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CN109913856A - A kind of method of plasma reinforced chemical vapour deposition hydrophobic membrane in microchannel - Google Patents

A kind of method of plasma reinforced chemical vapour deposition hydrophobic membrane in microchannel Download PDF

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CN109913856A
CN109913856A CN201910335166.1A CN201910335166A CN109913856A CN 109913856 A CN109913856 A CN 109913856A CN 201910335166 A CN201910335166 A CN 201910335166A CN 109913856 A CN109913856 A CN 109913856A
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microchannel
vapour deposition
hydrophobic membrane
chemical vapour
reaction chamber
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CN201910335166.1A
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Inventor
王宪
吕伟桃
梁宸
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Foshan Siborui Technology Co Ltd
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Foshan Siborui Technology Co Ltd
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Priority to CN201910335166.1A priority Critical patent/CN109913856A/en
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Abstract

, pre-treatment the invention discloses a kind of methods of plasma reinforced chemical vapour deposition hydrophobic membrane in microchannel, comprising the following steps: (1);(2), it activates;(3), the plated film under stable vacuum degree;(4), vacuum breaker in reaction chamber obtains the device that microchannel is deposited with hydrophobic membrane.The present invention does not generate waste gas containing fluoride using floride-free hydrophobic material in process of production, also overflows without fluorine material, environmentally friendly, and environmental issue is not present;It keeps stable film coating environment to be conducive to film layer effectively to adhere to and closs packing, improves film quality, film layer is stronger in microchannel inner surface adventitious deposit, ensure that the persistence of hydrophobic performance;With pre-treatment and post-processing step, guarantee substrate surface clean dried before plated film, is conducive to improve film quality;Post-processing then guarantees oxygen and moisture in sample isolation air, and it is contaminated to avoid film layer well.

