CN109957957B - Device and method for automatic folding machine based on embedded system - Google Patents
Device and method for automatic folding machine based on embedded system Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及一种自动叠衣机,尤其是涉及一种基于嵌入式系统的自动叠衣机装置及方法。The invention relates to an automatic clothes folding machine, in particular to an automatic clothes folding machine device and method based on an embedded system.
背景技术Background technique
在飞速发展的当代社会,叠衣服这种生活琐事给原本就被快节奏生活压迫的人们增添了烦恼,有调查数据显示,普通人的一生中,有750天花在洗衣服上,而不起眼的叠衣服则要花费375天。不仅是生活,在社会生产中,由于工厂机器智能化低,很多极其精细的动作难以完成,大多数服装制造企业的叠衣流程依旧采用人工作业,工厂流水线作业效率仍旧不是很高。综上可见,不管是在人们生活质量和幸福感的提高还是社会生产力方式的改进中,自动叠衣机都有其巨大的发展空间和不可估量的重大意义。In the rapidly developing contemporary society, the chores of folding clothes have added troubles to people who are already oppressed by the fast-paced life. According to survey data, ordinary people spend 750 days in their lives on washing clothes. Folding laundry takes 375 days. Not only in life, but in social production, due to the low intelligence of factory machines, many extremely fine movements are difficult to complete. Most garment manufacturing companies still use manual operations in the folding process, and the efficiency of factory assembly line operations is still not very high. To sum up, it can be seen that whether it is in the improvement of people's quality of life and happiness or the improvement of social productivity, the automatic folding machine has its huge development space and immeasurable significance.
目前的自动叠衣主要有滑动型叠衣机、折板型叠衣机、双杆型叠衣机、卷衣型叠衣机。但是滑动型叠衣机存在体积大、折叠衣物不太整齐的缺点;折板型叠衣机存在褶皱多的缺点;双杆型叠衣机尽管在技术方面较为优越,但是价格昂贵,且结构较为复杂,难以在市面上流传开来;卷衣型叠衣机存在只能折叠轻薄衣物、且体积相对较大的缺点。综上可见,在折衣质量和叠衣机本身的体积及成本方面是目前自动叠衣机所欠缺的。国内外尽管已经有许多专利对叠衣机进行设计和改良,但实用性强、扩展性好、效率高、制作成本低、操作性简单的设计仍未出现,控制系统的设计不够成熟,创新结构或整合多种结构的叠衣机仍有很大发展空间。Present automatic clothes folding mainly includes sliding type clothes folding machine, folding plate clothes folding machine, double-bar type clothes folding machine, roll clothes type clothes folding machine. However, the sliding type clothes folding machine has the disadvantages of large volume and untidy folded clothes; It is complicated and difficult to spread in the market; the roll-type clothes folding machine has the disadvantages that it can only fold light and thin clothes and is relatively large in size. To sum up, it can be seen that the current automatic folding machine is lacking in the quality of folding clothes and the volume and cost of the folding machine itself. Although there have been many patents at home and abroad to design and improve the folding machine, the design with strong practicability, good scalability, high efficiency, low production cost, and simple operability has not yet appeared. The design of the control system is not mature enough, and the innovative structure Or the folding machine that integrates multiple structures still has a lot of room for development.
发明内容Contents of the invention
为了解决背景技术中的问题,本发明提供了一种基于嵌入式系统的自动叠衣机装置及方法,该装置体积小,便于存放与携带,机械结构和过程较之之前的叠衣机更为简单,更易操作。In order to solve the problems in the background technology, the present invention provides an automatic folding machine device and method based on an embedded system. The device is small in size and easy to store and carry. Simple and easy to operate.
本发明采用的技术方案是:The technical scheme adopted in the present invention is:
一、一种基于嵌入式系统的自动叠衣机装置1. An automatic folding machine device based on an embedded system
本发明包括底板、置物平台、三个平移旋转装置、五个限位装置,所述置物平台主要由六块以3*2阵列形式排布的置物板组成,相邻两块置物板之间有相同间隙,每块置物板通过铜柱固定于底板上表面,三个平移旋转装置包括平移旋转装置Ⅰ、平移旋转装置Ⅱ和平移旋转装置Ⅲ,平移旋转装置Ⅰ和平移旋转装置Ⅱ分别固定于底板上下边缘位置且分别靠近置物平台上下侧边,平移旋转装置Ⅲ固定于底板上表面且靠近置物平台其中一条左右侧边。The present invention includes a bottom plate, a storage platform, three translation and rotation devices, and five limiting devices. The storage platform is mainly composed of six storage boards arranged in a 3*2 array, and there are two adjacent storage boards. With the same gap, each storage board is fixed on the upper surface of the bottom plate through copper pillars, and the three translation and rotation devices include translation and rotation device I, translation and rotation device II and translation and rotation device III, and translation and rotation device I and translation and rotation device II are respectively fixed on the bottom plate The upper and lower edges are respectively close to the upper and lower sides of the storage platform, and the translation and rotation device III is fixed on the upper surface of the bottom plate and is close to one of the left and right sides of the storage platform.
