[go: up one dir, main page]

CN109946188A - Device and method for detecting thermal shock performance of sheet material by metal melt flow - Google Patents

Device and method for detecting thermal shock performance of sheet material by metal melt flow Download PDF

Info

Publication number
CN109946188A
CN109946188A CN201910229147.0A CN201910229147A CN109946188A CN 109946188 A CN109946188 A CN 109946188A CN 201910229147 A CN201910229147 A CN 201910229147A CN 109946188 A CN109946188 A CN 109946188A
Authority
CN
China
Prior art keywords
sample
tested
crucible
molten metal
thermal shock
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910229147.0A
Other languages
Chinese (zh)
Inventor
高琮
段胜伟
邱学明
徐超
陈作芳
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hangzhou Weileite Technology Co ltd
Laizhou Electron Instrument Co ltd
Shandong Woyuan New Fashioned Fabric Co ltd
Swoto Protection and Technology Co Ltd
Original Assignee
Beijing Jic Protection Technology Co Ltd
Hangzhou Weileite Technology Co Ltd
SHANDONG WOYUAN NEW FASHIONED FABRIC CO Ltd
ELECTRONIC INSTRUMENT Co Ltd LAIZHOU CITY
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Beijing Jic Protection Technology Co Ltd, Hangzhou Weileite Technology Co Ltd, SHANDONG WOYUAN NEW FASHIONED FABRIC CO Ltd, ELECTRONIC INSTRUMENT Co Ltd LAIZHOU CITY filed Critical Beijing Jic Protection Technology Co Ltd
Priority to CN201910229147.0A priority Critical patent/CN109946188A/en
Publication of CN109946188A publication Critical patent/CN109946188A/en
Pending legal-status Critical Current

Links

Landscapes

  • Investigating Or Analyzing Materials Using Thermal Means (AREA)

Abstract

The invention discloses a kind of detection flaky materials by the device and method of metal melt flow thermal shock resistance properties, and described device includes: sample frame, is used to place sample to be tested;Metal melt flow dumping system is located above the sample frame, metal melt flow is poured onto the sample to be tested on the sample frame;And infrared temperature sensor, it is set to below sample frame towards sample frame, for detecting the real time temperature at sample to be tested back side when sample to be tested is impacted by metal melt flow.Detection flaky material of the invention can once be completed the detection that ISO9185-2007 needs repeatedly complete by the device and method of metal melt flow thermal shock resistance properties, greatly improve detection efficiency.

Description

检测片状材料受金属熔流热冲击性能的装置及方法Device and method for detecting thermal shock performance of sheet material by metal melt flow

技术领域technical field

本发明涉及一种检测片状材料受金属熔流热冲击性能的装置,属于材料性能试验仪器领域。The invention relates to a device for detecting the thermal shock performance of a sheet material by a metal melt flow, and belongs to the field of material performance testing instruments.

背景技术Background technique

金属和非金属的冶炼、铸造行业是一个高度危险的行业,其中发生频率最高的危险来源就是冶炼熔炉中熔融金属因不稳定因素突发的喷溅。The metal and non-metal smelting and casting industry is a highly dangerous industry, and the most frequent source of danger is the sudden splash of molten metal in the smelting furnace due to unstable factors.

因此在这一行业中,如何穿戴防护服装和如何选择合适的防护服装是安全生产管理中的一个重要组成部分,而选择合适的防护服装最为直接的评估手段就是检测防护服装所采用的防护材料耐受金属熔流热冲击性能。Therefore, in this industry, how to wear protective clothing and how to choose suitable protective clothing is an important part of safety production management, and the most direct evaluation method for choosing suitable protective clothing is to detect the resistance of protective materials used in protective clothing Thermal shock performance by metal melt flow.

现今被普遍使用的耐受金属熔流热冲击性能检测方法和标准是IOS9185-2007版。The most commonly used test method and standard for the thermal shock resistance of molten metal is the IOS9185-2007 version.

IOS9185-2007版的测试原理是,采用一片一定厚度的压花PVC膜贴在待测片状材料的背面,以标准规定的高度和冲击角度用规定量的金属熔体,在规定的熔体温度条件下,以规定的角速度旋转盛放金属熔体的坩埚,向待测片状材料倾倒坩埚内的熔体,待熔体倾倒完毕后一定时间内取下样品,观察贴在背面的PVC膜是否有介于粘流转变或熔融转变的变性——原来的压花纹是否变得平滑了,并以此判断是否要增加或减少金属熔体的浇铸量,如此反复试验直至达到能使PVC膜变性的最少金属量。The test principle of the IOS9185-2007 version is to use a piece of embossed PVC film with a certain thickness on the back of the sheet material to be tested, and use a specified amount of metal melt at the height and impact angle specified by the standard. Under the condition, rotate the crucible containing the metal melt at the specified angular speed, pour the melt in the crucible to the sheet material to be tested, remove the sample within a certain time after the melt is poured, and observe whether the PVC film attached to the back is not. There is a denaturation between viscous flow transition or melting transition - whether the original embossing pattern becomes smooth, and based on this, it is judged whether to increase or decrease the casting amount of the metal melt. Minimum amount of metal.

这个12年前的装置版本在当时自有其优势:简单、低成本,但是在现今其优势已被元器件的高度发展而大幅度削弱,而固有的缺陷被凸显:This 12-year-old device version had its own advantages at the time: simplicity and low cost, but today its advantages have been greatly weakened by the high development of components, and the inherent defects have been highlighted:

1.测试周期长,需要反复浇铸才能获知待测材料耐金属熔体热冲击的损毁阈值;1. The test cycle is long, and repeated casting is required to obtain the damage threshold of the material to be tested against thermal shock of metal melt;

2.无法得知和记录待测材料热冲击中的热传导经历;2. It is impossible to know and record the thermal conduction experience in the thermal shock of the material to be tested;

3.最后的判定带有一定程度的主观性,而且判断是在160度左右到180度左右的区间内做出的,PVC膜本身的误差也是一个很大的误差来源;3. The final judgment has a certain degree of subjectivity, and the judgment is made in the interval of about 160 degrees to about 180 degrees. The error of the PVC film itself is also a big source of error;

4.坩埚是定速倾倒,金属熔流在倾倒过程中流速不是确定,而且也无法知道金属熔流在倾倒过程中的流速;4. The crucible is dumped at a constant speed, the flow rate of the molten metal flow during the dumping process is not determined, and it is impossible to know the flow rate of the molten metal flow during the dumping process;

5.金属熔流飞溅试验后的损毁评估也是主观判断的。5. The damage assessment after the metal melt flow splash test is also subjective.

因而,如何提供一种检测片状材料受金属熔流热冲击性能的装置及方法,是本领域技术人员需要解决的技术问题。Therefore, how to provide a device and method for detecting the thermal shock performance of a sheet material by a molten metal flow is a technical problem to be solved by those skilled in the art.

包括在本发明的背景部分中的信息仅仅旨在增加对本发明的总体背景的理解,而不应当被视为承认或以任何形式暗示该信息构成已为本领域一般技术人员所公知的现有技术。The information included in this Background of the Invention section is only for enhancement of understanding of the general background of the invention and should not be taken as an acknowledgement or any form of suggestion that this information forms the prior art already known to a person of ordinary skill in the art .

发明内容SUMMARY OF THE INVENTION

本发明要解决的技术问题是提供一种检测片状材料受金属熔流热冲击性能的装置及方法。The technical problem to be solved by the present invention is to provide a device and method for detecting the thermal shock performance of a sheet material by a molten metal flow.

为了解决上述技术问题,本发明提供一种检测片状材料受金属熔流热冲击性能的装置,所述装置包括:样品框,其用于放置待测样品;金属熔流倾倒系统,其位于所述样品框上方,以将金属熔流倾倒至所述样品框上的待测样品;以及红外温度传感器,其朝向样品框设置于样品框下方,用于检测待测样品受金属熔流冲击时待测样品背面的实时温度。In order to solve the above technical problems, the present invention provides a device for detecting the thermal shock performance of a sheet material by a molten metal flow. The device includes: a sample frame, which is used to place the sample to be tested; Above the sample frame, to pour the molten metal flow onto the sample to be tested on the sample frame; and an infrared temperature sensor, which is arranged below the sample frame towards the sample frame, and is used to detect when the sample to be tested is impacted by the molten metal flow. Measure the real-time temperature of the back of the sample.

