval between the gauges, and a branch water channel is also arranged on the gauge, and the top of the branch water channel is flush with the top of the gauge.
优选的,每个所述钻头胎体的工作面上固设有一个加强型聚晶金刚石切 削齿,所述钻头胎体为八个,八个所述加强型聚晶金刚石切削齿的朝向均相 同且分布在三个半径大小不同的同心圆的圆周上。Preferably, one reinforced polycrystalline diamond cutting tooth is fixed on the working surface of each of the bit carcasses, the number of the drill bit carcasses is eight, and the orientation of the eight reinforced polycrystalline diamond cutting teeth is the same And distributed on the circumference of three concentric circles with different radii.
优选的,所述分流水道为设置在所述保径的侧壁上的通槽。Preferably, the shunt water channel is a through groove provided on the side wall of the gauge.
优选的,所述分流水道包括竖直部和弯折部,所述竖直部的顶端与所述 保径的顶端平齐,所述竖直部的底端与所述弯折部的顶端相连通,所述弯折 部向下倾斜且朝向另一个所述保径。Preferably, the branch water channel includes a vertical part and a bent part, the top end of the vertical part is flush with the top end of the diameter gauge, and the bottom end of the vertical part is connected with the top end of the bent part The bending portion is inclined downward and faces the other of the gauges.
优选的,若干个所述分流水道中的所述弯折部的朝向均相同。Preferably, the orientations of the bent portions in several of the branch water channels are all the same.
优选的,所述弯折部的宽度大于所述竖直部的宽度。Preferably, the width of the bending portion is greater than the width of the vertical portion.
优选的,所述接头呈倒锥形,且所述接头的侧壁上设置有外螺纹。Preferably, the joint has an inverted cone shape, and the side wall of the joint is provided with external threads.
优选的,若干个所述钻头胎体的大小相等。Preferably, the sizes of several of the drill bit bodies are equal.
优选的,所述钻头胎体内包括主磨料、辅磨料和填充材料。Preferably, the drill bit body includes primary abrasive, auxiliary abrasive and filler material.
优选的,所述主磨料为TSP材料;所述辅磨料包括碳化硅、碳化钨、氮 化硅、刚玉和碳化硼;所述填充材料为塞隆系列陶瓷材料。Preferably, the main abrasive is TSP material; the auxiliary abrasive includes silicon carbide, tungsten carbide, silicon nitride, corundum and boron carbide; and the filler material is a Sialon series ceramic material.
本发明提供了一种深部硬地层超高转速钻进用钻头,该钻头具有散热 快、排粉快、振动小和防粘滑的优点。本发明提供的深部硬地层超高转速钻 进用钻头通过设置加强型聚晶金刚石切削齿,改善了钻头攻入岩石的性能, 能够在钻头钻进时形成犁沟,起到一定的支撑作用,同时保证排粉和钻井液 通过,解决坚硬致密地层钻进时的打滑问题;有序的聚晶金刚石切削齿排列 可以使钻头更平缓地切入岩石,并起到支撑作用有助于钻井液循环,岩屑排 出;各钻头胎体工作面嵌入的加强型聚晶金刚石切削齿,按一定水平、竖直位置进行分布,保证钻头有持续切削岩石能力并能平稳过度,减小钻头振动 频率,保证排粉和钻井液通过,防止粘滑。本发明提供的深部硬地层超高转 速钻进用钻头通过设置保径能够使钻头适应深部硬地层的应力,防止钻头缩 径。当钻头在超高转速运动时,钻头与岩石摩擦会带来大量热的问题,通过 加强型聚晶金刚石切削齿的支撑和分流水道的设计,促进了钻井液循环,能 够快速带走热量。本发明通过加强型聚晶金刚石切削齿以及钻头胎体中主磨 料、辅磨料和填充材料的搭配,能够使得主磨料、辅磨料适时出露,保持钻 头自锐性,提高钻进效率。The invention provides a drill bit for ultra-high-speed drilling in deep hard formations, which has the advantages of fast heat dissipation, fast powder discharge, small vibration and anti-stick-slip. The drill bit for ultra-high-speed drilling in deep hard strata provided by the present invention improves the performance of the drill bit to penetrate into the rock by setting the reinforced polycrystalline diamond cutting teeth, and can form furrows when the drill bit is drilling, which plays a certain supporting role. At the same time, it ensures the passage of powder and drilling fluid, and solves the problem of slippage when drilling in hard and dense formations; the orderly arrangement of polycrystalline diamond cutting teeth can make the drill bit cut into the rock more smoothly, and play a supporting role to help the circulation of drilling fluid. The cuttings are