CN109967267B - An Efficient Nanomaterial Centrifugal Separation Equipment - Google Patents
An Efficient Nanomaterial Centrifugal Separation Equipment Download PDFInfo
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- B04—CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
- B04B—CENTRIFUGES
- B04B11/00—Feeding, charging, or discharging bowls
- B04B11/04—Periodical feeding or discharging; Control arrangements therefor
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Abstract
本发明提出了一种高效的纳米材料离心分离设备,包括设备壳体,设备壳体中可转动的设有主支承轴,主支承轴上设有承载组件;承载组件包括上固定盘、下固定盘和分离管,上固定盘固定在主支承轴上,上固定盘的外缘处均布多个上固定板,上固定板铰接固定在上固定盘上,上固定板上设有第一通孔;下固定盘固定在主支承轴上、且位于上固定盘的下方,下固定盘上与第一通孔对应的设有外部开口的开口槽;每个上固定板上固定一个分离管;本发明操作方便,提取和纯化效率高,能够快速分离出废水和磁性纳米材料。
The invention proposes a high-efficiency nano-material centrifugal separation equipment, which includes an equipment casing, a main support shaft is rotatably arranged in the equipment casing, and a bearing assembly is arranged on the main supporting shaft; the bearing assembly includes an upper fixed plate, a lower fixed plate The upper fixed plate is fixed on the main support shaft, and the outer edge of the upper fixed plate is evenly distributed with a plurality of upper fixed plates, the upper fixed plate is hinged and fixed on the upper fixed plate, and the upper fixed plate is provided with a first channel a hole; the lower fixed plate is fixed on the main support shaft and is located below the upper fixed plate, and the lower fixed plate is provided with an opening slot corresponding to the first through hole with an external opening; each upper fixed plate is fixed with a separation tube; The invention has convenient operation, high extraction and purification efficiency, and can quickly separate waste water and magnetic nanometer materials.
Description
技术领域technical field
本发明涉及一种分离设备,特别涉及一种高效的纳米材料离心分离设备。The invention relates to a separation device, in particular to an efficient centrifugal separation device for nanomaterials.
背景技术Background technique
磁性纳米材料(如磁性碳纳米管、磁性石墨烯等)作为一种新型的吸附材料,因其独特的物理化学性质,已经迅速成为当前研究的热点。由于其具有比表面积大、吸附容量大、有些表面官能团和疏水表面等优点,能强烈吸附某些重金属离子和有机化合物,近年来研究者们或者直接将磁性纳米材料作为吸附剂或作为载体研究了其对废水中有机物和无机物的吸附和分离净化。Magnetic nanomaterials (such as magnetic carbon nanotubes, magnetic graphene, etc.), as a new type of adsorption material, have rapidly become a hot research topic due to their unique physical and chemical properties. Due to its advantages of large specific surface area, large adsorption capacity, some surface functional groups and hydrophobic surface, it can strongly adsorb certain heavy metal ions and organic compounds. In recent years, researchers have either directly used magnetic nanomaterials as adsorbents or as carriers to study Its adsorption, separation and purification of organic and inorganic substances in wastewater.
通常用于基于磁性纳米材料对废水中有机物和无机物吸附和分离净化中所用的容器装置称为离心管。离心管是一种管状试样容器,可带密封盖或压盖。传统离心分离管的缺点在于:适用于广泛的液液萃取和基质固相分散,对于磁性材料没有针对性,导致基于磁性纳米材料的萃取优势不突出,操作繁琐。The container device usually used in the adsorption and separation and purification of organic and inorganic substances in wastewater based on magnetic nanomaterials is called a centrifuge tube. A centrifuge tube is a tubular sample container that can have a sealed lid or a gland. The disadvantage of traditional centrifugal separation tubes is that they are suitable for a wide range of liquid-liquid extraction and matrix solid-phase dispersion, and are not targeted for magnetic materials, resulting in insignificant advantages of extraction based on magnetic nanomaterials and cumbersome operations.
发明内容SUMMARY OF THE INVENTION
本发明针对上述问题提出了一种高效的纳米材料离心分离设备,操作方便,提取和纯化效率高,能够快速分离出废水和磁性纳米材料。In view of the above problems, the present invention proposes an efficient centrifugal separation device for nanomaterials, which is easy to operate, has high extraction and purification efficiency, and can quickly separate waste water and magnetic nanomaterials.
