CN1098867C - Slurry process total density polyvinyl high-efficiency catalyst - Google Patents
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本发明涉及一种适用于低压淤浆法聚合生产全密度聚乙烯的高效固体催化剂以及制备这种催化剂的方法。The invention relates to a high-efficiency solid catalyst suitable for producing full-density polyethylene by low-pressure slurry method polymerization and a method for preparing the catalyst.
自从70年代聚乙烯高效催化剂开发成功后,世界聚乙烯工业发生了巨变。20年来,作为龙头的聚乙烯催化剂研究更是取得了长足的进步,并形成了三大体系:铬系高效催化剂、Ziegler-Natta型高效催化剂及茂金属系高效催化剂。其中Mg-Ti系高效催化剂以其优良的性能在聚乙烯催化剂领域中占有重要地位。其制备方法也由共研磨法,悬浮浸渍法等发展到了目前先进的化学反应法。本发明所提及的催化剂正是属于用化学反应法制备的Mg-Ti系高效催化剂,并将其应用于淤浆聚合生产全密度聚乙烯。关于上述各种催化剂,已有许多专利发表,但不同公司不同专利之间各有差异,也各有其优缺点。Since the successful development of high-efficiency polyethylene catalysts in the 1970s, the world's polyethylene industry has undergone tremendous changes. Over the past 20 years, the leading polyethylene catalyst research has made great progress and formed three major systems: chromium-based high-efficiency catalysts, Ziegler-Natta-type high-efficiency catalysts and metallocene-based high-efficiency catalysts. Among them, Mg-Ti high-efficiency catalysts occupy an important position in the field of polyethylene catalysts because of their excellent performance. Its preparation method has also developed from the co-grinding method, suspension impregnation method, etc. to the current advanced chemical reaction method. The catalyst mentioned in the present invention belongs to Mg-Ti series high-efficiency catalyst prepared by chemical reaction method, and it is applied to slurry polymerization to produce full-density polyethylene. Many patents have been published regarding the various catalysts mentioned above, but there are differences between different patents of different companies, and each has its own advantages and disadvantages.
例如,日本申请的中国专利(CN1085569A)中,是将无水氯化镁与有机醇类化合物如2-乙基己醇反应,最终形成均匀溶液,再加入有机铝化合物以析出沉淀,然后用大量四氯化钛浸渍,最终制得催化剂。该催化剂催化活性较高,操作步骤简单易行,所得产品粒径均匀,堆密度高。但在催化剂的制备过程中,镁化合物溶解反应需要120℃~140℃的高温,并且大量使用如癸烷等高级烷烃作为溶剂,不仅成本高、而且存在溶剂回收问题。在载入过渡金属组份钛的过程中,使用远远大于载入量的四氯化钛进行浸渍,造成设备腐蚀问题。For example, in the Chinese patent (CN1085569A) applied for by Japan, anhydrous magnesium chloride is reacted with organic alcohol compounds such as 2-ethylhexanol to finally form a uniform solution, then add organic aluminum compounds to precipitate, and then use a large amount of tetrachloride impregnated with titanium oxide to obtain a catalyst. The catalyst has high catalytic activity, simple and easy operation steps, and the obtained product has uniform particle size and high bulk density. However, in the preparation process of the catalyst, the dissolution reaction of magnesium compounds requires a high temperature of 120°C to 140°C, and a large amount of higher alkanes such as decane are used as solvents, which is not only costly, but also has the problem of solvent recovery. In the process of loading the transition metal component titanium, the use of titanium tetrachloride much larger than the loading amount is used for impregnation, causing corrosion problems for equipment.
中国专利(CN1092093A)中,是将氯化镁溶于有机磷酸酯和醇类的混合物中,形成均匀溶液,在助析出剂有机羧酸酐的存在下加入到钛化合物中,反应析出含钛的催化剂组份。此种方法制得的催化剂活性高,聚合产品性能优良,溶剂使用量极少,提高了生产能力。但是,在催化剂制备过程中镁化合物溶液与四氯化钛溶液混合反应的温度要求-5℃~10℃,操作工艺条件比较苛刻,不便于工业上的生产和应用。In the Chinese patent (CN1092093A), magnesium chloride is dissolved in a mixture of organic phosphate and alcohols to form a uniform solution, which is added to the titanium compound in the presence of an organic carboxylic acid anhydride as a precipitation aid, and the catalyst component containing titanium is precipitated by reaction. . The catalyst prepared by the method has high activity, excellent polymerization product performance, very little solvent usage, and improved production capacity. However, in the catalyst preparation process, the temperature for the mixed reaction of the magnesium compound solution and the titanium tetrachloride solution requires -5°C to 10°C, and the operating conditions are relatively harsh, which is not convenient for industrial production and application.
