CN109911350A - Data acquisition method and system for cigarette yield - Google Patents
Data acquisition method and system for cigarette yield Download PDFInfo
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- CN109911350A CN109911350A CN201910074745.5A CN201910074745A CN109911350A CN 109911350 A CN109911350 A CN 109911350A CN 201910074745 A CN201910074745 A CN 201910074745A CN 109911350 A CN109911350 A CN 109911350A
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Abstract
本发明提供一种卷烟产量的数据采集方法及系统，该方法包括：在卷烟包装机台的条烟烙铁出口设有第一计数器，以获取该卷烟包装机台的生产条烟数量；在条盒提升器的出口设有第二计数器，以获取通过条盒提升器的条烟数量；在成品库的输送入口处设有第三计数器，以获取进入成品库的条烟入库数量；根据所述第一计数器、所述第二计数器和所述第三计数器的计数触发时间和计数脉冲信号，确定每个班组的产量数据。本发明能提高卷烟产量的统计精度，增加生产管理的智能性和实时性。
The invention provides a data collection method and system for cigarette production. The method includes: a first counter is provided at the outlet of a cigarette iron of a cigarette packaging machine to obtain the number of cigarettes produced by the cigarette packaging machine; The exit of the lifter is provided with a second counter to obtain the number of cigarettes passing through the carton lifter; a third counter is set at the conveying entrance of the finished product warehouse to obtain the quantity of cigarettes entering the finished product warehouse; according to the The count trigger time and count pulse signal of the first counter, the second counter and the third counter determine the output data of each shift group. The invention can improve the statistical precision of cigarette output and increase the intelligence and real-time performance of production management.
Description
Technical field
The present invention relates to the collecting methods and system of technical field of cigarette production more particularly to a kind of cigarette output.
Background technique
The barrel cigarette output of cigarette board is related to the manipulation contribution effect of the board, workshop output statistics, production scheduling
Planning etc., existing board statistical method mainly uses two methods: one is: utilize the subsidiary engine parcel rejecting mouth of ZB25 unit
Statistics as the board yield, take turns outlet disk output statistics, cigarette packet appearance image checking with reference to ZB25 host five
The performance that quantity calculate certain board is rejected, but this method is easy to ignore the statistical magnitude just handled in other operating conditions,
Such as Appearance quality defect or the cigarette packet quantity for needing artificial mould turnover to handle.The second is: utilize the number for entering barrel lifter in plume
Amount is counted, and the method needs manually put up the plume that the board beats item and man power encasement before barrel mentions device, not so
Statistical magnitude inaccuracy can be made.Packet device, cigarette bar box-missing device are lacked as tobacco factory individually purchases plume, carries out lacking packet inspection manually beating item
It surveys, carries out lacking item detection after man power encasement, be then placed directly at recrater stamp and handled, it can be to the machine being currently running
Platform increases burden, and especially when certain machine mould turnover quantity is too big, the problem of also production efficiency being easily caused to reduce, is unfavorable for giving birth to
The field management of production.Therefore, how accurate data statistics is carried out to the yield of each cigarette board, anticipated with important research
Justice.
Summary of the invention
The present invention provides the collecting method and system of a kind of cigarette output, and it is not statistical uncertainty to solve existing cigarette output
Really, the problem of easily causing factory management personnel that cannot understand the data of production scene in real time.The statistics essence of cigarette output can be improved
Degree, increases the intelligence and real-time of production management.
In order to achieve the above object, the present invention the following technical schemes are provided:
A kind of collecting method of cigarette output, comprising:
It is equipped with the first counter in a cigarette soldering iron outlet for cigarette package board, to obtain the production of the cigarette package board
Cigarette quantity；
It is equipped with the second counter in the outlet of barrel lifter, to obtain the cigarette quantity for passing through barrel lifter；
It is equipped with third counter in the conveying inlet of warehouse for finished product, to obtain the cigarette warehousing quantity for entering warehouse for finished product；
According to first counter, the counting triggered time of second counter and the third counter and counting
Pulse signal determines the yield data of each teams and groups.
