CN109946384A - A Signal Acquisition Process Optimization Method Based on RAPID Tomography - Google Patents
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Abstract
Description
技术领域technical field
本发明涉及于机械损伤诊断技术,特别是涉及一种损伤诊断定位的技术The invention relates to mechanical damage diagnosis technology, in particular to a damage diagnosis and positioning technology
背景技术Background technique
目前,对于机械损伤诊断多采用超声波并基于损伤散射信号传播时间来进行损伤定位。兰姆波是一种超声导波,具有传播距离长、多模态、频散等特性,在传播至损伤时会发生散射和能量衰减,信号幅值会发生显著变化,通过对损伤前后波形进行能量谱分析,就能确定幅值的变化量,进而判断出在该路径内结构是否存在损伤。RAPID算法主要是采用的信号特征是SDC(signal difference coefficient,信号差异系数),采取对参考信号和对损伤信号在统计量上的比较,进而得出损伤部分的位置。但是,在现有的技术和成果大部分只能在特定的时间和情况下进行,有一定的局限性,并不能做到精准的检测;At present, ultrasound is often used for mechanical damage diagnosis and damage location is based on the propagation time of damage scattered signals. Lamb wave is a kind of ultrasonic guided wave, which has the characteristics of long propagation distance, multi-mode, and dispersion. When it propagates to the damage, scattering and energy attenuation will occur, and the signal amplitude will change significantly. The energy spectrum analysis can determine the variation of the amplitude, and then judge whether there is damage to the structure in the path. The RAPID algorithm mainly uses the signal feature SDC (signal difference coefficient, signal difference coefficient), and compares the statistics of the reference signal and the damaged signal, and then obtains the position of the damaged part. However, most of the existing technologies and achievements can only be carried out at a specific time and under certain circumstances, which have certain limitations and cannot achieve accurate detection;
上述算法和方法存在着多方面的不足:1)传感器数目过多,成本过高,难度过大;2)无法进行精确数据分析与定位,多个损伤区域无法准确定位;3)对于后续结构健康检测起不到有效作用;The above algorithms and methods have many deficiencies: 1) the number of sensors is too large, the cost is too high, and the difficulty is too high; 2) accurate data analysis and positioning cannot be performed, and multiple damaged areas cannot be accurately positioned; 3) follow-up structural health The detection does not work effectively;
发明内容SUMMARY OF THE INVENTION
本发明解决的问题是,提供一种基于RAPID层析成像技术的信号获取过程优化方法,在损伤区域划分、时频分析(STFT)、有效信号段自提取算法的基础上,将某路径采集到的损伤前后信号段分段截取并比较相关系数,接着利用RAPID定位算法构建椭圆概率图并成像,进而提高信号处理的高效性以及损伤定位的准确性,该方法减少了传感器的数目且提高了损伤定位精度,大大简化了传感器阵列布置难度与成本,对后续结构健康监测提供更大的便利。The problem solved by the present invention is to provide a signal acquisition process optimization method based on RAPID tomography technology. The signal segments before and after the damage are intercepted in sections and the correlation coefficients are compared. Then, the RAPID localization algorithm is used to construct an ellipse probability map and image it, thereby improving the efficiency of signal processing and the accuracy of damage localization. This method reduces the number of sensors and improves damage. The positioning accuracy greatly simplifies the difficulty and cost of sensor array layout, and provides greater convenience for subsequent structural health monitoring.