discharged; the reinforced polycrystalline diamond cutting teeth embedded in the working face of each bit body are distributed according to certain horizontal and vertical positions to ensure that the bit has the ability to continuously cut rock and can be smoothly transitioned, reduce the vibration frequency of the bit, and ensure the discharge Powder and drilling fluid pass through to prevent stick-slip. The drill bit for ultra-high-speed drilling in deep hard strata provided by the present invention can adapt the drill bit to the stress of deep hard strata by setting the diameter guard, and prevent the drill bit from shrinking in diameter. When the drill bit moves at an ultra-high speed, the friction between the drill bit and the rock will cause a lot of heat problems. The support of the reinforced polycrystalline diamond cutting teeth and the design of the shunt channel promote the circulation of the drilling fluid and can quickly remove the heat. Through the combination of the reinforced polycrystalline diamond cutting teeth and the main abrasive, the auxiliary abrasive and the filling material in the bit body, the main abrasive and the auxiliary abrasive can be exposed in time, the self-sharpening of the bit is maintained, and the drilling efficiency is improved.
附图说明Description of drawings
图1为本发明深部硬地层超高转速钻进用钻头实施例一的结构示意图;1 is a schematic structural diagram of Embodiment 1 of a drill bit for ultra-high-speed drilling in deep hard formations of the present invention;
图2为本发明深部硬地层超高转速钻进用钻头实施例一中切削齿的排布 示意图;Fig. 2 is a schematic diagram of the arrangement of cutting teeth in the first embodiment of the drill bit for ultra-high speed drilling in deep hard formations of the present invention;
图3为本发明深部硬地层超高转速钻进用钻头实施例二的结构示意图;3 is a schematic structural diagram of Embodiment 2 of a drill bit for ultra-high-speed drilling in deep hard formations according to the present invention;
其中,1-钻头体,2-接头,3-钻头胎体,4-加强型聚晶金刚石切削齿, 5-保径,6-分流水道,61-竖直部,62-弯折部。Among them, 1-bit body, 2-joint, 3-bit body, 4-reinforced polycrystalline diamond cutting teeth, 5-gauge, 6-split channel, 61-vertical part, 62-bending part.
具体实施方式Detailed ways
本发明提供了一种深部硬地层超高转速钻进用钻头,包括钻头体,所述 钻头体一端固连有接头、另一端固设有若干个沿圆周均匀分布的钻头胎体, 相邻的两个所述钻头胎体之间具有间隔,所述钻头胎体的工作面上固设有加 强型聚晶金刚石切削齿;还包括若干个与所述钻头胎体的侧壁及转头体的侧 壁固连的保径,若干个所述保径与若干个所述钻头胎体一一对应,所述保径 的顶端与所述钻头胎体的工作面平齐,相邻两个所述保径之间具有间隔,所 述保径上还设置有分流水道,所述分流水道的顶端与所述保径的顶端平齐。The invention provides a drill bit for ultra-high-speed drilling in deep hard formations, comprising a drill bit body, one end of the drill bit body is fixed with a joint, and the other end is fixed with a plurality of drill bit carcasses uniformly distributed along the circumference. There is a space between the two drill bit bodies, and the working surface of the drill bit body is fixed with reinforced polycrystalline diamond cutting teeth; it also includes a number of pieces connected to the side wall of the drill bit body and the rotor body. The diameter gauge is fixedly connected to the side wall, a plurality of the gauge gauges are in one-to-one correspondence with a plurality of the drill bit carcasses, the top end of the gauge gauge is flush with the working surface of the drill bit carcass, and two adjacent There is an interval between the gauges, and a branch water channel is also arranged on the gauge, and the top of the branch water channel is flush with the top of the gauge.