Preferably, further includes:
Obtain the defect carton cigarette quantity and need to carry out turning over for quality tracing that a cigarette appearance image quality detection system is rejected
Case cigarette quantity；
The yield data is verified according to the defect carton cigarette quantity and the mould turnover carton cigarette quantity, if verifying
It is unqualified, then determine that the statistics of the yield data is incorrect.
Preferably, described to be touched according to the counting of first counter, second counter and the third counter
Time and counting pulse signal are sent out, determines the yield data of each teams and groups, comprising:
According to the counting triggered time of first counter and counting pulse signal, the production of the cigarette packer is determined
Time and production quantity；
According to the counting triggered time of second counter and counting pulse signal, the item for passing through barrel lifter is determined
Cigarette promotes the time and cigarette promotes quantity；
According to the counting triggered time of the third counter and the pulse number of recognizing is counted, determines the cigarette for entering warehouse for finished product
Entry time and warehousing quantity.
Preferably, described to be touched according to the counting of first counter, second counter and the third counter
Time and counting pulse signal are sent out, determines the yield data of each teams and groups, further includes:
According to the production time of every cigarette packer and the production quantity, the auxiliary material of the cigarette packer is determined
The production yields of consumption and each period.
Preferably, further includes:
The number of units of cigarette packer is obtained, and cigarette packet is calculated according to the corresponding production quantity of every cigarette packer
Total production quantity of installation；
Artificial production quantity is obtained, and quantity, the defect carton cigarette quantity and the mould turnover item are promoted according to described cigarette
Cigarette quantity carries out quantity comparison to total production quantity, if number differences are less than given threshold, determines total production
The data of quantity pass through verifying.
Preferably, described that the yield data is tested according to the defect carton cigarette quantity and the mould turnover carton cigarette quantity
Card, comprising:
By the difference of total production quantity and the defect carton cigarette quantity, compared with the warehousing quantity, if phase
Deng then determine the warehousing quantity is verified as qualification.
Preferably, described that the yield data is tested according to the defect carton cigarette quantity and the mould turnover carton cigarette quantity
Card, further includes:
By described cigarette promoted quantity and the artificial production quantity and, subtract the defect carton cigarette quantity and described turn over
Case cigarette quantity, the cigarette quantity being calculated, and judge whether described cigarette quantity is less than or equal to total production quantity,
If it is, judgement total production quantity is verified as qualification.
The present invention also provides a kind of data collection systems of cigarette output, comprising:
First acquisition unit is equipped with the first counter for the cigarette soldering iron outlet in cigarette package board, is somebody's turn to do with obtaining
The production cigarette quantity of cigarette package board；
Second acquisition unit is promoted with obtaining by barrel for being equipped with the second counter in the outlet of barrel lifter
The cigarette quantity of device；
Third acquisition unit enters warehouse for finished product for being equipped with third counter in the conveying inlet of warehouse for finished product to obtain
Cigarette warehousing quantity；
Control unit, for the counting according to first counter, second counter and the third counter
Triggered time and counting pulse signal determine the yield data of each teams and groups.
Preferably, further includes:
4th acquisition unit, for obtaining the defect carton cigarette quantity and needs that a cigarette appearance image quality detection system is rejected
Carry out the mould turnover cigarette quantity of quality tracing；
Described control unit is also used to according to the defect carton cigarette quantity and the mould turnover carton cigarette quantity to the yield number
According to being verified, if verifying is unqualified, determine that the statistics of the yield data is incorrect.
Preferably, further includes:
5th acquisition unit is used to obtain the number of units and artificial production quantity of cigarette packer；
Described control unit is also used to that cigarette packer is calculated according to the corresponding production quantity of every cigarette packer
Total production quantity；And quantity, the defect carton cigarette quantity and the mould turnover carton cigarette quantity are promoted according to described cigarette, to described
Total production quantity carries out quantity comparison, if number differences are less than given threshold, determines that the data of total production quantity are logical
Cross verifying.