优选地,所述装置进一步包括:红外成像传感器,其设置于所述红外温度传感器附近;以及工业相机,其与所述红外成像传感器同轴相对设置于样品框上方,其光轴与样品框垂直并且与红外温度传感器的光轴在待测样品表面相交。Preferably, the device further comprises: an infrared imaging sensor, which is disposed near the infrared temperature sensor; and an industrial camera, which is coaxially opposite to the infrared imaging sensor and disposed above the sample frame, and whose optical axis is perpendicular to the sample frame And it intersects with the optical axis of the infrared temperature sensor on the surface of the sample to be tested.

优选地,所述装置进一步包括:测试区域以及样品安装和烧损测定区域,所述测试区域位于金属熔流倾倒系统下方,所述样品安装和烧损测定区域位于所述测试区域附近,所述样品框能够在测试区域以及样品安装和烧损测定区域之间平移;以及激光位移距离传感器,其安装于所述样品安装和烧损测定区域上方,并且所述激光位移距离传感器的激光光轴与样品框垂直,用于测量待测样品的整个表面与激光位移距离传感器之间的垂直距离。Preferably, the device further comprises: a test area and a sample installation and burnout measurement area, the test area is located below the molten metal pouring system, the sample installation and burnout measurement area is located near the test area, the The sample frame can be translated between the test area and the sample installation and burnout determination area; and a laser displacement distance sensor mounted above the sample installation and burnout determination area, and the laser optical axis of the laser displacement distance sensor is the same as the The sample frame is vertical, which is used to measure the vertical distance between the entire surface of the sample to be tested and the laser displacement distance sensor.

优选地,所述金属熔流倾倒系统包括:坩埚,其用于容纳金属熔流;可编程变速转动驱动器,其通过驱动轴与所述坩埚连接,所述驱动轴的转动轴线与所述坩埚的倾倒边缘相切;电机,其与所述可编程变速转动驱动器连接,以驱动所述可编程变速转动驱动器;红外测温探头,其设置在所述坩埚的上方,用于检测坩埚内金属熔流的实时温度;以及激光测距传感器,其设置在所述坩埚的上方,用于测定坩埚的倾倒边缘与待测样品表面之间的竖直距离。Preferably, the molten metal pouring system includes: a crucible for containing molten metal; a programmable variable speed rotary drive connected to the crucible through a drive shaft, the axis of rotation of the drive shaft being connected to the crucible's rotational axis The pouring edge is tangent; the motor is connected with the programmable variable-speed rotary driver to drive the programmable variable-speed rotary driver; the infrared temperature measuring probe is arranged above the crucible and is used to detect the molten metal flow in the crucible The real-time temperature of the crucible; and a laser ranging sensor, which is arranged above the crucible for measuring the vertical distance between the pouring edge of the crucible and the surface of the sample to be measured.

优选地,所述装置进一步包括数据处理系统,其能够将红外温度传感器所检测的待测样品受金属熔流冲击时待测样品背面的实时温度进行模数转换处理。Preferably, the device further includes a data processing system capable of performing analog-to-digital conversion processing on the real-time temperature of the backside of the sample to be tested detected by the infrared temperature sensor when the sample to be tested is impacted by the molten metal flow.

此外,本发明还提供一种检测片状材料受金属熔流热冲击性能的方法,所述方法包括:1)将待测样品装入样品框;2)以预定的速度转动坩埚倾倒金属熔流;3)采集红外温度传感器所测得的待测样品受金属熔流冲击时待测样品背面的实时温度;以及4)当红外温度传感器所测得的待测样品受金属熔流冲击背面的实时温度达到设定值的时候,停止金属熔流的倾倒。In addition, the present invention also provides a method for detecting the thermal shock performance of a sheet material by a molten metal flow, the method comprising: 1) loading the sample to be tested into a sample frame; 2) rotating the crucible at a predetermined speed to pour the molten metal flow 3) The real-time temperature of the back of the sample to be measured when the sample to be measured measured by the infrared temperature sensor is impacted by the molten metal flow; When the temperature reaches the set value, the pouring of the molten metal flow is stopped.

优选地,将待测样品装入样品框的步骤包括:在样品安装和烧损测定区域将待测样品装入样品框,用激光位移距离传感器对待测样品表面做逐行或逐列扫描以获得与激光位移距离传感器之间的垂直距离,然后将待测样品平移至测试区域;在停止金属熔流的倾倒之后,将待测样品平移回到样品安装和烧损测定区域等待第二次激光位移距离传感器对待测样品表面做逐行或逐列扫描以获得待测样品表面与激光位移距离传感器之间的垂直距离。Preferably, the step of loading the sample to be tested into the sample frame includes: loading the sample to be tested into the sample frame in the sample installation and burn-out measurement area, and scanning the surface of the sample to be tested row by row or column by column with a laser displacement distance sensor to obtain The vertical distance from the laser displacement distance sensor, and then translate the sample to be tested to the test area; after stopping the pouring of the molten metal flow, translate the sample to be tested back to the sample installation and burning damage measurement area to wait for the second laser displacement The distance sensor scans the surface of the sample to be measured row by row or column by column to obtain the vertical distance between the surface of the sample to be measured and the laser displacement distance sensor.

优选地,将待测样品平移回到样品安装和烧损测定区域之后,再次用激光位移距离传感器对待测样品表面做逐行或逐列扫描以获得待测样品表面与激光位移距离传感器之间的垂直距离,将同一位置点的前后距离差值记录为待测材料受热冲击后的形变指标,以及待测材料受热冲击后的烧损量。Preferably, after the sample to be tested is translated back to the sample installation and burnout measurement area, the surface of the sample to be tested is scanned row by row or column by column with the laser displacement distance sensor again to obtain the distance between the sample surface to be measured and the laser displacement distance sensor. Vertical distance, the difference between the front and rear distances at the same point is recorded as the deformation index of the material to be tested after thermal shock, and the amount of burning loss of the material to be tested after thermal shock.

优选地,所述预定的速度是服从预定函数的变角速度。Preferably, the predetermined speed is a variable angular speed obeying a predetermined function.

优选地,在执行步骤3)的时候,用红外成像传感器采集红外图像数据,用工业相机采集图像数据,用红外测温探头检测坩埚内金属熔流的实时温度,以及用激光测距传感器测定坩埚的倾倒边缘与待测样品表面之间的竖直距离。Preferably, when performing step 3), use an infrared imaging sensor to collect infrared image data, use an industrial camera to collect image data, use an infrared temperature measuring probe to detect the real-time temperature of the molten metal in the crucible, and use a laser ranging sensor to measure the crucible The vertical distance between the pouring edge and the surface of the sample to be tested.

本发明具有以下优点:The present invention has the following advantages:

1.可以连续地实时地输出并记录熔体温度,因为测温点就位于高温金属熔体熔流下落起始点;1. The melt temperature can be continuously output and recorded in real time, because the temperature measurement point is located at the starting point of the drop of the high temperature metal melt flow;

2.可以连续地实时地输出并记录高温熔流冲击点背面的温度;2. It can continuously output and record the temperature behind the impact point of the high temperature melt flow in real time;

3.可以根据熔体温度和高温熔流冲击点背面的温度的差值知道热传导过程;3. The heat conduction process can be known according to the difference between the melt temperature and the temperature at the back of the high temperature melt flow impact point;

4.可以根据需要调节高温熔流的倾倒流速,倾倒流速可以是恒定流速也可以是变速,为更深入地探究材料特性提供了极大的方便,由此带来的一个更大的好处是可以一次完成ISO9185-2007需要多次才能完成的检测,极大提高了检测效率;4. The pouring flow rate of the high-temperature melt flow can be adjusted according to the needs. The pouring flow rate can be a constant flow rate or a variable speed, which provides great convenience for a more in-depth exploration of the material properties. One-time completion of ISO9185-2007 testing that requires multiple times to complete, greatly improves the testing efficiency;

5.可以知道在高温熔流冲击下沿片状材料平面的实时温度梯度分布,对研究材料的热传导特性有极大的学术价值;5. It is possible to know the real-time temperature gradient distribution along the plane of the sheet material under the impact of high temperature melt flow, which has great academic value for studying the heat conduction characteristics of the material;

6.对高温熔流造成的烧损评估完全是基于数据说明的,可以同时说明与高温熔流热冲击有关的烧损点数、总烧损量、烧损面积、最大烧损深度、片状材料的变形量、片状材料表面留存金属状态,以及待测材料受热冲击后的形变指标和烧损量。6. The evaluation of the burning loss caused by the high temperature melt flow is completely based on the data description, which can also indicate the number of burning loss points, the total burning loss, the burning loss area, the maximum burning loss depth, and the sheet material related to the thermal shock of the high temperature melting flow. The amount of deformation, the metal state retained on the surface of the sheet material, and the deformation index and burning loss of the material to be tested after thermal shock.