六块置物板分别为置物板Ⅰ、置物板Ⅱ、置物板Ⅲ、置物板Ⅳ、置物板Ⅴ和置物板Ⅵ,置物板Ⅰ、置物板Ⅱ、置物板Ⅲ分别与置物板Ⅳ、置物板Ⅴ、置物板Ⅵ上下相对布置,置物板Ⅱ位于置物板Ⅰ和置物板Ⅲ之间,置物板Ⅴ位于置物板Ⅳ和置物板Ⅵ之间,置物板Ⅲ和置物板Ⅵ均位于靠近平移旋转装置Ⅲ的一侧。The six storage boards are respectively the storage board Ⅰ, the storage board Ⅱ, the storage board Ⅲ, the storage board Ⅳ, the storage board Ⅴ and the storage board Ⅵ. 1. The storage board VI is arranged up and down relative to each other, the storage board II is located between the storage board I and the storage board III, the storage board V is located between the storage board IV and the storage board VI, and the storage board III and the storage board VI are located close to the translation and rotation device III side.
所述平移旋转装置主要由平移机构和旋转机构组成;平移机构包括步进电机、电机支座、丝杆、两个丝杆支座、导轨、两个导轨支座、两个总支架和舵机底座Ⅰ,丝杆平行于底板侧边布置,丝杆两端分别安装于两个丝杆支座上,,两个丝杆支座分别安装于两个固定于底板上表面的总支架上端面,两个总支架下端面均固定有导轨支座,两个导轨支座之间固定有导轨,丝杆和导轨均套装有舵机底座Ⅰ,舵机底座Ⅰ与丝杆通过螺纹连接,丝杆其中一端与步进电机的输出轴相连,步进电机通过电机支座固定于底板上表面;旋转机构包括舵机Ⅰ、舵机支架Ⅰ、L型固件、T型固件和铝管,舵机Ⅰ通过固定于舵机Ⅰ其中两侧的L型固件安装于舵机底座Ⅰ上表面,舵机支架Ⅰ底部两侧安装于舵机Ⅰ另两侧的轴承上,舵机支架Ⅰ上端面安装有T型固件,T型固件主要由水平面和固定于水平面中间的竖直面组成,竖直面朝向置物平台的一侧通过轴套固定有铝管,铝管伸长方向与丝杆垂直。The translation and rotation device is mainly composed of a translation mechanism and a rotation mechanism; the translation mechanism includes a stepping motor, a motor support, a screw, two screw supports, a guide rail, two guide rail supports, two general supports and a steering gear Base I, the screw rod is arranged parallel to the side of the bottom plate, and the two ends of the screw rod are respectively installed on two screw rod supports, and the two screw rod supports are respectively installed on the upper end surfaces of two general brackets fixed on the upper surface of the bottom plate, The lower end surfaces of the two total brackets are fixed with guide rail supports, and guide rails are fixed between the two guide rail supports. Both the screw rod and the guide rails are fitted with the steering gear base Ⅰ, and the steering gear base Ⅰ and the screw rod are connected through threads. One end is connected with the output shaft of the stepping motor, and the stepping motor is fixed on the upper surface of the bottom plate through the motor support; the rotating mechanism includes the steering gear I, the steering gear bracket I, the L-shaped fastener, the T-shaped fastener and the aluminum tube, and the steering gear I passes through The L-shaped firmware fixed on both sides of the steering gear I is installed on the upper surface of the steering gear base I, the two sides of the bottom of the steering gear bracket I are installed on the bearings on the other two sides of the steering gear I, and the upper end of the steering gear bracket I is installed with a T-shaped Fixtures, T-shaped fixtures are mainly composed of a horizontal surface and a vertical surface fixed in the middle of the horizontal surface. The side of the vertical surface facing the storage platform is fixed with an aluminum tube through a bushing. The elongation direction of the aluminum tube is perpendicular to the screw rod.
所述限位装置包括舵机Ⅱ、舵机支架Ⅱ、舵机底座Ⅱ、舵盘、塑料片和限位片,舵机底座Ⅱ固定于底板上表面,舵机Ⅱ通过安装于舵机Ⅱ两侧的舵机支架Ⅱ固定于舵机底座Ⅱ上,舵机Ⅱ上表面安装有舵盘,舵盘通过塑料片连接有限位片;置物板Ⅱ与置物板Ⅴ靠近平移旋转装置一侧的两个顶角所对应的底板上表面均固定有限位装置,位于置物板Ⅰ下侧边且靠近置物板Ⅱ的顶角所对应的底板上表面固定有限位装置,限位装置所对应的置物板顶角位置处均开有弧形凹槽,限位装置的舵盘位于弧形凹槽内,限位装置的限位片绕舵盘在置物板上表面旋转。The limiting device includes a steering gear II, a steering gear bracket II, a steering gear base II, a steering plate, a plastic sheet and a limiting plate. The steering gear base II is fixed on the upper surface of the bottom plate, and the steering gear II is installed on two The steering gear bracket II on the side is fixed on the steering gear base II, the upper surface of the steering gear II is installed with a rudder disc, and the steering disc is connected to the limit piece through a plastic sheet; the two sides of the storage plate II and the storage plate V are close to the translation and rotation device. The upper surface of the bottom plate corresponding to the top angle is fixed with a limit device, and the upper surface of the bottom plate corresponding to the top angle of the bottom plate located on the lower side of the storage plate I and close to the storage plate II is fixed with a limit device, and the top angle of the storage plate corresponding to the limit device There are arc-shaped grooves at the positions, the rudder disc of the limit device is located in the arc-shaped groove, and the limit piece of the limit device rotates around the rudder disc on the upper surface of the storage plate.