作为本发明的一个实施例,每个所述钻头胎体的工作面上固设有一个加 强型聚晶金刚石切削齿,所述钻头胎体为八个,八个所述加强型聚晶金刚石 切削齿的朝向均相同且分布在三个半径大小不同的同心圆的圆周上。As an embodiment of the present invention, one reinforced polycrystalline diamond cutting tooth is fixed on the working surface of each of the drill bit bodies, and the number of the drill bit bodies is eight, and eight of the reinforced polycrystalline diamond cutting teeth are The teeth have the same orientation and are distributed on the circumference of three concentric circles with different radii.
作为本发明的一个实施例,所述分流水道为设置在所述保径的侧壁上的 通槽。As an embodiment of the present invention, the shunt water channel is a through groove provided on the side wall of the gauge.
作为本发明的一个实施例,所述分流水道包括竖直部和弯折部,所述竖 直部的顶端与所述保径的顶端平齐,所述竖直部的底端与所述弯折部的顶端 相连通,所述弯折部向下倾斜且朝向另一个所述保径。As an embodiment of the present invention, the branch water channel includes a vertical portion and a bent portion, the top end of the vertical portion is flush with the top end of the gauge, and the bottom end of the vertical portion is aligned with the bent portion. The top ends of the folded parts are communicated, and the folded parts are inclined downward and face the other of the gauges.
作为本发明的一个实施例,若干个所述分流水道中的所述弯折部的朝向 均相同。As an embodiment of the present invention, the orientations of the bent portions in several of the branch water channels are all the same.
作为本发明的一个实施例,所述弯折部的宽度大于所述竖直部的宽度。As an embodiment of the present invention, the width of the bent portion is greater than the width of the vertical portion.
作为本发明的一个实施例,所述接头呈倒锥形,且所述接头的侧壁上设 置有外螺纹。As an embodiment of the present invention, the joint is inversely tapered, and an external thread is provided on the side wall of the joint.
作为本发明的一个实施例,若干个所述钻头胎体的大小相等。在本发明 中,所述钻头胎体内优选包括主磨料、辅磨料和填充材料。在本发明中,所 述主磨料优选为TSP材料(热稳定聚晶金刚石);所述TSP材料的粒径优选 为0.42~0.9mm,具有锥角的任意形状。本发明使用的TSP材料能够适用于 超高转速技术在深部硬岩地层的工作需求,充分发挥TSP材料良好的耐热性 和高韧性,可用于磨削破碎硬岩地层。本发明对所述TSP材料的来源没有特 殊的限制,选用本领域技术人员熟知来源的TSP材料即可,具体的如市售 TSP材料。As an embodiment of the present invention, the sizes of several of the drill bit carcasses are equal. In the present invention, the drill bit body preferably includes primary abrasive, secondary abrasive and filler material. In the present invention, the main abrasive is preferably TSP material (thermally stable polycrystalline diamond); the particle size of the TSP material is preferably 0.42-0.9 mm, and has any shape of taper angle. The TSP material used in the present invention can be suitable for the working requirements of the ultra-high-speed technology in deep hard rock formations, fully utilize the good heat resistance and high toughness of the TSP material, and can be used for grinding and breaking hard rock formations. The source of the TSP material is not particularly limited in the present invention, and a TSP material that is well known to those skilled in the art can be selected, specifically such as a commercially available TSP material.
在本发明中,所述辅磨料优选包括碳化硅、碳化钨、氮化硅、刚玉和碳 化硼;本发明利用辅磨料实现钻头的自锐性,使得主磨料容易出露,配合 TSP进行磨削工作。在本发明中,所述辅磨料的主体材料优选为碳化硅,所 述辅磨料的辅助材料优选包括碳化钨、氮化硅、刚玉和碳化硼。本发明对所 述辅助材料的添加量不作特殊限定,以碳化硅为辅磨料的主体材料即可。In the present invention, the auxiliary abrasive preferably includes silicon carbide, tungsten carbide, silicon nitride, corundum and boron carbide; the invention utilizes the auxiliary abrasive to realize the self-sharpening of the drill bit, so that the main abrasive is easily exposed, and the grinding is carried out with TSP. Work. In the present invention, the main material of the auxiliary abrasive is preferably silicon carbide, and the auxiliary material of the auxiliary abrasive preferably includes tungsten carbide, silicon nitride, corundum and boron carbide. The present invention does not specifically limit the addition amount of the auxiliary material, and silicon carbide can be used as the main material of the auxiliary abrasive.