本发明的方法和装置具有其它的特性和优点,这些特性和优点从并入本文中的附图和随后的实施方案中将是显而易见的,或者将在并入本文中的附图和随后的实施方案中进行详细陈述,这些附图和实施方案共同用于解释本发明的特定原理。The methods and apparatuses of the present invention have other features and advantages that will be apparent from, or will be apparent from, the drawings and subsequent embodiments incorporated herein The drawings are set forth in detail in the scheme, and the drawings and embodiments together serve to explain certain principles of the invention.

附图说明Description of drawings

为了可以很好地理解本发明,现在参考所附附图,以示例的方式来描述本发明的各种形式,在这些附图中:In order that the present invention may be better understood, various forms of the invention will now be described by way of example with reference to the accompanying drawings, in which:

图1是根据本发明的检测片状材料受金属熔流热冲击性能的装置的立体图;1 is a perspective view of a device for detecting the thermal shock performance of a sheet material by a molten metal flow according to the present invention;

图2是根据本发明的检测片状材料受金属熔流热冲击性能的装置的侧视图;2 is a side view of the device for detecting the thermal shock performance of a sheet material by a molten metal flow according to the present invention;

图3是根据本发明的检测片状材料受金属熔流热冲击性能的装置的样品框的示意图;3 is a schematic diagram of a sample frame of the device for detecting the thermal shock performance of sheet material by metal melt flow according to the present invention;

图4是根据本发明的检测片状材料受金属熔流热冲击性能的装置的高温熔体倾倒系统的立体图;4 is a perspective view of a high-temperature melt dumping system of the device for detecting the thermal shock performance of sheet material by metal melt flow according to the present invention;

图5是根据本发明的检测片状材料受金属熔流热冲击性能的装置的高温熔体倾倒系统的侧视图。FIG. 5 is a side view of a high temperature melt pouring system of the apparatus for detecting the thermal shock performance of a sheet material by a molten metal flow according to the present invention.

应当理解,附图不一定是按照比例绘制,而是呈现各种特征的简化表示,以对本发明的基本原理进行说明。本发明所包括的具体设计特征(包括例如具体尺寸、方向、位置和形状)将部分地由具体所要应用和使用的环境来确定。It should be understood that the appended drawings are not necessarily to scale, presenting a simplified representation of various features to illustrate the basic principles of the invention. The specific design features encompassed by the present invention (including, for example, specific dimensions, orientations, locations, and shapes) will be determined in part by the specific intended application and use environment.

在这些图中,相同的附图标记表示本发明的相同或等同的部分。In the figures, the same reference numbers refer to the same or equivalent parts of the present invention.

具体实施方式Detailed ways

下面将参考所附附图对本发明的示例性实施方案进行描述。Exemplary embodiments of the present invention will be described below with reference to the accompanying drawings.

参考图1,根据本发明的示例性实施方案的检测片状材料受金属熔流热冲击性能的装置可以包括:样品框1、高温熔体倾倒系统2以及红外温度传感器3,所述样品框1用于放置待测样品;所述高温熔体倾倒系统2位于样品框1上方,以将金属熔体倾倒至样品框1;所述红外温度传感器3朝向样品框1设置于样品框1下方,用于检测待测样品受高温熔体冲击背面的实时温度。Referring to FIG. 1 , the apparatus for detecting the thermal shock performance of sheet material by metal melt flow according to an exemplary embodiment of the present invention may include: a sample frame 1 , a high temperature melt pouring system 2 and an infrared temperature sensor 3 , the sample frame 1 It is used to place the sample to be tested; the high-temperature melt pouring system 2 is located above the sample frame 1 to pour the metal melt into the sample frame 1; the infrared temperature sensor 3 is arranged under the sample frame 1 toward the sample frame 1, and the It is used to detect the real-time temperature of the backside of the sample to be tested impacted by the high temperature melt.

具体而言,本发明的示例性实施方案的检测片状材料受金属熔流热冲击性能的装置可以具有:待测样品平台、高温熔体倾倒系统2以及红外温度传感器3。Specifically, the device for detecting the thermal shock performance of a sheet material by metal melt flow according to the exemplary embodiment of the present invention may have: a sample platform to be tested, a high temperature melt pouring system 2 and an infrared temperature sensor 3 .

待测样品平台具有样品框1和样品框滑动槽,样品框1可以在样品框滑动槽内做平动,样品框滑动槽可以转动。The sample platform to be tested has a sample frame 1 and a sample frame sliding groove. The sample frame 1 can translate in the sample frame sliding groove, and the sample frame sliding groove can rotate.

样品框滑动槽可以由轴驱动转动,轴本身还可以沿轴向方向运动,安装于样品框1内的样品在样品框滑动槽内由轴推动做平动,平动在两个区域内进行:测试区域以及样品安装和烧损测定区域,其中图1中的实线样品框的位置为测试区域,虚线样品框的位置为样品安装和烧损测定区域。测试区域可以用于进行金属熔流热冲击片状材料测试;样品安装和烧损测定区域可以用于将待测样品装入到样品框中,以及对测试完毕的样品进行烧损结果测定。The sliding groove of the sample frame can be driven and rotated by the shaft, and the shaft itself can also move in the axial direction. The sample installed in the sample frame 1 is pushed by the shaft to translate in the sliding groove of the sample frame, and the translation is carried out in two areas: The test area and the sample installation and burning loss measurement area, wherein the position of the solid line sample frame in Figure 1 is the test area, and the position of the dashed sample frame is the sample installation and burning loss measurement area. The test area can be used for metal melt flow thermal shock sheet material testing; the sample installation and burnout measurement area can be used to load the sample to be tested into the sample frame, and to measure the burnout result of the tested sample.

用于倾倒金属熔体的高温熔体倾倒系统2设置在待测样品平台的样品框1上方。The high temperature melt pouring system 2 for pouring the metal melt is arranged above the sample frame 1 of the sample platform to be tested.

红外温度传感器3设置在样品框1下方距离样品框滑动槽所在平面一定垂直距离处。The infrared temperature sensor 3 is arranged below the sample frame 1 at a certain vertical distance from the plane where the sliding groove of the sample frame is located.

在本发明的示例性实施方案的检测片状材料受金属熔流热冲击性能的装置的操作中,待测样品可以是片状材料,其放置在样品框1中;高温熔体倾倒系统2倾倒金属熔体至样品框1中的片状材料的上表面上;设置在样品框1下方的红外温度传感器3检测待测样品受高温熔体冲击背面(即,下表面)的实时温度。In the operation of the apparatus for detecting the thermal shock performance of a sheet material by metal melt flow according to the exemplary embodiment of the present invention, the sample to be tested may be a sheet material, which is placed in the sample frame 1; the high temperature melt pouring system 2 pours the The metal melt is deposited on the upper surface of the sheet material in the sample frame 1; the infrared temperature sensor 3 disposed under the sample frame 1 detects the real-time temperature of the backside (ie, lower surface) of the sample to be tested impacted by the high temperature melt.