所述舵机Ⅰ、舵机Ⅱ、步进电机均与控制电路相连,所述控制电路包括电源板、稳压模块、主控板、三块驱动板和八个舵机控制模块,三块驱动板均与电源板相连,电源板经稳压模块与主控板相连,每块驱动板和每个舵机控制模块均与主控板相连,每块驱动板均连接有一个步进电机,舵机Ⅰ、舵机Ⅱ均与舵机控制模块相连。The steering gear I, steering gear II, and stepping motors are all connected to a control circuit, and the control circuit includes a power board, a voltage stabilizing module, a main control board, three driving boards and eight steering gear control modules, and three driving The boards are all connected to the power board, the power board is connected to the main control board through the voltage stabilization module, each drive board and each servo control module are connected to the main control board, each drive board is connected to a stepping motor, the rudder Both the steering gear I and the steering gear II are connected to the steering gear control module.
所述控制电路中,电源板L引脚与N引脚连接到市电,电源板的+V引脚和COM引脚分别与稳压模块的IN+引脚和IN-引脚相连,三块驱动板的vcc引脚均与电源板的+V引脚和稳压模块的IN+引脚相连,稳压模块的vout引脚与主控板的vin引脚相连,每个舵机控制模块的in引脚均与主控板的out引脚相连,每个舵机控制模块的vcc引脚均与主控板的vcc引脚相连,每块驱动板的DIR+、PLS+、ENA+三个输入引脚均与主控板的vcc输出引脚相连,每块驱动板的PLS-引脚、DIR-引脚、ENA-引脚分别连接至主控板的pls引脚、dir引脚、ena引脚,每块驱动板的A+引脚、A-引脚、B+引脚、B-引脚分别与所对应步进电机的H引脚、I引脚、J引脚、K引脚相连。In the control circuit, the L pin and the N pin of the power board are connected to the mains, the +V pin and the COM pin of the power board are respectively connected to the IN+ pin and the IN- pin of the voltage stabilizing module, and the three drive The vcc pin of the board is connected to the +V pin of the power supply board and the IN+ pin of the voltage regulator module, the vout pin of the voltage regulator module is connected to the vin pin of the main control board, and the in pin of each servo control module The pins are all connected to the out pins of the main control board, the vcc pins of each servo control module are connected to the vcc pins of the main control board, and the three input pins of DIR+, PLS+, ENA+ of each driver board are connected to the The vcc output pins of the main control board are connected, and the PLS-pin, DIR-pin, and ENA-pin of each driver board are respectively connected to the pls pin, dir pin, and ena pin of the main control board. The A+ pin, A- pin, B+ pin, and B- pin of the driver board are respectively connected to the H pin, I pin, J pin, and K pin of the corresponding stepping motor.
所述平移旋转装置中,丝杆在步进电机的带动下旋转,从而带动位于丝杆上的舵机底座Ⅰ沿丝杆来回移动;舵机支架Ⅰ在舵机Ⅰ的带动下绕轴承旋转从而带动铝管做旋转运动。In the translation and rotation device, the screw rod rotates under the drive of the stepping motor, thereby driving the steering gear base I on the screw rod to move back and forth along the screw rod; the steering gear bracket I rotates around the bearing driven by the steering gear I so that Drive the aluminum tube to rotate.
所述限位装置中,舵盘在舵机Ⅱ的带动下做旋转运动,从而带动与舵盘相连的限位片做旋转运动。In the limiting device, the steering wheel rotates under the drive of the steering gear II, thereby driving the limiting piece connected with the steering wheel to rotate.
靠近置物板弧形凹槽的位置处均安装有U型螺丝,U型螺丝在置物板表面形成U型凸起;限位装置的限位片从置物板其中一侧边旋转至另一侧边时在U型螺丝的作用下向上抬起。与限位片相连的塑料片是可弯曲形变的。U-shaped screws are installed near the arc groove of the storage board, and the U-shaped screws form a U-shaped protrusion on the surface of the storage board; the limit piece of the limit device rotates from one side of the storage board to the other side At the same time, it is lifted up under the action of the U-shaped screw. The plastic sheet connected with the limiting sheet is bendable and deformable.