The present invention provides the collecting method and system of a kind of cigarette output, is ironed by the cigarette in cigarette package board
Iron outlet is equipped with the first counter, is equipped with the second counter in the outlet of barrel lifter and sets in the conveying inlet of warehouse for finished product
There is third counter, and determines the yield data of each teams and groups according to the counting triggered time of counter and counting pulse signal.
It is not statistical uncertainty really to solve existing cigarette output, easily causes factory management personnel that cannot understand asking for the data of production scene in real time
Topic.The statistical accuracy that cigarette output can be improved increases the intelligence and real-time of production management.
Detailed description of the invention
In order to illustrate more clearly of specific embodiments of the present invention, attached drawing needed in the embodiment will be made below
Simply introduce.
Fig. 1: being a kind of collecting method schematic diagram of cigarette output provided by the invention.
Specific embodiment
The scheme of embodiment in order to enable those skilled in the art to better understand the present invention with reference to the accompanying drawing and is implemented
Mode is described in further detail the embodiment of the present invention.
There is inaccuracy for the output statistics of current production of cigarettes, administrative staff is easily caused to lack understanding to field management
The problem of.The present invention provides the collecting method and system of a kind of cigarette output, is ironed by the cigarette in cigarette package board
Iron outlet is equipped with the first counter, is equipped with the second counter in the outlet of barrel lifter and sets in the conveying inlet of warehouse for finished product
There is third counter, and determines the yield data of each teams and groups according to the counting triggered time of counter and counting pulse signal.
It is not statistical uncertainty really to solve existing cigarette output, easily causes factory management personnel that cannot understand asking for the data of production scene in real time
Topic.The statistical accuracy that cigarette output can be improved increases the intelligence and real-time of production management.
As shown in Figure 1, a kind of collecting method of cigarette output, comprising:
S1: it is equipped with the first counter in a cigarette soldering iron outlet for cigarette package board, to obtain the cigarette package board
Produce cigarette quantity.
S2: being equipped with the second counter in the outlet of barrel lifter, to obtain the cigarette quantity for passing through barrel lifter.
S3: being equipped with third counter in the conveying inlet of warehouse for finished product, to obtain the cigarette warehousing quantity for entering warehouse for finished product.
S4: according to first counter, second counter and the third counter the counting triggered time and
Counting pulse signal determines the yield data of each teams and groups.
In practical applications, one infrared counting device of each installation is exported in board soldering iron, to count the production carton cigarette of board
Quantity C1.It will enter in the outlet of board portable box lifter and infrared counting device is installed at recrater, be promoted with statistics by barrel
The cigarette quantity C2 of device.Counter is installed in certain brand cigarette warehouse for finished product inlet, to count the cigarette storage for entering warehouse for finished product
Quantity C3.Meanwhile the signal that plume triggers is input in control unit by counter, such as PLC S-200, with to count trigger when
Between and counting pulse signal recorded, and determine the yield data of each teams and groups, wherein yield data can include: first machine
The production quantity of platform, qualified quantity and defects count.In addition, when control unit is triggered by recording three counter signals
Between, can determine that how many carton cigarette enters warehouse for finished product in certain time.This method will be counted by the way that counter is arranged in different station
The triggered time of number device and counting arteries and veins signal are as the benchmark for determining yield data, to determine yield data.Administrator can be improved
Member in real time tracks creation data, improves the intelligence and safety of production line.
This method comprises:
S5: the defect carton cigarette quantity and need to carry out quality tracing that a cigarette appearance image quality detection system is rejected are obtained
Mould turnover cigarette quantity；
S6: verifying the yield data according to the defect carton cigarette quantity and the mould turnover carton cigarette quantity, if
It verifies unqualified, then determines that the statistics of the yield data is incorrect.
S7: the number of units of cigarette packer is obtained, and volume is calculated according to the corresponding production quantity of every cigarette packer
Total production quantity of cigarette packing machine；
S8: artificial production quantity is obtained, and quantity, the defect carton cigarette quantity and the mould turnover are promoted according to described cigarette
Cigarette quantity carries out quantity comparison to total production quantity, if number differences are less than given threshold, determines total life
The data for producing quantity pass through verifying.