本发明是通过以下技术方案来实现:The present invention is achieved through the following technical solutions:
一种基于RAPID层析成像技术的信号获取过程优化方法包括以下步骤:A signal acquisition process optimization method based on RAPID tomography technology includes the following steps:
1)在待检测的机械结构上安装压电传感器,并将传感器的数量降至4个,使用压电传感器作为信号的激励端或信号的接收端进行设备检测;1) Install piezoelectric sensors on the mechanical structure to be detected, and reduce the number of sensors to 4, and use piezoelectric sensors as the excitation end of the signal or the receiving end of the signal for device detection;
2)在机械结构件初始条件下,以压电传感器中的一个为激励端并进行信号的激励,其余的压电传感器为接收端接收信号,每两个压电传感器在传感路径上传播的信号都将被采集,并将所采集到的信号作为健康信号;2) Under the initial condition of the mechanical structure, one of the piezoelectric sensors is used as the excitation end and the signal is excited, and the rest of the piezoelectric sensors are the receiving ends to receive signals. Every two piezoelectric sensors propagate on the sensing path. All signals will be collected, and the collected signals will be used as health signals;
3)当机械结构产生损伤后,分别以压电传感器中的一个为激励端进行信号的激励,其余的压电传感器为接收端接收信号,每两个压电传感器在传感路径上传播的信号都被采集,并将所采集到的信号作为损伤信号;3) When the mechanical structure is damaged, one of the piezoelectric sensors is used as the excitation terminal to excite the signal, and the other piezoelectric sensors are the receiving terminals to receive signals, and each two piezoelectric sensors transmit signals on the sensing path. are collected, and the collected signal is regarded as the damage signal;
4)利用兰姆波的特性,对信号进行收集并处理:采用有效信号段自提取算法,得到接收传感器一个周期的时间,结合传感器之间的距离对接收信号进行提取处理,并通过对健康信号和损伤信号进行比对,可识别出因模态转换而新激发的模态的出现时间,进而判断结构中损伤的位置;4) Use the characteristics of Lamb waves to collect and process signals: use the effective signal segment self-extraction algorithm to obtain the time of one cycle of the receiving sensor, and extract and process the received signal in combination with the distance between the sensors. Compared with the damage signal, the appearance time of the newly excited mode due to the mode conversion can be identified, and then the damage position in the structure can be judged;
5)兰姆波信号在传播至损伤时会发生散射和能量衰减,信号幅值会发生显著变化,利用自适应截取算法对首波幅值谱进行截取,利用损伤首波幅值与健康首波幅值进行对比,可得4个传感器阵列采集数据的幅值/能量系数比,设置系数比阀值,以此为指导,构建六部分椭圆形探测区域;5) When the Lamb wave signal propagates to the damage, scattering and energy attenuation will occur, and the signal amplitude will change significantly. The adaptive interception algorithm is used to intercept the first wave amplitude spectrum, and the damage first wave amplitude and the healthy first wave are used. Comparing the amplitudes, the amplitude/energy coefficient ratio of the data collected by the four sensor arrays can be obtained, and the coefficient ratio threshold is set. Based on this, a six-part elliptical detection area is constructed;
6)综合以上数据,采用RAPID层析成像的方法进行损伤定位,重构出损伤的图像;6) Based on the above data, the RAPID tomography method is used to locate the damage and reconstruct the image of the damage;
7)根据成像的结果,设定合适的阈值,确保图像清晰,定位准确;7) According to the results of imaging, set appropriate thresholds to ensure clear images and accurate positioning;
本发明技术的优点主要体现在:本发明基于现有损伤定位原理,即利用RAPID算法进行损伤定位,对其定位精度起决定作用的是传感器数量,即传感器数量越多,定位精度越精确。又根据本成像算法利用首波能量分析与分段相关系数截取方法,将传感器阵列数量进一步缩减为四块,大大简化了传感器阵列布置难度与成本。在信号处理以及损伤定位方面,分四部分通过对传感器位置摆放、运用有效信号段自提取算法、分段截断相关系数算法、损伤区域划分和时频分析综合进行对损伤部位诊断,进而提高定位准确性。The advantages of the technology of the present invention are mainly reflected in: the present invention is based on the existing damage localization principle, that is, the damage localization is performed by using the RAPID algorithm. According to the imaging algorithm, the first wave energy analysis and the segmented correlation coefficient interception method are used to further reduce the number of sensor arrays to four, which greatly simplifies the difficulty and cost of sensor array layout. In terms of signal processing and damage localization, it is divided into four parts to diagnose the damaged part by placing the sensor position, using the effective signal segment self-extraction algorithm, segmented truncation correlation coefficient algorithm, damage area division and time-frequency analysis and synthesis, thereby improving the localization. accuracy.