所述平移旋转装置Ⅰ的铝管延伸至置物板Ⅱ,平移旋转装置Ⅱ的铝管延伸至置物板Ⅴ,平移旋转装置Ⅲ的铝管从置物板Ⅲ延伸至置物板Ⅰ。The aluminum tube of the translation and rotation device I extends to the storage board II, the aluminum tube of the translation and rotation device II extends to the storage board V, and the aluminum tube of the translation and rotation device III extends from the storage board III to the storage board I.
所述铝管可从相邻两块置物板之间的间隙通过。The aluminum tube can pass through the gap between two adjacent storage boards.
所述相邻两块置物板之间之间有2cm宽的间隙,便于铝管上下移动。There is a 2cm wide gap between the two adjacent storage boards, which is convenient for the aluminum tube to move up and down.
二、基于上述叠衣机装置的操作方法2. The operation method based on the above-mentioned clothes folding machine device
包括以下步骤:Include the following steps:
步骤S1:初始状态下,平移旋转装置Ⅰ的铝管移动旋转至置物板Ⅳ和置物板Ⅴ的间隙下方,平移旋转装置Ⅱ的铝管移动旋转至置物板Ⅱ和置物板Ⅲ的间隙下方,平移旋转装置Ⅲ的铝管移动旋转至置物板Ⅰ和置物板Ⅳ的间隙下方,置物板Ⅱ和置物板Ⅴ上表面的所有限位片均旋转至水平位置,位于靠近平移旋转装置一侧的侧边位置处,置物板Ⅰ上表面的限位片旋转至靠近置物板Ⅱ一侧的侧边位置处;Step S1: In the initial state, the aluminum tube of the translation and rotation device I moves and rotates to the gap between the storage plate IV and the storage plate V, the aluminum tube of the translation and rotation device II moves and rotates to the gap between the storage plate II and the storage plate III, and translates The aluminum tube of the rotation device III moves and rotates to the bottom of the gap between the storage plate I and the storage plate IV, and all the limit pieces on the upper surfaces of the storage plate II and the storage plate V are rotated to the horizontal position, located on the side close to the side of the translation rotation device position, the limit piece on the upper surface of the storage board I is rotated to the side position close to the side of the storage board II;
步骤S2:将衣物平铺于置物平台上表面中间位置,置物板Ⅱ和置物板Ⅴ上表面的所有限位片均从水平位置旋转至竖直位置压在衣物上表面;Step S2: Lay the clothes flat on the middle of the upper surface of the storage platform, and all the limit pieces on the upper surfaces of the storage board II and the storage board V are rotated from the horizontal position to the vertical position and pressed against the upper surface of the clothing;
步骤S3:置物板Ⅴ的铝管穿过置物板Ⅳ和置物板Ⅴ的间隙向上旋转至间隙上方,将铝管从置物板Ⅴ一侧平移至另一侧,从而带动位于置物板Ⅰ和置物板Ⅳ上的衣物翻折至中间位置,然后带动铝管平移至置物板Ⅴ一侧后旋转至竖直方向最高位置;置物板Ⅱ的铝管穿过间隙向上旋转至间隙上方,将铝管从置物板Ⅱ一侧平移至另一侧,从而带动位于置物板Ⅲ和置物板Ⅵ上的衣物翻折至中间位置,然后带动铝管平移至置物板Ⅱ一侧后旋转至竖直方向最高位置;Step S3: The aluminum tube of the storage board V passes through the gap between the storage board IV and the storage board V and rotates upwards to above the gap, and translates the aluminum tube from one side of the storage board V to the other side, thereby driving the The clothes on IV are folded to the middle position, and then the aluminum tube is moved to the side of the storage plate V and then rotated to the highest position in the vertical direction; the aluminum tube of the storage plate II passes through the gap and rotates upwards to the top of the gap, and the aluminum tube is moved from the storage plate One side of the plate II is translated to the other side, thereby driving the clothes on the storage plate III and the storage plate VI to be folded to the middle position, and then driving the aluminum tube to translate to the side of the storage plate II and then rotate to the highest position in the vertical direction;
步骤S4:将置物板Ⅱ和置物板Ⅴ上表面的所有限位片均从竖直位置旋转至水平位置;Step S4: Rotate all the limit pieces on the upper surfaces of the storage board II and the storage board V from the vertical position to the horizontal position;
步骤S5:将置物板Ⅰ的限位片旋转至置物板Ⅱ靠近置物板Ⅴ的侧边位置处,压在衣物中部;Step S5: Rotate the limit piece of the storage board I to the side position of the storage board II close to the storage board V, and press it on the middle of the clothes;
步骤S6:将平移旋转装置Ⅲ的铝管向上旋转穿过置物板Ⅰ和置物板Ⅳ之间的间隙,接触到衣物后,将铝管从置物板Ⅱ的下侧边平移至置物板Ⅱ的上侧边,从而带动位于置物板Ⅴ上的衣物翻折至置物板Ⅱ;Step S6: Rotate the aluminum tube of the translation and rotation device III upwards through the gap between the storage board I and the storage board IV, and after touching the clothes, translate the aluminum tube from the lower side of the storage board II to the upper side of the storage board II side, thereby driving the clothes on the shelf V to be folded to the shelf II;
步骤S7:将置物板Ⅰ的限位片旋转至置物板Ⅰ的下侧边,从而带动位于置物板Ⅱ上的衣物移动至置物板Ⅳ;Step S7: Rotate the limit piece of the storage board I to the lower side of the storage board I, thereby driving the clothes on the storage board II to move to the storage board IV;
步骤S8:全归位环节:将平移旋转装置Ⅰ、平移旋转装置Ⅱ、平移旋转装置Ⅲ的铝管平移旋转至步骤S1初始状态所处的位置;将置物板Ⅰ的限位片旋转至步骤S1初始状态所处的位置。Step S8: Full homing link: Translate and rotate the aluminum tubes of the translation and rotation device I, translation and rotation device II, and translation and rotation device III to the initial state of step S1; rotate the limit piece of the storage plate I to step S1 where the initial state is located.
