CN109890757A - By changing synthesis MTW framework-type molecular sieve between zeolite - Google Patents
By changing synthesis MTW framework-type molecular sieve between zeolite Download PDFInfo
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- B01J29/00—Catalysts comprising molecular sieves
- B01J29/04—Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
- B01J29/06—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
- B01J29/70—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of types characterised by their specific structure not provided for in groups B01J29/08 - B01J29/65
- B01J29/72—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of types characterised by their specific structure not provided for in groups B01J29/08 - B01J29/65 containing iron group metals, noble metals or copper
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- B01J29/06—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
- B01J29/70—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of types characterised by their specific structure not provided for in groups B01J29/08 - B01J29/65
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- C01B39/46—Other types characterised by their X-ray diffraction pattern and their defined composition
- C01B39/48—Other types characterised by their X-ray diffraction pattern and their defined composition using at least one organic template directing agent
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- C10G25/00—Refining of hydrocarbon oils in the absence of hydrogen, with solid sorbents
- C10G25/02—Refining of hydrocarbon oils in the absence of hydrogen, with solid sorbents with ion-exchange material
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- C10G45/00—Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds
- C10G45/02—Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to eliminate hetero atoms without changing the skeleton of the hydrocarbon involved and without cracking into lower boiling hydrocarbons; Hydrofinishing
- C10G45/04—Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to eliminate hetero atoms without changing the skeleton of the hydrocarbon involved and without cracking into lower boiling hydrocarbons; Hydrofinishing characterised by the catalyst used
- C10G45/12—Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to eliminate hetero atoms without changing the skeleton of the hydrocarbon involved and without cracking into lower boiling hydrocarbons; Hydrofinishing characterised by the catalyst used containing crystalline alumino-silicates, e.g. molecular sieves
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- C10G45/00—Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds
- C10G45/58—Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to change the structural skeleton of some of the hydrocarbon content without cracking the other hydrocarbons present, e.g. lowering pour point; Selective hydrocracking of normal paraffins
- C10G45/60—Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to change the structural skeleton of some of the hydrocarbon content without cracking the other hydrocarbons present, e.g. lowering pour point; Selective hydrocracking of normal paraffins characterised by the catalyst used
- C10G45/64—Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to change the structural skeleton of some of the hydrocarbon content without cracking the other hydrocarbons present, e.g. lowering pour point; Selective hydrocracking of normal paraffins characterised by the catalyst used containing crystalline alumino-silicates, e.g. molecular sieves
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Abstract
Disclose it is a kind of in the presence of polyethyleneimine via between zeolite transformation synthesis MTW Framework-type zeolite method.
Description
Cross reference to related applications
This application claims the US provisional patent Shens from the serial number 62/423,271 submitted on November 17th, 2016
Priority please, the disclosure of which are incorporated by reference in its entirety to herein.
Technical field
Present disclosure is usually directed to the synthesis of MTW Framework-type zeolite.
Background technique
Background
Molecular sieve is a kind of commercially important crystalline material.They have and are proved by unique X-ray diffractogram
Unique crystal structures with orderly pore structure.The crystal structure defines cavity and hole as different types of feature.It is all
As the molecular sieve of zeolite is widely used in catalysis, absorption, separation and chromatography.
It is accredited as by International Zeolite Association (International Zeolite Association) with matrix type MTW
Molecular sieve be known.The example of MTW matrix type material includes CZH-5, NU-13, Theta-3, TPZ-12 and ZSM-12.
MTW matrix type material has the one-dimensional pore system with 12 member rings.
GB Patent Application No. 2,079,735 discloses CZH-5 and its uses synthesis of the choline as structure directing agent.
U.S. Patent number 4,743,437 discloses NU-13 and its presence in the diethylenediamine compound as structure directing agent
Under synthesis.
European Patent Application No. 162,719 discloses Theta-3 and its in formula BzNR3 +X-Quaternary nitrogen compounds in the presence of
Synthesis, wherein Bz be benzyl free radical, R be hydrocarbyl group and X-For anion.
U.S. Patent number 4,557,919 disclose TPZ-12 and its as structure directing agent containing pyrrolidines or piperidines
Synthesis in the presence of two ammonium compounds.
ZSM-12 and its tradition preparation in the presence of tetramethyl-ammonium or tetraethyl ammonium structure directing agent are disclosed in the U.S.
In the patent No. 3,832,449.
U.S. Patent number 4,391,785 discloses a kind of method from reaction mixture synthesis ZSM-12, reaction mixing
Object includes to be selected from lutidines as structure directing agentHalide and dimethyl pyrrolidineThe compound of halide.