本发明的目的是提供一种新型的淤浆法聚合生产全密度聚乙烯的高效催化剂,该催化剂采用市售镁粉为起始原料,制得新生态卤化镁,再将其先后与有机醇类和烷基铝进行反应,将得到的固体悬浮液在给电子体和烷基铝的存在下与过渡金属卤化物进行反应并最终制得催化剂主体组份;该催化剂主体组份与助催化剂有机金属化合物一起构成本发明的聚乙烯高效催化剂。该催化剂制备操作简便,并具有聚合活性高、氢调敏感、共聚能力强、聚合反应平稳、聚合物颗粒形态好等特点。The purpose of the present invention is to provide a novel high-efficiency catalyst for the production of full-density polyethylene by slurry method polymerization. The catalyst uses commercially available magnesium powder as a starting material to obtain a new ecological magnesium halide, which is then successively mixed with organic alcohols React with alkylaluminum, react the obtained solid suspension with transition metal halide in the presence of electron donor and alkylaluminum, and finally prepare the catalyst main component; the catalyst main component and the cocatalyst organometallic The compounds together constitute the high-efficiency polyethylene catalyst of the present invention. The catalyst is easy to prepare and operate, and has the characteristics of high polymerization activity, sensitivity to hydrogen adjustment, strong copolymerization ability, stable polymerization reaction, good shape of polymer particles and the like.
为了实现该目的,本发明的聚乙烯高效催化剂采用如下方法制备。本发明所提及的催化剂,由催化剂主体组份和助催化剂两部份组成。催化剂主体组份主要分以下几个步骤进行制备:In order to achieve this purpose, the high-efficiency polyethylene catalyst of the present invention is prepared by the following method. The catalyst mentioned in the present invention consists of two parts: the catalyst main body component and the co-catalyst. The catalyst main component is mainly prepared in the following steps:
(1)新生态卤化镁的制备:(1) Preparation of new ecological magnesium halide:
在氮气保护下,市售镁粉在烃类溶剂中与卤代烷烃(RX)进行反应,卤代烷的加入方式可以是一次加入或缓慢滴加,加入后继续反应0.5~10小时,最好是1~8小时。整个反应温度控制在10℃~100℃,最好是20℃~80℃,最终形成新生态卤化镁;该反应也可以在给电子体的存在下进行。生成的新生态卤化镁,颗粒大小均匀,并且呈类球状。该新生态卤化镁的结构式为(RMgX)p(MgX2)q(ED)t,其中,p∶q∶t=(0~1.0)∶1.0∶(0~2.0)(摩尔比),最好是(0.05~0.8)∶1.0∶(0~1.0);R是含有3~12个碳原子的烷基基团;X是卤素,最好是氯;给电子体ED是至少含有一个氧、硫、氮、硅、磷原子有机化合物,可以是含有3~8个碳原子的脂肪族或芳香族的醚、酯、胺、醇等,如二乙醚、四氢呋喃、乙酸乙酯、苯甲酸乙酯、磷酸三丁酯、异丁醇、N,N-二甲基甲酰胺等。烃类溶剂是脂肪族烃、脂环烃及芳香烃类等,如正戊烷、异戊烷、环戊烷、环己烷、苯等,最好是含5~10个碳原子的脂肪族烃类。卤代烷烃(RX)可以是氯代丙烷、氯代正丁烷、氯代异丁烷、氯代异戊烷等。Under the protection of nitrogen, commercially available magnesium powder reacts with haloalkane (RX) in a hydrocarbon solvent. The addition of haloalkane can be one-time addition or slow dropwise addition. After adding, the reaction is continued for 0.5 to 10 hours, preferably 1 to 10 hours. 8 hours. The temperature of the entire reaction is controlled at 10°C-100°C, preferably 20°C-80°C, and finally a new ecological magnesium halide is formed; the reaction can also be carried out in the presence of an electron donor. The resulting new eco-magnesium halide has uniform particle size and spherical shape. The structural formula of the new ecological magnesium halide is (RMgX) p (MgX 2 ) q (ED) t , wherein, p: q: t = (0-1.0): 1.0: (0-2.0) (molar ratio), preferably It is (0.05~0.8): 1.0: (0~1.0); R is an alkyl group containing 3 to 12 carbon atoms; X is a halogen, preferably chlorine; the electron donor ED contains at least one oxygen, sulfur , nitrogen, silicon, and phosphorus atom organic compounds, which can be aliphatic or aromatic ethers, esters, amines, alcohols, etc. containing 3 to 8 carbon atoms, such as diethyl ether, tetrahydrofuran, ethyl acetate, ethyl benzoate, Tributyl phosphate, isobutanol, N,N-dimethylformamide, etc. Hydrocarbon solvents are aliphatic hydrocarbons, alicyclic hydrocarbons and aromatic hydrocarbons, such as n-pentane, isopentane, cyclopentane, cyclohexane, benzene, etc., preferably aliphatic hydrocarbons containing 5 to 10 carbon atoms. hydrocarbons. The halogenated alkanes (RX) can be chloropropane, chlorobutane, chloroisobutane, chloroisopentane, etc.
