CN109944170A - Integrated construction system and construction method of cast-in-place section and closed section of high pier continuous beam side span - Google Patents
Integrated construction system and construction method of cast-in-place section and closed section of high pier continuous beam side span Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及建筑施工技术领域,具体涉及高墩连续梁边跨现浇段及合龙段一体化施工体系的施工方法,适用于挂篮悬臂施工边跨现浇段及合龙段无支架施工。The invention relates to the technical field of building construction, in particular to a construction method of an integrated construction system of a cast-in-situ section and a closed section of a continuous beam side span of a high pier, which is suitable for the construction of the cast-in-situ section of the side span of the hanging basket cantilever construction and the bracketless construction of the closed section.
背景技术Background technique
随着我国基础设施建设不断迅速推进,大量桥梁工程涌现,而大跨连续梁桥是目前主要的桥梁形式之一。此类桥,在非主跨通常采用预制梁结构,主跨采用连续梁,利用挂篮进行悬浇施工。挂篮施工连续梁边跨合龙段以及现浇段高墩施工十分常见,一般采用的施工方法为支架现浇。但墩柱较高,支架搭设难度较大,吊装困难,支架细长稳定性变差,需要增加较多材料。同时支架搭设困难存在地基处理问题,成本增加以及施工周期变长。With the rapid advancement of infrastructure construction in my country, a large number of bridge projects have emerged, and long-span continuous girder bridges are one of the main bridge forms at present. For such bridges, prefabricated beam structures are usually used in the non-main span, continuous beams in the main span, and cantilevered construction using hanging baskets. Hanging basket construction is very common in the continuous beam side-span closed section and the high pier construction in the cast-in-place section, and the generally adopted construction method is cast-in-place brackets. However, the pier column is high, the support is more difficult to erect, the hoisting is difficult, the slenderness and stability of the support become worse, and more materials need to be added. At the same time, the difficulty of erecting the support has the problem of foundation treatment, the cost increases and the construction period becomes longer.
发明内容SUMMARY OF THE INVENTION
鉴于现有技术中存在的问题,本发明提供高墩连续梁边跨现浇段及合龙段一体化施工体系的施工方法,施工方便,有效解决高墩支架搭设问题,避免了大量支架搭设施工,采用挂篮吊挂体系受力,施工技术简单。In view of the problems existing in the prior art, the present invention provides a construction method for the integrated construction system of the cast-in-place section and the closed section of the continuous beam side span of the high pier, which is convenient for construction, effectively solves the problem of erecting high pier supports, and avoids a large number of support erection works. The hanging basket hanging system is used for stress, and the construction technology is simple.
为实现上述技术目的,本发明采用的技术方案如下:For realizing the above-mentioned technical purpose, the technical scheme adopted in the present invention is as follows:
高墩连续梁边跨现浇段及合龙段一体化施工体系包括边跨墩身、距边跨墩身最近的中跨墩身、架设在边跨墩身上的已施工梁和架设在中跨墩身上且靠近已施工梁一侧的连续梁,其特征在于:还包括挂篮、底板纵梁和底板横梁,所述挂篮作用安装在连续梁上,所述底板纵梁的一端搭设在边跨墩身上、另一端搭设在挂篮上,所述底板横梁架设在底板纵梁的底部,所述现浇段及合龙段浇筑在底板纵梁上并处于已施工梁和连续梁之间的空间中。The integrated construction system of the side span cast-in-place section and the closing section of the continuous beam of the high pier includes the side span pier body, the mid-span pier body closest to the side span pier body, the constructed beam erected on the side span pier body, and the mid-span pier erected on the side span pier body. The continuous beam on the body and close to the side of the constructed beam is characterized in that: it also includes a hanging basket, a bottom plate longitudinal beam and a bottom plate cross beam, the hanging basket is installed on the continuous beam, and one end of the bottom plate longitudinal beam is erected on the side span The pier body and the other end are erected on the hanging basket, the bottom plate beam is erected at the bottom of the bottom plate longitudinal beam, and the cast-in-place section and the closing section are cast on the bottom plate longitudinal beam and are located in the space between the constructed beam and the continuous beam .
