CN109971923B - A kind of determination method of steel alloy water quenching technology - Google Patents
A kind of determination method of steel alloy water quenching technology Download PDFInfo
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- 238000000034 method Methods 0.000 title claims abstract description 188
- 238000010791 quenching Methods 0.000 title claims abstract description 108
- 230000000171 quenching effect Effects 0.000 title claims abstract description 107
- 229910000851 Alloy steel Inorganic materials 0.000 title claims abstract description 66
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 62
- 230000008569 process Effects 0.000 claims abstract description 157
- 238000001816 cooling Methods 0.000 claims abstract description 99
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 43
- 239000010959 steel Substances 0.000 claims abstract description 43
- 239000000463 material Substances 0.000 claims abstract description 36
- 239000000203 mixture Substances 0.000 claims abstract description 6
- 239000002344 surface layer Substances 0.000 claims description 31
- 229910000734 martensite Inorganic materials 0.000 claims description 27
- 229910001563 bainite Inorganic materials 0.000 claims description 25
- 230000009466 transformation Effects 0.000 claims description 23
- 230000035882 stress Effects 0.000 claims description 20
- 238000007654 immersion Methods 0.000 claims description 18
- 238000005496 tempering Methods 0.000 claims description 16
- 239000010410 layer Substances 0.000 claims description 10
- 229910001562 pearlite Inorganic materials 0.000 claims description 9
- 230000035699 permeability Effects 0.000 claims description 7
- 229910045601 alloy Inorganic materials 0.000 claims description 6
- 239000000956 alloy Substances 0.000 claims description 6
- 238000009826 distribution Methods 0.000 claims description 5
- 230000008646 thermal stress Effects 0.000 claims description 5
- 230000000694 effects Effects 0.000 claims description 2
- 229910001214 P-type tool steel Inorganic materials 0.000 claims 2
- 201000004569 Blindness Diseases 0.000 abstract description 6
- 238000013461 design Methods 0.000 description 17
- 238000010583 slow cooling Methods 0.000 description 6
- 238000003303 reheating Methods 0.000 description 5
- 238000011534 incubation Methods 0.000 description 3
- 230000008520 organization Effects 0.000 description 3
- 238000004088 simulation Methods 0.000 description 3
- 238000005336 cracking Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000005457 optimization Methods 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 230000006032 tissue transformation Effects 0.000 description 2
- 229910001566 austenite Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 238000007655 standard test method Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/18—Hardening; Quenching with or without subsequent tempering
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
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- C21D11/005—Process control or regulation for heat treatments for cooling
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Abstract
本发明提供了一种合金钢水淬工艺的确定方法,用于确定各种材料的水‑空交替控时淬火冷却工艺和一次水淬工艺的选择;所述方法包括:S1:对淬火冷却工件进行分析,根据所述工件要求性能部位距离心部位置,获得要求性能部位的组织构成;S2:获得淬火冷却工件的钢号、尺寸范围,根据淬火冷却工件的钢号、尺寸范围、要求性能部位情况,选择水‑空交替控时淬火冷却工艺或一次水淬工艺;S3:按照所选择的工艺通过具体的淬火冷却操作实施工艺。本发明可以指导工艺设计人员选择正确的合金钢水淬工艺方法,避免了在选择工艺方法方面的盲目性。The invention provides a method for determining the water quenching process of alloy steel, which is used to determine the water-air alternate time-controlled quenching and cooling process and the selection of the primary water quenching process for various materials; the method includes: S1: performing quenching and cooling on the workpiece Analysis, according to the distance between the required performance part of the workpiece and the position of the core, obtain the tissue composition of the required performance part; S2: Obtain the steel number and size range of the quenched and cooled workpiece, according to the steel number, size range and required performance part of the quenched and cooled workpiece , select the water-air alternate time-controlled quenching and cooling process or the one-time water quenching process; S3: implement the process through specific quenching and cooling operations according to the selected process. The invention can guide process designers to choose the correct alloy steel water quenching process, avoiding blindness in selecting the process.
Description
技术领域technical field
本发明涉及钢铁热处理领域,具体地,涉及一种合金钢水淬工艺的确定方法。The invention relates to the field of steel heat treatment, in particular to a method for determining a water quenching process of alloy steel.
背景技术Background technique
淬火回火是一种传统的工艺,它将合金钢件加热到奥氏体区,然后淬火冷却至室温以获得马氏体或贝氏体组织,随后在合适的温度进行回火以获得回火马氏体体或回火贝氏体组织。对于合金钢淬火一般采用油作为淬火介质,目的是避免开裂,存在的问题是油淬的力学性能远低于水淬,同时油淬存在油烟污染和发生火灾的危险。因此,合金钢件水淬是未来的发展方向。Quenching and tempering is a traditional process, which heats alloy steel parts to the austenite zone, then quenches and cools to room temperature to obtain martensite or bainite structure, and then tempers at a suitable temperature to obtain tempered Martensite or tempered bainite structure. For alloy steel quenching, oil is generally used as the quenching medium to avoid cracking. The problem is that the mechanical properties of oil quenching are much lower than that of water quenching. At the same time, oil quenching has the risk of oil smoke pollution and fire. Therefore, water quenching of alloy steel parts is the future development direction.