当倾倒金属熔体完成以后,可以手动或通过工业相机和激光位移距离传感器测量样品的收缩率、熔体冲击位置的烧损体积、烧损点数、总烧损量、烧损面积、最大烧损深度、片状材料的变形量、片状材料表面留存金属状态以及其他与测量样品烧损相关的数据。When the pouring of the metal melt is completed, the shrinkage rate of the sample, the burning volume of the melt impact position, the number of burning points, the total burning amount, the burning area, and the maximum burning loss can be measured manually or through an industrial camera and a laser displacement distance sensor. Depth, the amount of deformation of the sheet material, the remaining metal state of the sheet material surface, and other data related to the measurement of sample burnout.

特别地,本发明的示例性实施方案的检测片状材料受金属熔流热冲击性能的装置进一步可以包括红外成像传感器4和工业相机5,所述红外成像传感器4设置于红外温度传感器附近;所述工业相机5与红外成像传感器4同轴相对设置于样品框1上方,其光轴与样品框1垂直并且与红外温度传感器3的光轴在待测样品表面相交。虽然本发明使用的是工业相机,但是其他可以满足照相功能的相机也是可以的。In particular, the device for detecting the thermal shock performance of the sheet material by the metal melt flow according to the exemplary embodiment of the present invention may further include an infrared imaging sensor 4 and an industrial camera 5, the infrared imaging sensor 4 being arranged near the infrared temperature sensor; The industrial camera 5 is coaxially opposed to the infrared imaging sensor 4 and is disposed above the sample frame 1, and its optical axis is perpendicular to the sample frame 1 and intersects with the optical axis of the infrared temperature sensor 3 on the surface of the sample to be measured. Although the present invention uses an industrial camera, other cameras that can satisfy the photographic function are also possible.

特别地,本发明的示例性实施方案的检测片状材料受金属熔流热冲击性能的装置进一步可以包括激光位移距离传感器6,其安装于样品安装和烧损测定区域上方,并且激光位移距离传感器的激光光轴与样品框1垂直,用于测量待测样品的整个表面与激光位移距离传感器6之间的垂直距离。In particular, the apparatus for detecting the thermal shock performance of a sheet-like material by a molten metal flow according to the exemplary embodiment of the present invention may further include a laser displacement distance sensor 6, which is installed above the sample mounting and burnout measurement area, and the laser displacement distance sensor 6 The optical axis of the laser is perpendicular to the sample frame 1 , and is used to measure the vertical distance between the entire surface of the sample to be tested and the laser displacement distance sensor 6 .

具体而言,可以由红外成像传感器4、工业相机5、激光位移距离传感器6构成图像处理系统,工业相机5的光轴与样品框滑动槽所在平面垂直并且与红外成像传感器4同轴相对安置,激光位移距离传感器6安装于待测样品平台的烧损测定区域,其激光光轴与样品框滑动槽所在平面垂直并且可以平行于样品框滑动槽运动,红外温度传感器3安装于红外成像传感器4附近,其光轴与工业相机5的光轴在待测样品表面相交。Specifically, an image processing system can be formed by an infrared imaging sensor 4, an industrial camera 5, and a laser displacement distance sensor 6. The optical axis of the industrial camera 5 is perpendicular to the plane where the sliding groove of the sample frame is located and is coaxially opposite to the infrared imaging sensor 4. The laser displacement distance sensor 6 is installed in the burning loss measurement area of the sample platform to be tested. Its laser optical axis is perpendicular to the plane where the sliding groove of the sample frame is located and can move parallel to the sliding groove of the sample frame. The infrared temperature sensor 3 is installed near the infrared imaging sensor 4. , the optical axis of which intersects the optical axis of the industrial camera 5 on the surface of the sample to be measured.

在操作中,红外成像传感器4可以采集待测样品背面的红外图像数据,工业相机5可以采集待测样品背面的图像数据。In operation, the infrared imaging sensor 4 can collect infrared image data on the back of the sample to be tested, and the industrial camera 5 can collect image data on the back of the sample to be tested.

激光位移距离传感器6平行于样品框1做平动,扫描待测样品的整个表面,测出待测样品与激光位移距离传感器6之间的垂直距离,待激光位移距离传感器6沿其轨迹做平行于样品框1的运动走完一个周期并以一定的阵列密度测得列或行数据后,样品框1被轴推动一个阵列密度的列或行距离,重复采样后获得整个待测样品表面的凹凸几何数据。The laser displacement distance sensor 6 translates parallel to the sample frame 1, scans the entire surface of the sample to be measured, and measures the vertical distance between the sample to be measured and the laser displacement distance sensor 6, and the laser displacement distance sensor 6 is paralleled along its trajectory. After the movement of the sample frame 1 completes one cycle and the column or row data is measured with a certain array density, the sample frame 1 is pushed by the axis by a column or row distance of the array density, and after repeated sampling, the unevenness of the entire surface of the sample to be tested is obtained. geometric data.

在倾倒金属熔体之前和金属熔体之后可以分别用激光位移距离传感器6对整个待测样品表面的凹凸几何数据进行采样,从而可以通过比较待测样品表面的变化来获得期望得到的结果。Before and after pouring the metal melt, the laser displacement distance sensor 6 can be used to sample the concave and convex geometry data of the entire surface of the sample to be tested, so that the desired results can be obtained by comparing the changes of the surface of the sample to be tested.

参考图3,本发明的示例性实施方案的检测片状材料受金属熔流热冲击性能的装置的高温熔体倾倒系统2包括:坩埚21、可编程变速转动驱动器22、电机23、红外测温探头24以及激光测距传感器25,所述坩埚21用于容纳金属熔体;所述可编程变速转动驱动器22通过驱动轴与坩埚21连接,驱动轴的转动轴线与坩埚21的倾倒边缘相切;所述电机与可编程变速转动驱动器22连接,以驱动可编程变速转动驱动器22;所述红外测温探头24设置在坩埚21的上方,用于检测坩埚21内熔体的实时温度;所述激光测距传感器25设置在坩埚21的上方,用于测定坩埚21的倾倒边缘与待测样品表面之间的竖直距离。Referring to FIG. 3 , the high-temperature melt pouring system 2 of the device for detecting the thermal shock performance of sheet materials by metal melt flow according to an exemplary embodiment of the present invention includes: a crucible 21 , a programmable variable-speed rotary drive 22 , a motor 23 , and infrared temperature measurement The probe 24 and the laser ranging sensor 25, the crucible 21 is used to contain the metal melt; the programmable variable speed rotary driver 22 is connected to the crucible 21 through a drive shaft, and the rotational axis of the drive shaft is tangent to the pouring edge of the crucible 21; The motor is connected with the programmable variable-speed rotary driver 22 to drive the programmable variable-speed rotary driver 22; the infrared temperature measuring probe 24 is arranged above the crucible 21 to detect the real-time temperature of the melt in the crucible 21; the laser The distance measuring sensor 25 is arranged above the crucible 21 and is used to measure the vertical distance between the pouring edge of the crucible 21 and the surface of the sample to be measured.

特别地,电机23为伺服电机。In particular, the motor 23 is a servo motor.

具体而言,高温熔体倾倒系统2由坩埚21、坩埚支架、轴线与坩埚21倾倒边缘相切的坩埚支架驱动轴、可编程变速转动驱动器22、伺服电机23、红外测温探头24、激光测距传感器25构成。Specifically, the high-temperature melt pouring system 2 consists of a crucible 21, a crucible support, a crucible support drive shaft whose axis is tangent to the pouring edge of the crucible 21, a programmable variable-speed rotary drive 22, a servo motor 23, an infrared temperature measuring probe 24, a laser measuring The distance sensor 25 is constituted.

坩埚21中的高温熔体在可编程变速转动驱动器22和伺服电机23的驱动下,以设定的倾倒速度倾倒在已被轴推送至测试区域内的安装于样品框内的样品上。The high temperature melt in the crucible 21 is driven by the programmable variable speed rotary drive 22 and the servo motor 23 and is poured at the set pouring speed on the sample mounted in the sample frame which has been pushed by the shaft into the test area.

激光测距传感器25可以测定坩埚的倾倒边缘至样品表面的竖直距离。The laser ranging sensor 25 can measure the vertical distance from the pouring edge of the crucible to the sample surface.