进一步限定,所述底板纵梁和底板横梁处于已施工梁和连续梁的下边沿处,在已施工梁和连续梁上边沿处还架设有处于底板纵梁正上方的翼板导梁。It is further defined that the bottom plate longitudinal beams and the bottom plate transverse beams are located at the lower edges of the constructed beams and the continuous beams, and a wing guide beam directly above the bottom plate longitudinal beams is also erected at the upper edges of the constructed beams and the continuous beams.
高墩连续梁边跨现浇段及合龙段一体化体系,具体的施工方法包括以下步骤:For the integrated system of the cast-in-place section and the closed section of the continuous beam side span of the high pier, the specific construction method includes the following steps:
①施工准备:按照常规准备方式,初步拟定施工技术方案,进行临时支撑体系布置,统计临时荷载情况,根据计算分析梁体在悬挂荷载下的受力状态以获得相关部门的技术支持,通过计算分析,编制专项施工方案,完成边跨现浇段引桥施工,提供边跨现浇段与合龙段支点,并完成报批手续,做好开工前的技术交底工作;①Construction preparation: According to the conventional preparation method, the construction technical plan is initially drawn up, the temporary support system is arranged, the temporary load is counted, and the stress state of the beam body under the suspended load is analyzed according to the calculation to obtain the technical support of the relevant departments. , prepare a special construction plan, complete the construction of the approach bridge in the cast-in-situ section of the side span, provide the fulcrum of the cast-in-place section of the side span and the closing section, complete the approval procedures, and do a good job of technical disclosure before the start of construction;
②施工监控计算分析:根据边跨现浇及合龙方案设计,挂篮现浇段重量1/2将作用于连续梁悬臂端,在悬臂端增加荷载条件下分析对桥梁内力影响,确定配重方案,②Construction monitoring calculation and analysis: According to the design of the side span cast-in-place and the closing plan, 1/2 of the weight of the cast-in-place section of the hanging basket will act on the cantilever end of the continuous beam, and the influence on the internal force of the bridge will be analyzed under the condition of increasing the load on the cantilever end, and the counterweight plan will be determined. ,
根据边跨现浇及合龙方案设计,挂篮合龙浇段+现浇段重量之和的1/2将作用于连续梁悬臂端,在悬臂端增加荷载条件下分析对桥梁内力影响,确定配重方案,According to the side span cast-in-situ and the closing plan design, 1/2 of the sum of the weight of the hanging basket closing casting section + cast-in-place section will act on the cantilever end of the continuous beam, and the influence on the internal force of the bridge will be analyzed under the condition of increasing the load on the cantilever end, and the counterweight will be determined. Program,
引桥吊挂边跨现浇段及边跨合龙段荷载对桥梁内力的影响分析;Analysis of the influence of the load of the side span cast-in-place section and the side span closed section of the approach bridge hanging on the internal force of the bridge;
③悬臂施工至合龙段及引桥施工:将主墩墩顶0#块施工完毕后,再两侧对称悬臂浇筑,悬灌梁段采用挂篮悬臂施工,其中一个主墩悬臂施工完成后,及时后退中跨挂篮,为另一侧后悬臂施工挂篮提供作业空间,在最后一个悬浇节段施工时,需要将挂篮各吊杆穿过箱梁的孔适当放大,确保箱梁变形时吊杆能够在箱梁的孔内前后自由活动,引桥施工时在引桥翼板以及顶板上预留吊杆孔洞作为挂篮内部纵梁、翼板下纵梁支撑;③ Cantilever construction to Helong section and approach bridge construction: After the construction of the 0# block on the top of the main pier is completed, the cantilever is poured symmetrically on both sides. The cantilever construction of the cantilevered beam section is constructed by hanging basket cantilever construction. After the cantilever construction of one of the main piers is completed, retreat in time. The mid-span hanging basket provides working space for the rear cantilever construction hanging basket on the other side. During the construction of the last cantilevered section, it is necessary to appropriately enlarge the holes through which the hanging rods of the hanging basket pass through the box girder to ensure that when the box girder is deformed, the hanging The rod can move freely forward and backward in the hole of the box girder. During the construction of the approach bridge, the hanging rod holes are reserved on the approach bridge wing plate and the top plate as the support of the inner longitudinal beam of the hanging basket and the lower longitudinal beam of the wing plate;