经检索发现,发明专利ZL 201310327206.0制定水-空交替控时淬火冷却工艺的方法,给出了制定水-空交替控时淬火冷却工艺的方法(以下简称:ATQ工艺)。ATQ工艺将淬火冷却分三个阶段进行:第一阶段为预冷阶段,第二阶段为水-空交替淬火冷却阶段,第三阶段为自然空冷阶段。在第二阶段的水-空交替淬火冷却阶段,将合金钢件沿截面从表面到中心划分为控制冷却速度区域和缓速降温区域,即:从合金钢件表面到要求性能部位为控制冷却速度区域,由要求性能部位到心部为缓速降温区域;控制冷却速度区域冷却的目的是通过控制冷却速度获得预期的组织进而满足力学性能要求,缓速降温区域冷却的目的是通过缓慢冷却避免控制冷却速度区域已经转变的马氏体或贝氏体组织因温度回升过高而发生过回火。After searching, it was found that the invention patent ZL 201310327206.0 is a method for formulating a water-air alternate time-controlled quenching and cooling process, which provides a method for formulating a water-air alternate time-controlled quenching and cooling process (hereinafter referred to as: ATQ process). The ATQ process divides the quenching and cooling into three stages: the first stage is the pre-cooling stage, the second stage is the water-air alternate quenching and cooling stage, and the third stage is the natural air cooling stage. In the second stage of water-air alternate quenching and cooling, the alloy steel is divided into a controlled cooling rate area and a slow cooling area along the section from the surface to the center, that is, the controlled cooling rate area is from the surface of the alloy steel part to the required performance part. , from the required performance part to the core is the slow cooling area; the purpose of controlled cooling rate zone cooling is to obtain the expected structure by controlling the cooling rate and then meet the mechanical performance requirements, and the purpose of slow cooling zone cooling is to avoid controlled cooling by slow cooling The martensite or bainite structure that has been transformed in the velocity region has been tempered due to excessive temperature rise.
经检索发现,申请专利201910247450.3一种合金钢水淬工艺的优化方法,给出了一种合金钢水淬工艺的优化方法(以下简称:一次水淬工艺或HTQ工艺)。工艺实施步骤:After searching, it was found that the patent application 201910247450.3 is an optimization method for the water quenching process of alloy steel, and an optimization method for the water quenching process of alloy steel is given (hereinafter referred to as: one-time water quenching process or HTQ process). Process implementation steps:
第一步:根据合金钢件的性能要求,预测获得要求性能部位的组织构成;Step 1: According to the performance requirements of the alloy steel parts, predict the structure and composition of the required performance parts;
第二步:借助所述合金钢件材料的等温转变冷却曲线确定获得所述组织所要冷却到的温度,即预定温度;Step 2: Determine the temperature to which the structure is to be cooled, that is, the predetermined temperature, by means of the isothermal transformation cooling curve of the alloy steel material;
第三步:将所述合金钢件沿截面从表面到中心划分为快速冷却区域和依靠本体热量传热的缓慢冷却区域;其中,所述快速冷却区域为从所述合金钢件表面到要求性能部位或更深的部位;所述缓慢冷却区域为所述要求性能部位或所述更深的部位到中心;Step 3: Divide the alloy steel part along the section from the surface to the center into a rapid cooling area and a slow cooling area relying on bulk heat transfer; wherein, the rapid cooling area is from the surface of the alloy steel part to the required performance part or a deeper part; the slow cooling zone is the required performance part or the deeper part to the center;
第四步:借助数值模拟确定所述快速冷却区域降低到所述预定温度的水冷时间,并结合所述要求性能部位的返温温度和表层应力状态对所述水冷时间进行优化;Step 4: Determine the water cooling time for the rapid cooling area to drop to the predetermined temperature by means of numerical simulation, and optimize the water cooling time in combination with the return temperature of the required performance part and the surface stress state;
根据对淬火冷却过程温度变化的数值模拟,分析随后的空冷过程中合金钢件表层的温度回升情况,以要求性能部位的返温温度不超过回火温度或预定温度为原则,确定快速冷却区域降低到预定温度的水冷时间;同时,依据数值模拟分析快速冷却区域在上述确定的水冷时间之前的表层应力状态,分别调整快速冷却区域在快速冷却之前的预冷时间与快速冷却区域降低到预定温度的水冷时间,使表层的拉应力数值低于材料的破断抗力或呈现压应力状态。According to the numerical simulation of the temperature change in the quenching and cooling process, analyze the temperature rise of the surface layer of alloy steel parts in the subsequent air cooling process, and determine the reduction of the rapid cooling area based on the principle that the return temperature of the performance part does not exceed the tempering temperature or the predetermined temperature. The water cooling time to the predetermined temperature; at the same time, according to the numerical simulation analysis of the surface stress state of the rapid cooling area before the water cooling time determined above, the pre-cooling time of the rapid cooling area before the rapid cooling and the time for the rapid cooling area to drop to the predetermined temperature are respectively adjusted. The water cooling time makes the tensile stress value of the surface layer lower than the breaking resistance of the material or presents a compressive stress state.
第五步:反复对第四步中所述预冷时间和所述水冷时间进行优化,最后获得所述合金钢水淬的工艺,即:最佳的所述预冷时间和所述水冷时间。Step 5: Repeatedly optimize the pre-cooling time and the water-cooling time in the fourth step, and finally obtain the water-quenching process of the alloy steel, ie: the best pre-cooling time and the water-cooling time.