(2)新生态卤化镁的再处理:(2) Reprocessing of new ecological magnesium halide:
在氮气保护下,新生态卤化镁在10℃~100℃下,最好是20℃~80℃时,加入有机醇类化合物(R’OH),搅拌反应。有机醇类的加入方式可以是一次加入或缓慢滴加,加入后继续反应0.5~8小时,最佳为1~6小时。反应后得到粘稠的棕黑色悬浮液。有机醇类(R’OH)是含有3~12个碳原子的脂肪族醇,如甲醇、乙醇、2-甲基戊醇、2-乙基丁醇、2-乙基己醇等。加入的有机醇类的量为R’OH/Mg=0.2~6(摩尔比),最佳为0.5~6.0(摩尔比)。Under the protection of nitrogen, add organic alcohol compound (R'OH) to the new ecological magnesium halide at 10°C-100°C, preferably 20°C-80°C, and stir to react. The addition method of the organic alcohols can be one-time addition or slow dropwise addition, and the reaction is continued for 0.5-8 hours after addition, preferably 1-6 hours. A viscous brown-black suspension was obtained after the reaction. Organic alcohols (R'OH) are aliphatic alcohols containing 3 to 12 carbon atoms, such as methanol, ethanol, 2-methylpentanol, 2-ethylbutanol, 2-ethylhexanol, and the like. The amount of the added organic alcohols is R'OH/Mg=0.2~6 (molar ratio), the best is 0.5~6.0 (molar ratio).
然后,向上述悬浮液中加入烷基铝,保持反应温度在20℃~100℃,最好是30℃~90℃,加入方式可以是一次加入或缓慢滴加,加入后继续搅拌反应0.5~8小时,最佳为1~6小时。随着烷基铝地加入和反应地进行,粘稠溶胀的悬浮液逐渐变稀,最终形成颗粒形态极佳的暗灰色固体悬浮液。所得暗灰色固体是由镁、铝、卤素及烷氧基等组成的络合物载体。反应中所用烷基铝可以是三乙基铝、三异丙基铝、三异丁基铝、三正辛基铝、三(2-乙基)己基铝、一氯二乙基铝、二氯一乙基铝、氯化二异丙基铝、倍半氯化乙基铝、倍半氯化丁基铝等。使用量控制为R’OH/Al=0.2~7(摩尔比),最好为0.5~5(摩尔比)。Then, add alkylaluminum to the above suspension, keep the reaction temperature at 20°C-100°C, preferably 30°C-90°C, the addition method can be one-time addition or slow dropwise addition, and continue stirring for 0.5-8 hours after adding. hours, preferably 1 to 6 hours. As the alkylaluminum was added and the reaction proceeded, the viscous, swollen suspension gradually became thinner, eventually forming a dark gray solid suspension with excellent particle morphology. The obtained dark gray solid is a complex carrier composed of magnesium, aluminum, halogen and alkoxy groups. The aluminum alkyl used in the reaction can be triethylaluminum, triisopropylaluminum, triisobutylaluminum, trin-octylaluminum, tris(2-ethyl)hexylaluminum, diethylaluminum chloride, dichloroaluminum Monoethylaluminum, diisopropylaluminum chloride, ethylaluminum sesquichloride, butylaluminum sesquichloride, and the like. The usage amount is controlled to be R'OH/Al=0.2~7 (molar ratio), preferably 0.5~5 (molar ratio).