Description

A kind of method of plasma reinforced chemical vapour deposition hydrophobic membrane in microchannel
Technical field
The present invention relates in plasma reinforced chemical vapour deposition coating technique field more particularly to a kind of microchannel etc. from The method of son enhancing chemical vapor deposition hydrophobic membrane.
Background technique
Runner in micro-fluidic chip is excessively small, and the height and depth in fluid channel hole are less than 05mm, fluid channel inner surface Usually it is modified processing.Micro-fluidic chip applied to medical treatment can form Water-In-Oil drop in application, and this requires miniflows Road inner surface has hydrophobicity.
The hydrophobic modified method of the open fluid channel of patent 201711446337.5, passes through low-temp low-pressure corona treatment To apply internal fluid channel surface hydrophobic nano plated film, low-temp low-pressure corona treatment uses vacuum degree high undercut repeatedly The mode changed carries out.This coating process has the disadvantage that
(1) coating process vacuum degree height converts repeatedly, is easy to make in reaction cavity that film coating environment is unstable, each is followed Ring is likely to generate different effects, it is possible to will affect the quality of film layer after plated film;
(2) vacuum degree height converts repeatedly, and when change point, it is unstable that plasma glow discharge is easy to happen flashing The problem of, and it is short in the change point residence time, therefore effectively plated film time is relatively limited, causes since aura is unstable The reaction of ion bombardment reaction gas may be insufficient;
(3) vacuum degree height converts repeatedly, short in change point stop plated film time, is unfavorable for the deposition quality in microchannel The nanometer film layer stablize, being firmly combined;
(4) vacuum degree height converts repeatedly, all there are certain requirements to device program design and operator, makes coating process It is complicated;
(5) technique using fluorine-containing Coating Materials, in coating operation, what which was difficult to avoid that is dispersed into sky In gas, waste gas containing fluoride is generated in vacuum, there are environmental issues.
Summary of the invention
It is an object of the invention to propose a kind of method of plasma reinforced chemical vapour deposition hydrophobic membrane in microchannel, tool Have the characteristics that environmentally friendly, simple process, film quality are good.
To achieve this purpose, the present invention adopts the following technical scheme:
A kind of method of plasma reinforced chemical vapour deposition hydrophobic membrane in microchannel, comprising the following steps:
(1), pre-treatment pre-treatment: is carried out to the device with microchannel;
(2), it activates: microchannel surface being activated using plasma gas in reaction chamber;
(3), plated film: the hydrophobic material of vaporization enters reaction chamber, and vacuum degree maintains fixed numerical value in reaction chamber, passes through Plasma reinforced chemical vapour deposition method makes the hydrophobic material be deposited as hydrophobic membrane in microchannel;
(4), vacuum breaker in reaction chamber obtains the device that microchannel is deposited with hydrophobic membrane.
Further, the chemical general formula of hydrophobic material is R-Si- (ORX)3;Wherein ,-R is more carbon chain alkyls, carbon atom number Measure 3-16;-RXFor-Cl ,-CH3、-C2H5It is one of or a variety of.
Further, in step (2), (3) and (4), one end of reaction chamber has gas feed, and the opposite other end is to take out Vacuum outlet makes gas one-way flow in the reactor chamber.
Further, in step (3), the power that radio-frequency power supply provides is in 200-800W, and 40-60 DEG C of coating temperature, vacuum Any definite value being maintained within the scope of 0.01-0.2mbar is spent, reaction 10-60min is maintained.
Further, hydrophobic material vaporizes in Heating Cup, and hydrophobic material is 0.5-5ul/s in the additional amount of Heating Cup, adds The heating temperature of hot cup is 75-120 DEG C.
Further, in step (4), the vacuum breaker time is 1-5min.
Further, in step (1), device is dried into 20-45min under constant-temperature constant-humidity environment, the temperature 45 of the environment DEG C and humidity 5%.
Further, in step (2), reaction chamber is slowly introducing plasma gas, activation time 1-5min, radio-frequency power supply The power of offer is 200-800W, and reaction chamber vacuum degree is maintained within the scope of 0.04-0.2mbar.
Further, in step (2), plasma gas is passed through the flow 1000-1700ul/s of reaction chamber.
Further, this method further includes (5) post-processing step;
The method of post-processing are as follows: will be packed through the device sealing after step (4), and be placed in constant-temperature constant-humidity environment 20- 45min, the temperature 45 C and humidity 5% of the environment.
The invention has the benefit that
1, using floride-free hydrophobic material, waste gas containing fluoride is not generated in process of production, is also overflowed without fluorine material, to ring Border is friendly, and environmental issue is not present;
2, the molecular structure of hydrophobic material is R-Si- (ORX)3, there is preferableization at both ends to organic matter and inorganic matter respectively Bond resultant force is learned, plays the role of bridge joint, the end-R can be in conjunction with organic matter ,-(ORX)3It end can be in conjunction with inorganic matter, therefore to microchannel Substrate has preferable attachment to combine effect;