U.S. Patent number 4,452,769 and 4,537,758 is disclosed from containing the methyl triethyl group as structure directing agent
The method of the reaction mixture synthesis ZSM-12 of ammonium cation.
The other structures directed agents for having been used to synthesis ZSM-12 include DABCO-CnDiquat, wherein n=4,
5,6 or 10 (referring to U.S. Patent number 4,482,531)；Bis- (lupetidines) trimethylene cation (referring to United States Patent (USP)
Number 4,539,193)；Benzyl triethyl ammonium ammonium cation (referring to U.S. Patent number 4,552,738)；Dibenzyl dimethyl ammonium cation
(referring to U.S. Patent number 4,636,373)；Dimethyl diethyl ammonium is cationic (referring to U.S. Patent number 4,552,739)；Benzyl
Trimethyl ammonium cation (referring to U.S. Patent number 4,585,637)；Bis- (N- picolyl) ethylideneCation (bis
(N-methylpyridyl) ethylinium cation) (referring to U.S. Patent number 4,585,746)；Hexamethylene imine (beauty
State's patent No. 5,021,141), decamethonium cation (referring to U.S. Patent number 5,192,521)；Bis- (crassitudes)
Diquat dibromide-n cation, wherein n=4,5 or 6 (referring to U.S. Patent number 5,137,705) and 1, bis- (2, the 3- methylimidazoles of 6-) hexane dication (referring to U.S. Patent number 8,679,451).
According to present disclosure, it has now been found that MTW Framework-type zeolite can pass through zeolite in the presence of polyethyleneimine
Between conversion (i.e. a kind of zeolite structured be changed into another zeolite structured) Lai Hecheng, and in some cases it has been found that can
Generate the MTW skeleton zeolite of small crystals form.
Summary of the invention
It summarizes
In one aspect, a kind of method for synthesizing MTW Framework-type zeolite is provided, it is mixed that this method includes (a) preparation reaction
Object is closed, it includes: (1) FAU Framework-type zeolite；(2) polyethyleneimine；(3) fluorine ion；(4) water；And (b) make described anti-
Mixture experience is answered to be enough to form the crystallization condition of MTW Framework-type zeolite crystal.
On the other hand, provide it is a kind of in its pore structure include polyethyleneimine MTW Framework-type zeolite.
MTW Framework-type zeolite have with after its synthesis of molar ratio computing original sample and the following of anhydrous form form:
| It is wide | It is exemplary | |
| SiO2/Al2O3 | ≥10 | 30-500 |
| Q/SiO2 | > 0 to 0.1 | > 0 to 0.1 |
| F/SiO2 | > 0 to 0.1 | > 0 to 0.1 |
Wherein Q is polyethyleneimine.
Detailed description of the invention
The brief description of accompanying drawing
Fig. 1 is scanning electron microscope (SEM) image of the zeolite of original sample after the synthesis prepared in embodiment 1.
Selective hydrogenation conversion results of the display n-decane of Fig. 2 (a) and 2 (b) on the Pd/MTW catalyst of embodiment 2.
Fig. 2 (a) is the figure that n-decane conversion ratio varies with temperature.Fig. 2 (b) is that product is distributed the figure changed with conversion ratio.
It is described in detail
Introduction
Following term will pass through the whole instruction and use and will have following meanings, unless otherwise specified.
Term " zeolite " refers to crystalline alumino salt composite, is micropore and by corner-sharing AlO2And SiO2Tetrahedron
It is formed.
Term " matrix type " is with " Atlas of Zeolite Framework Types ", the 6th revised edition,
Elsevier, meaning described in 2007 use.
Term " original sample after synthesis " refers to that it removes the zeolite of the form after Organic structure directing agent crystallizes before.
Term " anhydrous " is herein for referring to the zeolite that there is no physical absorption and chemical absorbed water.
As used herein, for the numbering plan such as Chem.Eng.News of periodic table race, 63 (5), 26-27 (1985)
Described in.
Reaction mixture
In general, MTW Framework-type zeolite of the present invention is synthesized by the following: reaction mixture (a) is prepared, it includes: (1)
FAU Framework-type zeolite；(2) polyethyleneimine；(3) fluorine ion；(4) water；And (b) it is enough the reaction mixture experience
Form the crystallization condition of MTW Framework-type zeolite crystal.