上述专利中没有给出究竟适合何种淬透性合金钢、何种尺寸范围和要求性能部位的工件,也就是没有给出选择上述2种工艺的策略。The above-mentioned patents do not specify what kind of hardenable alloy steel is suitable, what size range and workpieces require performance parts, that is, no strategy for selecting the above two processes is given.
发明内容Contents of the invention
针对现有技术中的缺陷,本发明的目的是提供一种合金钢水淬工艺的确定方法。In view of the defects in the prior art, the object of the present invention is to provide a method for determining the water quenching process of alloy steel.
为实现上述发明目的,本发明提供了一种合金钢水淬工艺的确定方法,用于确定各种材料的水-空交替控时淬火冷却工艺和一次水淬工艺的选择;所述方法包括:In order to achieve the purpose of the above invention, the present invention provides a method for determining the water quenching process of alloy steel, which is used to determine the selection of the water-air alternate time-controlled quenching and cooling process and the primary water quenching process for various materials; the method includes:
S1:对淬火冷却工件进行分析,根据所述工件要求性能部位距离心部位置,获得要求性能部位的组织构成;S1: analyze the quenched and cooled workpiece, and obtain the tissue composition of the required performance part according to the distance from the center of the required performance part of the workpiece;
S2:获得淬火冷却工件的钢号、尺寸范围,根据淬火冷却工件的钢号、尺寸范围、要求性能部位情况,选择水-空交替控时淬火冷却工艺或一次水淬工艺;S2: Obtain the steel number and size range of the quenched and cooled workpiece, and select a water-air alternately controlled quenching and cooling process or a water quenching process according to the steel number, size range, and required performance parts of the quenched and cooled workpiece;
所述水-空交替控时淬火冷却工艺的适用范围包括高淬透性合金钢和要求深层位置具有高性能的工件,和/或中低淬透性合金钢和要求表层位置具有高力学性能的工件;The scope of application of the water-air alternate time-controlled quenching and cooling process includes high-hardenability alloy steel and workpieces requiring high performance in the deep layer, and/or medium-low hardenability alloy steel and workpieces requiring high mechanical properties in the surface layer workpiece;
所述一次水淬工艺的适用范围包括中低透性合金钢和要求深层位置具有高性能的工件,和/或高淬透性合金钢和要求表层位置具有高力学性能的工件;The scope of application of the primary water quenching process includes medium and low permeability alloy steels and workpieces requiring high performance in deep layers, and/or high hardenability alloy steels and workpieces requiring high mechanical properties in surface layers;
S3:按照所选择的工艺通过具体的淬火冷却操作实施工艺。S3: Implement the process through specific quenching and cooling operations according to the selected process.
优选地,根据水-空交替控时淬火冷却工艺的适用范围,利用所述高淬透性合金钢材料具有足够淬透性的特性,通过多次水-空交替工艺处理,使要求性能部位达到需要的组织;和/或利用所述低淬透性合金钢材料淬透性不高和要求性能部位在表层,通过第一次浸液实现表层获得要求的组织,之后的空-水-空的交替冷却的作用是确保表层已经发生马氏体或贝氏体转变的组织的返温温度不超过其回火温度;Preferably, according to the scope of application of the water-air alternating time-controlled quenching and cooling process, the high hardenability alloy steel material has sufficient hardenability characteristics, and through multiple water-air alternating processes, the required performance parts can reach The required organization; and/or using the low-hardenability alloy steel material with low hardenability and required performance parts on the surface layer, the surface layer can be obtained through the first immersion liquid to obtain the required structure, and then the air-water-air The function of alternating cooling is to ensure that the reheating temperature of the structure whose surface layer has undergone martensite or bainite transformation does not exceed its tempering temperature;
获得适合采用水-空交替控时淬火冷却工艺的淬火冷却工件的具体钢号、尺寸范围、要求性能部位。Obtain the specific steel grade, size range, and required performance parts of the quenched and cooled workpiece suitable for the water-air alternate time-controlled quenching and cooling process.
优选地,获得采用水-空交替控时淬火冷却工艺的高淬透性合金钢和要求深层位置具有高性能的工件的钢号、尺寸范围、要求性能部位,如表1所示;Preferably, the steel grade, size range, and required performance parts of the high-hardenability alloy steel that adopts the water-air alternate time-controlled quenching and cooling process and the workpiece that requires high performance in the deep layer are obtained, as shown in Table 1;
优选地,获得采用水-空交替控时淬火冷却工艺的中低淬透性合金钢和要求表层位置具有高力学性能的工件的钢号、尺寸范围、要求性能部位,如表2所示;Preferably, the steel grade, size range, and required performance parts of the steel grade, size range, and required performance parts of the medium-low hardenability alloy steel that adopts the water-air alternate time-controlled quenching and cooling process and the workpiece that requires high mechanical properties at the surface position are obtained, as shown in Table 2;
。.