所述步骤S2中,衣物平铺于置物板Ⅱ与置物板Ⅴ的限位片之间。In the step S2, the clothes are laid flat between the limiting pieces of the storage board II and the storage board V.
所述步骤S4中,置物板Ⅱ与置物板Ⅴ的所有限位片离开衣物,对衣物失去限位作用。In the step S4, all the limiting pieces of the storage board II and the storage board V are separated from the clothes, and lose the function of limiting the clothes.
本发明的有益效果:Beneficial effects of the present invention:
1)通过改进叠衣机外观,缩小叠衣机体积1) Reduce the volume of the folding machine by improving the appearance of the folding machine
本发明结合多类叠衣机的外观优点,采用隐藏滑杆的方式,最终达到体积小的外形效果。且采用轻而牢固的材质,方便携带与存放,更加耐用。The present invention combines the appearance advantages of many types of clothes folding machines, and adopts the method of hiding the slide bar, finally achieving the appearance effect of small volume. And it is made of light and strong material, which is convenient to carry and store, and more durable.
2)采用叠衣过程,衣物几乎无褶皱2) Using the folding process, the clothes are almost wrinkle-free
由于本发明采用滑杆和限位片配合工作的叠衣策略,能有效防止放置在置物平台上的衣物的滑动,比较传统的滑动型叠衣机、折板型叠衣机,本叠衣机叠衣过程中产生的褶皱极少,甚至没有。Since the present invention adopts the folding strategy of the sliding bar and the limiting piece, it can effectively prevent the sliding of the clothes placed on the storage platform. There are very few or no creases during the folding process.
3)叠衣机的机构简单,易操作,效率高3) The mechanism of the clothes folding machine is simple, easy to operate and high in efficiency
本发明的所有结构都暴露在大众视线中,以简洁而又精巧的设计完成目标的叠衣功能,便于操作;本发明结构简洁,叠衣步骤精简,且能够连续作业,工作高效。All the structures of the present invention are exposed to the public's sight, and the target clothing folding function is completed with a simple and exquisite design, which is easy to operate; the present invention has a simple structure, simplifies the steps of folding clothes, and can work continuously and efficiently.
4)能够连续作业,重复性能好4) Capable of continuous operation and good repeatability
本发明在叠完一件衣物后,能够在放上第二件衣物前完成各滑杆和限位片的精确全归位,这为进行第二次叠衣做好了充分的准备。根据这种设计,本叠衣机拥有连续工作的性能,能够重复叠衣。After one piece of clothing is folded, the present invention can complete the accurate full return of each slide bar and the limit piece before putting on the second piece of clothing, which fully prepares for the second clothing folding. According to this design, the clothes folding machine has the performance of continuous work and can fold clothes repeatedly.
附图说明Description of drawings
图1为本发明总体装配示意图。Figure 1 is a schematic diagram of the overall assembly of the present invention.
图2为本发明置物平台俯视图。Fig. 2 is a top view of the storage platform of the present invention.
图3为本发明平移旋转装置细节图。Fig. 3 is a detailed view of the translation and rotation device of the present invention.
图4为本发明限位装置细节图。Fig. 4 is a detailed view of the limiting device of the present invention.
图5为本发明平移旋转装置示意图。Fig. 5 is a schematic diagram of the translation and rotation device of the present invention.
图6为本发明整体装置俯视图。Fig. 6 is a top view of the overall device of the present invention.
图7为本发明限位装置示意图。Fig. 7 is a schematic diagram of the limiting device of the present invention.
图8为本发明控制电路组成示意图。Fig. 8 is a schematic diagram of the composition of the control circuit of the present invention.
图9为本发明具体实施例中步骤S2工作状态图。Fig. 9 is a working state diagram of step S2 in a specific embodiment of the present invention.