(3)含钛催化剂主体组份的制备:(3) Preparation of main component of titanium-containing catalyst:
这是整个催化剂制备中至关重要的一步。在氮气保护下,将上述制得的络合物载体悬浮液,在给电子体和烷基铝的存在下,加入含钛卤化物,含钛卤化物加入方式可以是一次加入或缓慢滴加,加入后继续反应1~10小时,最好为2~8小时;控制反应温度在20℃~90℃,最好为30℃~60℃;给电子体ED、卤代烷基铝、含钛卤化物之间遵循如下摩尔比:ED∶Al∶Ti∶Mg=(0.5~3.0)∶(0.5~5.0)∶1∶(2.0~10.0)。搅拌反应最终制得棕黑色催化剂主体组份悬浮液。按本发明制得的聚乙烯高效催化剂主体组份的摩尔组成比如下:Ti3+∶Ti总∶Mg∶Cl=(0.7~1.0)∶1.0∶(2.0~10)∶(4.0~25)。This is a crucial step in the entire catalyst preparation. Under the protection of nitrogen, add the titanium-containing halide to the complex carrier suspension prepared above in the presence of the electron donor and the alkylaluminum, and the addition method of the titanium-containing halide can be one-time addition or slow dropwise addition, Continue to react for 1 to 10 hours after adding, preferably 2 to 8 hours; control the reaction temperature at 20°C to 90°C, preferably 30°C to 60°C; The following molar ratio is followed: ED:Al:Ti:Mg=(0.5-3.0):(0.5-5.0):1:(2.0-10.0). Stirring reaction finally produces brown black catalyst main component suspension. The molar composition ratio of the main components of the high-efficiency polyethylene catalyst prepared according to the invention is as follows: Ti 3+ : Ti total : Mg: Cl = (0.7-1.0): 1.0: (2.0-10): (4.0-25).
给电子体(ED)是至少含有一个氧、硫、氮、硅、磷原子的有机化合物,可以是含有3~8个碳原子的脂肪族或芳香族的醚、酯、胺、醇等,如二乙醚、四氢呋喃、乙酸乙酯、苯甲酸乙酯、磷酸三丁酯、异丁醇、N,N-二甲基甲酰胺等。以上给电子体可单独或混合使用。The electron donor (ED) is an organic compound containing at least one oxygen, sulfur, nitrogen, silicon, phosphorus atom, which can be an aliphatic or aromatic ether, ester, amine, alcohol, etc. containing 3 to 8 carbon atoms, such as Diethyl ether, tetrahydrofuran, ethyl acetate, ethyl benzoate, tributyl phosphate, isobutanol, N,N-dimethylformamide, etc. The above electron donors can be used alone or in combination.
烷基铝是三乙基铝、三异丙基铝、三异丁基铝、三正辛基铝、三(2-乙基)己基铝、一氯二乙基铝、二氯一乙基铝、氯化二异丙基铝、倍半氯化乙基铝、倍半氯化丁基铝等。Aluminum alkyls are triethylaluminum, triisopropylaluminum, triisobutylaluminum, tri-n-octylaluminum, tris(2-ethyl)hexylaluminum, monochlorodiethylaluminum, dichloromonoethylaluminum , diisopropyl aluminum chloride, ethyl aluminum sesquichloride, butyl aluminum sesquichloride, etc.
含钛卤化物是符合通式Ti(OR”)mCl4-m的化合物,式中R”是含有3~4个碳原子的烷基基团,m=0~4。如四氯化钛、钛酸正丁酯、甲氧基三氯化钛、丁氧基三氯化钛等。Titanium-containing halides are compounds conforming to the general formula Ti(OR") m Cl 4-m , where R" is an alkyl group containing 3-4 carbon atoms, and m=0-4. Such as titanium tetrachloride, n-butyl titanate, methoxytitanium trichloride, butoxytitanium trichloride, etc.
按本发明制得的催化剂主体组份和助催化剂共同组成本发明的聚乙烯高效催化剂。助催化剂可以选用一个或多个有机金属化合物,如有机锌、有机镁、有机铝化合物。可以是三乙基铝、一氯二乙基铝、三异丁基铝、三己基铝、二乙基锌等;最好为有机铝化合物。助催化剂与催化剂主体组份的配比是Al/Ti=20~400(摩尔比),最好是30~300(摩尔比)。The main component of the catalyst and the co-catalyst prepared according to the invention jointly compose the high-efficiency polyethylene catalyst of the invention. The cocatalyst can be selected from one or more organic metal compounds, such as organic zinc, organic magnesium, organic aluminum compounds. It can be triethylaluminum, diethylaluminum chloride, triisobutylaluminum, trihexylaluminum, diethylzinc, etc.; it is preferably an organoaluminum compound. The ratio of the co-catalyst to the catalyst main component is Al/Ti=20-400 (molar ratio), preferably 30-300 (molar ratio).
