CN109951048A - A long primary permanent magnet linear synchronous motor position signal detection device - Google Patents
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Abstract
本发明提供了一种长初级永磁直线同步电机位置信号检测装置,属于电机领域。本发明一种长初级永磁直线同步电机位置信号检测装置动子由导磁铁芯和永磁铁组成,定子由若干个等距排列的线性霍尔传感器组件组成,线性霍尔传感器组件与控制器连接,由导磁铁芯和永磁体构成的动子安装在直线电机动子一侧,由若干个等距排列的线性霍尔传感器组件构成的定子和直线电机定子安装在基座上,永磁体表贴于导磁铁芯下表面,永磁体下表面为弧形,相邻永磁体极性相反。本发明实现了动子无线缆运动,提高了直线电机系统运行速度和定位精度,同时采用线性霍尔传感器检测位置信号,节约了系统成本。
The invention provides a position signal detection device of a long primary permanent magnet linear synchronous motor, which belongs to the field of motors. The present invention is a long-primary permanent magnet linear synchronous motor position signal detection device. The mover is composed of a conductive core and a permanent magnet. The stator is composed of several linear Hall sensor components arranged at equal distances. The linear Hall sensor components are connected with the controller. , the mover composed of a magnetic core and a permanent magnet is installed on one side of the linear motor mover, the stator composed of several equidistant linear Hall sensor assemblies and the linear motor stator are installed on the base, and the permanent magnets are surface-mounted On the lower surface of the conductive magnet core, the lower surface of the permanent magnet is arc-shaped, and the adjacent permanent magnets have opposite polarities. The invention realizes the cable-free movement of the mover, improves the running speed and positioning accuracy of the linear motor system, and simultaneously adopts the linear Hall sensor to detect the position signal, thereby saving the system cost.
Description
技术领域technical field
本发明涉及一种长初级永磁直线同步电机位置信号检测装置,属于电机领域。The invention relates to a position signal detection device of a long primary permanent magnet linear synchronous motor, which belongs to the field of motors.
背景技术Background technique
长初级永磁直线电机同步电机具有动子质量小、可靠性好等优点,并可综合考虑效率、可控性及安全生命周期等因素,采用模块化和标准化设计,在高速及长行程运动场合具有广阔的应用前景。然而,目前电机仍采用传统的读数头加光栅尺或磁栅尺的位置检测方式,成本高,而且读数头安装在电机动子侧,存在位置信号传输线拖拽和扰动问题,限制了长初级永磁直线同步电机系统运行速度和定位精度的进一度提高。Long primary permanent magnet linear motor synchronous motor has the advantages of small mover mass and good reliability, and can comprehensively consider factors such as efficiency, controllability and safety life cycle, and adopts modular and standardized design. with broadly application foreground. However, at present, the motor still adopts the traditional position detection method of reading head plus grating ruler or magnetic grating ruler, which is costly, and the reading head is installed on the motor mover side, which has the problem of drag and disturbance of the position signal transmission line, which limits the long primary permanent Further improvements in operating speed and positioning accuracy of the magnetic linear synchronous motor system.
发明内容SUMMARY OF THE INVENTION
本发明的目的是为了解决上述现有技术存在的问题,进而提供一种长初级永磁直线同步电机位置信号检测装置。The purpose of the present invention is to solve the above problems existing in the prior art, and further provide a position signal detection device for a long primary permanent magnet linear synchronous motor.
本发明的目的是通过以下技术方案实现的:The purpose of this invention is to realize through the following technical solutions:
一种长初级永磁直线同步电机位置信号检测装置,所述长初级永磁直线同步电机位置信号检测装置包括动子、定子、基座和控制器,动子由导磁铁芯和永磁铁组成,定子由若干个等距排列的线性霍尔传感器组件组成,线性霍尔传感器组件与控制器连接,由导磁铁芯和永磁体构成的动子安装在直线电机动子一侧,由若干个等距排列的线性霍尔传感器组件构成的定子和直线电机定子安装在基座上,永磁体表贴于导磁铁芯下表面,永磁体下表面为弧形,相邻永磁体极性相反。A long primary permanent magnet linear synchronous motor position signal detection device, the long primary permanent permanent magnet linear synchronous motor position signal detection device comprises a mover, a stator, a base and a controller, and the mover is composed of a conductive magnet core and a permanent magnet, The stator is composed of several linear Hall sensor components arranged at equal distances. The linear Hall sensor components are connected to the controller. The mover composed of a magnetic core and a permanent magnet is installed on one side of the linear motor mover. The stator composed of the arrayed linear Hall sensor components and the linear motor stator are installed on the base, the permanent magnets are attached to the lower surface of the conductive magnet core, the lower surface of the permanent magnets is arc-shaped, and the adjacent permanent magnets have opposite polarities.