3, in coating process, the vacuum degree in reaction chamber keeps stablizing, and film coating environment is stable, reaction gas sufficiently carries out Reaction shortening plated film time, film quality stable bond is secured, simple process difficulty is low;Stable film coating environment is kept to be conducive to Film layer is effectively adhered to and closs packing, improves film quality, film layer is stronger in microchannel inner surface adventitious deposit, ensure that hydrophobic The persistence of performance;
4, there is pre-treatment and post-processing step, guarantee substrate surface clean dried before plated film, be conducive to improve film layer matter Amount;Post-processing then guarantees oxygen and moisture in sample isolation air, and it is contaminated to avoid film layer well.
Detailed description of the invention
Fig. 1 is the test photo under the micro-fluidic chip microscope of one embodiment of the invention;
Fig. 2 is the test photo under the microscope for not plating the micro-fluidic chip of hydrophobic membrane.
Specific embodiment
With reference to the accompanying drawing and specific embodiment further illustrates technical solution of the present invention.
A kind of method of plasma reinforced chemical vapour deposition hydrophobic membrane in microchannel, comprising the following steps:
(1), pre-treatment pre-treatment: is carried out to the device with microchannel;
(2), it activates: microchannel surface being activated using plasma gas in reaction chamber;
(3), plated film: the hydrophobic material of vaporization enters reaction chamber, and vacuum degree maintains fixed numerical value in reaction chamber, passes through Plasma reinforced chemical vapour deposition method makes the hydrophobic material be deposited as hydrophobic membrane in microchannel;
(4), slow vacuum breaker in reaction chamber obtains the device that microchannel is deposited with hydrophobic membrane.
Using floride-free hydrophobic material, waste gas containing fluoride is not generated in process of production, is also overflowed without fluorine material, to environment Environmental issue is not present in close friend.The chemical general formula of hydrophobic material is R-Si- (ORX)3;Wherein ,-R is more carbon chain alkyls, and carbon is former Subnumber amount 3-16;-RXFor-Cl ,-CH3、-C2H5It is one of or a variety of.The hydrophobic material both ends are respectively to organic matter and nothing Machine object has preferable chemical bonded refractory resultant force, plays the role of bridge joint, the end R- can be in conjunction with organic matter ,-(ORX)3End can be with inorganic matter knot It closes, therefore there is preferable attachment to combine effect microchannel substrate.Specifically, hydrophobic material can be using following chemical structural formula Substance:
Ne-butyltriethoxysilaneand,Isobutyl group Triethoxysilane,3-aminopropyltriethoxysilane, Hexadecyl trimethoxy silane,Octadecyl trichlorosilane alkane.
Further, in step (2), (3) and (4), one end of reaction chamber has gas feed, and the opposite other end is to take out Vacuum outlet makes gas one-way flow in the reactor chamber.By making in reaction chamber there are gas flowing, plasma gas and hydrophobic Material gas can enter in microchannel, and can be full of microchannel, has abandoned vacuum degree change and hydrophobic material is forced to enter microchannel Method, in stable film coating environment, hydrophobic material can be gradually deposited on microchannel interior walls, form the hydrophobic of high quality Film.
Further, in step (3), the power that radio-frequency power supply provides is in 200-800W, and 40-60 DEG C of coating temperature, vacuum Any definite value being maintained within the scope of 0.01-0.2mbar is spent, reaction 10-60min is maintained.Under the plating conditions, plasma point Physical efficiency is sufficiently reacted with hydrophobic material, and hydrophobic material has optimal deposition velocity, forms the hydrophobic membrane of high quality.Reaction when Between it is related with the thickness requirements of hydrophobic membrane, maintain the reaction time it is longer, the thickness of hydrophobic membrane is bigger.
Further, hydrophobic material vaporizes in Heating Cup, and hydrophobic material is 0.5-5ul/s in the additional amount of Heating Cup, adds The heating temperature of hot cup is 75-120 DEG C.It is controlled by controlling additional amount and the heating temperature of hydrophobic material into reaction chamber The vapour amount of hydrophobic material can guarantee that hydrophobic material sufficiently with plasma (orifice) gas precursor reactant, can not only save the dosage of hydrophobic material, also It can guarantee the anti-qualitative of reaction, and then guarantee the quality of hydrophobic membrane.
Further, in step (4), the vacuum breaker time is 1-5min.Slow vacuum breaker makes nano-sized hydrophobic material in microchannel Material is effectively adhered to and closs packing.The time of vacuum breaker is related with plated film vacuum degree and plated film time, and plated film vacuum degree is bigger, The vacuum breaker time is longer, and plated film time is longer, and the vacuum breaker time is longer.Vacuum breaker refers to the confined air with certain vacuum degree Between restore pressure, until identical as ambient pressure.
Further, in step (1), device is dried into 20-45min under constant-temperature constant-humidity environment, the temperature 45 of the environment DEG C and humidity 5%.Pre-treatment is carried out to device, makes substrate surface clean dried, is conducive to improve film quality.Meanwhile it using Above-mentioned pre-treatment parameter can guarantee that the microchannel on device is all cleaned.