优选地,根据一次水淬工艺的适用范围,利用中低透性合金钢材料淬透性不高、要求性能部位在较深位置和截面尺寸不大的工件,采用一次较长时间浸液实现要求性能部位获得要求的组织,确保之后的空冷过程中要求性能部位的已经发生马氏体或贝氏体转变的组织的返温温度不超过其回火温度;和/或利用高淬透性材料、要求性能部位在表层和截面尺寸不大的工件,可以通过一次浸液实现要求性能部位获得要求的组织,确保之后的空冷过程中不造成要求性能部位的已经发生马氏体或贝氏体转变的组织的返温温度超过其回火温度;同时控制要求性能以下部位的组织转变,以获得珠光体组织为最佳,实现热应力型的应力分布,即表层为压应力,心部为拉应力;Preferably, according to the scope of application of the one-time water quenching process, using a workpiece with a medium-low permeability alloy steel material with low hardenability, a relatively deep position and a small cross-sectional size, a longer time immersion solution is used to achieve the required Obtain the required structure in the performance part, and ensure that the reheating temperature of the structure that has undergone martensite or bainite transformation in the required performance part in the subsequent air cooling process does not exceed its tempering temperature; and/or use high hardenability materials, For workpieces that require performance on the surface and with small cross-sectional dimensions, the required structure can be obtained by immersing the required performance parts once, so as to ensure that the martensite or bainite transformation of the required performance parts will not be caused in the subsequent air cooling process The return temperature of the tissue exceeds its tempering temperature; at the same time, control the tissue transformation of the parts below the required performance, so as to obtain the pearlite structure as the best, and realize the stress distribution of thermal stress type, that is, the surface layer is compressive stress, and the core is tensile stress;
获得适合采用一次水淬工艺的淬火冷却工件的钢号、尺寸范围、要求性能部位。Obtain the steel grade, size range, and required performance parts of the quenched and cooled workpiece suitable for the primary water quenching process.
优选地,获得采用一次水淬工艺的中低透性合金钢和要求深层位置具有高性能的工件的钢号、尺寸范围、要求性能部位,如表3所示;Preferably, the steel number, size range, and required performance parts of the steel grade, size range, and required performance parts of the medium-low-permeability alloy steel that adopts a water quenching process and the workpiece that requires high performance in the deep layer are obtained, as shown in Table 3;
。.
优选地,获得采用一次水淬工艺的高淬透性合金钢和要求表层位置具有高力学性能的工件的钢号、尺寸范围、要求性能部位,如表4所示;Preferably, the steel number, size range, and required performance parts of the high-hardenability alloy steel that adopts a water quenching process and the workpiece that requires high mechanical properties at the surface position are obtained, as shown in Table 4;
。.
与现有技术相比,本发明具有如下的有益效果:Compared with the prior art, the present invention has the following beneficial effects:
本发明给出的合金钢水淬工艺选择策略,可以指导工艺设计人员选择正确的工艺方法,避免了在选择工艺方法方面的盲目性。例如:对于34CrNiMo6材料,直径φ400mm的轴类件,要求在距离表面0.5半径位置获得马氏体+贝氏体组织,如果采用一次水淬工艺,就会由于组织转变剧烈而在表面产生大的拉应力,增加了开裂的风险;对于42CrMo材料,直径φ200mm的轴类件,要求在距离表面0.2半径位置获得最佳性能,如果在距离表面0.2半径冷却到预期温度时间内采用水-空交替控时淬火冷却工艺,就会由于距离表面0.2半径位置的平均冷却速率过低而性能无法满足性能要求。所以工艺人员如果参照本发明专利提供的数据在设计具体工艺前先对工艺方法进行选择将是一项有意义的工作。The alloy steel water quenching process selection strategy provided by the invention can guide process designers to choose the correct process method, and avoid blindness in selecting the process method. For example: for 34CrNiMo6 material, shafts with a diameter of φ400mm, it is required to obtain martensite + bainite structure at a position 0.5 radius away from the surface. Stress increases the risk of cracking; for 42CrMo materials, shafts with a diameter of φ200mm are required to obtain the best performance at a position 0.2 radius away from the surface. In the quenching cooling process, the performance cannot meet the performance requirements because the average cooling rate at the position 0.2 radius from the surface is too low. Therefore, it will be a meaningful work for craftsmen to select the process method before designing the specific process with reference to the data provided by the patent of the present invention.
具体实施方式Detailed ways
下面结合具体实施例对本发明进行详细说明。以下实施例将有助于本领域的技术人员进一步理解本发明,但不以任何形式限制本发明。应当指出的是,对本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进。这些都属于本发明的保护范围。The present invention will be described in detail below in conjunction with specific embodiments. The following examples will help those skilled in the art to further understand the present invention, but do not limit the present invention in any form. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention. These all belong to the protection scope of the present invention.