图10为本发明具体实施例中步骤S3工作状态图。Fig. 10 is a working state diagram of step S3 in a specific embodiment of the present invention.
图11为本发明具体实施例中步骤S4工作状态图。Fig. 11 is a working state diagram of step S4 in a specific embodiment of the present invention.
图12为本发明具体实施例中步骤S5工作状态图。Fig. 12 is a working state diagram of step S5 in a specific embodiment of the present invention.
图13为本发明具体实施例中步骤S6工作状态图。Fig. 13 is a working state diagram of step S6 in a specific embodiment of the present invention.
图14为本发明具体实施例中步骤S7工作状态图。Fig. 14 is a working state diagram of step S7 in a specific embodiment of the present invention.
图中:1、置物板Ⅰ,2、置物板Ⅱ,3、置物板Ⅲ,4、置物板Ⅳ,5、置物板Ⅴ,6、置物板Ⅵ,7、铝管,10、限位片,15、舵机Ⅰ,16、舵机Ⅱ,17、舵机支架Ⅰ,18、舵机支架Ⅱ,21、底板,23、舵盘,24、L型固件,25、总支架,26、步进电机,27、电机支座,28、丝杆,29、丝杆支座,30、导轨,31、导轨支座,32、T型固件,33、U型螺丝,34、紧固螺丝,35、塑料片,36、驱动板,37、电源板,38、稳压模块,40、置物平台,41、平移旋转装置,42、限位装置,44、控制电路。In the figure: 1, storage board Ⅰ, 2, storage board Ⅱ, 3, storage board Ⅲ, 4, storage board Ⅳ, 5, storage board Ⅴ, 6, storage board Ⅵ, 7, aluminum tube, 10, limit piece, 15. Steering gear Ⅰ, 16. Steering gear Ⅱ, 17. Steering gear bracket Ⅰ, 18. Steering gear bracket Ⅱ, 21. Bottom plate, 23. Steering plate, 24. L-shaped firmware, 25. General bracket, 26. Stepping Motor, 27, motor support, 28, screw mandrel, 29, screw mandrel support, 30, guide rail, 31, guide rail support, 32, T-shaped firmware, 33, U-shaped screw, 34, fastening screw, 35, Plastic sheet, 36, drive board, 37, power supply board, 38, voltage stabilizing module, 40, storage platform, 41, translation and rotation device, 42, limit device, 44, control circuit.
具体实施方式Detailed ways
下面结合附图和实施例对本发明作进一步说明。The present invention will be further described below in conjunction with drawings and embodiments.
如图1所示,本发明包括底板21、置物平台40、三个平移旋转装置41、五个限位装置42,所述置物平台40主要由六块以3*2阵列形式排布的置物板组成,相邻两块置物板之间有相同间隙,每块置物板通过铜柱固定于底板21上表面,三个平移旋转装置41包括平移旋转装置Ⅰ、平移旋转装置Ⅱ和平移旋转装置Ⅲ,平移旋转装置Ⅰ和平移旋转装置Ⅱ分别固定于底板21上下边缘位置且分别靠近置物平台40上下侧边,平移旋转装置Ⅲ固定于底板21上表面且靠近置物平台40其中一条左右侧边。As shown in Figure 1, the present invention includes a
如图2所示,六块置物板分别为置物板Ⅰ1、置物板Ⅱ2、置物板Ⅲ3、置物板Ⅳ4、置物板Ⅴ5和置物板Ⅵ6,置物板Ⅰ1、置物板Ⅱ2、置物板Ⅲ3分别与置物板Ⅳ4、置物板Ⅴ5、置物板Ⅵ6上下相对布置,置物板Ⅱ2位于置物板Ⅰ1和置物板Ⅲ3之间,置物板Ⅴ5位于置物板Ⅳ4和置物板Ⅵ6之间,置物板Ⅲ3和置物板Ⅵ6均位于靠近平移旋转装置Ⅲ的一侧。As shown in Figure 2, the six storage boards are respectively the storage board I1, the storage board II2, the storage board III3, the storage board IV4, the storage board V5 and the storage board VI6, the storage board I1, the storage board II2 and the storage board III3 are respectively connected with the storage board Board IV4, storage board V5, and storage board VI6 are arranged up and down relative to each other, storage board II2 is located between storage board I1 and storage board III3, storage board V5 is located between storage board IV4 and storage board VI6, storage board III3 and storage board VI6 are both Located on the side close to the translation and rotation device III.