In practical applications, the first counter is installed in board bar cigarette soldering iron exit, to obtain the cigarette packer
The production cigarette quantity C1 of platform.The second counter of installation is exported in barrel lifter, obtains the cigarette number for passing through barrel lifter
Measure C2.Third counter is installed to obtain the cigarette warehousing quantity C3 for entering warehouse for finished product in warehouse for finished product entrance.It is tied in each teams and groups
Number and manual sorting quantity C4 are rejected in Shu Hou, the detection of appearance of tobacco rod image quality, and manually beating a packing number is calculated as C5, board people
Number is cased as C6 in work scene, and quality tracing quantity is C7.The counter C3 of warehouse for finished product entrance reflects that the current teams and groups are total in real time
Production quantity, after quality tracing, C3 be cut mould turnover quantity.Each board is manually needed to by fixing the cigarette of dozen item daily
Item is loaded with smoke box, is calculated in electronic scale weighing: (total weight-smoke box total amount)/cigarette standard weights=board needs are beaten
Quantity, plays the complete laggard luggage case of item in all plumes, inputs the machine in teams and groups' board yield on Mobile operating platform
Platform beats a quantity C5.When recrater of short duration stoppage in transit, need operative employee that plume is cased by hand, the people's tooling box number
There is fixed personnel to input the cigarette quantity C6 of vanning in the board yield by Mobile operating platform.Terminate in daily teams and groups
When, cigarette appearance quality detection is rejected and desk checking intercepts quantity and is sorted to each board, and on Mobile operating platform
The quantity C4. of the board is inputted when finding have a cigarette for mass defect to enter warehouse for finished product, needs to carry out quality tracing, by mould turnover item
Cigarette quantity is C7, a cigarette warehousing quantity C3 for warehouse for finished product is subtracted mould turnover cigarette quantity C7 in control unit, and in manual confirmation
Good quality is good, and the cigarette calculated to the board beats quantity.Control unit is according to formula: total output=C2+C5+ of each board
C6-C4-C7 obtains theoretical total output compared with actual measurement board total output C1, if theoretical total output is small to be equal to actual measurement board
Total output C1, i.e. C2+C5+C6-C4-C7≤C1, then the computer platform yield data is reasonable.
Further, described to be touched according to the counting of first counter, second counter and the third counter
Time and counting pulse signal are sent out, determines the yield data of each teams and groups, comprising:
According to the counting triggered time of first counter and counting pulse signal, the production of the cigarette packer is determined
Time and production quantity.
According to the counting triggered time of second counter and counting pulse signal, the item for passing through barrel lifter is determined
Cigarette promotes the time and cigarette promotes quantity.
According to the counting triggered time of the third counter and the pulse number of recognizing is counted, determines the cigarette for entering warehouse for finished product
Entry time and warehousing quantity.
Further, the counting according to first counter, second counter and the third counter
Triggered time and counting pulse signal determine the yield data of each teams and groups, further includes: according to every cigarette packer
Production time and the production quantity determine the supplementary product onsumption amount and the production yields of each period of the cigarette packer.
It is described that the yield data is verified according to the defect carton cigarette quantity and the mould turnover carton cigarette quantity, packet
It includes:
By the difference of total production quantity and the defect carton cigarette quantity, compared with the warehousing quantity, if phase
Deng then determine the warehousing quantity is verified as qualification.
By described cigarette promoted quantity and the artificial production quantity and, subtract the defect carton cigarette quantity and described turn over
Case cigarette quantity, the cigarette quantity being calculated, and judge whether described cigarette quantity is less than or equal to total production quantity,
If it is, judgement total production quantity is verified as qualification.
In practical applications, it can also be verified by the following formula, (C2+C5+C6-C4-C7) * n ≈ C3, n* (C2-
C4) ≈ C3, wherein n is the number of units of cigarette packer.