此外,本发明的示例性实施方案的检测片状材料受金属熔流热冲击性能的装置进一步可以包括数据处理系统7,其能够将红外温度传感器所检测的待测样品受高温熔体冲击背面的实时温度进行模数转换处理。In addition, the apparatus for detecting the thermal shock performance of the sheet material by the metal melt flow according to the exemplary embodiment of the present invention may further include a data processing system 7, which can make the sample to be tested detected by the infrared temperature sensor impact the backside of the high temperature melt. The real-time temperature is processed by analog-to-digital conversion.

具体而言,数据处理系统7是多通道数据采集器,其对红外温度传感器3所测得的待测样品受高温熔体冲击背面的实时温度、红外测温探头24所测得的坩埚21内熔体实时温度、以及激光测距传感器25所测得的坩埚21的倾倒边缘至样品表面的竖直距离进行采集,并且将以上所获得的数据作模数转换处理后输出。Specifically, the data processing system 7 is a multi-channel data collector, which measures the real-time temperature of the backside of the sample to be measured measured by the infrared temperature sensor 3 that is impacted by the high-temperature melt, and the inside of the crucible 21 measured by the infrared temperature measuring probe 24. The real-time temperature of the melt and the vertical distance from the pouring edge of the crucible 21 to the sample surface measured by the laser ranging sensor 25 are collected, and the data obtained above are processed by analog-to-digital conversion and output.

此外,还可以通过驱动轴的转速以及坩埚的容积变化率函数来间接获得高温熔体的计算流速。In addition, the calculated flow rate of the high temperature melt can be obtained indirectly through the rotational speed of the drive shaft and the volume change rate function of the crucible.

另外,可以使用角度指示表尺测量样品框与竖直方向的夹角,即样品框与熔流之间的角度。In addition, an angle indicating scale can be used to measure the angle between the sample frame and the vertical direction, that is, the angle between the sample frame and the melt flow.

下面详细描述使用本发明的示例性实施方案的检测片状材料受金属熔流热冲击性能的装置来检测片状材料受金属熔体热冲击性能的方法。The following describes in detail a method for detecting the thermal shock performance of a sheet material by a metal melt using the apparatus for detecting the thermal shock performance of a sheet material by a metal melt flow according to an exemplary embodiment of the present invention.

检测片状材料受金属熔体热冲击性能的方法可以包括:将待测样品装入样品框;以预定的速度转动坩埚倾倒金属熔体;采集红外温度传感器所测得的待测样品受高温熔体冲击背面的实时温度;以及当红外温度传感器所测得的待测样品受高温熔体冲击背面的实时温度达到设定值的时候,停止高温熔体的倾倒。The method for detecting the thermal shock performance of the sheet material by the metal melt may include: loading the sample to be tested into a sample frame; rotating the crucible at a predetermined speed to pour the metal melt; When the real-time temperature of the backside impacted by the high-temperature melt measured by the infrared temperature sensor reaches the set value, the pouring of the high-temperature melt is stopped.

特别地,将待测样品装入样品框的步骤包括:在样品安装和烧损测定区域将待测样品装入样品框,用激光位移距离传感器对待测样品表面做逐行或逐列扫描以获得与激光位移距离传感器之间的垂直距离,然后将待测样品平移至测试区域;在停止金属熔流的倾倒之后,将待测样品平移回到样品安装和烧损测定区域等待第二次激光位移距离传感器对待测样品表面做逐行或逐列扫描以获得待测样品表面与激光位移距离传感器之间的垂直距离。In particular, the step of loading the sample to be tested into the sample frame includes: loading the sample to be tested into the sample frame in the sample installation and burnout measurement area, and scanning the surface of the sample to be tested row by row or column by column with a laser displacement distance sensor to obtain The vertical distance from the laser displacement distance sensor, and then translate the sample to be tested to the test area; after stopping the pouring of the molten metal flow, translate the sample to be tested back to the sample installation and burning damage measurement area to wait for the second laser displacement The distance sensor scans the surface of the sample to be measured row by row or column by column to obtain the vertical distance between the surface of the sample to be measured and the laser displacement distance sensor.

特别地,将待测样品平移回到样品安装和烧损测定区域之后,再次用激光位移距离传感器对待测样品表面做逐行或逐列扫描以获得待测样品表面与激光位移距离传感器之间的垂直距离,将同一位置点的前后距离差值记录为待测材料受热冲击后的形变指标,以及待测材料受热冲击后的烧损量。In particular, after the sample to be tested is translated back to the sample installation and burnout measurement area, the surface of the sample to be tested is scanned row by row or column by column with the laser displacement distance sensor again to obtain the distance between the surface of the sample to be measured and the laser displacement distance sensor. Vertical distance, the difference between the front and rear distances at the same point is recorded as the deformation index of the material to be tested after thermal shock, and the amount of burning loss of the material to be tested after thermal shock.

特别地,所述预定的速度是服从预定函数的变角速度。In particular, the predetermined speed is a variable angular speed obeying a predetermined function.

特别地,在采集红外温度传感器所测得的待测样品受高温熔体冲击背面的实时温度的时候,用红外成像传感器采集红外图像数据,用工业相机采集图像数据,用红外测温探头检测坩埚内熔体的实时温度,以及用激光测距传感器测定坩埚的倾倒边缘与待测样品表面之间的竖直距离。In particular, when collecting the real-time temperature of the sample to be tested that is impacted by the high-temperature melt measured by the infrared temperature sensor, the infrared imaging sensor is used to collect the infrared image data, the industrial camera is used to collect the image data, and the infrared temperature measuring probe is used to detect the crucible. The real-time temperature of the inner melt, and the vertical distance between the pouring edge of the crucible and the surface of the sample to be measured is determined with a laser distance sensor.

具体而言,检测片状材料受金属熔体热冲击性能的方法可以包括以下步骤:Specifically, the method for detecting the thermal shock performance of a sheet material by a metal melt may include the following steps:

A.将待测样品装夹入样品框1后在烧损测定区域放入样品框滑动槽内,启动测试程序;A. After the sample to be tested is clamped into the sample frame 1, it is placed in the sliding groove of the sample frame in the burning loss measurement area, and the test procedure is started;

B.激光位移距离传感器6平行于样品框做平动,扫描待测样品的整个表面,测出待测样品与激光位移距离传感器6之间的垂直距离,待激光位移距离传感器6沿其轨迹做平行于样品框1的运动走完一个周期并以一定的阵列密度测得列或行数据后,样品框1被轴推动一个阵列密度的列或行距离,重复采样后获得整个待测样品表面的凹凸几何数据;B. The laser displacement distance sensor 6 translates parallel to the sample frame, scans the entire surface of the sample to be measured, and measures the vertical distance between the sample to be measured and the laser displacement distance sensor 6, and waits for the laser displacement distance sensor 6 to move along its trajectory. After the movement parallel to the sample frame 1 completes a cycle and the column or row data is measured with a certain array density, the sample frame 1 is pushed by the axis by a column or row distance of the array density, and after repeated sampling, the entire surface of the sample to be tested is obtained. Bump geometry data;

C.轴推动样品框1进入测试区域;C. The shaft pushes the sample frame 1 into the test area;

D.在坩埚支架上放入盛有高温熔体的坩埚21并锁定;D. Put the crucible 21 containing the high temperature melt on the crucible support and lock it;

E.待红外测温探头24输出的数据达到设定值后,可编程变速转动驱动器22和伺服电机23驱动坩埚支架驱动轴以预定的转速函数转动,该函数可以是定常角速度也可以是服从某一函数的变角速度,例如是能使高温熔体定流速倾倒的函数;E. After the data output by the infrared temperature measuring probe 24 reaches the set value, the programmable variable-speed rotary driver 22 and the servo motor 23 drive the crucible support drive shaft to rotate with a predetermined rotational speed function, which can be a constant angular velocity or a certain angular velocity. The variable angular velocity of a function, such as the function that can make the high temperature melt pour at a constant flow rate;