④挂篮前移及挂篮平台改造、预压:挂篮悬臂施工完成后前移至悬臂节段端部,将挂篮纵梁调节至与边墩顶面标高一致处,检测纵梁长度是否满足边跨现浇段及合龙段浇筑长度,在高度不满足的情况下接长纵梁;将挂篮前下横梁延伸至桥墩,再将挂篮纵梁搭设在桥墩上后拆除前方横梁,通过挂篮移动调整纵梁位置满足搭接要求,其中边跨现浇段及合龙段翼板外侧支撑梁和内侧顶板支撑梁由精轧螺纹钢筋吊挂于引桥翼板及内顶板;拆除悬臂挂篮时,搭设边跨合龙段支架并安装模板,清除箱顶、箱内的施工材料、机具,用于合龙段施工的材料和设备有序地放至墩顶;④Forward movement of the hanging basket and reconstruction and preloading of the hanging basket platform: After the cantilever construction of the hanging basket is completed, move it forward to the end of the cantilever segment, adjust the longitudinal beam of the hanging basket to the same elevation as the top surface of the side pier, and check whether the length of the longitudinal beam is Meet the casting length of the cast-in-situ section and the closing section of the side span, and connect the longitudinal beam if the height is not satisfied; extend the front and lower beams of the hanging basket to the pier, and then install the hanging basket longitudinal beam on the pier and then remove the front beam. The hanging basket moves and adjusts the position of the longitudinal beams to meet the lap requirements. The outer support beam and inner roof support beam of the side span cast-in-situ section and the closing section of the wing are suspended from the approach bridge wing and inner roof by fine-rolled threaded steel bars; the cantilever hanging basket is removed. When it is necessary to erect the side-span closed section brackets and install the formwork, remove the construction materials and equipment from the box top and the box, and place the materials and equipment used for the closed section construction on the pier top in an orderly manner;
挂篮改造平台安装完成后,对整个系统进行预压,边跨施工段采用钢材和1t/袋的沙袋共同堆载,按照底板、腹板、顶板和翼板的顺序进行堆载,其中按40%→60%→80%→100%→120%逐级加载,T构的另一端通过水箱进行平衡压重;After the installation of the hanging basket transformation platform is completed, the whole system is pre-pressed, and the side span construction section is stacked with steel and 1t/bag of sandbags. %→60%→80%→100%→120% load step by step, the other end of the T structure is balanced by the water tank;
⑤边跨现浇段施工:边跨现浇段施工平台底板由挂篮纵梁支撑在边墩以及挂篮悬臂施工段,翼板支撑在纵向的吊挂梁上,边跨现浇段施工时,首先安装底模及侧模,调整好模板位置及标高,安装内支架、内模和封端模后进行底、腹、顶及横隔板钢筋、波纹管的安装,最后浇筑混凝土,在施工边跨现浇段时,根据设计埋设锚具,实现单端张拉;⑤ Construction of the cast-in-situ section of the side span: the bottom plate of the construction platform of the cast-in-place section of the side span is supported by the hanging basket longitudinal beam on the side pier and the hanging basket cantilever construction section, and the wing plate is supported on the longitudinal hanging beam. , First install the bottom form and side formwork, adjust the position and elevation of the formwork, install the inner support, the inner form In the cast-in-situ section of the side span, the anchors are embedded according to the design to realize single-end tensioning;
在边跨现浇段施工时,需在边跨悬臂端进行压重,并根据设计及监控要求在中跨侧进行配重,现浇段浇筑砼时,悬臂端同步放水,以保持悬臂端高程不发生变化,边跨悬臂端与中跨合龙端配重均采用水箱设置在边跨悬臂端进行压重的方式,其中水箱的重量为边跨现浇端浇筑重量的1/2,其中水箱采用砖砌或铁质焊接水箱,边跨现浇段浇筑时,中跨水箱不防水卸载,仅边跨悬臂端放水卸载;During the construction of the cast-in-situ section of the side span, the cantilever end of the side span shall be weighed, and the counterweight shall be carried out on the side of the mid-span according to the design and monitoring requirements. There is no change. The counterweight of the side span cantilever end and the mid-span closed end are all weighed by the water tank set at the side span cantilever end. The weight of the water tank is 1/2 of the cast-in-place end of the side span. For brick or iron welded water tanks, when the cast-in-place section of the side span is poured, the water tank in the middle span is not waterproof and unloaded, and only the cantilever end of the side span is discharged with water for unloading;
