CN109909375A - A kind of metal tile shaping mould group and its moulding process - Google Patents
A kind of metal tile shaping mould group and its moulding process Download PDFInfo
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- CN109909375A CN109909375A CN201910320872.9A CN201910320872A CN109909375A CN 109909375 A CN109909375 A CN 109909375A CN 201910320872 A CN201910320872 A CN 201910320872A CN 109909375 A CN109909375 A CN 109909375A
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- shaping mould
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Abstract
The invention patent discloses a kind of metal tile shaping mould group and its moulding process, including workbench, the two sides of the bench-top are welded with column, the top of the column is welded with top plate, successively there are three hydraulic presses for bolt from left to right for the bottom of the top plate, the top of the workbench is disposed with drawing die, Trimming Die, flanging and restriking mold and punching die from left to right, and four molds are made of upper mounted plate, guide sleeve, moving-mould-core, bottom plate, guide post and cover half core.The invention patent passes through the setting of workbench, drawing die, Trimming Die, flanging and restriking mold and punching die, it is relatively isolated to solve current metallic tile forming process process, the problem of processing efficiency is low and tile local laceration, surface irregularity, the metal tile shaping mould group and its moulding process, has achievable streamlined production, the advantages of forming quality of products can be improved and improve production efficiency.
Description
Technical field
The invention patent relates to metal tile processing technique field, specially a kind of metal tile shaping mould group and its molding work
Skill.
Background technique
Class that there are many kinds of traditional archaizing roof tile pieces, such as glazed tiles, cement tile, roof clay tile, roofing slate, but this kind of tile
A series of problems, such as that there are weight is heavy, easy to fall off, service life is short, pollution environment, relative to traditional roof tile, metal tile tool
Standby easy for installation safe, not easily to fall off, light-weight, durability is good, and cost performance is high, and color washability is strong, and property can be recycled, can
Low, the anticorrosion with long-distance transportation, transportation cost, waterproof, fire prevention, a series of dust-proof advantages such as self-cleaning, therefore, metallic tile is close
It is widely applied over year in building field.
At present in carrying out production and process to metal tile, each step process is all individually to carry out, previous step processing
All tiles completed, which are concentrated, to be sent to next step manufacturing procedure, and step is relatively complicated, seriously reduces processing efficiency, proposes thus
A kind of achievable streamlined production, can improve forming quality of products and improve the shaping mould group of production efficiency to solve this
Problem, the mould group are suitable for 1.5mm thickness metal under tile below, are particularly suitable for the molding of 0.6mm thicknesses of metal under tile.
Patent of invention content
The invention patent is designed to provide a kind of metal tile shaping mould group and its moulding process, has achievable flowing water metaplasia
It produces, the advantages of forming quality of products can be improved and improve production efficiency, solves current metallic tile forming process process
It is relatively isolated, the problem of processing efficiency is low and tile local laceration, surface irregularity.
To achieve the above object, the invention patent provides the following technical solutions: a kind of metal tile shaping mould group, including work
Platform, the two sides of the bench-top are welded with column, and the top of the column is welded with top plate, the bottom of the top plate from
Left-to-right is successively bolted there are three hydraulic press, and the top of the workbench is disposed with drawing die, trimming die from left to right
Tool, flanging and restriking mold and punching die, four molds are by upper mounted plate, guide sleeve, moving-mould-core, bottom plate, guide post and determine
Mold core composition.
Preferably, the upper mounted plate of drawing die, Trimming Die and flanging and restriking mold is bolted with the bottom end of hydraulic press,
It is bolted at the top of the upper mounted plate of punching die with punching machine, the surface of the bottom plate and workbench bolts.
Preferably, the guide sleeve and moving-mould-core are arranged at the lower section of upper mounted plate, and the guide post and cover half core are respectively provided with
In the top of bottom plate.
Preferably, the moving-mould-core of drawing die and cover half wicking surface offer interior locating slot, and the interior locating slot is same
It is provided with the dynamic model wicking surface of Trimming Die.
Preferably, the interior positioning pin with the welding of bottom plate surface is provided in front of the cover half core of Trimming Die.
Preferably, the punching dynamic model with the welding of upper mounted plate bottom, piercing die are provided in front of the moving-mould-core of punching die
The punching cover half with the welding of bottom plate surface is provided in front of the cover half core of tool.