如图3和图5所示,平移旋转装置41主要由平移机构和旋转机构组成;平移机构包括步进电机26、电机支座27、丝杆28、两个丝杆支座29、导轨30、两个导轨支座31、两个总支架25和舵机底座Ⅰ45,丝杆28平行于底板21侧边布置,丝杆28两端分别安装于两个丝杆支座29上,,两个丝杆支座29分别安装于两个固定于底板21上表面的总支架25上端面,两个总支架25下端面均固定有导轨支座31,两个导轨支座31之间固定有导轨30,丝杆28和导轨30均套装有舵机底座Ⅰ45,舵机底座Ⅰ45与丝杆28通过螺纹连接,丝杆28其中一端与步进电机26的输出轴相连,步进电机26通过电机支座27固定于底板21上表面;旋转机构包括舵机Ⅰ15、舵机支架Ⅰ17、L型固件24、T型固件32和铝管7,舵机Ⅰ15通过固定于舵机Ⅰ15其中两侧的L型固件24安装于舵机底座Ⅰ45上表面,舵机支架Ⅰ17底部两侧安装于舵机Ⅰ15另两侧的轴承上,舵机支架Ⅰ17上端面安装有T型固件32,T型固件32主要由水平面和固定于水平面中间的竖直面组成,竖直面朝向置物平台40的一侧通过轴套固定有铝管7,铝管7伸长方向与丝杆28垂直。As shown in Fig. 3 and Fig. 5,
如图4所示,限位装置42包括舵机Ⅱ16、舵机支架Ⅱ18、舵机底座Ⅱ46、舵盘23、塑料片35和限位片10,舵机底座Ⅱ46固定于底板21上表面,舵机Ⅱ16通过安装于舵机Ⅱ16两侧的舵机支架Ⅱ18固定于舵机底座Ⅱ46上,舵机Ⅱ16上表面安装有舵盘23,舵盘23通过塑料片35连接有限位片10,舵盘23与塑料片35之间通过紧固螺丝34相连;置物板Ⅱ2与置物板Ⅴ5靠近平移旋转装置41一侧的两个顶角所对应的底板21上表面均固定有限位装置42,位于置物板Ⅰ1下侧边且靠近置物板Ⅱ2的顶角所对应的底板21上表面固定有限位装置42,限位装置42所对应的置物板顶角位置处均开有弧形凹槽,限位装置42的舵盘23位于弧形凹槽内,限位装置42的限位片10绕舵盘23在置物板上表面旋转。As shown in Figure 4, the limiting
如图7所示,靠近置物板弧形凹槽的位置处均安装有U型螺丝33,U型螺丝33在置物板表面形成U型凸起;限位装置42的限位片10从置物板其中一侧边旋转至另一侧边时在U型螺丝33的作用下向上抬起。与限位片10相连的塑料片35是可弯曲形变的。As shown in Figure 7,
如图6所示,平移旋转装置Ⅰ的铝管7延伸至置物板Ⅱ2,平移旋转装置Ⅱ的铝管7延伸至置物板Ⅴ5,平移旋转装置Ⅲ的铝管7从置物板Ⅲ3延伸至置物板Ⅰ1。As shown in Figure 6, the
如图8所示,舵机Ⅰ15、舵机Ⅱ16、步进电机26均与控制电路44相连,所述控制电路44包括电源板37、稳压模块38、主控板、三块驱动板36和八个舵机控制模块,三个平移旋转装置的舵机Ⅰ15分别由三个舵机控制模块(舵机1、舵机2和舵机3)控制,五个限位装置42的舵机Ⅱ16分别由五个舵机控制模块(舵机4、舵机5、舵机6、舵机7和舵机8)控制,三块驱动板36均与电源板37相连,电源板37经稳压模块38与主控板相连,每块驱动板36均连接有一个步进电机26。As shown in Figure 8, the steering gear I15, the steering gear II16, and the stepping
控制电路44中,电源板37L引脚与N引脚连接到市电,电源板37的+V引脚和COM引脚分别与稳压模块38的IN+引脚和IN-引脚相连,三块驱动板36的vcc引脚均与电源板37的+V引脚和稳压模块38的IN+引脚相连,稳压模块38的vout引脚与主控板的vin引脚相连,每个舵机控制模块的in引脚与主控板所对应的out引脚相连,每个舵机控制模块的vcc引脚均与主控板的vcc引脚相连,每块驱动板36的DIR+、PLS+、ENA+三个输入引脚均与主控板的vcc输出引脚相连,每块驱动板36的PLS-引脚、DIR-引脚分别连接至主控板的pls引脚、dir引脚,三块驱动板36的ENA-引脚分别连接至主控板的ena1引脚、ena2引脚、ena3引脚,每块驱动板36的A+引脚、A-引脚、B+引脚、B-引脚分别与所对应步进电机26的H引脚、I引脚、J引脚、K引脚相连。In the
具体实施中,主控板为Arduino Mega板,舵机Ⅰ15、舵机Ⅱ16的型号为JX PDI-6221MG,使用Arduino数字输出管脚控制;电源板37的型号为S-100-36,步进电机26型号为J-5718HB5401,三块驱动板36的型号为DQ542,均采用差分法控制。整个装置由控制电路44进行供电,控制电路44中的电源板37接入家用220V交流电,电源板37采用200W同步降压模块,将220V市电的火线和零线分别接于电源板的L引脚与N引脚,电源板将220V市电转换为+36V直流电流,输出后可直接与三块驱动板Power部分的vcc连接,驱动板Power部分的GND引脚接地,实现为步进电机供电;电源板39输出同时与稳压模块输入端连接,稳压模块38将36V直流电降压至5V后输出给Arduino Mega板供电,Arduino Mega板与此直流电直接相连后为舵机控制模块供电,八个舵机控制模块共用5V输入和接地,信号端各占用一个Arduino的数字输出管脚。稳压模块、Arduino Mega板、驱动板、步进电机和舵机控制模块均共地。In the specific implementation, the main control board is an Arduino Mega board, the model of the servo I15 and the servo II16 is JX PDI-6221MG, which is controlled by the digital output pin of Arduino; the model of the power board 37 is S-100-36, and the stepper motor The model of 26 is J-5718HB5401, and the model of three drive boards 36 is DQ542, all of which are controlled by differential method. The whole device is powered by the