F.倾倒开始的同时,启动多通道数据采集器采集红外测温探头24测得的坩埚21内熔体实时温度、红外温度传感器3所测得的待测样品受高温熔体冲击背面的实时温度、坩埚21的倾倒边缘至样品表面的竖直距离、红外成像传感器4的红外图像数据、工业相机5采集的图像数据、通过由驱动轴的转速以及坩埚的容积变化率函数间接获得高温熔体的计算流速、以及使用角度指示表尺测量样品框与竖直方向的夹角;F. At the same time as the pouring starts, start the multi-channel data collector to collect the real-time temperature of the melt in the crucible 21 measured by the infrared temperature measuring probe 24, and the real-time temperature of the sample to be measured measured by the infrared temperature sensor 3 that is impacted by the high-temperature melt. , the vertical distance from the pouring edge of the crucible 21 to the surface of the sample, the infrared image data of the infrared imaging sensor 4, the image data collected by the industrial camera 5, the indirect acquisition of the high temperature melt by the rotational speed of the drive shaft and the volume change rate function of the crucible Calculate the flow rate, and use the angle indicator to measure the angle between the sample frame and the vertical direction;

G.若红外温度传感器3所测得的待测样品受高温熔体冲击背面的实时温度达到设定值后即停止高温熔体的倾倒,坩埚21恢复原位;G. If the real-time temperature of the sample to be measured by the infrared temperature sensor 3 that is impacted by the high-temperature melt on the back reaches the set value, the pouring of the high-temperature melt is stopped, and the crucible 21 is restored to its original position;

H.各传感器继续采集数据,停顿一段设定的时间,停止本步骤中启动的传感器数据采集并由轴驱动将样品框1推送至烧损测定区域1,手工吹扫刷除样品表面松动的碳化物和灰尘;H. Each sensor continues to collect data, pause for a set period of time, stop the sensor data collection started in this step, and push the sample frame 1 to the burning loss measurement area 1 by the shaft drive, and manually purge and brush to remove the loose carbonization on the surface of the sample. matter and dust;

I.启动激光位移距离传感器6重复步骤B;1. start the laser displacement distance sensor 6 and repeat step B;

J.将步骤B和步骤I所获数据对比获得样品的收缩率、熔体冲击位置的烧损体积,并且根据工业相机5采集的图像数据做图像处理获得碳化烧损面积,根据红外成像传感器4获得样品4背面的温度梯度,以及根据坩埚内剩余金属量与试验前放入坩埚的初始金属量的差值获得达到温度阈值时所需的熔体量。J. Compare the data obtained in step B and step 1 to obtain the shrinkage rate of the sample, the burn-out volume of the melt impact position, and perform image processing according to the image data collected by the industrial camera 5 to obtain the carbonized burn-out area, according to the infrared imaging sensor 4. The temperature gradient on the back of sample 4 was obtained, and the amount of melt required to reach the temperature threshold was obtained from the difference between the amount of metal remaining in the crucible and the initial amount of metal put into the crucible before the test.

本发明具有以下优点:The present invention has the following advantages:

1.可以连续地实时地输出并记录熔体温度,因为测温点就位于高温金属熔体熔流下落起始点;1. The melt temperature can be continuously output and recorded in real time, because the temperature measurement point is located at the starting point of the drop of the high temperature metal melt flow;

2.可以连续地实时地输出并记录高温熔流冲击点背面的温度;2. It can continuously output and record the temperature behind the impact point of the high temperature melt flow in real time;

3.可以根据熔体温度和高温熔流冲击点背面的温度的差值知道热传导过程;3. The heat conduction process can be known according to the difference between the melt temperature and the temperature at the back of the high temperature melt flow impact point;

4.可以根据需要调节高温熔流的倾倒流速,倾倒流速可以是恒定流速也可以是变速,为更深入地探究材料特性提供了极大的方便,由此带来的一个更大的好处是可以一次完成ISO9185-2007需要多次才能完成的检测,极大提高了检测效率;4. The pouring flow rate of the high-temperature melt flow can be adjusted according to the needs. The pouring flow rate can be a constant flow rate or a variable speed, which provides great convenience for a more in-depth exploration of the material properties. One-time completion of ISO9185-2007 testing that requires multiple times to complete, greatly improves the testing efficiency;

5.可以知道在高温熔流冲击下沿片状材料平面的实时温度梯度分布,对研究材料的热传导特性有极大的学术价值;5. It is possible to know the real-time temperature gradient distribution along the plane of the sheet material under the impact of high temperature melt flow, which has great academic value for studying the heat conduction characteristics of the material;

6.对高温熔流造成的烧损评估完全是基于数据说明的,可以同时说明与高温熔流热冲击有关的烧损点数、总烧损量、烧损面积、最大烧损深度、片状材料的变形量、片状材料表面留存金属状态,以及待测材料受热冲击后的形变指标和烧损量。6. The evaluation of the burning loss caused by the high temperature melt flow is completely based on the data description, which can also indicate the number of burning loss points, the total burning loss, the burning loss area, the maximum burning loss depth, and the sheet material related to the thermal shock of the high temperature melting flow. The amount of deformation, the metal state retained on the surface of the sheet material, and the deformation index and burning loss of the material to be tested after thermal shock.

此外,激光位移距离传感器6获得的是实验前后表面的深度变化(前后差值),而且现有商用化市售的激光位移距离传感器精度和分辨率可以达到微米级,具有足够的准确性。In addition, what the laser displacement distance sensor 6 obtains is the depth change of the front and rear surfaces of the experiment (the difference between the front and the back), and the accuracy and resolution of the commercially available laser displacement distance sensor can reach the micrometer level, which has sufficient accuracy.

前面对本发明具体示例性的实施方案所呈现的描述是出于说明和描述的目的。前面的描述并不旨在成为穷举的,也并不旨在把本发明限制为所公开的精确形式,显然,根据上述教导很多改变和变化都是可能的。选择示例性实施方案并进行描述是为了解释本发明的特定原理及其实际应用,从而使得本领域的其它技术人员能够实现并利用本发明的各种示例性实施方案及其不同选择形式和修改形式。本发明的范围由所附权利要求及其等价形式所限定。The foregoing descriptions of specific exemplary embodiments of the present invention have been presented for purposes of illustration and description. The foregoing description is not intended to be exhaustive, nor to limit the invention to the precise form disclosed, obviously many modifications and variations are possible in light of the above teachings. The exemplary embodiments were chosen and described in order to explain certain principles of the invention and its practical application, to thereby enable others skilled in the art to make and utilize various exemplary embodiments of the invention, as well as various alternatives and modifications thereof . The scope of the invention is defined by the appended claims and their equivalents.

Claims (10)