附图说明Description of drawings
图1为收集到的信号示意图;Fig. 1 is a schematic diagram of the collected signal;
图2为有效信号提取示意图;Fig. 2 is a schematic diagram of effective signal extraction;
图3为自提取之后波形与分段相关系数图;Fig. 3 is waveform and piecewise correlation coefficient diagram after self-extraction;
图4-1为健康与损伤波形进行短时傅立叶变换示意图;Figure 4-1 is a schematic diagram of short-time Fourier transform of healthy and damaged waveforms;
图4-2为幅值/能量系数比示意图;Figure 4-2 is a schematic diagram of the amplitude/energy coefficient ratio;
图4-3为探测示意图;Figure 4-3 is a schematic diagram of detection;
图5为本发明的椭圆区域的损伤概率分布图;Fig. 5 is the damage probability distribution diagram of the ellipse region of the present invention;
图6为检测区域中存在损伤示意图;FIG. 6 is a schematic diagram of damage in the detection area;
图7为损伤诊断示意图;Figure 7 is a schematic diagram of damage diagnosis;
具体实施方式Detailed ways
下面对本发明进行详细的说明,所述是对本发明的解释而不是限定。The present invention will be described in detail below, which is to explain rather than limit the present invention.
通过传感器对信号接收传递,采用有效信号段提取和分段截取的方式对信号进行处理,确定损伤部位并使用区域划分和时频分析,精准有效的实现损伤诊断,包括以下步骤:The signal is received and transmitted by the sensor, and the signal is processed by means of effective signal segment extraction and segmental interception, and the damaged part is determined and the area division and time-frequency analysis are used to accurately and effectively realize the damage diagnosis, including the following steps:
1)在待测机械结构上,按矩形的方式安装四个压电传感器,并设置边界;1) On the mechanical structure to be tested, install four piezoelectric sensors in a rectangular manner, and set boundaries;
2)在机械结构件的初始无损伤状态下,依次以压电传感器中的一个为激励端进行信号的激励,以其余的压电传感器为接收端接收信号,每两个压电传感器传播的信号都被采集,并将所采集到的信号作为参考信号;2) In the initial non-damaged state of the mechanical structure, one of the piezoelectric sensors is used as the excitation end to excite the signal, and the other piezoelectric sensors are used as the receiving end to receive the signal, and every two piezoelectric sensors propagate the signal. are collected, and the collected signal is used as a reference signal;
3)当机械结构产生损伤后,依次以压电传感器中的一个为激励端进行信号的激励,其余的压电传感器作为接收端并接收信号,每两个压电传感器的传播的信号都被采集,并将所采集到的信号作为损伤信号;3) When the mechanical structure is damaged, one of the piezoelectric sensors is used as the excitation terminal to excite the signal, and the other piezoelectric sensors are used as the receiving terminal to receive the signal, and the transmitted signals of each two piezoelectric sensors are collected. , and take the collected signal as the damage signal;
4)调整安装压电传感器之间的距离,设波S0到达接受传感器的时间为T0,波A0到达接受传感器的时间为T1,S0从激励传感器出发,经损伤或边界到达接收传感器的时间晚于A0从激励传感器直达接收传感器的时间的平方;4) Adjust the distance between the installed piezoelectric sensors, set the time when the wave S 0 reaches the receiving sensor as T 0 , and the time when the wave A 0 reaches the receiving sensor as T 1 , S 0 starts from the excitation sensor and reaches the receiving sensor through damage or boundary The time of the sensor is later than the square of the time from the exciting sensor to the receiving sensor ;