实施例1Example 1
本实施例提供一种合金钢水淬工艺的确定方法;用于确定各种材料的水-空交替控时淬火冷却工艺和一次水淬工艺的选择;方法包括:This embodiment provides a method for determining the water quenching process of alloy steel; it is used to determine the selection of the water-air alternate time-controlled quenching and cooling process and the primary water quenching process for various materials; the method includes:
S1:对淬火冷却工件进行分析,根据工件要求性能部位距离心部位置,获得要求性能部位的组织构成;S1: Analyze the quenched and cooled workpiece, and obtain the tissue composition of the required performance part according to the distance from the core of the required performance part of the workpiece;
S2:获得淬火冷却工件的钢号、尺寸范围,根据淬火冷却工件的钢号、尺寸范围、要求性能部位情况,选择水-空交替控时淬火冷却工艺或一次水淬工艺;S2: Obtain the steel grade and size range of the quenched and cooled workpiece. According to the steel grade, size range and required performance parts of the quenched and cooled workpiece, select the water-air alternately controlled quenching and cooling process or the one-time water quenching process;
水-空交替控时淬火冷却工艺的适用范围包括高淬透性合金钢和要求深层位置具有高性能的工件,和/或中低淬透性合金钢和要求表层位置具有高力学性能的工件;The scope of application of the water-air alternate time-controlled quenching and cooling process includes high-hardenability alloy steel and workpieces requiring high performance in the deep layer, and/or medium-low hardenability alloy steel and workpieces requiring high mechanical properties in the surface layer;
一次水淬工艺的适用范围包括中低透性合金钢和要求深层位置具有高性能的工件,和/或高淬透性合金钢和要求表层位置具有高力学性能的工件;The scope of application of the primary water quenching process includes alloy steels with medium and low permeability and workpieces requiring high performance in deep layers, and/or alloy steels with high hardenability and workpieces requiring high mechanical properties in surface layers;
S3:按照所选择的工艺通过具体的淬火冷却操作实施工艺。S3: Implement the process through specific quenching and cooling operations according to the selected process.
作为一优选实施例,根据水-空交替控时淬火冷却工艺的适用范围,利用高淬透性合金钢材料具有足够淬透性的特性,通过多次水-空交替工艺处理,使要求性能部位达到需要的组织;和/或利用低淬透性合金钢材料淬透性不高和要求性能部位在表层,通过第一次浸液实现表层获得要求的组织,之后的空-水-空的交替冷却的作用是确保表层已经发生马氏体或贝氏体转变的组织的返温温度不超过其回火温度。As a preferred embodiment, according to the scope of application of the water-air alternate time-controlled quenching and cooling process, the high hardenability alloy steel material has sufficient hardenability characteristics, and through multiple water-air alternate processes, the required performance parts Reach the required organization; and/or use the low hardenability alloy steel material with low hardenability and the required performance part on the surface layer to achieve the required structure on the surface layer through the first immersion, and then alternate air-water-air The function of cooling is to ensure that the return temperature of the structure whose surface layer has undergone martensite or bainite transformation does not exceed its tempering temperature.
获得适合采用水-空交替控时淬火冷却工艺的淬火冷却工件的具体钢号、尺寸范围、要求性能部位。Obtain the specific steel grade, size range, and required performance parts of the quenched and cooled workpiece suitable for the water-air alternate time-controlled quenching and cooling process.
(1)水-空交替控时淬火冷却工艺(ATQ工艺)的适用范围(1) The scope of application of the water-air alternately controlled quenching and cooling process (ATQ process)
①高淬透性合金钢和要求深层位置具有高性能的工件,见表1。① High hardenability alloy steel and workpieces requiring high performance in deep positions, see Table 1.
表1Table 1
*DI值的计算见“ASTM A255-10(2014)Standard Test Methods for DeterminingHardenability of Steel”,在这里DI值仅仅作为衡量材料淬透性的一个相对性指标。*For the calculation of DI value, see "ASTM A255-10(2014) Standard Test Methods for Determining Hardenability of Steel", where DI value is only used as a relative index to measure the hardenability of the material.
表1的工艺设计原理:利用材料具有足够淬透性的特性,通过多次水-空交替工艺处理,使要求性能部位达到需要的组织。The process design principle in Table 1: take advantage of the characteristics of sufficient hardenability of the material, through multiple water-air alternating processes, so that the required performance parts can reach the required structure.
②中低淬透性合金钢和要求表层位置具有高力学性能的工件,见表2。②Medium and low hardenability alloy steel and workpieces requiring high mechanical properties at the surface, see Table 2.
表2Table 2
表2的工艺设计原理:由于材料淬透性不高和要求性能部位在表层,通过第一次浸液实现表层获得要求的组织,后面的空-水-空的交替冷却的作用就是不致使表层已经发生马氏体或贝氏体转变的组织的返温温度超过其回火温度。The process design principle in Table 2: Since the hardenability of the material is not high and the required performance part is on the surface layer, the surface layer can obtain the required structure through the first immersion, and the effect of the subsequent air-water-air alternate cooling is not to cause the surface layer The reheating temperature of the structure that has undergone martensite or bainite transformation exceeds its tempering temperature.
表1和表2给出了适合采用ATQ工艺处理的钢号、尺寸范围、要求性能部位。Table 1 and Table 2 give the steel grades, size ranges and required performance parts suitable for ATQ process.