具体的技术方案如下:The specific technical solutions are as follows:
一种高效的纳米材料离心分离设备,包括设备壳体,设备壳体中可转动的设有主支承轴,主支承轴上设有承载组件;A high-efficiency nano-material centrifugal separation equipment comprises an equipment casing, a main support shaft is rotatably arranged in the equipment casing, and a bearing assembly is arranged on the main support shaft;
承载组件包括上固定盘、下固定盘和分离管,上固定盘固定在主支承轴上,上固定盘的外缘处均布多个上固定板,上固定板铰接固定在上固定盘上,上固定板上设有第一通孔;下固定盘固定在主支承轴上、且位于上固定盘的下方,下固定盘上与第一通孔对应的设有外部开口的开口槽;The bearing assembly includes an upper fixed plate, a lower fixed plate and a separation pipe. The upper fixed plate is fixed on the main support shaft. A plurality of upper fixed plates are evenly distributed on the outer edge of the upper fixed plate. The upper fixed plate is hinged and fixed on the upper fixed plate. The upper fixing plate is provided with a first through hole; the lower fixing plate is fixed on the main support shaft and is located below the upper fixing plate, and an opening slot corresponding to the first through hole on the lower fixing plate is provided with an external opening;
每个上固定板上固定一个分离管;分离管包括上管体、下管体和端盖,上管体和下管体之间通过紧固件加以连接,端盖卡接固定在上管体上,下管体的底部设有出料管,出料管上设有电磁阀;上管体上设有第一限位压环,分离管穿过相对应的一组第一通孔和开口槽、使第一限位压环通过螺丝固定在上固定板上,使分离管可以上固定板的铰接部位为中心进行摆动;A separation tube is fixed on each upper fixing plate; the separation tube includes an upper tube body, a lower tube body and an end cap, the upper tube body and the lower tube body are connected by fasteners, and the end cap is clamped and fixed on the upper tube body The bottom of the upper and lower pipe bodies is provided with a discharge pipe, and the discharge pipe is provided with a solenoid valve; the upper pipe body is provided with a first limit pressure ring, and the separation pipe passes through a corresponding set of first through holes and openings groove, so that the first limit pressure ring is fixed on the upper fixing plate by screws, so that the separation tube can swing centered on the hinge part of the upper fixing plate;
端盖中与分离管相连通的设有第一通道,第一通道的上方设有第二通道,第一通道的孔径大于第二通道的孔径,第一通道中设有塞盖组件,塞盖组件包括下限位环和塞盖,下限位环固定在第一通道的内壁上,下限位环与第一通道的顶部之间均布多个第一导向杆,塞盖为球缺形结构,塞盖上与第一导向杆对应的设有多个第一连接杆,第一连接杆可上下移动的套设在第一导向杆上,第一导向杆上套设弹簧,弹簧压设在第一连接杆和下限位环之间;A first channel is arranged in the end cap which is communicated with the separation tube, a second channel is arranged above the first channel, the aperture of the first channel is larger than the aperture of the second channel, a plug cover assembly is arranged in the first channel, and the plug cover The assembly includes a lower limit ring and a plug cover. The lower limit ring is fixed on the inner wall of the first channel. A plurality of first guide rods are evenly distributed between the lower limit ring and the top of the first channel. The cover is provided with a plurality of first connecting rods corresponding to the first guide rods. The first connecting rods can move up and down and are sleeved on the first guide rods. Between the connecting rod and the lower limit ring;
当弹簧处于自由状态时,塞盖压设在第二通道的底部,使端盖处于关闭状态;When the spring is in a free state, the plug cover is pressed on the bottom of the second channel, so that the end cover is in a closed state;
主支承轴的顶部穿过设备壳体与变速电机的输出轴相连接,变速电机带动承载组件进行旋转;The top of the main support shaft is connected with the output shaft of the variable speed motor through the equipment housing, and the variable speed motor drives the bearing assembly to rotate;
设备壳体的顶部设有进料组件,进料组件包括进料支撑架,进料支撑架可移动的设置在设备壳体的顶部,进料支撑架的底部与分离管对应的设有多个进料管,进料管的进料开口设置在进料管的侧壁上,进料支撑架通过第一液压缸推动进行上下移动;The top of the equipment shell is provided with a feeding assembly, the feeding assembly includes a feeding support frame, the feeding support frame is movably arranged on the top of the equipment casing, and the bottom of the feeding support frame is provided with a plurality of corresponding separation pipes. The feeding pipe, the feeding opening of the feeding pipe is arranged on the side wall of the feeding pipe, and the feeding support frame is pushed up and down by the first hydraulic cylinder;