A kind of moulding process of metal tile, technique include the following steps:
Blanking: the first step carries out dimensional measurement by tape measure first, is then carried out down by plate shearing machine according to the size of template
Material；
Pretreatment: second step carries out removing surface work to the blank after blanking, by the scrap for cutting generation or remaining side
Angle is cleaned out；
Third step, drawing and moulding: the blank after cleaning being placed on the inside of drawing die, and is positioned to it, then according to default
Pressure value and dwell time hydro-forming；
4th step, the tile after drawing and moulding: being placed in the inside of Trimming Die, and positioned to it by deburring, then according to default
Pressure value hydro-forming；
5th step, flange: the tile after deburring is handled is placed on the inside of flanging and restriking mold, and is positioned to it, then according to
Preset pressure value and dwell time hydro-forming；
6th step, punching: the tile after flange is handled is placed in the inside of punching die, and positions to it, then according to pre-
If pressure value be punched out operation；
Product inspection: 7th step carries out surface quality, the dimensional accuracy in each orientation of finished product by tape measure and vernier caliper
Measurement, and reject substandard product.
Preferably, the pressure value of the third step and dwell time range are respectively 200-300T and 1-3S；Described 4th
The range of pressure values of step is 80-130T；The pressure value and dwell time range of 5th step are respectively 80-130T and 1-2S；
The range of pressure values of 6th step is 40-60T.
Compared with prior art, the invention patent has the beneficial effect that:
1, the invention patent passes through the setting of workbench, drawing die, Trimming Die, flanging and restriking mold and punching die, solution
Current metallic tile forming process process of having determined is relatively isolated, and processing efficiency is low and tile local laceration, surface irregularity are asked
Topic, the metal tile shaping mould group and its moulding process have achievable streamlined production, can improve forming quality of products and
It the advantages of production efficiency can be improved, is worthy to be popularized.
2, the invention patent is by using series of formed mold, by metallic tile molding flowsheet simulation be blanking, drawing,
The processes such as deburring, flanging and restriking and punching realize streamlined production by multistep molding, forming quality of products both can be improved,
Production efficiency can be improved again, the production of this serial die is simple, and it is easy to operate, flow line production may be implemented, production efficiency mentions
It is high by 50% or more, it is formed by operation break-down, also can effectively avoid product local laceration, further increase stable product quality, often
Procedure is curable, easy to operate, reduces labor intensity of workers and introduction difficulty.
Detailed description of the invention
Fig. 1 is the invention patent structural schematic diagram；
Fig. 2 is the structural perspective of the invention patent drawing die；
Fig. 3 is the structural perspective of the invention patent Trimming Die；
Fig. 4 is the structural perspective of the invention patent flanging and restriking mold；
Fig. 5 is the structural perspective of the invention patent punching die.
In figure: 1 workbench, 2 columns, 3 top plates, 4 hydraulic presses, 5 upper mounted plates, 6 guide sleeves, 7 moving-mould-cores, 8 bottom plates, 9
Guide post, 10 cover half cores, locating slot in 11, positioning pin, 13 punching dynamic models, 14 punching cover half in 12.
Specific embodiment
Below in conjunction with the attached drawing in the invention patent embodiment, the technical solution in the invention patent embodiment is carried out
Clearly and completely describing, it is clear that described embodiment is only the invention patent a part of the embodiment, rather than whole
Embodiment.Based on the embodiment in the invention patent, those of ordinary skill in the art are without making creative work
Every other embodiment obtained belongs to the range of the invention patent protection.
Please refer to Fig. 1-5, a kind of metal tile shaping mould group and its moulding process, including workbench 1,1 top of workbench
Two sides are welded with column 2, and the top of column 2 is welded with top plate 3, and successively there are three liquid for bolt from left to right for the bottom of top plate 3
Press 4, the top of workbench 1 are disposed with drawing die, Trimming Die, flanging and restriking mold and piercing die from left to right
Tool, four molds are made of upper mounted plate 5, guide sleeve 6, moving-mould-core 7, bottom plate 8, guide post 9 and cover half core 10, drawing die
The upper mounted plate 5 of tool, Trimming Die and flanging and restriking mold is bolted with the bottom end of hydraulic press 4, the upper mounted plate 5 of punching die
Top and punching machine bolt, and the surface of bottom plate 8 and workbench 1 bolts, and guide sleeve 6 and moving-mould-core 7 are arranged at upper mounted plate 5
Lower section, guide post 9 and cover half core 10 are arranged at the top of bottom plate 8, and the moving-mould-core 7 of drawing die and 10 surface of cover half core are equal
Interior locating slot 11 is offered, interior locating slot 11 is equally provided with 7 surface of moving-mould-core of Trimming Die, the cover half core 10 of Trimming Die
Front is provided with the interior positioning pin 12 with the welding of 8 surface of bottom plate, is provided with and upper fixation in front of the moving-mould-core 7 of punching die