本发明所述主磨料和辅磨料贯穿钻头胎体的整个工作层,通过主磨料和 辅磨料的配合,能够提高钻头胎体的耐磨性和耐温性,进而使钻头胎体与岩 石摩擦生热,弱化岩石,降低岩石性能,提升攻入能力,满足低钻压作用要 求。The main abrasive and the auxiliary abrasive of the present invention run through the entire working layer of the drill bit matrix, and the wear resistance and temperature resistance of the drill bit matrix can be improved through the combination of the main abrasive and the auxiliary abrasive, so that the drill bit matrix and the rock can be rubbed against each other. Heat, weaken the rock, reduce the rock performance, improve the penetration ability, and meet the requirements of low WOB.
在本发明中,所述填充材料优选为塞隆系列陶瓷材料,更优选为Si2N2O 和Al2O3形成的固溶体材料。本发明对所述塞隆系列陶瓷材料中Si2N2O与 Al2O3的比例没有特殊要求,选用本领域技术人员熟知的市售材料即可。本 发明利用所述填充材料的高耐磨性和高韧性,能够避免烧钻,减小跳钻对钻 头的影响,提升钻头胎体的耐温性,保证深部高温硬地层正常磨损,并且保 证磨料正常出露,避免主磨料提前脱落而失效。In the present invention, the filler material is preferably a Sialon series ceramic material, more preferably a solid solution material formed by Si 2 N 2 O and Al 2 O 3 . The present invention has no special requirements on the ratio of Si 2 N 2 O to Al 2 O 3 in the Sialon series ceramic materials, and commercially available materials well known to those skilled in the art can be selected. By utilizing the high wear resistance and high toughness of the filling material, the present invention can avoid drill burning, reduce the influence of skip drills on the drill bit, improve the temperature resistance of the drill bit carcass, ensure normal wear of deep high-temperature hard formations, and ensure that abrasives Normal exposure to prevent the main abrasive from falling off in advance and failing.
本发明中所述钻头胎体为主磨料、辅磨料和填充材料的有机结合,本发 明所述组成的钻头胎体不仅能够改善钻头的热稳定性和抗冲击性,还能够辅 助改善钻头钻入深部硬地层可能存在的打滑问题,符合超高转速钻进技术的 需求。The drill bit matrix in the present invention is an organic combination of the main abrasive, the auxiliary abrasive and the filler material. The drill bit matrix of the present invention can not only improve the thermal stability and impact resistance of the drill bit, but also assist in improving the penetration of the drill bit. The possible slip problems in deep hard formations meet the needs of ultra-high-speed drilling technology.
在本发明中,若无特殊说明,所有材料均为本领域技术人员熟知的市售 产品。In the present invention, unless otherwise specified, all materials are commercially available products well known to those skilled in the art.
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图 和具体实施方式对本发明作进一步详细的说明。In order to make the above objects, features and advantages of the present invention more clearly understood, the present invention will be described in further detail below with reference to the accompanying drawings and specific embodiments.