1.一种检测片状材料受金属熔流热冲击性能的装置,其特征在于,所述装置包括:1. A device for detecting the thermal shock performance of a sheet material by a molten metal flow, wherein the device comprises: 样品框,其用于放置待测样品;a sample frame, which is used to place the sample to be tested; 金属熔流倾倒系统,其位于所述样品框上方,以将金属熔流倾倒至所述样品框上的待测样品;以及a molten metal pouring system positioned above the sample frame to pour the molten metal flow onto the sample to be tested on the sample frame; and 红外温度传感器,其朝向样品框设置于样品框下方,用于检测待测样品受金属熔流冲击时待测样品背面的实时温度。The infrared temperature sensor is disposed below the sample frame toward the sample frame, and is used to detect the real-time temperature of the back of the sample to be tested when the sample to be tested is impacted by the metal melt flow. 2.根据权利要求1所述的检测片状材料受金属熔流热冲击性能的装置,其特征在于,所述装置进一步包括:2. The device for detecting the thermal shock performance of a sheet material by a molten metal flow according to claim 1, wherein the device further comprises: 红外成像传感器,其设置于所述红外温度传感器附近;以及an infrared imaging sensor disposed near the infrared temperature sensor; and 工业相机,其与所述红外成像传感器同轴相对设置于样品框上方,其光轴与样品框垂直并且与红外温度传感器的光轴在待测样品表面相交。The industrial camera is coaxially opposite to the infrared imaging sensor and is disposed above the sample frame, and its optical axis is perpendicular to the sample frame and intersects with the optical axis of the infrared temperature sensor on the surface of the sample to be measured. 3.根据权利要求1所述的检测片状材料受金属熔流热冲击性能的装置,其特征在于,所述装置进一步包括:3. The device for detecting the thermal shock performance of a sheet material by a molten metal flow according to claim 1, wherein the device further comprises: 测试区域以及样品安装和烧损测定区域,所述测试区域位于金属熔流倾倒系统下方,所述样品安装和烧损测定区域位于所述测试区域附近,所述样品框能够在测试区域以及样品安装和烧损测定区域之间平移;以及Test area and sample mounting and burn-out determination area, the test area is located below the metal melt flow pouring system, the sample installation and burn-out determination area is located near the test area, the sample frame can be installed in the test area as well as the sample and the burn loss measurement area; and 激光位移距离传感器,其安装于所述样品安装和烧损测定区域上方,并且所述激光位移距离传感器的激光光轴与样品框垂直,用于测量待测样品的整个表面与激光位移距离传感器之间的垂直距离。The laser displacement distance sensor is installed above the sample installation and burnout measurement area, and the laser optical axis of the laser displacement distance sensor is perpendicular to the sample frame, and is used to measure the distance between the entire surface of the sample to be tested and the laser displacement distance sensor. vertical distance between. 4.根据权利要求1所述的检测片状材料受金属熔流热冲击性能的装置,其特征在于,所述金属熔流倾倒系统包括:4. The device for detecting the thermal shock performance of sheet material by molten metal flow according to claim 1, wherein the molten metal flow dumping system comprises: 坩埚,其用于容纳金属熔流;a crucible, which is used to contain the molten metal stream; 可编程变速转动驱动器,其通过驱动轴与所述坩埚连接,所述驱动轴的转动轴线与所述坩埚的倾倒边缘相切;a programmable variable speed rotary drive connected to the crucible by a drive shaft, the axis of rotation of the drive shaft being tangential to the pouring edge of the crucible; 电机,其与所述可编程变速转动驱动器连接,以驱动所述可编程变速转动驱动器;a motor connected to the programmable variable speed rotary drive to drive the programmable variable speed rotary drive; 红外测温探头,其设置在所述坩埚的上方,用于检测坩埚内金属熔流的实时温度;以及an infrared temperature measuring probe, which is arranged above the crucible and is used to detect the real-time temperature of the molten metal in the crucible; and 激光测距传感器,其设置在所述坩埚的上方,用于测定坩埚的倾倒边缘与待测样品表面之间的竖直距离。A laser ranging sensor, which is arranged above the crucible, is used to measure the vertical distance between the pouring edge of the crucible and the surface of the sample to be measured. 5.根据权利要求1所述的检测片状材料受金属熔流热冲击性能的装置,其特征在于,所述装置进一步包括数据处理系统,其能够将红外温度传感器所检测的待测样品受金属熔流冲击时待测样品背面的实时温度进行模数转换处理。5 . The device for detecting the thermal shock performance of sheet materials by metal melt flow according to claim 1 , wherein the device further comprises a data processing system capable of subjecting the sample to be tested detected by the infrared temperature sensor to metal. 6 . The real-time temperature of the back of the sample to be tested is processed by analog-to-digital conversion during the impact of the melt flow. 6.一种使用权利要求1所述的装置检测片状材料受金属熔流热冲击性能的方法,其特征在于,所述方法包括以下步骤:6. A method for using the device according to claim 1 to detect the thermal shock performance of a sheet material by a molten metal flow, wherein the method comprises the following steps: 1)将待测样品装入样品框;1) Load the sample to be tested into the sample frame; 2)以预定的速度转动坩埚倾倒金属熔流;2) Rotate the crucible to pour the molten metal flow at a predetermined speed; 3)采集红外温度传感器所测得的待测样品受金属熔流冲击时待测样品背面的实时温度;以及3) Collect the real-time temperature of the back of the sample to be tested when the sample to be tested measured by the infrared temperature sensor is impacted by the molten metal flow; and 4)当红外温度传感器所测得的待测样品受金属熔流冲击背面的实时温度达到设定值的时候,停止金属熔流的倾倒。4) When the real-time temperature of the sample to be tested by the infrared temperature sensor impacted by the metal melt flow reaches the set value, the pouring of the metal melt flow is stopped. 7.根据权利要求6所述的方法,其特征在于,7. The method of claim 6, wherein 将待测样品装入样品框的步骤包括:在样品安装和烧损测定区域将待测样品装入样品框,用激光位移距离传感器对待测样品表面做逐行或逐列扫描以获得与激光位移距离传感器之间的垂直距离,然后将待测样品平移至测试区域;The steps of loading the sample to be tested into the sample frame include: loading the sample to be tested into the sample frame in the sample installation and burn-out measurement area, and scanning the surface of the sample to be tested row by row or column by column with a laser displacement distance sensor to obtain a correlation with the laser displacement. The vertical distance between the sensors, and then translate the sample to be tested to the test area; 在停止金属熔流的倾倒之后,将待测样品平移回到样品安装和烧损测定区域等待第二次激光位移距离传感器对待测样品表面做逐行或逐列扫描以获得待测样品表面与激光位移距离传感器之间的垂直距离。After stopping the pouring of the molten metal flow, move the sample to be tested back to the sample installation and burnout measurement area and wait for the second laser displacement distance sensor to scan the surface of the sample to be tested row by row or column by column to obtain the surface of the sample to be tested and the laser The vertical distance between the displacement distance sensors. 8.根据权利要求7所述的方法,其特征在于,将待测样品平移回到样品安装和烧损测定区域之后,再次用激光位移距离传感器对待测样品表面做逐行或逐列扫描以获得待测样品表面与激光位移距离传感器之间的垂直距离,将同一位置点的前后距离差值记录为待测材料受热冲击后的形变指标,以及待测材料受热冲击后的烧损量。8. The method according to claim 7, characterized in that, after the sample to be tested is translated back to the sample installation and burn-out measurement area, the surface of the sample to be tested is scanned row by row or column by column with a laser displacement distance sensor again to obtain The vertical distance between the surface of the sample to be tested and the laser displacement distance sensor, the difference between the front and rear distances at the same point is recorded as the deformation index of the material to be tested after thermal shock, and the amount of burning loss of the material to be tested after thermal shock. 9.根据权利要求6所述的方法,其特征在于,所述预定的速度是服从预定函数的变角速度。9. The method of claim 6, wherein the predetermined velocity is a variable angular velocity obeying a predetermined function. 10.根据权利要求6所述的方法,其特征在于,10. The method of claim 6, wherein: 在执行步骤3)的时候,用红外成像传感器采集红外图像数据,用工业相机采集图像数据,用红外测温探头检测坩埚内金属熔流的实时温度,以及用激光测距传感器测定坩埚的倾倒边缘与待测样品表面之间的竖直距离。When performing step 3), use an infrared imaging sensor to collect infrared image data, use an industrial camera to collect image data, use an infrared temperature measuring probe to detect the real-time temperature of the molten metal in the crucible, and use a laser ranging sensor to measure the pouring edge of the crucible The vertical distance from the surface of the sample to be tested.
CN201910229147.0A 2019-03-25 2019-03-25 Device and method for detecting thermal shock performance of sheet material by metal melt flow Pending CN109946188A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910229147.0A CN109946188A (en) 2019-03-25 2019-03-25 Device and method for detecting thermal shock performance of sheet material by metal melt flow

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910229147.0A CN109946188A (en) 2019-03-25 2019-03-25 Device and method for detecting thermal shock performance of sheet material by metal melt flow

Publications (1)

Publication Number Publication Date
CN109946188A true CN109946188A (en) 2019-06-28

Family

ID=67010868

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201910229147.0A Pending CN109946188A (en) 2019-03-25 2019-03-25 Device and method for detecting thermal shock performance of sheet material by metal melt flow

Country Status (1)

Country Link
CN (1) CN109946188A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110646458A (en) * 2019-09-26 2020-01-03 陕西元丰纺织技术研究有限公司 Device and method for testing molten metal splashing of protective clothing
CN111220535A (en) * 2020-03-27 2020-06-02 苏州热工研究院有限公司 Inspection equipment for evaluating uniform corrosion on the surface of metallic materials
CN115389696A (en) * 2022-08-24 2022-11-25 广东电网有限责任公司 Judgment method and device for ignition of melt, storage medium and system