The composition for the reaction mixture for forming MTW Framework-type zeolite from it is shown in the following table 1 with molar ratio computing:
Table 1
| Reactant | It is wide | It is exemplary |
| SiO2/Al2O3 | ≥10 | 30-500 |
| Q/SiO2 | 0.10-0.60 | 0.10-0.60 |
| F/SiO2 | 0.10-0.60 | 0.10-0.60 |
| H2O/SiO2 | 5-60 | 10-40 |
Wherein composition variable Q is polyethyleneimine.
Suitable FAU Framework-type zeolite can from such as Zeolyst International (Conshohocken, PA) and
Tosoh Corporation (Tokyo, Japan) is commercially available.
Polyethyleneimine can be linear or branched polyethylene imine.Suitable polyethyleneimine includes having 1500-5000
Those of number-average molecular weight (Mn).
Suitable fluoride sources include hydrogen fluoride, ammonium fluoride and bifluoride hydrogen ammonium.
Reaction mixture be also contemplated that with the 0.01-10,000ppm weight of reaction mixture (such as 100ppm-5,
000ppm weight) amount use molecular screen material crystal seed (such as from the MTW Framework-type zeolite synthesized before).
Reaction mixture in batches or can be prepared continuously.The crystalline size of crystalline zeolite described herein, form
It can change with the property and crystallization condition of reaction mixture with crystallization time.
Crystallization and synthesis post-processing
The crystallization of MTW Framework-type zeolite from the above reaction mixture can close under static, rolling or stirring condition
In suitable reactor vessel (such as polypropylene tank or teflon lining or stainless steel autoclave) 125 DEG C -200 DEG C at a temperature of
It is enough the time (such as 5-20 days) crystallized at the temperatures used.Crystallization is usually at autogenous pressures in closed system
Middle progress.
Once having formed the crystal of MTW Framework-type zeolite, then solid product is by standard mechanical separation techniques as being centrifuged
Or filtering is recycled from reaction mixture.Water washing is carried out to crystal, and is then dried with the zeolite of original sample after being synthesized
Crystal.Drying steps typically lower than 200 DEG C at a temperature of carry out.
As crystallization process as a result, recovered crystalline zeolite product synthesizes in its pore structure containing at least part
Used in structure directing agent.
Q and F component is dispensed by traditional post-crystallization methods, Q the and F component is since they are during crystallization
In the presence of and to after synthesis the product of original sample it is related.
The MTW Framework-type zeolite of original sample after synthesis can be handled, be made with removing all or part of in its synthesis
Organic structure directing agent.This can by heat treatment conveniently realize, wherein the material of original sample after synthesis can be heated to
Temperature at least 1 minute and usually no longer than 20 hours of few 370 DEG C.Heat treatment can be up to about 925 DEG C at a temperature of carry out.Though
It so can be used subatmospheric for being heat-treated, but for convenience's sake, atmospheric pressure may be desired.Extraly or it can replace
Dai Di, Organic structure directing agent can by removed with ozone treatment (see, for example, A.N.Parikh etc.,
Micropor.Mesopor.Mater.2004,76,17-22).
Zeolite synthesis of the present invention can be carried out there is no the 1st race and/or cationic group II metal, to disappear
Any structure directing agent contained of needs in addition to removing to(for) ion exchange product after the heat treatment.MTW bone of the present invention
Any cation in frame type zeolite can be according to technology well known in the art (such as by exchanging with other cationic ions) quilt
Substitution.Preferred substitution cation may include metal ion, hydrogen ion, hydrogen precursor (such as ammonium) ion and combinations thereof.It is especially excellent
The substitution cation of choosing may include for those of absorption and/or certain hydrocarbon conversion reactions customization catalytic activity.It is such sun from
Attached bag includes one or more metals of hydrogen, rare earth metal and/or periodic table of elements 2-15 race.
MTW Framework-type zeolite of the present invention can with hydrogenation component for example chromium, molybdenum, manganese, rhenium, cobalt, nickel and/or noble metal (such as palladium or
Platinum) it combines closely, implementable hydrogenation-dehydrogenation function there.Such component can by cocrystallization, exchange in compound,
In wherein dipping, blends with its close physical or be in via the mode of any appropriate method well known by persons skilled in the art
In compound.