实施例一Example 1
如图1-2所示,本实施例深部硬地层超高转速钻进用钻头包括钻头体1, 钻头体1底端固连有接头2、顶端固设有八个沿圆周均匀分布的、大小相等 的钻头胎体3,相邻的两个钻头胎体3之间具有间隔,每个钻头胎体3的工 作面上固设有一个加强型聚晶金刚石切削齿4;八个加强型聚晶金刚石切削 齿4的朝向均相同且分布在三个半径大小不同的同心圆的圆周上,参照图2, 左侧三个加强型聚晶金刚石切削齿4分布在半径较大的同心圆的圆周上,中 间两个加强型聚晶金刚石切削齿4分布在半径居中的同心圆的圆周上,右侧 三个加强型聚晶金刚石切削齿4分布在半径较小的同心圆的圆周上,其中三 个同心圆的半径依次相差0.5mm,如此设置八个加强型聚晶金刚石切削齿4 能够增加钻头钻进时的犁沟的宽度。通过设置加强型聚晶金刚石切削齿4, 改善了钻头攻入岩石的性能,能够在钻头钻进时在岩石上形成犁沟,加强型 聚晶金刚石切削齿4起到一定的支撑作用,同时能够保证排粉和钻井液通过, 解决坚硬致密地层钻进时的打滑问题;各钻头胎体3工作面嵌入的加强型聚 晶金刚石切削齿4,按一定水平、竖直位置进行分布,保证钻头有持续切削 岩石能力并能平稳过度,减小钻头振动频率,保证排粉和钻井液通过,防止 粘滑。As shown in Fig. 1-2, the drill bit for ultra-high-speed drilling in deep hard formations of this embodiment includes a drill bit body 1, a joint 2 is fixedly connected to the bottom end of the drill bit body 1, and eight diameters of different sizes are fixedly distributed evenly along the circumference at the top end of the drill bit body 1. Equal drill bit bodies 3, there is an interval between two adjacent drill bit bodies 3, and a reinforced polycrystalline diamond cutting tooth 4 is fixed on the working surface of each drill bit body 3; eight reinforced polycrystalline diamonds The orientations of the diamond cutting teeth 4 are all the same and are distributed on the circumference of three concentric circles with different radii. Referring to Figure 2, the three reinforced polycrystalline diamond cutting teeth 4 on the left are distributed on the circumference of the concentric circles with larger radii. , the middle two reinforced polycrystalline diamond cutting teeth 4 are distributed on the circumference of a concentric circle with a central radius, and the three reinforced polycrystalline diamond cutting teeth 4 on the right are distributed on the circumference of a concentric circle with a smaller radius, of which three The radii of the concentric circles differ by 0.5 mm in turn, and the eight reinforced polycrystalline diamond cutting teeth 4 are arranged in this way to increase the width of the furrow when the drill bit is drilling. By setting the reinforced polycrystalline diamond cutting teeth 4, the performance of the drill bit to penetrate into the rock is improved, so that furrows can be formed on the rock when the drill bit is drilling. The reinforced polycrystalline diamond cutting teeth 4 play a certain supporting role, and can Ensure the passage of powder and drilling fluid, and solve the problem of slippage when drilling in hard and dense formations; the reinforced polycrystalline diamond cutting teeth 4 embedded in the working surface of each bit matrix 3 are distributed in a certain horizontal and vertical position to ensure that the drill bit has Continuous rock cutting ability and smooth transition, reduce the vibration frequency of the drill bit, ensure the passage of powder and drilling fluid, and prevent stick-slip.
本实施例深部硬地层超高转速钻进用钻头还包括八个保径5,每个保径 5均与钻头胎体3的侧壁及转头体的侧壁固连,八个保径5与八个钻头胎体 3一一对应,保径5的顶端与钻头胎体3的工作面平齐,相邻两个保径5之 间具有间隔。保径5能够使钻头适应深部硬地层的应力,防止钻头缩径。The drill bit for ultra-high-speed drilling in deep hard formations in this embodiment also includes eight gauges 5, each of which is fixedly connected to the sidewall of the drill bit body 3 and the sidewall of the rotor body, and the eight gauges 5 In one-to-one correspondence with the eight drill bit bodies 3 , the top end of the gauge 5 is flush with the working surface of the drill bit body 3 , and there is an interval between two adjacent gauge gauges 5 . The diameter gauge 5 can make the drill bit adapt to the stress of deep hard formations and prevent the drill bit from shrinking in diameter.