作为一优选实施例,根据一次水淬工艺的适用范围,利用中低透性合金钢材料淬透性不高、要求性能部位在较深位置和截面尺寸不大的工件,采用一次较长时间浸液实现要求性能部位获得要求的组织,确保之后的空冷过程中要求性能部位的已经发生马氏体或贝氏体转变的组织的返温温度不超过其回火温度;和/或利用高淬透性材料、要求性能部位在表层和截面尺寸不大的工件,可以通过一次浸液实现要求性能部位获得要求的组织,确保之后的空冷过程中不造成要求性能部位的已经发生马氏体或贝氏体转变的组织的返温温度超过其回火温度;同时控制要求性能以下部位的组织转变,以获得珠光体组织为最佳,实现热应力型的应力分布,即表层为压应力,心部为拉应力;As a preferred embodiment, according to the scope of application of the primary water quenching process, using a workpiece with a medium-low permeability alloy steel material with low hardenability, a relatively deep position and a small cross-sectional size, a longer time immersion To obtain the required microstructure in the required performance parts, ensure that the reheating temperature of the martensite or bainite transformation in the required performance parts in the subsequent air cooling process does not exceed its tempering temperature; and/or use high quenching For non-resistant materials, workpieces with required performance parts on the surface layer and small cross-sectional size, the required structure can be obtained by one-time immersion, so as to ensure that martensite or bainite in the required performance parts will not be caused in the subsequent air cooling process The return temperature of the bulk-transformed tissue exceeds its tempering temperature; at the same time, control the tissue transformation of the parts below the required performance, so as to obtain the pearlite structure as the best, and realize the stress distribution of thermal stress type, that is, the surface layer is compressive stress, and the core is tensile stress;
获得适合采用一次水淬工艺的淬火冷却工件的钢号、尺寸范围、要求性能部位。Obtain the steel grade, size range, and required performance parts of the quenched and cooled workpiece suitable for the primary water quenching process.
(2)一次水淬工艺(HTQ工艺)的适用范围(2) The scope of application of the primary water quenching process (HTQ process)
①中低透性合金钢和要求深层位置具有高性能的工件,见表3。① Alloy steel with medium and low permeability and workpieces requiring high performance in deep positions, see Table 3.
表3table 3
表3的工艺设计原理是:对于材料淬透性不高、要求性能部位在较深位置和截面尺寸不大的工件,可以一次较长时间浸液实现要求性能部位获得要求的组织,而在随后的空冷过程中又不至于造成要求性能部位的已经发生马氏体或贝氏体转变的组织的返温温度超过其回火温度。The process design principle in Table 3 is: for workpieces with low material hardenability, required performance parts at relatively deep positions, and small cross-sectional dimensions, the required microstructure can be obtained at the required performance parts by immersion for a long time, and then During the air cooling process, it will not cause the return temperature of the structure that has undergone martensite or bainite transformation in the required performance part to exceed its tempering temperature.
②高淬透性合金钢和要求表层位置具有高力学性能的工件,见表4。② High hardenability alloy steel and workpieces requiring high mechanical properties at the surface, see Table 4.
表4Table 4
表4的工艺设计原理是:对于高淬透性材料、要求性能部位在表层和截面尺寸不大的工件,可以通过一次浸液实现要求性能部位获得要求的组织,其关键点是保证随后的空冷过程中不造成要求性能部位的已经发生马氏体或贝氏体转变的组织的返温温度超过其回火温度;同时控制要求性能以下部位的组织转变,以获得珠光体组织为最佳,实现热应力型的应力分布,即表层为压应力,心部为拉应力。The process design principle in Table 4 is: for high-hardenability materials, workpieces with required performance parts on the surface layer and small cross-sectional size, the required microstructure can be achieved at the required performance parts through one-time immersion, and the key point is to ensure the subsequent air cooling During the process, the return temperature of the structure that has undergone martensite or bainite transformation in the required performance part does not exceed its tempering temperature; at the same time, the structure transformation of the part below the required performance is controlled to obtain the pearlite structure. The stress distribution of thermal stress type, that is, the surface layer is compressive stress, and the core is tensile stress.
表3和表4给出了适合采用HTQ工艺处理的钢号、尺寸范围、要求性能部位。Table 3 and Table 4 give the steel grades, size ranges and required performance parts suitable for HTQ process.
其它未列入表1-4中的材料、尺寸和要求性能部位可以通过与表中的数据进行比较,选择相近的状况。其中材料的淬透性可以通过比较DI值确定。Other materials, dimensions and required performance parts not listed in Table 1-4 can be compared with the data in the table to select similar conditions. The hardenability of the material can be determined by comparing the DI value.
作为一优选实施例:本实施例中采用的介质为水,同时也应包括采用其它介质,例如:盐水、各类水溶性介质等。As a preferred embodiment: the medium used in this embodiment is water, and it should also include the use of other media, such as: salt water, various water-soluble media, etc.
作为一优选实施例:本实施例中采用的介质为水,冷却方式可以是浸水、喷水或喷雾。As a preferred embodiment: the medium used in this embodiment is water, and the cooling method can be water immersion, water spray or spray.
实施例2Example 2
基于上述实施例1中一种合金钢水淬工艺的确定方法,本实施例采用的淬火冷却对象为:厚度350mm的P20材料(材料DI值=270mm),要求沿截面获得马氏体与贝氏体组织,同时沿截面硬度均匀性<±2.5HRC。Based on the determination method of a water quenching process of alloy steel in the above-mentioned embodiment 1, the quenching and cooling object adopted in this embodiment is: P20 material (material DI value=270mm) with a thickness of 350mm, and it is required to obtain martensite and bainite along the cross section organization, while the uniformity of hardness along the section is less than ±2.5HRC.