5)对信号数据进行拦截:以激励端与接收端的直线距离L除以兰姆波在有效频段内的最大传播速度Vmax得到的时间点,作为有效数据起始点t0,以激励端与接收端的直线距离L乘以RAPID算法的尺度参数P得到计算区域内的最大路径长度PL,用该长度除以兰姆波在有效频段内的最小传播速度Vmin加上激励信号的半个周期1/2T。得到的时间点,作为有效数据终止点t1;5) Intercept the signal data: the time point obtained by dividing the straight-line distance L between the excitation end and the receiving end by the maximum propagation speed V max of the Lamb wave in the effective frequency band is taken as the starting point t 0 of the effective data, and the difference between the excitation end and the receiving end is used as the starting point t 0 . The straight-line distance L of the end is multiplied by the scale parameter P of the RAPID algorithm to obtain the maximum path length PL in the calculation area, which is divided by the minimum propagation velocity V min of the Lamb wave in the effective frequency band plus the half period of the excitation signal 1/ 2T. The obtained time point is taken as the valid data termination point t 1 ;
6)由理论分析与实验可得兰姆波S0、A0模态波速,结合传感器之间的距离,可得S0由激励端-接收端直达波的到达时间t1;A0直达时间t2,将兰姆波的波宽、长度记为Δt,为减少误差,乘以一个优化系数n,并进行数据提取;6) From theoretical analysis and experiments, the modal speed of Lamb wave S 0 and A 0 can be obtained. Combined with the distance between sensors, the arrival time t 1 of the direct wave from the excitation end to the receiving end of S 0 can be obtained; the direct time of A 0 t 2 , the width and length of the Lamb wave are recorded as Δt, in order to reduce the error, multiply by an optimization coefficient n, and perform data extraction;
7)将健康信号和损伤信号进行比对,利用矩形窗对传感信号进行分段截取,得到分段后健康与损伤信号的相关系数,度量其线性相关性,以相关系数作为判断依据,识别损伤出现时间,进而确定损伤位置;某路径采集到的损伤前后信号段经分段截取进行损伤指标DC定义,所截取健康损伤信号段的差异性越大,相关性越小,即DC值越大,通过对DC值的合理选择,可以直观的判断损伤位置,如图3;7) Compare the health signal and the damage signal, use the rectangular window to intercept the sensing signal in segments, obtain the correlation coefficient between the health and damage signal after segmentation, measure its linear correlation, and use the correlation coefficient as the judgment basis to identify The time of occurrence of the damage is used to determine the damage location; the signal segments before and after the damage collected from a certain path are segmented to define the damage index DC. , through the reasonable selection of the DC value, the damage location can be judged intuitively, as shown in Figure 3;
8)由A传感器激发信号,对B,D传感器接收信号进行自适应截取与分段相关系数分析,对首个达到预定阀值的数据点进行标记,由于兰姆波在板中传播速度为定值,所以优先到达的传感器(如B)即表示损伤位于ABC所围区域,同理,若B传感器激发信号,A,C传感器接收信号,若C传感器优先到达,则可进一步缩减探测区域为OBC,与损伤区域划分算法进行协同分析,则可将探测区域进一步缩小,如图5所示;8) The A sensor excites the signal, performs adaptive interception and segmental correlation coefficient analysis on the received signals of the B and D sensors, and marks the first data point that reaches the predetermined threshold. Since the Lamb wave propagation speed in the plate is constant Therefore, the sensor that arrives first (such as B) means that the damage is located in the area surrounded by ABC. Similarly, if sensor B excites a signal, sensors A and C receive signals. If sensor C arrives first, the detection area can be further reduced to OBC. , and the collaborative analysis with the damage area division algorithm can further reduce the detection area, as shown in Figure 5;
具体地,在本实验方案中,实验研究对象采用4块压电传感器,采用如图5所示的安装方式,具体步骤如下:Specifically, in this experimental scheme, the experimental research object adopts 4 piezoelectric sensors, and adopts the installation method as shown in Figure 5. The specific steps are as follows:
1)在待测机械结构上安装传感器,以矩形进行布置,组成设备网络;1) Install sensors on the mechanical structure to be tested, and arrange them in rectangles to form a device network;