As it can be seen that the present invention provides a kind of collecting method of cigarette output, ironed by the cigarette in cigarette package board
Iron outlet is equipped with the first counter, is equipped with the second counter in the outlet of barrel lifter and sets in the conveying inlet of warehouse for finished product
There is third counter, and determines the yield data of each teams and groups according to the counting triggered time of counter and counting pulse signal.
It is not statistical uncertainty really to solve existing cigarette output, easily causes factory management personnel that cannot understand asking for the data of production scene in real time
Topic.The statistical accuracy that cigarette output can be improved increases the intelligence and real-time of production management.
The present invention also provides a kind of data collection systems of cigarette output, comprising: the first acquisition unit, in cigarette packet
A cigarette soldering iron outlet for installation platform is equipped with the first counter, to obtain the production cigarette quantity of the cigarette package board.Second adopts
Collect unit, for being equipped with the second counter in the outlet of barrel lifter, to obtain the cigarette quantity for passing through barrel lifter.The
Three acquisition units, for being equipped with third counter in the conveying inlet of warehouse for finished product, to obtain the cigarette storage for entering warehouse for finished product
Quantity.Control unit, for being triggered according to the counting of first counter, second counter and the third counter
Time and counting pulse signal determine the yield data of each teams and groups.
Further, further includes: the 4th acquisition unit, the defect rejected for obtaining a cigarette appearance image quality detection system
Cigarette quantity and the mould turnover cigarette quantity for needing to carry out quality tracing.Described control unit is also used to according to the defect carton cigarette number
Amount and the mould turnover carton cigarette quantity verify the yield data, if verifying is unqualified, determine the yield data
Statistics it is incorrect.
Further, further includes: the 5th acquisition unit is used to obtain the number of units and artificial production quantity of cigarette packer.Institute
State total production number that control unit is also used to be calculated cigarette packer according to the corresponding production quantity of every cigarette packer
Amount；And quantity, the defect carton cigarette quantity and the mould turnover carton cigarette quantity are promoted according to described cigarette, to total production quantity
Quantity comparison is carried out, if number differences are less than given threshold, determines that the data of total production quantity pass through verifying.
As it can be seen that the present invention provides a kind of data collection system of cigarette output, ironed by the cigarette in cigarette package board
Iron outlet is equipped with the first counter, is equipped with the second counter in the outlet of barrel lifter and sets in the conveying inlet of warehouse for finished product
There is third counter, and determines the yield data of each teams and groups according to the counting triggered time of counter and counting pulse signal.
It is not statistical uncertainty really to solve existing cigarette output, easily causes factory management personnel that cannot understand asking for the data of production scene in real time
Topic.The statistical accuracy that cigarette output can be improved increases the intelligence and real-time of production management.
Structure, feature and effect of the invention, the above institute is described in detail according to diagrammatically shown embodiment above
Only presently preferred embodiments of the present invention is stated, but the present invention does not limit the scope of implementation as shown in the drawings, it is all according to structure of the invention
Think made change or equivalent example modified to equivalent change, when not going beyond the spirit of the description and the drawings,
It should all be within the scope of the present invention.
Claims (10)
1. a kind of collecting method of cigarette output characterized by comprising
It is equipped with the first counter in a cigarette soldering iron outlet for cigarette package board, to obtain the production carton cigarette of the cigarette package board
Quantity；
It is equipped with the second counter in the outlet of barrel lifter, to obtain the cigarette quantity for passing through barrel lifter；
It is equipped with third counter in the conveying inlet of warehouse for finished product, to obtain the cigarette warehousing quantity for entering warehouse for finished product；
According to first counter, the counting triggered time of second counter and the third counter and counting pulse
Signal determines the yield data of each teams and groups.
2. the collecting method of cigarette output according to claim 1, which is characterized in that further include:
Obtain the defect carton cigarette quantity and the mould turnover item for needing to carry out quality tracing that a cigarette appearance image quality detection system is rejected
Cigarette quantity；
The yield data is verified according to the defect carton cigarette quantity and the mould turnover carton cigarette quantity, if verifying does not conform to
Lattice then determine that the statistics of the yield data is incorrect.