⑥边跨合龙段施工:按照中跨合龙吊架安装→钢筋绑扎→预应力管道安装→合龙锁定、拆除边孔支架、拆除中支点水平方向临时约束→选择当天最低温度时间浇筑混凝土→浇筑混凝土的同时逐级卸除水箱配重→合龙段预应力张拉、锚固、灌浆完毕的顺序来进行施工,合龙浇筑悬臂端与边跨现浇段应临时连接,避免合龙段混凝土在浇筑及早期硬化过程中发生明显的体积变化,锁定时间按合龙段锁定设计执行,施工支撑劲性骨架采用“预埋地脚螺栓+连接刚劲性工字钢骨架+预埋地脚螺栓”;⑥ Construction of the side span closure section: install the mid-span closure hanger → rebar binding → prestressed pipeline installation → closure lock, remove side hole brackets, remove the temporary horizontal restraint of the middle fulcrum → select the lowest temperature time of the day to pour concrete → pour concrete At the same time, the counterweight of the water tank is removed step by step → the prestressed tensioning, anchoring, and grouting of the closed section are completed for construction. The cantilever end of the closed section and the cast-in-place section of the side span should be temporarily connected to avoid the concrete in the closed section during the pouring and early hardening process. There are obvious volume changes in the construction, the locking time is carried out according to the locking design of the closing section, and the construction support rigid frame adopts "pre-embedded anchor bolts + connection rigid I-beam frame + pre-embedded anchor bolts";
⑦边跨合龙段张拉:根据施工组织设计安排,提前调整预应力为单端张拉工艺,在现浇段施工时埋设锚垫板张拉位置,穿束后将锚固端安装两端张拉锚具,使用钢绞线穿过锚具,并在另一端采用单根张拉千斤顶预紧,最后采用适应规格的千斤顶进行整束张拉;⑦ Tensioning of side-span closing section: According to the design and arrangement of the construction organization, the prestress is adjusted in advance to be a single-end tensioning process. During the construction of the cast-in-place section, the tensioning position of the anchor plate is buried, and the anchoring end is installed and tensioned at both ends For the anchorage, the steel strand is used to pass through the anchorage, and a single tensioning jack is used at the other end for pre-tensioning, and finally the whole bundle is tensioned with a jack that adapts to the specification;
⑧吊平台体系拆除:边跨合龙施工完毕后,根据中跨合龙的受力具体要求,预应力灌浆达到设计要求后拆除吊平台,吊平台在拆除时首先松开吊挂系统,支撑在边墩的挂篮纵梁下降低卸落装置,脱开底模板,采用卷扬机将挂篮底板横梁、纵梁逐步下放至地面,挂篮主桁架通过走行方式移动至0#段吊装能力足够位置,并采用吊机拆除,其中在拆除时,遵循“先支后拆,后支先拆”的原则。⑧Removal of the hanging platform system: After the construction of the side span closure is completed, according to the specific force requirements of the middle span closure, the prestressed grouting shall be removed after the design requirements are met. When the lifting platform is removed, the hanging system shall be loosened first, and it shall be supported on the side pier. The lowering and unloading device is lowered under the longitudinal beam of the hanging basket, and the bottom formwork is disengaged. The bottom beam and longitudinal beam of the hanging basket are gradually lowered to the ground by the winch. Crane dismantling, among which, when dismantling, follow the principle of "support first and then dismantle, and then dismantle first".
根据以上与现有技术的综合对比,本施工方法具有以下优点:According to the above comprehensive comparison with the prior art, this construction method has the following advantages:
1.施工方便,有效解决高墩支架搭设问题,避免了大量支架搭设施工,采用挂篮吊挂体系受力,施工技术简单。1. The construction is convenient, effectively solves the problem of erecting high pier supports, avoids a large number of supports erecting works, adopts the hanging basket hanging system to bear the force, and the construction technology is simple.