首先,对淬火冷却对象进行分析:该工件要求沿截面获得马氏体与贝氏体组织和硬度均匀性<±2.5HRC。First, analyze the quenching and cooling object: the workpiece requires martensite and bainite structure and hardness uniformity <±2.5HRC along the section.
其次,根据上述实施例1给出的合金钢水淬工艺选择策略,确定该工件在表1的P20的条件范围内,因此应该选择水-空交替控时淬火冷却工艺(ATQ工艺)。Secondly, according to the alloy steel water quenching process selection strategy given in Example 1 above, it is determined that the workpiece is within the condition range of P20 in Table 1, so the water-air alternate time-controlled quenching cooling process (ATQ process) should be selected.
最后,按照ATQ工艺设计方法设计工艺和通过具体的淬火冷却操作实施工艺。Finally, design the process according to the ATQ process design method and implement the process through specific quenching and cooling operations.
其工艺设计原理:为了保证硬度均匀性,应以获得相同组织为目标,在表层获得马氏体组织较容易,而心部就较难,因此在淬火冷却工艺制定上应控制表层的冷却速率,尽量在表层也获得贝氏体组织。The principle of process design: in order to ensure the uniformity of hardness, the goal should be to obtain the same structure. It is easier to obtain martensitic structure on the surface, but it is more difficult to obtain the core. Therefore, the cooling rate of the surface layer should be controlled in the formulation of the quenching cooling process. Try to obtain bainite structure in the surface layer as well.
采用合金钢水淬工艺选择策略,可以指导工艺设计人员选择正确的工艺,避免了在选择工艺方面的盲目性。The selection strategy of alloy steel water quenching process can guide process designers to choose the correct process and avoid blindness in process selection.
实施例3Example 3
基于上述实施例1中一种合金钢水淬工艺的确定方法,本实施例采用的淬火冷却对象为:直径φ250mm的轴类件,材料42CrMo(DI值=112mm),要求距离心部0.8R处获得最佳力学性能。Based on the determination method of an alloy steel water quenching process in the above-mentioned embodiment 1, the quenching and cooling object adopted in this embodiment is: a shaft with a diameter of φ250mm, the material is 42CrMo (DI value=112mm), and it is required to be obtained at a distance of 0.8R from the center. best mechanical properties.
首先,对淬火冷却对象进行分析:该工件要求距离心部0.8R位置(即距离表面25mm位置)获得马氏体与贝氏体组织混合组织。First, analyze the quenching and cooling object: the workpiece requires a position 0.8R away from the core (that is, a position 25mm away from the surface) to obtain a mixed structure of martensite and bainite.
其次,根据上述实施例1给出的合金钢水淬工艺选择策略,确定该工件在表2的42CrMo的条件范围内,因此应该选择ATQ工艺。Secondly, according to the alloy steel water quenching process selection strategy given in Example 1 above, it is determined that the workpiece is within the condition range of 42CrMo in Table 2, so the ATQ process should be selected.
最后,按照ATQ工艺设计方法设计工艺和通过具体的淬火冷却操作实施工艺。其工艺设计原理:由于42CrMo材料淬透性的限制,该位置要想获得要求的组织,需要在珠光体转变孕育期时间之内冷却到Ms点(马氏体开始转变温度)以下,这就要求在第一次浸液的过程中实现这个目标,后面的空-水-空的交替冷却的作用就是不致使表层已经发生马氏体或贝氏体转变的组织的返温温度超过其回火温度。Finally, design the process according to the ATQ process design method and implement the process through specific quenching and cooling operations. Its process design principle: Due to the limitation of hardenability of 42CrMo material, in order to obtain the required structure at this position, it needs to be cooled below the Ms point (martensite start temperature) within the time of pearlite transformation incubation period, which requires To achieve this goal during the first immersion process, the role of the subsequent air-water-air alternate cooling is not to cause the return temperature of the surface layer that has undergone martensite or bainite transformation to exceed its tempering temperature .
采用本合金钢水淬工艺选择策略,可以指导工艺设计人员选择正确的工艺,避免了在选择工艺方面的盲目性。Adopting the alloy steel water quenching process selection strategy can guide process designers to choose the correct process and avoid blindness in process selection.
实施例4Example 4
基于上述实施例1中一种合金钢水淬工艺的确定方法,本实施例采用的淬火冷却对象为:直径φ150mm的轴类件,材料35CrMo(DI值=74mm),要求距离心部0.5R处获得最佳力学性能。Based on the determination method of an alloy steel water quenching process in the above-mentioned embodiment 1, the quenching and cooling object adopted in this embodiment is: a shaft with a diameter of φ150mm, the material is 35CrMo (DI value=74mm), and it is required to be obtained at a distance of 0.5R from the center. best mechanical properties.
首先,对淬火冷却对象进行分析:该工件要求距离心部0.5R位置(即距离表面37.5mm位置)获得马氏体与贝氏体组织混合组织。由于35CrMo材料淬透性的限制,该位置要想获得要求的组织,需要在珠光体开始转变孕育期时间之内冷却到Ms点(马氏体开始转变温度)以下,这就要求在一次浸液的过程中实现这个目标。First, analyze the quenching and cooling object: the workpiece requires a position 0.5R away from the core (that is, a position 37.5mm away from the surface) to obtain a mixed structure of martensite and bainite. Due to the limitation of the hardenability of the 35CrMo material, in order to obtain the required structure at this position, it needs to be cooled below the Ms point (martensitic transformation temperature) within the time of the pearlite transformation incubation period, which requires an immersion solution process to achieve this goal.