The punching dynamic model 13 of 5 bottom of plate welding is provided with the punching with the welding of 8 surface of bottom plate in front of the cover half core 10 of punching die
Cover half 14 carries out dimensional measurement by tape measure first, then blanking is carried out according to the size of template by plate shearing machine, then under
Blank after material carries out removing surface work, and the scrap for cutting generation or remaining corner are cleaned out, then will cleaning
Blank later is placed on the inside of drawing die, and is positioned to it, then according to preset pressure value and dwell time hydro-forming,
Ensure then the tile after drawing and moulding is placed in and repairs by the clean no-sundries of mold cavity, drawing rear surface no marking, convex-concave hole
The inside of side mode tool, and it is positioned, then according to preset pressure value hydro-forming, it is to be ensured that molding back mouthful size essence
Degree, the tile after later handling deburring is placed on the inside of flanging and restriking mold, and is positioned to it, then according to preset pressure
Value and dwell time hydro-forming, it is to be ensured that flange flatness and dimensional accuracy, then tile after flange is handled are placed in punching
The inside of punch die, and it is positioned, then operation is punched out according to preset pressure value, it is to be ensured that the positioning accuracy in hole,
The surface quality of finished product, the dimensional accuracy in each orientation are measured finally by tape measure and vernier caliper, and rejects and does not conform to
Lattice product, the pressure value and dwell time range of third step are respectively 200-300T and 1-3S；The range of pressure values of 4th step is
80-130T；The pressure value and dwell time range of 5th step are respectively 80-130T and 1-2S；The range of pressure values of 6th step is
Metallic tile molding flowsheet simulation is blanking, drawing, deburring, flanging and restriking by using series of formed mold by 40-60T
Forming quality of products not only can be improved, but also production can be improved by multistep molding realization streamlined production with processes such as punchings
Efficiency, the production of this serial die is simple, easy to operate, and flow line production may be implemented, and production efficiency improves 50% or more, passes through
Operation break-down molding, also can effectively avoid product local laceration, further increases stable product quality, every procedure can be consolidated
Change, it is easy to operate, labor intensity of workers and introduction difficulty are reduced, workbench 1, drawing die, Trimming Die, flanging and restriking are passed through
The setting of mold and punching die solves current metallic tile forming process process and isolates relatively, and processing efficiency is low and tile
The problem of local laceration, surface irregularity, the metal tile shaping mould group and its moulding process have achievable streamlined production,
It the advantages of forming quality of products can be improved and improve production efficiency, is worthy to be popularized.
In summary: the metal tile shaping mould group and its moulding process, by workbench 1, drawing die, Trimming Die,
Flanging and restriking mold and punching die are used cooperatively, and it is relatively isolated to solve current metallic tile forming process process, processing
The problem of low efficiency and tile local laceration, surface irregularity.
While there has been shown and described that the embodiment of the invention patent, for the ordinary skill in the art,
It is understood that these embodiments can be carried out with a variety of variations in the case where not departing from the principle and spirit of the invention patent, repaired
Change, replacement and variant, the range of the invention patent is defined by the appended claims and the equivalents thereof.
Claims (8)
1. a kind of metal tile shaping mould group, including workbench (1), it is characterised in that: weld the two sides at the top of the workbench (1)
It is connected to column (2), the top of the column (2) is welded with top plate (3), and the bottom of the top plate (3) successively bolts from left to right
There are three hydraulic press (4), and it is whole that the top of the workbench (1) is disposed with drawing die, Trimming Die, flange from left to right
Shape mold and punching die, four molds are by upper mounted plate (5), guide sleeve (6), moving-mould-core (7), bottom plate (8), guide post
(9) it is formed with cover half core (10).
2. a kind of metal tile shaping mould group according to claim 1, it is characterised in that: drawing die, Trimming Die and turn over
The upper mounted plate (5) of side shaping mould is bolted with the bottom end of hydraulic press (4), at the top of the upper mounted plate (5) of punching die and is rushed
Bed bolt, the surface bolt of the bottom plate (8) and workbench (1).
3. a kind of metal tile shaping mould group according to claim 1, it is characterised in that: the guide sleeve (6) and moving-mould-core (7)
It is arranged at the lower section of upper mounted plate (5), the guide post (9) and cover half core (10) are arranged at the top of bottom plate (8).
4. a kind of metal tile shaping mould group according to claim 1, it is characterised in that: the moving-mould-core (7) of drawing die and
Cover half core (10) surface offers interior locating slot (11), and the interior locating slot (11) is equally provided with the moving-mould-core of Trimming Die
(7) surface.
5. a kind of metal tile shaping mould group according to claim 1, it is characterised in that: before the cover half core (10) of Trimming Die
Side is provided with the interior positioning pin (12) with the welding of bottom plate (8) surface.