Citations (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CH626450A5 (en) * 1977-11-02 1981-11-13 Hribovsek Branko Method and crucible for determining the solidification characteristics of melts, and application of the method
US4343347A (en) * 1978-12-22 1982-08-10 General Electric Company Method of making patterned helical metallic ribbon for continuous edge winding applications
CN1129454A (en) * 1994-06-09 1996-08-21 大金工业株式会社 Fluorine-containing olefin, fluorine-containing polymer, and thermoplastic resin composition using the same
RU94706U1 (en) * 2009-11-03 2010-05-27 Государственное образовательное учреждение высшего профессионального образования "Уральский государственный технический университет - УПИ имени первого Президента России Б.Н. Ельцина" CRUEL DEVICE
CN106680308A (en) * 2017-02-23 2017-05-17 四川大学 Atmosphere laser heating in-situ thermal shock/fatigue test device
CN206321592U (en) * 2016-12-23 2017-07-11 国联汽车动力电池研究院有限责任公司 A kind of differential thermal analysis device for high temperature strong corrosion fused salt
CN206440644U (en) * 2017-02-23 2017-08-25 四川大学 A kind of atmosphere laser heating thermal shock/fatigue experimental device in situ
CN107843193A (en) * 2017-09-11 2018-03-27 北京理工大学 A kind of high-speed displacement measuring method and measurement apparatus based on infrared thermal imaging technique
CN108362734A (en) * 2018-04-25 2018-08-03 天津工业大学 A kind of test method and test device of the lower textile heat transfer property of thermal current impact
CN208125653U (en) * 2018-04-25 2018-11-20 天津工业大学 A kind of thermal current impacts the test device of lower textile heat transfer property
CN109238880A (en) * 2018-08-14 2019-01-18 莱州市电子仪器有限公司 A kind of device and method for detecting deformation quantity during material is hit
CN109298010A (en) * 2017-07-25 2019-02-01 中国石油化工股份有限公司 A kind of system detecting core high-temperature fusion feature
CN210015011U (en) * 2019-03-25 2020-02-04 莱州市电子仪器有限公司 Device for detecting thermal shock performance of sheet material subjected to metal melt flow

Patent Citations (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CH626450A5 (en) * 1977-11-02 1981-11-13 Hribovsek Branko Method and crucible for determining the solidification characteristics of melts, and application of the method
US4343347A (en) * 1978-12-22 1982-08-10 General Electric Company Method of making patterned helical metallic ribbon for continuous edge winding applications
CN1129454A (en) * 1994-06-09 1996-08-21 大金工业株式会社 Fluorine-containing olefin, fluorine-containing polymer, and thermoplastic resin composition using the same
RU94706U1 (en) * 2009-11-03 2010-05-27 Государственное образовательное учреждение высшего профессионального образования "Уральский государственный технический университет - УПИ имени первого Президента России Б.Н. Ельцина" CRUEL DEVICE
CN206321592U (en) * 2016-12-23 2017-07-11 国联汽车动力电池研究院有限责任公司 A kind of differential thermal analysis device for high temperature strong corrosion fused salt
CN206440644U (en) * 2017-02-23 2017-08-25 四川大学 A kind of atmosphere laser heating thermal shock/fatigue experimental device in situ
CN106680308A (en) * 2017-02-23 2017-05-17 四川大学 Atmosphere laser heating in-situ thermal shock/fatigue test device
CN109298010A (en) * 2017-07-25 2019-02-01 中国石油化工股份有限公司 A kind of system detecting core high-temperature fusion feature
CN107843193A (en) * 2017-09-11 2018-03-27 北京理工大学 A kind of high-speed displacement measuring method and measurement apparatus based on infrared thermal imaging technique
CN108362734A (en) * 2018-04-25 2018-08-03 天津工业大学 A kind of test method and test device of the lower textile heat transfer property of thermal current impact
CN208125653U (en) * 2018-04-25 2018-11-20 天津工业大学 A kind of thermal current impacts the test device of lower textile heat transfer property
CN109238880A (en) * 2018-08-14 2019-01-18 莱州市电子仪器有限公司 A kind of device and method for detecting deformation quantity during material is hit
CN210015011U (en) * 2019-03-25 2020-02-04 莱州市电子仪器有限公司 Device for detecting thermal shock performance of sheet material subjected to metal melt flow

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110646458A (en) * 2019-09-26 2020-01-03 陕西元丰纺织技术研究有限公司 Device and method for testing molten metal splashing of protective clothing
CN111220535A (en) * 2020-03-27 2020-06-02 苏州热工研究院有限公司 Inspection equipment for evaluating uniform corrosion on the surface of metallic materials
CN115389696A (en) * 2022-08-24 2022-11-25 广东电网有限责任公司 Judgment method and device for ignition of melt, storage medium and system

Similar Documents

Publication Publication Date Title
CN109946188A (en) Device and method for detecting thermal shock performance of sheet material by metal melt flow
EP1203224B1 (en) Synthetic reference thermal imaging method
JP5178001B2 (en) Equipment for nondestructive evaluation of insulating coatings
EP1173724B1 (en) Transient thermography measurement of a metal layer thickness
EP2288868B1 (en) Vision system and method for mapping of ultrasonic data into cad space
US7516663B2 (en) Systems and method for locating failure events in samples under load
US11410298B2 (en) System and method for determining part damage
CN101008104A (en) Melt liquid level position detecting method for CZ method monocrystalline silicon growth
JPH0626970A (en) Method and device for detecting wheel-parameter of wheel-balancer
CN210015011U (en) Device for detecting thermal shock performance of sheet material subjected to metal melt flow
Bodini et al. Evaluation of wear in rolling contact tests by means of 2D image analysis
CN107747904A (en) A kind of rubber Studies On Contacts of Rough Surfaces mechanism integrated measurement system
JP3670869B2 (en) Coating layer thermal resistance measurement method
JP2007024674A (en) Surface / surface inspection apparatus and surface / surface inspection method
JP2008014959A (en) Method for inspecting coating member for interface defects
EP1852697B1 (en) Method for determing material parameters of an object from temperature-versus-time (t-t) data
CN110031292A (en) The online instant measuring system and method for cylindrical structure fatigue growth of surface cracks
CN215766846U (en) Inner taper detection device
JP2899875B2 (en) Non-contact surface roughness measuring method and its measuring device
EP1797416B1 (en) Method for determining material parameters of an object from temperature-versus-time (t - t) data
JPH1194750A (en) Method and apparatus for inspecting photoreceptor drum
Schmid-Schirling et al. Laser scanning based straightness measurement of precision bright steel rods
US20220334039A1 (en) Method and device for determining the sticky point of powder samples
US20190113471A1 (en) Method and device for determining the depth of a crack in a solid
TWI862547B (en) Method of and arrangement for mapping structural features on a surface of a sample by scanning probe microscopy

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
TA01 Transfer of patent application right
TA01 Transfer of patent application right

Effective date of registration: 20200121

Address after: No. 358, Dayuan Road, Laizhou City, Yantai City, Shandong Province

Applicant after: Laizhou Electron Instrument Co.,Ltd.

Applicant after: HANGZHOU WEILEITE TECHNOLOGY Co.,Ltd.

Applicant after: SWOTO PROTECTION AND TECHNOLOGY Co.,Ltd.

Applicant after: SHANDONG WOYUAN NEW FASHIONED FABRIC Co.,Ltd.

Address before: 261400 Shandong city of Laizhou province Taiyuan Road No. 358

Applicant before: Laizhou Electron Instrument Co.,Ltd.

Applicant before: HANGZHOU WEILEITE TECHNOLOGY Co.,Ltd.

Applicant before: BEIJING JIKE PROTECTION TECHNOLOGY CO.,LTD.

Applicant before: SHANDONG WOYUAN NEW FASHIONED FABRIC Co.,Ltd.

WD01 Invention patent application deemed withdrawn after publication
WD01 Invention patent application deemed withdrawn after publication

Application publication date: 20190628