MTW Framework-type zeolite of the present invention can be used as adsorbent and/or catalyst.When used as a catalyst, it may be desirable to incite somebody to action this
Invention zeolite is in conjunction with another material to temperature used in organic conversion process and other contingent tolerances.Such material packet
Include active and inactive materials and synthesis or naturally occurring zeolite and inorganic material such as clay, silica and/or metal
Oxide such as aluminium oxide.The latter can be naturally occurring or be gelatinous precipitate or gel form, including silica and gold
Belong to hopcalite.Material is used in combination with zeolite of the present invention and (is merged with it or during the new crystal of synthesizing activity
In the presence of) tend to the conversion ratio and/or selectivity that change catalyst in certain organic conversion process.
In addition, non-active material is suitable as diluent to control the inversion quantity in given method, so that product can be through
Ji and orderly mode are achieved without using other for controlling the means of reaction rate.Such non-active material can introduce
To in naturally occurring clay (such as bentonite and kaolin), to improve the anti-crushing strong of catalyst under commercial operating conditions
Degree.These materials (i.e. clay, oxide etc.) play the role of the binder of catalyst.It is intended to provide with good crushing strength
Catalyst because in commercial use expectation prevent catalyst from resolving into dusty material.Usually merely for improvement catalyst
The purpose of crushing strength used these clays and/or adhesive oxides.
Naturally occurring clay that can be compound with zeolite of the present invention includes montmorillonite and kaolin group, these races include sub- swollen
Moisten native (sub-bentonite) and frequently referred to Dixie, McNamee, Georgia and Florida clay kaolin or in which
Main mineral constituent is other kaolin of galapectite, kaolinite, dickite, nacrite or anauxite.Such clay can
It is used with the reset condition of original exploitation or initially experience calcining, acid processing or chemical modification.
It further include inorganic oxide such as silica, zirconium oxide, titanium dioxide for the binder compound with zeolite of the present invention
Titanium, magnesia, beryllium oxide, aluminium oxide and its mixture.
Other than previous materials, zeolite of the present invention can be compound with porous matrix material, the porous matrix material such as dioxy
SiClx-aluminium oxide, silica-magnesia, silica-zirconium oxide, silica-thorium oxide, silica-beryllia,
Silica-titania and ternary complex such as silica-alumina-thoria, silica-alumina-zirconium oxide,
Silica-alumina magnesia and silica-magnesiazirconia.
The relative scale of MTW Framework-type zeolite of the present invention and matrix can be extensively varied, and wherein MTW Framework-type zeolite contains
Amount is the 1-90% weight (such as 2-80% weight) of compound.
MTW Framework-type zeolite of the present invention can such as be hydrocracked in a variety of hydroconversion process, isomerization, add hydrogen, dehydrogenation, gathers
It closes, reform, there is possible application in toluene disproportionation and ethylbenzene conversion or be used as catalyst.
The characterization of zeolite
With its synthesis after original sample and anhydrous form, MTW Framework-type zeolite of the present invention have with molar ratio computing as in table 2
The chemical composition:
Table 2
| It is wide | It is exemplary | |
| SiO2/Al2O3 | ≥10 | 30-500 |
| Q/SiO2 | > 0 to 0.1 | > 0 to 0.1 |
| F/SiO2 | > 0 to 0.1 | > 0 to 0.1 |
Wherein Q is polyethyleneimine.
It should be noted that the form of original sample can have and be used to prepare this and synthesize after the synthesis of MTW Framework-type zeolite of the present invention
The different molar ratio of the molar ratio of the reactant of the reaction mixture of the form of original sample afterwards.The result can due to 100% reaction
The reactant of mixture, which is not exclusively introduced into, to be formed by crystal and occurs (from reaction mixture).
With its calcinated form, MTW Framework-type zeolite of the present invention has the chemical composition comprising following molar relationship:
Al2O3:(n)SiO2
Wherein n >=10 (such as 30-500 or 30-100).
MTW Framework-type zeolite of the present invention through synthesizing is characterized by its x-ray diffractogram of powder.Represent MTW matrix type
The powder xrd pattern of zeolite can refer to " Collection of Simulated XRD Powder Patterns for
Zeolites ", the 5th revised edition, Elsevier, 2007.The minor change of diffraction pattern can be by the skeleton type of specific sample
The variation (due to change of lattice constant) of molar ratio cause.In addition, sufficiently small crystal will affect the shape at peak and strong
Degree, leads to significant peak stretching.The minor change of diffraction pattern can be caused as the variation of the organic compound used in preparation.It forges
Burn the micro-displacement that can also cause in X-ray diffractogram.Despite the presence of these small perturbations, but basic crystal structure is kept not
Become.
Specific embodiment
Embodiment
Following illustrative embodiment is it is intended that unrestricted.
