A kind of direct evaporating-cooling device for administering electric furnace dioxin
Technical field
The invention belongs to the dedusting technology fields of metallurgy industry, and in particular to a kind of direct evaporation for administering electric furnace dioxin
Cooling device.
Background technique
When the flue gas that electric furnace generates in process of production passes through scrap preheater, can with the paint on steel scrap surface and
Other waste materials react, and generate extremely toxic substance dioxin.Therefore, steel industry clearly requires dioxin.So
And dioxin administers the combination for generalling use the urgent cold tower of combustion settling chamber, there are many embodiments for chilling link, such as
Wall-type heat exchange described in CN201410551669 and CN201711486270, the heat accumulating type as described in CN201110165286 are fast
Prompt drop temperature, the lye as described in CN201710740785 spray chilling.But above quenching apparatus structure is complex, and anxious
Device for cooling upstream is provided with combustion settling chamber.
Summary of the invention
The problems of the device of dioxin is administered in view of " the urgent cold tower of combustion settling chamber " described above, and is overcome existing
There is technological deficiency, and a kind of device using direct evaporating-cooling technology governance electric furnace dioxin is provided, reduces dioxin from source
It is first-born at, simplify structure, reduce energy consumption, facilitate deashing.
The present invention is achieved through the following technical solutions:
A kind of direct evaporating-cooling device for administering electric furnace dioxin provided by the invention, is included in the pre- hot charging of waste steel for electric furnace
The grey facility of the insulation flue set gradually outside, devaporizer and defeated storage is set, in insulation chimney intake and along insulation flue axial
At least two exhaust gas burners are distributed with, in insulation flue outlet and along insulation, flue is circumferentially distributed several double medium spray guns,
The devaporizer is equipped with the exhanst gas outlet connecting with dust pelletizing system pipeline.
It further, further include the expansion joint being mounted between insulation flue and devaporizer, the expansion joint is heat-resisting
The toroidal cavity structure that stainless steel material is made into, cavity inside fiberfill fibers cotton, with insulation flue outlet and devaporizer
Entrance is all made of flanged joint.
Further, the insulation flue is the steel exhaust gases passes with refractory lining, and fire resisting can be used in the refractory lining
Brick, insulating brick, tapetum fibrosum built up structure, the built up structure of castable refractory, water cooling tube can also be used.
Further, the medium of the exhaust gas burner uses one of natural gas, combustion air, combustion oxygen or a variety of groups
It closes;Double medium spray guns are double-layer stainless steel structure, central tube water flowing, the logical compressed air of outer layer or nitrogen.
Further, the exhaust gas burner can also be installed on the upstream equipment of insulation flue, the upstream of the insulation flue
Equipment is scrap preheater.
Further, the devaporizer by cylinder straight section, the cylinder lower cone section being arranged in below cylinder straight section, for pacifying
The hold-down support of fitted tube body straight section, inspection hole used for overhaul composition, the cylinder straight section be steel plate welding vertical cylinder or
Square structure.
Further, the grey facility of the defeated storage is by sequentially connected deashing device, scraper ash-transmission machine, bucket elevator, storage ash
Storehouse composition, the deashing device are connected on cylinder lower cone section.
Further, the cylinder lower cone section can also serve as ash-storing bin use.
Further, the flue gas mean flow rate in the cooler is 3~4m/s, makes 800~900 DEG C of flue gas in 2~3s
200~250 DEG C are inside cooled to, 300~500 DEG C of temperature ranges of dioxin synthesis are rapidly crossed.
It further, further include detection instrument and temperature control system.
The present invention has the advantages that
1, exhaust gas burner is installed on insulation flue of the invention, also serves as exhaust gases passes and combustion chamber is used, without individually sets
Combustion settling chamber is set, chilling link uses direct evaporating-cooling technology, and devaporizer also serves as chilling tower and expansion chamber is used, structure
Simply, quenching effect is good.