Further, in step (2), reaction chamber is slowly introducing plasma gas, activation time 1-5min, radio-frequency power supply The power of offer is 200-800W, and reaction chamber vacuum degree is maintained within the scope of 0.04-0.2mbar.It is reciprocity before plating steps Ionized gas is activated, and hydrophobic material guarantees that the gas has enough energy and hydrophobic material anti-when entering reaction and plasma chamber It answers, saves hydrophobic material.Plasma gas is He, Ar, N in the present invention2And O2One of or a variety of mixing.
Further, in step (2), plasma gas is passed through the flow 1000-1700ul/s of reaction chamber.Plasma gas Reaction chamber is slowly entered, so that plasma (orifice) gas physical efficiency is slowly full of reaction chamber, can be uniformly distributed in the reactor chamber.
Further, this method further includes (5) post-processing step;The method of post-processing are as follows: will be through the device after step (4) Sealed package is placed in constant-temperature constant-humidity environment 20-45min, the temperature 45 C and humidity 5% of the environment.Post-processing step can be protected Oxygen and moisture in sample isolation air are demonstrate,proved, it is contaminated to avoid film layer well.Post-processing step can also make hydrophobic membrane into One step is firm.
The present invention is further illustrated by the following examples.
The method of plasma reinforced chemical vapour deposition hydrophobic membrane in microchannel in embodiment 1-6 includes following step It is rapid:
(1) pre-treatment dries device under constant-temperature constant-humidity environment;
(2) it activates: microchannel surface being activated using plasma gas in reaction chamber;
(3) plated film: the hydrophobic material of vaporization enters reaction chamber, makes described dredge by plasma reinforced chemical vapour deposition method Water material is deposited as hydrophobic membrane in microchannel;
(4) slow vacuum breaker in reaction chamber;
(5) it post-processes: will be packed through the device sealing after step (4), and be placed in constant-temperature constant-humidity environment.
In step (2), (3) and (4), one end of reaction chamber has gas feed, and the opposite other end is to vacuumize out Mouthful, make gas one-way flow in the reactor chamber.The chemical general formula of hydrophobic material is R-Si- (ORX)3;Wherein, R is the long alkane of more carbon Base, amount of carbon atom 3-16;-RXFor-Cl ,-CH3、-C2H5It is one of or a variety of.
Each step parameter is as shown in the table in embodiment 1-6.
Specifically, the device that embodiment 1-6 is modified is micro-fluidic chip.It is dredged to what the method for embodiment 1-6 obtained Moisture film is tested, and the Static Contact hydrophobic angle of hydrophobic membrane between 120 degree of -150 degree, there is good hydrophobic effect.It will be real The micro-fluidic chip for applying a 1-6 is tested, and test result is essentially identical, but the hydrophobic film quality of embodiment 6 is best, embodiment 6 test photo is as shown in Figure 1.In Fig. 1, oily phase microchannel 1 is intersected with water phase microchannel 2, is dredged well when having in microchannel When water effect, Water-In-Oil drop of uniform size is formed in the microchannel after grease intersection.Hydrophobic membrane is not plated in Fig. 2 Micro-fluidic chip cannot form the Water-In-Oil drop of full grains uniform in size.
Durability test is carried out to the hydrophobic membrane that embodiment 1-6 is obtained, prior encapsulation chip is dredged at regular intervals Moisture film carries out hydrophobic angle test, and test result is as follows shown in table.
By above-mentioned data as it can be seen that present invention has the advantage that
1, using floride-free hydrophobic material, waste gas containing fluoride is not generated in process of production, is also overflowed without fluorine material, to ring Border is friendly, and environmental issue is not present;
2, the molecular structure of hydrophobic material is R-Si- (ORX)3, there is preferableization at both ends to organic matter and inorganic matter respectively Bond resultant force is learned, plays the role of bridge joint, the end R- can be in conjunction with organic matter ,-(ORX)3It end can be in conjunction with inorganic matter, therefore to microchannel Substrate has preferable attachment to combine effect;
3, in coating process, the vacuum degree in reaction chamber keeps stablizing, and film coating environment is stable, reaction gas sufficiently carries out Reaction shortening plated film time, film quality stable bond is secured, simple process difficulty is low;Stable film coating environment is kept to be conducive to Film layer is effectively adhered to and closs packing, improves film quality, film layer is stronger in microchannel inner surface adventitious deposit, ensure that hydrophobic The persistence of performance;
4, there is pre-treatment and post-processing step, guarantee substrate surface clean dried before plated film, be conducive to improve film layer matter Amount;Post-processing then guarantees oxygen and moisture in sample isolation air, and it is contaminated to avoid film layer well.
The technical principle of the invention is described above in combination with a specific embodiment.These descriptions are intended merely to explain of the invention Principle, and shall not be construed in any way as a limitation of the scope of protection of the invention.Based on the explanation herein, the technology of this field Personnel can associate with other specific embodiments of the invention without creative labor, these modes are fallen within Within protection scope of the present invention.