当第一液压缸推动进料管插入第二通道后,进料管推动塞盖向下移动,从而将液料注入分离管中,当进料完成后,向上移动进料支撑架,将进料管移出第二通道,塞盖在弹簧的作用下复位;When the first hydraulic cylinder pushes the feeding pipe into the second channel, the feeding pipe pushes the plug cover to move down, thereby injecting the liquid material into the separation pipe. The tube is moved out of the second channel, and the plug cover is reset under the action of the spring;
设备壳体的底部设有吸附组件,吸附组件包括多个圆弧形结构的吸附环,吸附环的内侧壁上贴合固定一层第一永磁铁,吸附环的底部可转动的固定在设备壳体的底部,多个吸附环通过第二液压缸推动至向内倾斜设置,多个吸附环围绕在分离管的外侧形成圆环形结构;吸附环的内侧壁上可转动的设有多个橡胶滚珠;The bottom of the equipment shell is provided with an adsorption component, which includes a plurality of adsorption rings with a circular arc structure. A layer of first permanent magnets is attached and fixed on the inner side wall of the adsorption ring, and the bottom of the adsorption ring is rotatably fixed on the equipment shell. At the bottom of the body, a plurality of adsorption rings are pushed by the second hydraulic cylinder to be inclined inward, and the plurality of adsorption rings surround the outer side of the separation tube to form a circular structure; the inner side wall of the adsorption ring is rotatably provided with a plurality of rubber ball;
分离管的内侧呈圆周状的均布多个固定支架,固定支架上倾斜的固定第三液压缸,第三液压缸的推杆上设有推板,第三液压缸与分离管对应设置、用于推动分离管保持倾斜状态;The inner side of the separation pipe is evenly distributed with a plurality of fixed brackets, the third hydraulic cylinder is fixed inclined on the fixed bracket, the push rod of the third hydraulic cylinder is provided with a push plate, and the third hydraulic cylinder is correspondingly arranged with the separation pipe, To push the separation tube to keep the inclined state;
吸附组件和固定支架之间设有一圈集液槽,集液槽用于收集出料管中排出的废液。There is a liquid collecting tank between the adsorption component and the fixed bracket, and the liquid collecting tank is used to collect the waste liquid discharged from the discharge pipe.
进一步的,上固定板的顶部铰接固定在上固定盘上,上固定板和上固定盘的底部设有一组第二永磁铁,第二永磁铁的接触端极性相反。Further, the top of the upper fixing plate is hingedly fixed on the upper fixing plate, a group of second permanent magnets are arranged on the bottom of the upper fixing plate and the upper fixing plate, and the contact ends of the second permanent magnets have opposite polarities.
进一步的,设备壳体的侧壁上可开合的设有门板。Further, a door panel can be opened and closed on the side wall of the equipment housing.
进一步的,离心分离设备的控制方法如下:Further, the control method of the centrifugal separation equipment is as follows:
(1)上固定板水平设置,相对应的一组第二永磁铁相互吸附,分离管处于竖直状态;(1) The upper fixed plate is arranged horizontally, the corresponding group of second permanent magnets are mutually adsorbed, and the separation pipe is in a vertical state;
(2)进料支撑架通过第一液压缸推动进行上下移动;当第一液压缸推动进料管插入第二通道后,进料管推动塞盖向下移动,从而将液料注入分离管中,当进料完成后,向上移动进料支撑架,将进料管移出第二通道,塞盖在弹簧的作用下复位;(2) The feeding support frame is pushed up and down by the first hydraulic cylinder; when the first hydraulic cylinder pushes the feeding pipe into the second channel, the feeding pipe pushes the plug cover to move down, thereby injecting the liquid material into the separation pipe , when the feeding is completed, move the feeding support frame upward, move the feeding pipe out of the second channel, and the plug cover is reset under the action of the spring;
(3)变速电机带动承载组件进行旋转,使分离管向外倾斜设置;(3) The variable speed motor drives the bearing assembly to rotate, so that the separation pipe is inclined outward;
(4)多个吸附环围绕在分离管的外侧形成圆环形结构,即对分离管进行限位,又通过第一电磁铁来辅助吸附磁性纳米材料;(4) A plurality of adsorption rings surround the outer side of the separation tube to form a circular structure, that is, the separation tube is limited, and the first electromagnet is used to assist in the adsorption of magnetic nanomaterials;
(5)分离完成后,变速电机停止转动、使分离管转至原位,第三液压缸推动相应的分离管保持倾斜状态,打开出料管,将废液排至集液槽中;(5) After the separation is completed, the variable speed motor stops rotating, so that the separation pipe is turned to the original position, the third hydraulic cylinder pushes the corresponding separation pipe to maintain the inclined state, opens the discharge pipe, and discharges the waste liquid into the liquid collecting tank;
(6)下管体可打开,取出后单独对分离出的磁性纳米材料进行处理。(6) The lower tube body can be opened, and the separated magnetic nanomaterials can be processed separately after being taken out.