2, the automatic cleaning, conveying of the achievable dust of the present invention and centrally stored, without using shutdown period progress deashing.
3, this present invention can reduce dioxin and generate from source, and dioxin emission is controlled in≤0.1ng-TEQ/
Nm3。
Other advantages, target and feature of the invention will be illustrated in the following description to a certain extent, and
And to a certain extent, based on will be apparent to those skilled in the art to investigating hereafter, Huo Zheke
To be instructed from the practice of the present invention.Target of the invention and other advantages can be realized by following specification and
It obtains.
Detailed description of the invention
To make the objectives, technical solutions, and advantages of the present invention clearer, below in conjunction with attached drawing to the present invention make into
The detailed description of one step, in which:
Fig. 1 is the structural schematic diagram of the device of the invention embodiment one, and flue gas is downwardly into devaporizer from top;
Fig. 2 is the structural schematic diagram of the device of the invention embodiment two, and flue gas enters devaporizer, cylinder from horizontal radial
The lower cone section of body also serves as ash-storing bin use;
Description of symbols: 1- is insulated flue, 2- exhaust gas burner, the bis- medium spray guns of 3-, 4- expansion joint, 5- evaporation cooling
Device, 51- cylinder straight section, 52- cylinder lower cone section, 53- hold-down support, 54- inspection hole, the grey facility of the defeated storage of 6-, 61- are clear
Apparatus for ash, 62- scraper ash-transmission machine, 63- bucket elevator, 64- ash-storing bin.
Specific embodiment
Illustrate embodiments of the present invention below by way of specific specific example, those skilled in the art can be by this specification
Other advantages and efficacy of the present invention can be easily understood for disclosed content.The present invention can also pass through in addition different specific realities
The mode of applying is embodied or practiced, the various details in this specification can also based on different viewpoints and application, without departing from
Various modifications or alterations are carried out under spirit of the invention.It should be noted that diagram provided in following embodiment is only to show
Meaning mode illustrates basic conception of the invention, and in the absence of conflict, the feature in following embodiment and embodiment can phase
Mutually combination.
Embodiment 1:
As shown in Figure 1, the present invention provides a kind of device using direct evaporating-cooling technology governance electric furnace dioxin, including
It is insulated the grey facility 6 of flue 1, exhaust gas burner 2, double medium spray guns 3, expansion joint 4, devaporizer 5 and defeated storage, the insulation flue
1 is a kind of steel exhaust gases passes with refractory lining, and connection waste steel for electric furnace preheating device and devaporizer 5, the exhaust gas are burnt
Mouth 2 is mounted on insulation flue 1, and medium uses one of natural gas, combustion air, combustion oxygen or multiple combinations, is used to
Point burning fume in fuel gas, mainly CO, when flue-gas temperature is lower from heat effect, exhaust gas burner quantity and medium consumption
Amount is calculated according to Gas Parameters and is determined, double medium spray guns 3 are double-layer structure, and central tube water flowing, outer layer leads to compressed air
Or nitrogen, it is made water fogging with compressed air or nitrogen, double medium spray guns 3 are mounted on the insulation flue 1 of devaporizer upstream
On, circumferentially distributed several, so that water mist covers entire cylinder section, the expansion joint 4 is mounted on insulation flue and evaporation
Between cooler, for compensating the thermal walking between insulation flue 1 and devaporizer 5, the devaporizer 5 includes cylinder
Straight section 51, for the vertical cylinder or square structure of steel plate welding, the water mist and high-temperature flue gas of penetrating carry out caloic in cylinder
Exchange, water mist all evaporate, high-temperature flue gas rapid cooling, and the grey facility 6 of defeated storage includes deashing device 61, scraper ash-transmission machine
62, bucket elevator 63 and ash-storing bin 64.