3. the collecting method of cigarette output according to claim 2, which is characterized in that described according to first meter
Counting triggered time and the counting pulse signal of number device, second counter and the third counter, determine each teams and groups
Yield data, comprising:
According to the counting triggered time of first counter and counting pulse signal, the production time of the cigarette packer is determined
And production quantity；
According to the counting triggered time of second counter and counting pulse signal, determination is mentioned by a cigarette for barrel lifter
It rises the time and cigarette promotes quantity；
According to the counting triggered time of the third counter and the pulse number of recognizing is counted, determines the storage for entering the cigarette of warehouse for finished product
Time and warehousing quantity.
4. the collecting method of cigarette output according to claim 3, which is characterized in that described according to first meter
Counting triggered time and the counting pulse signal of number device, second counter and the third counter, determine each teams and groups
Yield data, further includes:
According to the production time of every cigarette packer and the production quantity, the supplementary product onsumption of the cigarette packer is determined
The production yields of amount and each period.
5. the collecting method of cigarette output according to claim 4, which is characterized in that further include:
The number of units of cigarette packer is obtained, and cigarette packer is calculated according to the corresponding production quantity of every cigarette packer
Total production quantity；
Artificial production quantity is obtained, and quantity, the defect carton cigarette quantity and the mould turnover carton cigarette number are promoted according to described cigarette
Amount carries out quantity comparison to total production quantity, if number differences are less than given threshold, determines total production quantity
Data pass through verifying.
6. the collecting method of cigarette output according to claim 5, which is characterized in that described according to the defect item
Cigarette quantity and the mould turnover carton cigarette quantity verify the yield data, comprising:
By the difference of total production quantity and the defect carton cigarette quantity, compared with the warehousing quantity, if equal,
Determine the warehousing quantity is verified as qualification.
7. the collecting method of cigarette output according to claim 6, which is characterized in that described according to the defect item
Cigarette quantity and the mould turnover carton cigarette quantity verify the yield data, further includes:
By described cigarette promoted quantity and the artificial production quantity and, subtract the defect carton cigarette quantity and the mould turnover item
Cigarette quantity, the cigarette quantity being calculated, and judge whether described cigarette quantity is less than or equal to total production quantity, if
Be then determine total production quantity be verified as qualification.
8. a kind of data collection system of cigarette output characterized by comprising
First acquisition unit is equipped with the first counter for the cigarette soldering iron outlet in cigarette package board, to obtain the cigarette
The production cigarette quantity of packing machine station；
Second acquisition unit, for being equipped with the second counter in the outlet of barrel lifter, to obtain through barrel lifter
Cigarette quantity；
Third acquisition unit, for being equipped with third counter in the conveying inlet of warehouse for finished product, to obtain the item for entering warehouse for finished product
Cigarette warehousing quantity；
Control unit, for being triggered according to the counting of first counter, second counter and the third counter
Time and counting pulse signal determine the yield data of each teams and groups.
9. the data collection system of cigarette output according to claim 8, which is characterized in that further include:
4th acquisition unit, for obtaining the defect carton cigarette quantity and need to carry out that a cigarette appearance image quality detection system is rejected
The mould turnover cigarette quantity of quality tracing；
Described control unit be also used to according to the defect carton cigarette quantity and the mould turnover carton cigarette quantity to the yield data into
Row verifying, if verifying is unqualified, determines that the statistics of the yield data is incorrect.
10. the collecting method of cigarette output according to claim 9, which is characterized in that further include:
5th acquisition unit is used to obtain the number of units and artificial production quantity of cigarette packer；
Described control unit is also used to that the total of cigarette packer is calculated according to the corresponding production quantity of every cigarette packer
Production quantity；And quantity, the defect carton cigarette quantity and the mould turnover carton cigarette quantity are promoted according to described cigarette, to total life
It produces quantity and carries out quantity comparison, if number differences are less than given threshold, determine the data of total production quantity by testing
Card.
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Cited By (1)
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| CN114418364A (en) * | 2022-01-05 | 2022-04-29 | 青岛海尔科技有限公司 | A method and related device for determining equipment performance |
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Application publication date: 20190621 |