本发明一种长初级永磁直线同步电机位置信号检测装置,所述所述线性霍尔传感器组件的纵向长度为永磁体极距的一半,相邻线性霍尔传感器组件的距离小于动子纵向长度。The present invention is a long-primary permanent magnet linear synchronous motor position signal detection device. The longitudinal length of the linear Hall sensor assembly is half of the pole pitch of the permanent magnet, and the distance between adjacent linear Hall sensor assemblies is smaller than the longitudinal length of the mover. .
本发明一种长初级永磁直线同步电机位置信号检测装置,所述线性霍尔传感器组件设置有显示其工作状态的信号灯。The present invention is a long primary permanent magnet linear synchronous motor position signal detection device, wherein the linear Hall sensor assembly is provided with a signal lamp to display its working state.
本发明一种长初级永磁直线同步电机位置信号检测装置,所述由导磁铁芯和永磁体构成的动子两端和上表面安装有金属屏蔽外壳。The present invention is a long primary permanent magnet linear synchronous motor position signal detection device. Metal shielding casings are installed on both ends and the upper surface of the mover composed of a conductive magnetic core and a permanent magnet.
本发明一种长初级永磁直线同步电机位置信号检测装置,所述动子与直线电机动子间设置有转接板。The present invention is a long-primary permanent magnet linear synchronous motor position signal detection device. An adapter plate is arranged between the mover and the linear motor mover.
本发明一种长初级永磁直线同步电机位置信号检测装置,采用线性霍尔传感器检测位置信号,代替了现有装置中的磁栅尺或光栅尺,极大程度地降低了成本;实现了动子无线缆运动,提高了直线电机系统运行速度和定位精度。The present invention is a long-primary permanent magnet linear synchronous motor position signal detection device, which adopts a linear Hall sensor to detect the position signal, replaces the magnetic grating ruler or the grating ruler in the existing device, and greatly reduces the cost; The sub-wire moves without cables, which improves the running speed and positioning accuracy of the linear motor system.
附图说明Description of drawings
图1为本发明一种长初级永磁直线同步电机位置信号检测装置的示意图。FIG. 1 is a schematic diagram of a position signal detection device of a long primary permanent magnet linear synchronous motor according to the present invention.
图2为本发明中线性霍尔传感器组件的右视图。FIG. 2 is a right side view of the linear Hall sensor assembly of the present invention.
图中附图标记有:1为导磁铁芯;2为永磁体;3为线性霍尔传感器组件;4为基座;5为线性霍尔传感器。The reference numerals in the figure are: 1 is a conductive magnetic core; 2 is a permanent magnet; 3 is a linear Hall sensor assembly; 4 is a base; 5 is a linear Hall sensor.
具体实施方式Detailed ways
下面将结合附图对本发明做进一步的详细说明:本实施例在以本发明技术方案为前提下进行实施,给出了详细的实施方式,但本发明的保护范围不限于下述实施例。The present invention will be further described in detail below with reference to the accompanying drawings: the present embodiment is implemented on the premise of the technical solution of the present invention, and provides a detailed implementation manner, but the protection scope of the present invention is not limited to the following embodiments.
实施例一:如图1和2所示,本实施例所涉及的一种长初级永磁直线同步电机位置信号检测装置,包括动子、定子、基座和控制器,动子由导磁铁芯和永磁铁组成,定子由若干个等距排列的线性霍尔传感器组件组成,线性霍尔传感器组件与控制器连接,由导磁铁芯和永磁体构成的动子安装在直线电机动子一侧,由若干个等距排列的线性霍尔传感器组件构成的定子和直线电机定子安装在基座上,永磁体表贴于导磁铁芯下表面,永磁体下表面为弧形,相邻永磁体极性相反。Embodiment 1: As shown in Figures 1 and 2, a long-primary permanent magnet linear synchronous motor position signal detection device involved in this embodiment includes a mover, a stator, a base and a controller. It is composed of permanent magnets. The stator is composed of several linear Hall sensor components arranged at equal distances. The linear Hall sensor components are connected to the controller. The stator composed of several equidistant linear Hall sensor assemblies and the linear motor stator are installed on the base, the permanent magnets are attached to the lower surface of the conductive magnet core, the lower surface of the permanent magnets is arc-shaped, and the polarity of the adjacent permanent magnets is on the contrary.
永磁体表贴于导磁铁芯下表面,永磁体下表面为弧形,以提高永磁体产生的气隙磁密的正弦度。相邻永磁体极性相反,N极和S极交替排列。The surface of the permanent magnet is attached to the lower surface of the conductive magnet core, and the lower surface of the permanent magnet is arc-shaped, so as to improve the sine degree of the air gap magnetic density generated by the permanent magnet. Adjacent permanent magnets have opposite polarities, and the N poles and S poles are alternately arranged.