2. 技术经济性好:本方法降低了材料使用量,减少了大型吊装设备使用,同时针对可能存在的支架处理等工作,具有节约成本、节约工期,技术经济性较好等明显优势。2. Good technical economy: This method reduces the amount of material used, reduces the use of large-scale hoisting equipment, and at the same time has obvious advantages such as cost saving, construction period saving, and better technical economy for possible bracket handling and other work.
3. 工期节约,效率提高:高墩连续梁边跨现浇段及合龙段一体化无支架施工方法避免了常规施工支架搭设,以及避免了大量基础处理等工作,工期节约显而易见。3. The construction period is saved and the efficiency is improved: The integrated non-support construction method of the cast-in-place section and the closed section of the continuous beam side span of the high pier avoids the erection of conventional construction supports, and avoids a lot of foundation treatment work, and the construction period saving is obvious.
附图说明Description of drawings
图1为高墩连续梁边跨现浇段及合龙段一体化施工体系的主视结构示意图;Figure 1 is a schematic diagram of the main view structure of the integrated construction system of the cast-in-place section and the closed section of the continuous beam side span of the high pier;
图2为高墩连续梁边跨现浇段及合龙段一体化施工体系的施工方法的流程示意图;Figure 2 is a schematic flow chart of the construction method of the integrated construction system of the cast-in-place section and the closed section of the high pier continuous beam side span;
图中对应标示分别为:1-边跨墩身,2-中跨墩身,3-已施工梁,4-连续梁,5-挂篮,6-底板纵梁,7-底板横梁,8-翼板导梁。The corresponding signs in the figure are: 1-side-span pier body, 2-middle-span pier body, 3-constructed beam, 4-continuous beam, 5-hanging basket, 6-floor longitudinal beam, 7-floor beam, 8- Wing guide beam.
具体实施方式Detailed ways
为了使本领域的技术人员可以更好地理解,下面结合附图和实施例对本发明技术方案进一步说明。In order for those skilled in the art to better understand, the technical solutions of the present invention are further described below with reference to the accompanying drawings and embodiments.
如图1所示的高墩连续梁边跨现浇段及合龙段一体化施工体系,包括边跨墩身1、距边跨墩身1最近的中跨墩身2、架设在边跨墩身1上的已施工梁3和架设在中跨墩身2上且靠近已施工梁3一侧的连续梁4,其特征在于:还包括挂篮5、底板纵梁6和底板横梁7,所述挂篮5作用安装在连续梁4上,所述底板纵梁6的一端搭设在边跨墩身2上、另一端搭设在挂篮5上,所述底板横梁7架设在底板纵梁6的底部,所述现浇段及合龙段浇筑在底板纵梁6上并处于已施工梁3和连续梁4之间的空间中。所述底板纵梁6和底板横梁7处于已施工梁3和连续梁4的下边沿处,在已施工梁3和连续梁4上边沿处还架设有处于底板纵梁6正上方的翼板导梁8。As shown in Figure 1, the integrated construction system of the continuous beam side span cast-in-place section and the closing section of the high pier includes side span pier body 1, the mid-span pier body 2 closest to the side span pier body 1, and the side span pier body 2 erected on the side span pier body. The constructed beam 3 on the 1 and the continuous beam 4 erected on the mid-span pier body 2 and close to one side of the constructed beam 3 are characterized in that: it also includes a hanging basket 5, a bottom plate longitudinal beam 6 and a bottom plate cross beam 7. The hanging basket 5 is installed on the continuous beam 4, one end of the bottom plate longitudinal beam 6 is erected on the side span pier body 2, and the other end is placed on the hanging basket 5, and the bottom plate beam 7 is erected on the bottom of the bottom plate longitudinal beam 6. , the cast-in-place section and the closed section are cast on the bottom longitudinal beam 6 and in the space between the constructed beam 3 and the continuous beam 4 . The bottom plate longitudinal beam 6 and the bottom plate transverse beam 7 are located at the lower edge of the constructed beam 3 and the continuous beam 4, and a wing plate guide directly above the bottom plate longitudinal beam 6 is also erected at the upper edge of the constructed beam 3 and the continuous beam 4. Beam 8.