2)调整安装压电传感器之间的距离,设波S0到达接受传感器的时间为T0,波A0到达接受传感器的时间为T1,S0从激励传感器出发,经损伤或边界到达接收传感器的时间晚于A0从激励传感器直达接收传感器的时间的平方;2) Adjust the distance between the installed piezoelectric sensors, set the time for wave S 0 to reach the receiving sensor as T 0 , and the time for wave A 0 to reach the receiving sensor as T 1 , S 0 starts from the excitation sensor and reaches the receiving sensor through damage or boundary The time of the sensor is later than the square of the time from the exciting sensor to the receiving sensor ;
3)由理论分析与实验可得兰姆波S0、A0模态波速,结合传感器之间的距离,可得S0由激励端-接收端直达波的到达时间t1;A0直达时间t2;将兰姆波波宽、长度记为Δt,为减少误差,乘以一个优化系数n,公式为3) From theoretical analysis and experiments, the modal speed of Lamb wave S 0 and A 0 can be obtained. Combined with the distance between sensors, the arrival time t 1 of the direct wave from the excitation end to the receiving end of S 0 can be obtained; the direct time of A 0 t 2 ; record the Lamb wave width and length as Δt, in order to reduce the error, multiply by an optimization coefficient n, the formula is
4)对接收信号进行提取处理,提取过程如下:将t1设为有效信号段起点,t2+Δt×n设为终点,则有效信号段为t2+Δt×n-t1,如图1、2所示;4) Extract the received signal. The extraction process is as follows: set t 1 as the starting point of the effective signal segment, and set t 2 +Δt×n as the end point, then the effective signal segment is t 2 +Δt×nt 1 , as shown in Figure 1, 2 shown;
5)使用分段截取相关系数的方法,利用矩形窗对传感信号进行分段截取,得到分段后健康与损伤信号的相关系数,度量其线性相关性,以相关系数作为判断依据识别损伤出现时间,通过健康信号和损伤信号进行比对,可识别出因模态转换而新激发的模态的出现时间,进而判断结构中损伤的位置。5) Using the method of segmental interception of the correlation coefficient, the rectangular window is used to intercept the sensor signal in segments, and the correlation coefficient between the health and damage signals after segmentation is obtained, and the linear correlation is measured, and the correlation coefficient is used as the judgment basis to identify the occurrence of damage. By comparing the health signal and the damage signal, the appearance time of the newly excited mode due to the mode conversion can be identified, and then the location of the damage in the structure can be judged.
在接受信号时,应采用较短的信号段参与损伤指标的计算,因为距离激励传感器较远的接收传感器接收到的信号中可能会缺失一部分有效信号,若以较长的信号段参与损伤指标的计算,距离激励传感器较远的接收传感器接收到的信号中可能会增加较多的无关信号,进而干扰对有效信号的提取;When receiving signals, a shorter signal segment should be used to participate in the calculation of the damage index, because a part of the effective signal may be missing from the signal received by the receiving sensor that is far away from the excitation sensor. According to the calculation, more irrelevant signals may be added to the signal received by the receiving sensor farther away from the excitation sensor, thereby interfering with the extraction of the effective signal;
并进一步分析,某路径采集到的损伤前后信号段经分段截取后分别用Hi和Di表示,ρ(Hi,Di)表示信号Hi和Di的相关系数,And further analysis, the signal segments before and after the damage collected by a certain path are denoted by H i and D i respectively after segmented interception, ρ(H i , D i ) represents the correlation coefficient of the signals H i and D i ,
对离散信号,分别为信号Hi、Di的均值;Hik、Dik分别为Hi、Di的第k个值;N为截取信号段长度。损伤指标DC定义为For discrete signals, are the mean values of the signals Hi and Di respectively; Hik and Dik are the kth values of Hi and Di respectively; N is the length of the intercepted signal segment. The damage index DC is defined as