本发明的有益效果为:The beneficial effects of the present invention are:
本发明操作方便,提取和纯化效率高,能够快速分离出废水和磁性纳米材料。The invention has convenient operation, high extraction and purification efficiency, and can quickly separate waste water and magnetic nanomaterials.
附图说明Description of drawings
图1为本发明进料状态剖视图。Figure 1 is a sectional view of the feeding state of the present invention.
图2为本发明分离状态剖视图。FIG. 2 is a sectional view of the present invention in a separated state.
图3为图1中A部分放大图。FIG. 3 is an enlarged view of part A in FIG. 1 .
具体实施方式Detailed ways
为使本发明的技术方案更加清晰明确,下面对本发明进行进一步描述,任何对本发明技术方案的技术特征进行等价替换和常规推理得出的方案均落入本发明保护范围。In order to make the technical solution of the present invention clearer and clearer, the present invention is further described below, any solution obtained by performing equivalent replacement and conventional reasoning on the technical features of the technical solution of the present invention falls into the protection scope of the present invention.
附图标记reference number
设备壳体1、主支承轴2、上固定盘3、下固定盘4、分离管5、上固定板6、第一通孔7、开口槽8、上管体9、下管体10、端盖11、出料管12、电磁阀13、第一限位压环14、第一通道16、第二通道17、下限位环18、塞盖19、第一导向杆20、第一连接杆21、弹簧22、变速电机23、进料支撑架24、进料管25、进料开口26、第一液压缸27、吸附环28、第一永磁铁29、第二液压缸30、橡胶滚珠31、固定支架32、第三液压缸33、集液槽34、第二永磁铁35、门板36。
如图所示一种高效的纳米材料离心分离设备,包括设备壳体1,设备壳体中可转动的设有主支承轴2,主支承轴上设有承载组件;As shown in the figure, a high-efficiency nanomaterial centrifugal separation equipment includes an
承载组件包括上固定盘3、下固定盘4和分离管5,上固定盘固定在主支承轴上,上固定盘的外缘处均布多个上固定板6,上固定板铰接固定在上固定盘上,上固定板上设有第一通孔7;下固定盘固定在主支承轴上、且位于上固定盘的下方,下固定盘上与第一通孔对应的设有外部开口的开口槽8;The bearing assembly includes an upper
每个上固定板上固定一个分离管;分离管包括上管体9、下管体10和端盖11,上管体和下管体之间通过紧固件加以连接,端盖卡接固定在上管体上,下管体的底部设有出料管12,出料管上设有电磁阀13;上管体上设有第一限位压环14,分离管穿过相对应的一组第一通孔和开口槽、使第一限位压环通过螺丝固定在上固定板上,使分离管可以上固定板的铰接部位为中心进行摆动;A separation tube is fixed on each upper fixing plate; the separation tube includes an
端盖中与分离管相连通的设有第一通道16,第一通道的上方设有第二通道17,第一通道的孔径大于第二通道的孔径,第一通道中设有塞盖组件,塞盖组件包括下限位环18和塞盖19,下限位环固定在第一通道的内壁上,下限位环与第一通道的顶部之间均布多个第一导向杆20,塞盖为球缺形结构,塞盖上与第一导向杆对应的设有多个第一连接杆21,第一连接杆可上下移动的套设在第一导向杆上,第一导向杆上套设弹簧22,弹簧压设在第一连接杆和下限位环之间;A
当弹簧处于自由状态时,塞盖压设在第二通道的底部,使端盖处于关闭状态;When the spring is in a free state, the plug cover is pressed on the bottom of the second channel, so that the end cover is in a closed state;
主支承轴的顶部穿过设备壳体与变速电机23的输出轴相连接,变速电机带动承载组件进行旋转;The top of the main support shaft is connected to the output shaft of the
设备壳体的顶部设有进料组件,进料组件包括圆环形结构的进料支撑架24,进料支撑架可移动的设置在设备壳体的顶部,进料支撑架的底部与分离管对应的设有多个进料管25,进料管的进料开口26设置在进料管的侧壁上,进料支撑架通过第一液压缸27推动进行上下移动;The top of the equipment shell is provided with a feeding assembly, the feeding assembly includes a
当第一液压缸推动进料管插入第二通道后,进料管推动塞盖向下移动,从而将液料注入分离管中,当进料完成后,向上移动进料支撑架,将进料管移出第二通道,塞盖在弹簧的作用下复位;When the first hydraulic cylinder pushes the feeding pipe into the second channel, the feeding pipe pushes the plug cover to move down, thereby injecting the liquid material into the separation pipe. The tube is moved out of the second channel, and the plug cover is reset under the action of the spring;