其次,根据上述实施例1给出的合金钢水淬工艺选择策略,确定该工件在表3的35CrMo的条件范围内,因此应该选择HTQ工艺。Secondly, according to the alloy steel water quenching process selection strategy given in Example 1 above, it is determined that the workpiece is within the condition range of 35CrMo in Table 3, so the HTQ process should be selected.
最后,按照HTQ工艺设计方法设计工艺和通过具体的淬火冷却操作实施工艺。其工艺设计原理:对于材料淬透性不高、要求性能部位在较深位置和截面尺寸不大的工件,可以一次较长时间浸液实现要求性能部位获得要求的组织,而在随后的空冷过程中又不至于造成要求性能部位已经发生马氏体或贝氏体转变的组织的返温温度超过其回火温度。Finally, design the process according to the HTQ process design method and implement the process through specific quenching and cooling operations. Its process design principle: For workpieces with low material hardenability, deep position and small cross-sectional size, the required performance parts can be obtained by immersion for a long time, and in the subsequent air cooling process In order not to cause the reheating temperature of the structure that has undergone martensite or bainite transformation in the required performance parts to exceed its tempering temperature.
采用本合金钢水淬工艺选择策略,可以指导工艺设计人员选择正确的工艺,避免了在选择工艺方面的盲目性。Adopting the alloy steel water quenching process selection strategy can guide process designers to choose the correct process and avoid blindness in process selection.
实施例5Example 5
基于上述实施例1中一种合金钢水淬工艺的确定方法,本实施例采用的淬火冷却对象为:直径φ200mm的轴类件,材料34CrNiMo6(DI值=165mm),要求距离心部0.8R处获得最佳力学性能。Based on the determination method of an alloy steel water quenching process in the above-mentioned embodiment 1, the quenching and cooling object adopted in this embodiment is: a shaft with a diameter of φ200mm, the material is 34CrNiMo6 (DI value=165mm), and it is required to be obtained at a place 0.8R away from the center. best mechanical properties.
首先,对淬火冷却对象进行分析:该工件要求距离心部0.8R位置(即距离表面20mm位置)获得马氏体与贝氏体组织混合组织。First, analyze the quenching and cooling object: the workpiece requires a position 0.8R away from the core (that is, a position 20mm away from the surface) to obtain a mixed structure of martensite and bainite.
其次,根据上述实施例1给出的合金钢水淬工艺选择策略,确定该工件在表4的34CrNiMo6的条件范围内,因此应该选择HTQ工艺。Secondly, according to the alloy steel water quenching process selection strategy given in Example 1 above, it is determined that the workpiece is within the condition range of 34CrNiMo6 in Table 4, so the HTQ process should be selected.
最后,按照HTQ工艺设计方法设计工艺和通过具体的淬火冷却操作实施工艺。其工艺设计原理:由于34CrNiMo6材料具有高的淬透性,发生珠光体转变的孕育期较长,可以在工艺设计上延长预冷时间(工件从加热炉转移开始计时到工件开始浸液淬火冷却结束的时间),即冷却到奥氏体向珠光体转变温度(Ar1),该件冷却到Ar1温度的预冷时间为420s。然后通过一次浸液实现要求性能部位获得要求的组织,一次浸液的时间确定原则是:(a)保证随后的空冷过程中不造成要求性能部位的已经发生马氏体或贝氏体转变的组织的返温温度超过其回火温度;(b)控制要求性能以下部位的组织转变,以获得珠光体组织为最佳,实现热应力型的应力分布,即表层为压应力,心部为拉应力。Finally, design the process according to the HTQ process design method and implement the process through specific quenching and cooling operations. The process design principle: due to the high hardenability of the 34CrNiMo6 material, the incubation period for pearlite transformation is longer, and the pre-cooling time can be extended in the process design (from the time when the workpiece is transferred from the heating furnace to the end of the immersion quenching and cooling of the workpiece Time), that is, cooling to the austenite-to-pearlite transformation temperature (Ar1), the pre-cooling time for the piece to cool to the Ar1 temperature is 420s. Then achieve the required structure through one immersion, the principle of determining the time of one immersion is: (a) ensure that the structure that has undergone martensite or bainite transformation in the required performance part will not be caused in the subsequent air cooling process (b) Control the structural transformation of parts below the required performance, so as to obtain the pearlite structure as the best, and realize the stress distribution of thermal stress type, that is, the surface layer is compressive stress, and the core is tensile stress .
采用本合金钢水淬工艺选择策略,可以指导工艺设计人员选择正确的工艺,避免了在选择工艺方面的盲目性。Adopting the alloy steel water quenching process selection strategy can guide process designers to choose the correct process and avoid blindness in process selection.
以上对本发明的具体实施例进行了描述。需要理解的是,本发明并不局限于上述特定实施方式,本领域技术人员可以在权利要求的范围内做出各种变形或修改,这并不影响本发明的实质内容。Specific embodiments of the present invention have been described above. It should be understood that the present invention is not limited to the specific embodiments described above, and those skilled in the art may make various changes or modifications within the scope of the claims, which do not affect the essence of the present invention.
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