DC(Hi,Di)=1-|ρ(Hi,Di)|DC(H i ,D i )=1-|ρ(H i ,D i )|
6)在没有出现异常比较差异时,对前面每段所截取信号的相关系数进行综合数据整理,即为下一段信号数据出现时的指导值,并根据指导值和后一段的信号数据的相关系数比较,再根据相关系数比较的结果值进行综合分析,若所截取健康损伤信号段的差异性越大,相关性越小,即DC值越大,通过对DC值的合理选择,可以直观的判断损伤位置,如图3所示;6) When there is no abnormal comparison difference, the correlation coefficient of the intercepted signal of each previous section is comprehensively sorted, which is the guidance value when the next section of signal data appears, and based on the guidance value and the correlation coefficient of the next section of signal data Compare, and then conduct a comprehensive analysis according to the result value of the correlation coefficient comparison. If the difference between the intercepted health damage signal segments is larger, the correlation is smaller, that is, the larger the DC value is. Through the reasonable selection of the DC value, it can be judged intuitively. The damage location is shown in Figure 3;
7)根据兰姆波的特性,确定信号幅值变化,通过对损伤前后波形进行能量谱分析,确定幅值的变化量,进而判断出在该路径内结构是否存在损伤,并对健康与损伤波形进行短时傅立叶变换,所得结果如图4-1所示,再利用自适应截取算法对首波幅值谱进行截取,并对损伤首波幅值与健康首波幅值进行对比,可得4个传感器阵列采集数据的幅值/能量系数比,如图4-2所示,设置系数比阀值,在损伤与健康波形首波能量系数比高于预设阀值的部分,称为可探测区域,低于阀值的部分称为非可探测区域,探测示意图如图4-3所示;7) According to the characteristics of Lamb wave, determine the change of signal amplitude, and determine the amount of change in amplitude by performing energy spectrum analysis on the waveform before and after the damage, and then determine whether there is damage to the structure in the path, and determine the health and damage waveforms. Perform short-time Fourier transform, and the obtained result is shown in Figure 4-1. Then use the adaptive interception algorithm to intercept the first wave amplitude spectrum, and compare the damaged first wave amplitude with the healthy first wave amplitude, we can get 4 The amplitude/energy coefficient ratio of the data collected by each sensor array, as shown in Figure 4-2, set the coefficient ratio threshold. The part where the energy coefficient ratio of the first wave of the damaged and healthy waveform is higher than the preset threshold is called detectable The part below the threshold is called the non-detectable area, and the detection schematic diagram is shown in Figure 4-3;
8)根据RAPID层析成像原理,根据上面数据的可知,比较损伤信号和健康信号后,确定信号的相关系数,根据椭圆性质,画出椭圆,并根据椭圆信号由内及外依次递减的特点进行赋值,并由赋值大小进行上色,根据值越大颜色越深进行处理。由4个传感器可绘制6个椭圆进行分析,可以发现颜色最深的区域,即为损伤区域,如图6所示,为椭圆构造的过程和损伤处是否在探测区域内;8) According to the principle of RAPID tomography, according to the above data, after comparing the damage signal and the health signal, the correlation coefficient of the signal is determined, and the ellipse is drawn according to the nature of the ellipse, and the ellipse signal decreases from the inside to the outside. Assign a value, and color it by the assignment size, and process it according to the larger the value, the darker the color. 6 ellipses can be drawn by 4 sensors for analysis, and it can be found that the area with the darkest color is the damaged area. As shown in Figure 6, it is the process of ellipse structure and whether the damage is within the detection area;
9)可构成损伤诊断图像,进而确定损伤部位,如图7所示。9) A damage diagnosis image can be formed to determine the damage location, as shown in Figure 7.
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