6. a kind of metal tile shaping mould group according to claim 1, it is characterised in that: before the moving-mould-core (7) of punching die
Side is provided with the punching dynamic model (13) with the welding of upper mounted plate (5) bottom, be provided in front of the cover half core (10) of punching die with
The punching cover half (14) of bottom plate (8) surface welding.
7. a kind of moulding process of metal tile according to claim 1, it is characterised in that: its technique includes the following steps:
Blanking: the first step carries out dimensional measurement by tape measure first, is then carried out down by plate shearing machine according to the size of template
Material；
Pretreatment: second step carries out removing surface work to the blank after blanking, by the scrap for cutting generation or remaining side
Angle is cleaned out；
Third step, drawing and moulding: the blank after cleaning being placed on the inside of drawing die, and is positioned to it, then according to default
Pressure value and dwell time hydro-forming；
4th step, the tile after drawing and moulding: being placed in the inside of Trimming Die, and positioned to it by deburring, then according to default
Pressure value hydro-forming；
5th step, flange: the tile after deburring is handled is placed on the inside of flanging and restriking mold, and is positioned to it, then according to
Preset pressure value and dwell time hydro-forming；
6th step, punching: the tile after flange is handled is placed in the inside of punching die, and positions to it, then according to pre-
If pressure value be punched out operation；
Product inspection: 7th step carries out surface quality, the dimensional accuracy in each orientation of finished product by tape measure and vernier caliper
Measurement, and reject substandard product.
8. a kind of moulding process of metal tile according to claim 7, it is characterised in that: the pressure value of the third step and
Dwell time range is respectively 200-300T and 1-3S；The range of pressure values of 4th step is 80-130T；5th step
Pressure value and dwell time range are respectively 80-130T and 1-2S；The range of pressure values of 6th step is 40-60T.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910320872.9A CN109909375A (en) | 2019-04-21 | 2019-04-21 | A kind of metal tile shaping mould group and its moulding process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910320872.9A CN109909375A (en) | 2019-04-21 | 2019-04-21 | A kind of metal tile shaping mould group and its moulding process |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109909375A true CN109909375A (en) | 2019-06-21 |
Family
ID=66978025
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910320872.9A Pending CN109909375A (en) | 2019-04-21 | 2019-04-21 | A kind of metal tile shaping mould group and its moulding process |
Country Status (1)
| Country | Link |
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| CN (1) | CN109909375A (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110666037A (en) * | 2019-11-13 | 2020-01-10 | 宁波市北仑区和隆五金制品有限公司 | Progressive die mechanism for punching and blanking |
| CN111622431A (en) * | 2020-07-01 | 2020-09-04 | 杭州富阳捷鑫彩钢有限公司 | Heat-preservation, heat-insulation and corrosion-resistant colored sand metal tile and production process |
| CN113123533A (en) * | 2021-03-31 | 2021-07-16 | 杭州金星铜世界装饰材料有限公司 | Drainage hidden metal tile and metal tile processing die |
| CN113461428A (en) * | 2021-07-19 | 2021-10-01 | 山东明代装饰材料有限公司 | Production process of crystal steel rock pressing plate |
| CN114769456A (en) * | 2022-04-24 | 2022-07-22 | 东风柳州汽车有限公司 | Production method and production device for stamping automobile door inner plate by left and right pieces in common mode |
| CN115213297A (en) * | 2022-06-28 | 2022-10-21 | 天津博世丰通科技有限公司 | Stamping and welding integrated die for oil tank binding band |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110666037A (en) * | 2019-11-13 | 2020-01-10 | 宁波市北仑区和隆五金制品有限公司 | Progressive die mechanism for punching and blanking |
| CN111622431A (en) * | 2020-07-01 | 2020-09-04 | 杭州富阳捷鑫彩钢有限公司 | Heat-preservation, heat-insulation and corrosion-resistant colored sand metal tile and production process |
| CN113123533A (en) * | 2021-03-31 | 2021-07-16 | 杭州金星铜世界装饰材料有限公司 | Drainage hidden metal tile and metal tile processing die |
| CN113461428A (en) * | 2021-07-19 | 2021-10-01 | 山东明代装饰材料有限公司 | Production process of crystal steel rock pressing plate |
| CN114769456A (en) * | 2022-04-24 | 2022-07-22 | 东风柳州汽车有限公司 | Production method and production device for stamping automobile door inner plate by left and right pieces in common mode |
| CN114769456B (en) * | 2022-04-24 | 2024-03-22 | 东风柳州汽车有限公司 | Production method and production device for stamping inner plate of automobile door by using left and right parts in common mode |
| CN115213297A (en) * | 2022-06-28 | 2022-10-21 | 天津博世丰通科技有限公司 | Stamping and welding integrated die for oil tank binding band |
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Application publication date: 20190621 |
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