本发明的高效催化剂可直接用于乙烯的淤浆法聚合工艺生产全密度聚乙烯。聚合温度保持在50℃~100℃,以60℃~90℃为最佳;聚合时总压为0.7~1.5MPa。如果生产中低密度聚乙烯,可加入共聚单体进行聚合反应以调节聚合物密度。通常所使用的共聚单体是含有3~8个碳原子的脂肪族α-烯烃。合适的α-烯烃有丙烯、丁烯-1、戊烯-1、己烯-1、4-甲基-戊烯-1、庚烯-1及辛烯-1、最好为丁烯-1和己烯-1。制得的聚合产品密度是0.910~0.960克/厘米3。The high-efficiency catalyst of the invention can be directly used in the slurry polymerization process of ethylene to produce full-density polyethylene. The polymerization temperature is kept at 50°C-100°C, preferably 60°C-90°C; the total pressure during polymerization is 0.7-1.5MPa. If low and medium density polyethylene is produced, comonomers can be added for polymerization to adjust the polymer density. Commonly used comonomers are aliphatic alpha-olefins containing 3 to 8 carbon atoms. Suitable α-olefins are propylene, butene-1, pentene-1, hexene-1, 4-methyl-pentene-1, heptene-1 and octene-1, preferably butene-1 and hexene-1. The obtained polymer product has a density of 0.910-0.960 g/ cm3 .
为调节聚合物的熔融指数,通常可以使用链转移剂。最常用链转移剂是氢气,也可采用二乙基锌等。使用的氢气量可在总气体量的0.10~0.95(体积比)间可调,从而可制得熔融指数MI2.16在0-300克/10分钟之间的聚乙烯产品。本发明的聚乙烯高效催化剂聚合活性高,在80℃、0.8MPa压力下聚合4小时,可达30~90万克聚乙烯/克钛,并具有较高的堆密度(>0.30克/厘米3)。To adjust the melt index of the polymers, chain transfer agents can generally be used. The most commonly used chain transfer agent is hydrogen, and diethyl zinc can also be used. The amount of hydrogen used can be adjusted between 0.10 and 0.95 (volume ratio) of the total gas amount, so that polyethylene products with a melt index MI 2.16 between 0 and 300 g/10 minutes can be produced. The high-efficiency polyethylene catalyst of the present invention has high polymerization activity, can reach 300,000 to 900,000 grams of polyethylene/gram of titanium after polymerization at 80°C and a pressure of 0.8 MPa for 4 hours, and has a relatively high bulk density (>0.30 grams/ cm3 ).
本发明的聚乙烯高效催化剂具有以下优点:The high-efficiency polyethylene catalyst of the present invention has the following advantages:
1、催化剂制备工艺简便易行,操作条件要求不苛刻,适用于工业生产和应用。1. The catalyst preparation process is simple and easy, and the operating conditions are not harsh, which is suitable for industrial production and application.
2、催化剂制备中采用的新生态卤化镁,经过有机醇类和烷基铝的处理后,得到具有更多晶相缺陷,且颗粒均匀呈类球状的固体络合物载体,使最终所得的催化剂用于聚合反应时,制得的聚合物颗粒均匀,几乎无小于200目的细粉产生,堆密度较高。2. The new eco-magnesium halide used in the preparation of the catalyst, after being treated with organic alcohols and alkylaluminum, can obtain a solid complex carrier with more crystal phase defects and uniform spherical particles, so that the final catalyst When used in polymerization reaction, the prepared polymer particles are uniform, almost no fine powder less than 200 mesh is produced, and the bulk density is high.
3、由于采用了上述的固体络合物载体,在给电子体的存在下,只需用少量含钛卤化物即可达到较高的载钛效率,不仅解决了实际生产中由于大量采用含钛卤化物进行浸渍而造成的设备腐蚀问题,而且减轻了后处理工作的难度。该催化剂具有很高的催化活性。3. Due to the use of the above-mentioned solid complex carrier, in the presence of electron donors, only a small amount of titanium-containing halides can be used to achieve high titanium loading efficiency, which not only solves the problem of using a large number of titanium-containing halides in actual production The corrosion problem of equipment caused by impregnation with halides, and reduces the difficulty of post-processing work. The catalyst has high catalytic activity.