设备壳体的底部设有吸附组件,吸附组件包括多个圆弧形结构的吸附环28,吸附环的内侧壁上贴合固定一层第一永磁铁29,吸附环的底部可转动的固定在设备壳体的底部,多个吸附环通过第二液压缸30推动至向内倾斜设置,多个吸附环围绕在分离管的外侧形成圆环形结构;吸附环的内侧壁上可转动的设有多个橡胶滚珠31;The bottom of the equipment casing is provided with an adsorption assembly, which includes a plurality of adsorption rings 28 with a circular arc structure. A layer of first
分离管的内侧呈圆周状的均布多个固定支架32,固定支架上倾斜的固定第三液压缸33,第三液压缸的推杆上设有推板,第三液压缸与分离管对应设置、用于推动分离管保持倾斜状态;The inner side of the separation pipe is evenly distributed with a plurality of fixed
吸附组件和固定支架之间设有一圈集液槽34,集液槽用于收集出料管中排出的废液。A
进一步的,上固定板的顶部铰接固定在上固定盘上,上固定板和上固定盘的底部设有一组第二永磁铁35,第二永磁铁的接触端极性相反。Further, the top of the upper fixing plate is hingedly fixed on the upper fixing plate, and the bottoms of the upper fixing plate and the upper fixing plate are provided with a group of second
进一步的,设备壳体的侧壁上可开合的设有门板36。Further, a
进一步的,离心分离设备的控制方法如下:Further, the control method of the centrifugal separation equipment is as follows:
(1)上固定板水平设置,相对应的一组第二永磁铁相互吸附,分离管处于竖直状态;(1) The upper fixed plate is arranged horizontally, the corresponding group of second permanent magnets are mutually adsorbed, and the separation pipe is in a vertical state;
(2)进料支撑架通过第一液压缸推动进行上下移动;当第一液压缸推动进料管插入第二通道后,进料管推动塞盖向下移动,从而将液料注入分离管中,当进料完成后,向上移动进料支撑架,将进料管移出第二通道,塞盖在弹簧的作用下复位;(2) The feeding support frame is pushed up and down by the first hydraulic cylinder; when the first hydraulic cylinder pushes the feeding pipe into the second channel, the feeding pipe pushes the plug cover to move down, thereby injecting the liquid material into the separation pipe , when the feeding is completed, move the feeding support frame upward, move the feeding pipe out of the second channel, and the plug cover is reset under the action of the spring;
(3)变速电机带动承载组件进行旋转,使分离管向外倾斜设置;(3) The variable speed motor drives the bearing assembly to rotate, so that the separation pipe is inclined outward;
(4)多个吸附环围绕在分离管的外侧形成圆环形结构,即对分离管进行限位,又通过第一电磁铁来辅助吸附磁性纳米材料;(4) A plurality of adsorption rings surround the outer side of the separation tube to form a circular structure, that is, the separation tube is limited, and the first electromagnet is used to assist in the adsorption of magnetic nanomaterials;
(5)分离完成后,变速电机停止转动、使分离管转至原位,第三液压缸推动相应的分离管保持倾斜状态,打开出料管,将废液排至集液槽中;(5) After the separation is completed, the variable speed motor stops rotating, so that the separation pipe is turned to the original position, the third hydraulic cylinder pushes the corresponding separation pipe to maintain the inclined state, opens the discharge pipe, and discharges the waste liquid into the liquid collecting tank;
(6)下管体可打开,取出后单独对分离出的磁性纳米材料进行处理。(6) The lower tube body can be opened, and the separated magnetic nanomaterials can be processed separately after being taken out.
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