In the present embodiment, flue gas of electric furnace for being come out from scrap preheater by insulation flue 1, CO in flue gas and
Other exhaust gas are lighted in insulation flue by exhaust gas burner, and subsequently into devaporizer 5, double medium spray guns 3 are by atomized water spray
Onto high-temperature flue gas, plays fire extinguishing, cooling and rough dedusting, 800~900 DEG C of flue gas and cool to 200~250 in 2~3s
DEG C, the temperature range (i.e. 300~500 DEG C) of dioxin synthesis is rapidly crossed, enters dust pelletizing system pipe after the discharge of cylinder lower part
Road achievees the purpose that reduce dioxin generates from source, and dioxin emission is controlled in≤0.1ng-TEQ/Nm3.
In the present embodiment, water mist is all evaporated in very short time, and flue gas does not condense, is unsaturated, not moistening wall body, is evaporated cold
But the rough dedusting ash in device 5 is dry ash, falls to scraper ash-transmission machine 62, is sent into the concentration of ash-storing bin 64 through bucket elevator 63 and deposits
Storage, periodically sends outside and handles.
In the present embodiment, insulation flue 1 keeps being not less than 0.05 gradient, and slope aspect devaporizer 5 will be in insulation flue
Residue be oriented to devaporizer, reduce insulation dust deposit in flue.
In the present embodiment, expansion joint 4 is the toroidal cavity structure that heat-resistance stainless steel material is made into, cavity inside fiberfill fibers
Cotton uses flanged joint, easy disassembly and maintenance with the outlet of insulation flue 1 and 5 entrance of devaporizer.
In the present embodiment, flue gas is downwardly into devaporizer 5 from top, is prescribed a time limit by mounting height, devaporizer
Lower cone section 52 may be provided in melt pit, be sent rough dedusting ash and centrally stored outside by the grey facility 6 of defeated storage.
In the present embodiment, it is provided with hold-down support 53 on devaporizer 5, cylinder load is transmitted to by hold-down support
On steel structure frame, it is provided with inspection hole 54 on devaporizer 5, is opened when being needed to debug or to overhaul.
In the present embodiment, it is provided with deashing device 61 on devaporizer lower cone section 52, vibration dust-cleaning or gas can be used
The mode of deashing avoids rough dedusting ash hardened on its inner wall.
It further include detecting instrument and temperature control system (not shown) in the present embodiment, according to electric furnace smelting operating condition, once
Flue gas flow and each test point temperature control the opening and closing quantity of exhaust gas burner 2 and the water flow of double medium spray guns 3, will evaporate cold
But the import/export temperature of device 5 controls in the reasonable scope.
Embodiment 2:
As shown in Fig. 2, the reduction procedure as embodiment one, the present embodiment and embodiment one the difference is that: flue gas
Enter devaporizer 5 from horizontal radial, integral installation height reduces, and the cylinder lower cone section 52 of devaporizer also serves as ash-storing bin
It uses, outlet at bottom successively patches plate valve, star-shaped ash unloading valve and ash-unloading tube.
Embodiment 3:
As embodiment one or the reduction procedure of embodiment two, the present embodiment and embodiment one or embodiment two it is different it
Be in: the exhaust gas burner is mounted on the inside of waste steel for electric furnace preheating device, can replace exhaust gas burner be mounted on insulation flue
On or exhaust gas burner simultaneously waste steel for electric furnace preheating device and insulation flue on.Exhaust gas burner is in burning waste gas or heating flue gas
During, the beneficial effect of preheating scrap is played, the power consumption of electric furnace smelting process can be reduced.In contrast, pre- in steel scrap
Exhaust gas burner is installed in thermal, it is more stringent to the refractory heat-insulating requirement of its inside, it is influenced, is evaporated by steel scrap charging process
The fluctuation of cooler inlet temperature is larger.
It is merely a preferred embodiment of the present invention, is not intended to restrict the invention, it is clear that those skilled in the art described in upper
Various changes and modifications can be made to the invention without departing from the spirit and scope of the present invention.If in this way, this of the invention
Within the scope of the claims of the present invention and its equivalent technology, then the present invention is also intended to encompass these and changes a little modifications and variations
Including dynamic and modification.