每个保径5上均设置有分流水道6,分流水道6的顶端与保径5的顶端 平齐。在本实施例中,分流水道6为设置在保径5的侧壁上的通槽。分流水 道6包括竖直部61和弯折部62,竖直部61的顶端与保径5的顶端平齐,竖 直部61的底端与弯折部62的顶端相连通,弯折部62向下倾斜且朝向另一 个保径5。且八个分流水道6中的弯折部62的朝向均相同,在同一个分流水 道6中弯折部62的宽度大于竖直部61的宽度。Each gage 5 is provided with a shunt channel 6, and the top of the shunt channel 6 is flush with the top of the gage 5. In this embodiment, the branch water channel 6 is a through groove provided on the side wall of the gauge 5 . The diversion channel 6 includes a vertical part 61 and a bent part 62. The top end of the vertical part 61 is flush with the top end of the gage 5; the bottom end of the vertical part 61 is communicated with the top end of the bent part 62. Slope down and towards the other gauge 5. In addition, the orientations of the bent parts 62 in the eight branch water channels 6 are all the same, and the width of the bent parts 62 in the same branch water channel 6 is larger than the width of the vertical part 61.
钻头体1和接头2起连接作用,接头2呈倒锥形,且接头2的侧壁上设 置有外螺纹。The drill bit body 1 and the joint 2 are used for connection, the joint 2 is in the shape of an inverted cone, and the side wall of the joint 2 is provided with external threads.
当钻头在超高转速运动时,钻头与岩石摩擦会带来大量热的问题,通过 加强型聚晶金刚石切削齿4的支撑和分流水道6的设计,促进了钻井液循环, 钻井液能够通过分流水道6快速流动,从而提高了钻头的散热能力。When the drill bit moves at an ultra-high speed, the friction between the drill bit and the rock will cause a lot of heat problems. Through the support of the reinforced polycrystalline diamond cutting teeth 4 and the design of the shunt channel 6, the circulation of the drilling fluid is promoted, and the drilling fluid can pass through the shunt. The water channel 6 flows quickly, thereby improving the heat dissipation capability of the drill bit.
实施例二Embodiment 2
本实施例提供一种深部硬地层超高转速钻进用钻头,在实施例一的基础 上,本实施例的深部硬地层超高转速钻进用钻头还具有以下特点:如图3所 示,本实施例中钻头胎体3的数量为四个,每个钻头胎体3的工作面上均匀 固设有三个加强型聚晶金刚石切削齿4;12个加强型聚晶金刚石切削齿4的 朝向均相同且分布在同一个圆周上。在本实施例中也包括八个保径5,区别 在于每个胎体的侧壁连接有两个间隔设置的保径5。本实施例通过减少钻头 胎体3的数量、增加加强型聚晶金刚石切削齿4的数量,相对实施例一,在 牺牲了少量散热能力的基础上,极大提高了钻头的攻入性能,本实施例深部 硬地层超高转速钻进用钻头适合钻进硬度更高的地层。This embodiment provides a drill bit for ultra-high-speed drilling in deep hard formations. On the basis of Embodiment 1, the drill bit for ultra-high-speed drilling in deep hard formations in this embodiment also has the following characteristics: As shown in FIG. 3 , In this embodiment, the number of drill bit bodies 3 is four, and three reinforced polycrystalline diamond cutting teeth 4 are evenly fixed on the working surface of each drill bit body 3; the orientation of the 12 reinforced polycrystalline diamond cutting teeth 4 are the same and distributed on the same circumference. In this embodiment, eight gauges 5 are also included, and the difference is that the sidewalls of each carcass are connected with two gauges 5 arranged at intervals. In this embodiment, by reducing the number of drill bit bodies 3 and increasing the number of reinforced polycrystalline diamond cutting teeth 4, compared with the first embodiment, on the basis of sacrificing a small amount of heat dissipation capacity, the penetration performance of the drill bit is greatly improved. EXAMPLES The ultra-high-speed drilling bit for deep hard formation is suitable for drilling formations with higher hardness.
在本发明的描述中,需要说明的是,术语“顶”、“底”、“下”等指示的 方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发 明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、 以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "top", "bottom", "bottom", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and to simplify the description, rather than to indicate or imply that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普 通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润 饰,这些改进和润饰也应视为本发明的保护范围。The above are only the preferred embodiments of the present invention. It should be pointed out that for those skilled in the art, without departing from the principles of the present invention, several improvements and modifications can be made. It should be regarded as the protection scope of the present invention.
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