具体实施例:Specific examples:
本发明叠衣机装置的操作方法,包括以下步骤:The operating method of the clothes folding machine device of the present invention comprises the following steps:
步骤S1:初始状态下,平移旋转装置Ⅰ的铝管7移动旋转至置物板Ⅳ4和置物板Ⅴ5的间隙下方,平移旋转装置Ⅱ的铝管7移动旋转至置物板Ⅱ2和置物板Ⅲ3的间隙下方,平移旋转装置Ⅲ的铝管7移动旋转至置物板Ⅰ1和置物板Ⅳ4的间隙下方,置物板Ⅱ2和置物板Ⅴ5上表面的所有限位片10均旋转至水平位置,位于靠近平移旋转装置一侧的侧边位置处,置物板Ⅰ1上表面的限位片10旋转至靠近置物板Ⅱ2一侧的侧边位置处;Step S1: In the initial state, the
步骤S2:如图9所示,将衣物平铺于置物平台40上表面中间位置,置物板Ⅴ5左侧的限位片10逆时针旋转90°,置物板Ⅴ5右侧的限位片10顺时针旋转90°,压在衣物下半部;置物板Ⅱ2右侧的限位片10逆时针旋转90°,置物板Ⅴ5左侧的限位片10顺时针旋转90°,压在衣物上半部;Step S2: As shown in Figure 9, lay the clothes flat on the middle of the upper surface of the
步骤S3:如图10所示,置物板Ⅴ5的铝管7顺时针旋转30°穿过间隙,接触到衣物,恰好位于置物板Ⅴ5上表面,再紧贴置物板向右水平移动至置物板Ⅴ5的最右端,再反向平移相同的路程,并顺时针旋转30°至竖直方向最高点,静止于置物板Ⅴ5上方;置物板Ⅱ2的铝管7逆时针旋转30°穿过间隙,接触到衣物,恰好位于置物板Ⅱ2上表面,再紧贴置物板向左水平移动至置物板Ⅱ2的最左端,再反向平移相同的路程,并逆时针旋转30°至竖直方向最高点,静止于置物板Ⅱ2上方;Step S3: As shown in Figure 10, the
步骤S4:如图11所示,将置物板Ⅱ2和置物板Ⅴ5上表面的所有限位片10均旋转至步骤S1的初始状态位置;Step S4: As shown in Figure 11, rotate all the
步骤S5:如图12所示,将置物板Ⅰ1的限位片10顺时针旋转90°压在衣物中部;Step S5: As shown in Figure 12, rotate the limiting
步骤S6:如图13所示,平移旋转装置Ⅲ的铝管7在竖直平面内(看向滑杆方向)逆时针旋转30°穿过缝隙,接触到衣物,恰好在置物板平面上,再紧贴置物板(看向滑杆方向)向左水平移动至置物板Ⅱ2的最左端,再原路返回相同的路程,并逆时针旋转30°至竖直方向最高点;Step S6: As shown in Figure 13, the
步骤S7:如图14所示,将置物板Ⅰ1的限位片10顺时针旋转180°将衣物留在置物板Ⅳ4上,再逆时针旋转270°回归至最初位置;Step S7: As shown in Figure 14, rotate the limiting
步骤S8:全归位环节:将平移旋转装置Ⅰ、平移旋转装置Ⅱ、平移旋转装置Ⅲ的铝管7平移旋转至步骤S1初始状态所处的位置;将置物板Ⅰ1的限位片10旋转至步骤S1初始状态所处的位置;Step S8: Full homing link: translate and rotate the
步骤S9:一切归位后,等待下一次任务信号。Step S9: After everything returns to its original position, wait for the next task signal.
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CN108778936A (en) * | 2015-12-23 | 2018-11-09 | 萨菲顿有限公司 | The stacking of Folding gloves |
CN109267874A (en) * | 2018-11-10 | 2019-01-25 | 广东东泰五金精密制造有限公司 | A kind of suspension type sliding translation foldable structure of furniture door body |
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CN209975206U (en) * | 2019-03-15 | 2020-01-21 | 浙江大学 | A kind of clothes folding machine device based on embedded design |
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