Embodiment 1
1.08g CBV-780 Y- zeolite (Zeolyst International, SiO are packed into teflon lining2/
Al2O3Molar ratio=80), 4.86g deionized water, 0.42g L-PEI (MnIt=1800), and is finally 0.36 gram dense
Contracting HF.Stirring gained gel is until it becomes uniform.Then lining is covered and is placed in the reaction of Paar (Parr) steel autoclave
In device.Then autoclave is placed in baking oven and accompanying rotation (43rpm) heats 11 days at 170 DEG C.Solid product passes through
It is recovered by filtration, is washed with deionized and dry at 95 DEG C.
The powder xrd pattern of product is consistent with the product as small crystals MTW Framework-type zeolite.The SEM image of product is shown
In Fig. 1.The product is made of the very thin single rod for being gathered into stick cluster.The mean breadth of stick is less than 100nm.
Product has 70 SiO as determined by ICP elemental analysis2/Al2O3Molar ratio.
Embodiment 2
Material from embodiment 1 is calcined 5 hours in air at 595 DEG C.After calcining, palladium is used in the following way
It loads the material: mixing 4.5g 0.148N NH at room temperature4OH solution and 5.5g deionized water and (NH3)4Pd(NO3)2It is molten
Liquid (being buffered to pH 9.5) three days, so that mixing is provided with the 1g zeolite of 0.5wt%Pd load in the 1g solution.Recovered
Pd/MTW zeolite is washed with deionized, dry at 95 DEG C, and then calcines in air at 482 DEG C 3 hours.Then
Pd/MTW catalyst through calcining is granulated, is crushed and is sized to 20-40 mesh.
Catalysis is tested, 0.5g Pd/MTW catalyst is loaded into the stainless steel of 23 inches long × 0.25 inch outer diameter
The center of reactor tube, wherein trip is loaded with alumdum for the pre-add hot feed (gross pressure of 1200psig on a catalyst；
When measuring at 1 atmospheric pressure and 25 DEG C, the hydrogen rate that flows downward is 160mL/min；And flow downward liquid feed rate
For 1mL/h).All material is restored 1 hour in flowing hydrogen at about 315 DEG C first.Pass through online hair within product every 60 minutes
Capillary gas chromatography (GC) analysis is primary.Initial data from GC is collected by automatic data accquisition/processing system, and from
Initial data calculates hydrocarbon conversion rate.Conversion ratio is defined as reaction to generate other products (including different C10) n-decane amount.It receives
Rate is expressed as the molar percentage of the product in addition to n-decane, and including different C10Isomers is as yield product.As the result is shown
In Fig. 2 (a) and 2 (b).
Claims (11)
1. a kind of method for synthesizing MTW Framework-type zeolite, which comprises
(a) reaction mixture is prepared, it includes:
(1) FAU Framework-type zeolite；
(2) polyethyleneimine (Q)；
(3) fluorine ion；With
(4) water；And
(b) the reaction mixture experience is made to be enough to form the crystallization condition of the MTW Framework-type zeolite crystal.
2. being formed the method for claim 1 wherein the reaction mixture has with the following of molar ratio computing:
。
3. being formed the method for claim 1 wherein the reaction mixture has with the following of molar ratio computing:
。
4. the method for claim 1 wherein the polyethyleneimine is L-PEI.
5. method for claim 4, wherein the L-PEI has the number-average molecular weight of 1500-5000.
6. the method for claim 1 wherein the crystallization condition includes 125 DEG C -200 DEG C of temperature.
7. a kind of includes the MTW Framework-type zeolite of polyethyleneimine in its pore structure.
8. the MTW Framework-type zeolite of claim 7, and have with after its synthesis original sample and anhydrous form with molar ratio computing
Following composition:
Wherein Q is polyethyleneimine.
9. the MTW Framework-type zeolite of claim 7, and have with after its synthesis original sample and anhydrous form with molar ratio computing
Following composition:
Wherein Q is polyethyleneimine.
10. the MTW Framework-type zeolite of claim 7, wherein the polyethyleneimine is L-PEI.
11. the MTW matrix type of claim 10, wherein the L-PEI has the number-average molecular weight of 1500-5000.
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| PCT/US2017/056925 WO2018093510A1 (en) | 2016-11-17 | 2017-10-17 | Synthesis of mtw framework type zeolites via interzeolite transformation |
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| CN113772855A (en) * | 2020-06-10 | 2021-12-10 | 中国石油化工股份有限公司 | Treatment method of wastewater containing nickel and chromium |
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| WO2018093510A1 (en) | 2018-05-24 |
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