其具体的施工方法包括以下步骤:Its specific construction method includes the following steps:
①施工准备:按照常规准备方式,初步拟定施工技术方案,进行临时支撑体系布置,统计临时荷载情况,根据计算分析梁体在悬挂荷载下的受力状态以获得相关部门的技术支持,通过计算分析,编制专项施工方案,完成边跨现浇段引桥施工,提供边跨现浇段与合龙段支点,并完成报批手续,做好开工前的技术交底工作;①Construction preparation: According to the conventional preparation method, the construction technical plan is initially drawn up, the temporary support system is arranged, the temporary load is counted, and the stress state of the beam body under the suspended load is analyzed according to the calculation to obtain the technical support of the relevant departments. , prepare a special construction plan, complete the construction of the approach bridge in the cast-in-situ section of the side span, provide the fulcrum of the cast-in-place section of the side span and the closing section, complete the approval procedures, and do a good job of technical disclosure before the start of construction;
②施工监控计算分析:根据边跨现浇及合龙方案设计,挂篮现浇段重量1/2将作用于连续梁悬臂端,在悬臂端增加荷载条件下分析对桥梁内力影响,确定配重方案,②Construction monitoring calculation and analysis: According to the design of the side span cast-in-place and the closing plan, 1/2 of the weight of the cast-in-place section of the hanging basket will act on the cantilever end of the continuous beam, and the influence on the internal force of the bridge will be analyzed under the condition of increasing the load on the cantilever end, and the counterweight plan will be determined. ,
根据边跨现浇及合龙方案设计,挂篮合龙浇段+现浇段重量之和的1/2将作用于连续梁悬臂端,在悬臂端增加荷载条件下分析对桥梁内力影响,确定配重方案,According to the side span cast-in-situ and the closing plan design, 1/2 of the sum of the weight of the hanging basket closing casting section + cast-in-place section will act on the cantilever end of the continuous beam, and the influence on the internal force of the bridge will be analyzed under the condition of increasing the load on the cantilever end, and the counterweight will be determined. Program,
引桥吊挂边跨现浇段及边跨合龙段荷载对桥梁内力的影响分析;Analysis of the influence of the load of the side span cast-in-place section and the side span closed section of the approach bridge hanging on the internal force of the bridge;
③悬臂施工至合龙段及引桥施工:将主墩墩顶0#块施工完毕后,再两侧对称悬臂浇筑,悬灌梁段采用挂篮悬臂施工,其中一个主墩悬臂施工完成后,及时后退中跨挂篮,为另一侧后悬臂施工挂篮提供作业空间,在最后一个悬浇节段施工时,需要将挂篮各吊杆穿过箱梁的孔适当放大,确保箱梁变形时吊杆能够在箱梁的孔内前后自由活动,引桥施工时在引桥翼板以及顶板上预留吊杆孔洞作为挂篮内部纵梁、翼板下纵梁支撑;③ Cantilever construction to Helong section and approach bridge construction: After the construction of the 0# block on the top of the main pier is completed, the cantilever is poured symmetrically on both sides. The cantilever construction of the cantilevered beam section is constructed by hanging basket cantilever construction. After the cantilever construction of one of the main piers is completed, retreat in time. The mid-span hanging basket provides working space for the rear cantilever construction hanging basket on the other side. During the construction of the last cantilevered section, it is necessary to appropriately enlarge the holes through which the hanging rods of the hanging basket pass through the box girder to ensure that when the box girder is deformed, the hanging The rod can move freely forward and backward in the hole of the box girder. During the construction of the approach bridge, the hanging rod holes are reserved on the approach bridge wing plate and the top plate as the support of the inner longitudinal beam of the hanging basket and the lower longitudinal beam of the wing plate;