线性霍尔组件内等间距布置4个线性霍尔传感器,用于检测永磁体产生的磁感应强度矢量方向,并输出相应电压信号。通过测量所在位置的磁感应强度矢量方向,各线性霍尔传感器输出状态值0或1。在直线电机动子运动过程中,位置信号检测装置动子随之运动,各线性霍尔传感器输出的状态值不断变化,控制器采集所有线性霍尔传感器组件输出的状态值,基于叠加原理检测出动子的运动方向和相对位移。Four linear Hall sensors are arranged at equal intervals in the linear Hall component, which are used to detect the vector direction of the magnetic induction intensity generated by the permanent magnet, and output the corresponding voltage signal. Each linear Hall sensor outputs a state value of 0 or 1 by measuring the vector direction of the magnetic induction intensity at its location. During the movement of the linear motor mover, the mover of the position signal detection device moves along with it, and the state value output by each linear Hall sensor changes constantly. Movement direction and relative displacement of the child.
实施例二:如图2所示,本实施例所涉及的一种长初级永磁直线同步电机位置信号检测装置,所述所述线性霍尔传感器组件的纵向长度为永磁体极距的一半,相邻线性霍尔传感器组件的距离小于动子纵向长度。Embodiment 2: As shown in FIG. 2, the present embodiment relates to a long-primary permanent magnet linear synchronous motor position signal detection device, the longitudinal length of the linear Hall sensor assembly is half of the permanent magnet pole pitch, The distance between adjacent linear Hall sensor assemblies is less than the longitudinal length of the mover.
实施例三:如图2所示,本实施例所涉及的一种长初级永磁直线同步电机位置信号检测装置,所述线性霍尔传感器组件设置有显示其工作状态的信号灯。Embodiment 3: As shown in FIG. 2 , in a long-primary permanent magnet linear synchronous motor position signal detection device involved in this embodiment, the linear Hall sensor assembly is provided with a signal lamp to display its working state.
线性霍尔传感器组件设置有显示其工作状态的信号灯,当动子运动在线性霍尔传感器组件上方区域时,信号灯亮,当动子离开线性霍尔传感器组件上方区域时,信号灯熄灭。The linear hall sensor assembly is provided with a signal light to display its working state. When the mover moves in the area above the linear hall sensor assembly, the signal light is on, and when the mover leaves the area above the linear hall sensor assembly, the signal light is off.
实施例四:如图1所示,本实施例所涉及的一种长初级永磁直线同步电机位置信号检测装置,所述由导磁铁芯和永磁体构成的动子两端和上表面安装有金属屏蔽外壳。Embodiment 4: As shown in FIG. 1 , in the position signal detection device of a long primary permanent magnet linear synchronous motor involved in this embodiment, the two ends and the upper surface of the mover composed of a conductive magnetic core and a permanent magnet are installed with Metal shielded enclosure.
动子两端和上表面安装有金属屏蔽外壳,以屏蔽电磁干扰。Metal shielding shells are installed on both ends and the upper surface of the mover to shield electromagnetic interference.
实施例五:如图1所示,本实施例所涉及的一种长初级永磁直线同步电机位置信号检测装置,所述动子与直线电机动子间设置有转接板。Embodiment 5: As shown in FIG. 1 , in a long-primary permanent magnet linear synchronous motor position signal detection device involved in this embodiment, an adapter plate is arranged between the mover and the linear motor mover.
动子与直线电机动子间设置有转接板,以调节位置信号检测装置动子与定子间气隙宽度(位置信号检测装置动子与定子间气隙宽度最佳值为4mm~6mm)。An adapter plate is arranged between the mover and the linear motor mover to adjust the air gap width between the mover and the stator of the position signal detection device (the optimal value of the air gap width between the mover and the stator of the position signal detection device is 4mm-6mm).
以上所述,仅为本发明较佳的具体实施方式,这些具体实施方式都是基于本发明整体构思下的不同实现方式,而且本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应该以权利要求书的保护范围为准。The above are only preferred specific embodiments of the present invention, and these specific embodiments are based on different implementations under the overall concept of the present invention, and the protection scope of the present invention is not limited to this, any person familiar with the technical field Changes or substitutions that can be easily conceived by a skilled person within the technical scope disclosed by the present invention shall be included within the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.
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Cited By (5)
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CN111769715A (en) * | 2020-07-29 | 2020-10-13 | 中科微至智能制造科技江苏股份有限公司 | Permanent magnet segmented synchronous linear motor and vector control method based on switch Hall sensor |
CN111969797A (en) * | 2020-09-18 | 2020-11-20 | 张鹏鹏 | Bilinear Hall detection system of linear motor |
CN113639640A (en) * | 2021-09-18 | 2021-11-12 | 哈尔滨工业大学 | An accurate position detection method of a linear motor without a cable for a mover |
CN114291684A (en) * | 2022-02-21 | 2022-04-08 | 同济大学 | Elevator and elevator measuring method |
CN119984018A (en) * | 2025-04-15 | 2025-05-13 | 秦皇岛达则机电设备有限公司 | A linear motor position detection method based on spatial Hall element |
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