Claims (10)

1. a kind of method of plasma reinforced chemical vapour deposition hydrophobic membrane in microchannel, which comprises the following steps:
(1), pre-treatment pre-treatment: is carried out to the device with microchannel;
(2), it activates: microchannel surface being activated using plasma gas in reaction chamber;
(3), plated film: the hydrophobic material of vaporization enters reaction chamber, and vacuum degree maintains fixed numerical value in reaction chamber, by it is equal from Son enhancing chemical vapour deposition technique makes the hydrophobic material be deposited as hydrophobic membrane in microchannel;
(4), vacuum breaker in reaction chamber obtains the device that microchannel is deposited with hydrophobic membrane.
2. the method for plasma reinforced chemical vapour deposition hydrophobic membrane, feature exist in microchannel according to claim 1 In the hydrophobic material is floride-free hydrophobic material, and the chemical general formula of the hydrophobic material is R-Si- (ORX)3;Wherein, R is more carbon Chain alkyl, amount of carbon atom 3-16;-RXFor-Cl ,-CH3、-C2H5It is one of or a variety of.
3. the method for plasma reinforced chemical vapour deposition hydrophobic membrane, feature in microchannel according to claim 1 or 2 It is, in step (2), (3) and (4), one end of reaction chamber has gas feed, and the opposite other end is to vacuumize outlet, Make gas one-way flow in the reactor chamber.
4. the method for plasma reinforced chemical vapour deposition hydrophobic membrane, feature exist in microchannel according to claim 1 In in the step (3), the power that radio-frequency power supply provides is in 200-800W, and 40-60 DEG C of coating temperature, vacuum degree is maintained at Any definite value within the scope of 0.01-0.2mbar maintains reaction 10-60min.
5. the method for plasma reinforced chemical vapour deposition hydrophobic membrane, feature exist in microchannel according to claim 3 In the hydrophobic material vaporizes in Heating Cup, and hydrophobic material is 0.5-5ul/s in the additional amount of Heating Cup, and Heating Cup adds Hot temperature is 75-120 DEG C.
6. the method for plasma reinforced chemical vapour deposition hydrophobic membrane, feature exist in microchannel according to claim 1 In in the step (4), the vacuum breaker time is 1-5min.
7. the method for plasma reinforced chemical vapour deposition hydrophobic membrane, feature exist in microchannel according to claim 1 In device being dried 20-45min under constant-temperature constant-humidity environment, the temperature 45 C and humidity of the environment in the step (1) 5%.
8. the method for plasma reinforced chemical vapour deposition hydrophobic membrane, feature exist in microchannel according to claim 3 In in step (2), the reaction chamber is slowly introducing plasma gas, activation time 1-5min, the function that radio-frequency power supply provides Rate is 200-800W, and reaction chamber vacuum degree is maintained within the scope of 0.04-0.2mbar.
9. the method for plasma reinforced chemical vapour deposition hydrophobic membrane, feature exist in microchannel according to claim 8 In in the step (2), the plasma gas is passed through the flow 1000-1700ul/s of reaction chamber.
10. the method for plasma reinforced chemical vapour deposition hydrophobic membrane, feature exist in microchannel according to claim 1 In further including (5) post-processing step;
The method of post-processing are as follows: it will be packed through the device sealing after step (4), and be placed in constant-temperature constant-humidity environment 20-45min, The temperature 45 C and humidity 5% of the environment.
CN201910335166.1A 2019-04-24 2019-04-24 A kind of method of plasma reinforced chemical vapour deposition hydrophobic membrane in microchannel Pending CN109913856A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110000065A (en) * 2019-04-24 2019-07-12 佛山市思博睿科技有限公司 A kind of piezoelectric ceramic vibrator movable plate hydrophilic treatment method for atomizer

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CN102459693A (en) * 2009-05-13 2012-05-16 Cv控股有限责任公司 Pecvd coating using an organosilicon precursor
CN102917805A (en) * 2010-05-12 2013-02-06 Cv控股有限责任公司 Lubricity vessel coating, coating process and apparatus
CN105308212A (en) * 2012-11-21 2016-02-03 西南研究院 Superhydrophobic compositions and coating process for the internal surface of tubular structures
CN205954105U (en) * 2016-08-24 2017-02-15 中国科学院金属研究所 Heater chemical vapor deposition device at work piece hole deposit diamond films
CN107257711A (en) * 2014-12-05 2017-10-17 加利福尼亚大学董事会 The machine glazing for reticulating ground wire with collection activates microfluidic device

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Publication number Priority date Publication date Assignee Title
CN101038290A (en) * 2006-03-17 2007-09-19 中国科学院力学研究所 Bilayer lipid membrane surface modified protein chip and its manufacturing method and use
CN101932933A (en) * 2007-12-19 2010-12-29 牛津纳米孔技术有限公司 Formation of layers of amphiphilic molecules
CN102209800A (en) * 2008-09-22 2011-10-05 贝克顿·迪金森公司 Systems, apparatus and methods for coating the interior of a container using a photolysis and/or thermal chemical vapor deposition process
CN102459693A (en) * 2009-05-13 2012-05-16 Cv控股有限责任公司 Pecvd coating using an organosilicon precursor
CN102917805A (en) * 2010-05-12 2013-02-06 Cv控股有限责任公司 Lubricity vessel coating, coating process and apparatus
CN105308212A (en) * 2012-11-21 2016-02-03 西南研究院 Superhydrophobic compositions and coating process for the internal surface of tubular structures
CN107257711A (en) * 2014-12-05 2017-10-17 加利福尼亚大学董事会 The machine glazing for reticulating ground wire with collection activates microfluidic device
CN205954105U (en) * 2016-08-24 2017-02-15 中国科学院金属研究所 Heater chemical vapor deposition device at work piece hole deposit diamond films

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110000065A (en) * 2019-04-24 2019-07-12 佛山市思博睿科技有限公司 A kind of piezoelectric ceramic vibrator movable plate hydrophilic treatment method for atomizer

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