④挂篮前移及挂篮平台改造、预压:挂篮悬臂施工完成后前移至悬臂节段端部,将挂篮纵梁调节至与边墩顶面标高一致处,检测纵梁长度是否满足边跨现浇段及合龙段浇筑长度,在高度不满足的情况下接长纵梁;将挂篮前下横梁延伸至桥墩,再将挂篮纵梁搭设在桥墩上后拆除前方横梁,通过挂篮移动调整纵梁位置满足搭接要求,其中边跨现浇段及合龙段翼板外侧支撑梁和内侧顶板支撑梁由精轧螺纹钢筋吊挂于引桥翼板及内顶板;拆除悬臂挂篮时,搭设边跨合龙段支架并安装模板,清除箱顶、箱内的施工材料、机具,用于合龙段施工的材料和设备有序地放至墩顶;④Forward movement of the hanging basket and reconstruction and preloading of the hanging basket platform: After the cantilever construction of the hanging basket is completed, move it forward to the end of the cantilever segment, adjust the longitudinal beam of the hanging basket to the same elevation as the top surface of the side pier, and check whether the length of the longitudinal beam is Meet the casting length of the cast-in-situ section and the closing section of the side span, and connect the longitudinal beam if the height is not satisfied; extend the front and lower beams of the hanging basket to the pier, and then install the hanging basket longitudinal beam on the pier and then remove the front beam. The hanging basket moves and adjusts the position of the longitudinal beams to meet the lap requirements. The outer support beam and inner roof support beam of the side span cast-in-situ section and the closing section of the wing are suspended from the approach bridge wing and inner roof by fine-rolled threaded steel bars; the cantilever hanging basket is removed. When it is necessary to erect the side-span closed section brackets and install the formwork, remove the construction materials and equipment from the box top and the box, and place the materials and equipment used for the closed section construction on the pier top in an orderly manner;
挂篮改造平台安装完成后,对整个系统进行预压,边跨施工段采用钢材和1t/袋的沙袋共同堆载,按照底板、腹板、顶板和翼板的顺序进行堆载,其中按40%→60%→80%→100%→120%逐级加载,T构的另一端通过水箱进行平衡压重;After the installation of the hanging basket transformation platform is completed, the whole system is pre-pressed, and the side span construction section is stacked with steel and 1t/bag of sandbags. %→60%→80%→100%→120% load step by step, the other end of the T structure is balanced by the water tank;
⑤边跨现浇段施工:边跨现浇段施工平台底板由挂篮纵梁支撑在边墩以及挂篮悬臂施工段,翼板支撑在纵向的吊挂梁上,边跨现浇段施工时,首先安装底模及侧模,调整好模板位置及标高,安装内支架、内模和封端模后进行底、腹、顶及横隔板钢筋、波纹管的安装,最后浇筑混凝土,在施工边跨现浇段时,根据设计埋设锚具,实现单端张拉;⑤ Construction of the cast-in-situ section of the side span: the bottom plate of the construction platform of the cast-in-place section of the side span is supported by the hanging basket longitudinal beam on the side pier and the hanging basket cantilever construction section, and the wing plate is supported on the longitudinal hanging beam. , First install the bottom form and side formwork, adjust the position and elevation of the formwork, install the inner support, the inner form In the cast-in-situ section of the side span, the anchors are embedded according to the design to realize single-end tensioning;
在边跨现浇段施工时,需在边跨悬臂端进行压重,并根据设计及监控要求在中跨侧进行配重,现浇段浇筑砼时,悬臂端同步放水,以保持悬臂端高程不发生变化,边跨悬臂端与中跨合龙端配重均采用水箱设置在边跨悬臂端进行压重的方式,其中水箱的重量为边跨现浇端浇筑重量的1/2,其中水箱采用砖砌或铁质焊接水箱,边跨现浇段浇筑时,中跨水箱不防水卸载,仅边跨悬臂端放水卸载;During the construction of the cast-in-situ section of the side span, the cantilever end of the side span shall be weighed, and the counterweight shall be carried out on the side of the mid-span according to the design and monitoring requirements. There is no change. The counterweight of the side span cantilever end and the mid-span closed end are all weighted by the water tank set at the side span cantilever end. For brick or iron welded water tanks, when the cast-in-place section of the side span is poured, the water tank in the middle span is not waterproof and unloaded, and only the cantilever end of the side span is discharged with water for unloading;
⑥边跨合龙段施工:按照中跨合龙吊架安装→钢筋绑扎→预应力管道安装→合龙锁定、拆除边孔支架、拆除中支点水平方向临时约束→选择当天最低温度时间浇筑混凝土→浇筑混凝土的同时逐级卸除水箱配重→合龙段预应力张拉、锚固、灌浆完毕的顺序来进行施工,合龙浇筑悬臂端与边跨现浇段应临时连接,避免合龙段混凝土在浇筑及早期硬化过程中发生明显的体积变化,锁定时间按合龙段锁定设计执行,施工支撑劲性骨架采用“预埋地脚螺栓+连接刚劲性工字钢骨架+预埋地脚螺栓”;⑥ Construction of the side span closure section: install the mid-span closure hanger → rebar binding → prestressed pipeline installation → closure lock, remove side hole brackets, remove the temporary horizontal restraint of the middle fulcrum → select the lowest temperature time of the day to pour concrete → pour concrete At the same time, the counterweight of the water tank is removed step by step → the prestressed tensioning, anchoring, and grouting of the closed section are completed for construction. The cantilever end of the closed section and the cast-in-place section of the side span should be temporarily connected to avoid the concrete in the closed section during the pouring and early hardening process. There are obvious volume changes in the construction, the locking time is carried out according to the locking design of the closing section, and the construction support rigid frame adopts "pre-embedded anchor bolts + connection rigid I-beam frame + pre-embedded anchor bolts";
⑦边跨合龙段张拉:根据施工组织设计安排,提前调整预应力为单端张拉工艺,在现浇段施工时埋设锚垫板张拉位置,穿束后将锚固端安装两端张拉锚具,使用钢绞线穿过锚具,并在另一端采用单根张拉千斤顶预紧,最后采用适应规格的千斤顶进行整束张拉;⑦ Tensioning of side-span closing section: According to the design and arrangement of the construction organization, the prestress is adjusted in advance to be a single-end tensioning process. During the construction of the cast-in-place section, the tensioning position of the anchor plate is buried, and the anchoring end is installed and tensioned at both ends For the anchorage, the steel strand is used to pass through the anchorage, and a single tensioning jack is used at the other end for pre-tensioning, and finally the whole bundle is tensioned with a jack that adapts to the specification;
⑧吊平台体系拆除:边跨合龙施工完毕后,根据中跨合龙的受力具体要求,预应力灌浆达到设计要求后拆除吊平台,吊平台在拆除时首先松开吊挂系统,支撑在边墩的挂篮纵梁下降低卸落装置,脱开底模板,采用卷扬机将挂篮底板横梁、纵梁逐步下放至地面,挂篮主桁架通过走行方式移动至0#段吊装能力足够位置,并采用吊机拆除,其中在拆除时,遵循“先支后拆,后支先拆”的原则。⑧Removal of the hanging platform system: After the construction of the side span closure is completed, according to the specific force requirements of the middle span closure, the prestressed grouting shall be removed after the design requirements are met. When the lifting platform is removed, the hanging system shall be loosened first, and it shall be supported on the side pier. The lowering and unloading device is lowered under the longitudinal beam of the hanging basket, and the bottom formwork is disengaged. The bottom beam and longitudinal beam of the hanging basket are gradually lowered to the ground by the winch. Crane dismantling, among which, when dismantling, follow the principle of "support first and then dismantle, and then dismantle first".
以上对本发明提供的适用于高墩连续梁边跨现浇段及合龙段一体化施工体系进行了详细介绍,具体实施例的说明只是用于帮助理解本发明的方法及其核心思想。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以对本发明进行若干改进和修饰,这些改进和修饰也落入本发明权利要求的保护范围内。The above provides a detailed introduction to the integrated construction system for high pier continuous beam side span cast-in-place section and closed section provided by the present invention. It should be pointed out that for those skilled in the art, without departing from the principle of the present invention, several improvements and modifications can also be made to the present invention, and these improvements and modifications also fall within the protection scope of the claims of the present invention.
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Application publication date: 20190628 |