4、使用该催化剂进行聚合,反应平稳,聚合温度易控制,无粘釜现象。4. Using this catalyst for polymerization, the reaction is stable, the polymerization temperature is easy to control, and there is no sticking phenomenon.
5、催化剂性能优良,氢调敏感,共聚能力强。5. The catalyst has excellent performance, is sensitive to hydrogen adjustment, and has strong copolymerization ability.
下面以实施例进一步说明本发明,但并不意味着限制本发明。The present invention is further illustrated below with examples, but it is not meant to limit the present invention.
实施例1:Example 1:
(a)催化剂主体组份的制备:(a) preparation of catalyst main component:
用氮气充分清洗经过干燥处理的带有搅拌器、冷凝器、滴液漏斗的500毫升圆底玻璃反应器,并在氮气保护下加入300毫升正己烷和6.5克镁粉,在20℃下将70毫升氯代正丁烷在搅拌下缓慢加入反应器中。加入后,升温至40℃下恒温反应8小时,得到新生态氯化镁固体悬浮液,结构式为MgCl2(MgBuCl)0.45。调节反应液温度到60℃,在搅拌下缓慢加入45毫升无水乙醇,加入后继续反应2小时。反应结束后,保持在该温度下,一面搅拌一面缓慢加入37毫升三乙基铝,加入后继续反应4小时,得到暗灰色固体悬浮液。在反应液中加入6毫升四氢呋喃和4.1毫升一氯二乙基铝,在搅拌下将6.3克四氯化钛在60℃下缓慢加入反应液,加入后,恒温反应4小时。冷却至室温,用正己烷清洗三次。共得含催化剂主体组份的淤浆液250毫升。分析所得淤浆液,含有Ti3+为108亳摩尔/毫升,Ti总为126毫摩尔/毫升,Mg为895毫摩尔/毫升,Cl为1966毫摩尔/毫升。因此,Ti3+∶Ti总∶Mg∶Cl=0.86∶1.0∶7.1∶15.6(摩尔比),而载钛率(即分析所得总钛量与加入钛量之摩尔比)则达到95%。The 500 milliliter round-bottomed glass reactor with agitator, condenser and dropping funnel was thoroughly cleaned with nitrogen, and 300 milliliters of n-hexane and 6.5 grams of magnesium powder were added under the protection of nitrogen, and the 70 One milliliter of n-chlorobutane was slowly added to the reactor with stirring. After the addition, the temperature was raised to 40° C. for constant temperature reaction for 8 hours to obtain a neoecological magnesium chloride solid suspension with a structural formula of MgCl 2 (MgBuCl) 0.45 . Adjust the temperature of the reaction solution to 60° C., slowly add 45 ml of absolute ethanol under stirring, and continue the reaction for 2 hours after the addition. After the reaction was completed, 37 ml of triethylaluminum was slowly added while stirring at the same temperature, and the reaction was continued for 4 hours after the addition to obtain a dark gray solid suspension. 6 milliliters of tetrahydrofuran and 4.1 milliliters of diethylaluminum chloride were added to the reaction solution, and 6.3 grams of titanium tetrachloride was slowly added to the reaction solution at 60° C. under stirring. After the addition, the reaction was carried out at constant temperature for 4 hours. Cool to room temperature and wash with n-hexane three times. A total of 250 milliliters of slurry liquid containing catalyst main components was obtained. The resulting slurry was analyzed to contain 108 mmol/ml of Ti3 + , 126 mmol/ml of Ti, 895 mmol/ml of Mg and 1966 mmol/ml of Cl. Therefore, Ti 3+ : Titotal :Mg:Cl=0.86:1.0:7.1:15.6 (molar ratio), and the titanium loading rate (ie the molar ratio of the total titanium content obtained by analysis to the added titanium content) reaches 95%.
(b)聚合反应:(b) Polymerization:
用高纯度氮气充分清洗1升不锈钢反应釜。之后,在反应釜中加入600毫升经干燥的工业己烷,15毫升经干燥的高纯度己烯-1,3.0毫摩尔助催化剂三乙基铝和0.0097毫摩尔(以钛计)的按步骤(a)制得的催化剂主体组份。通入氢气至表压0.2MPa,随后通入乙烯,控制总压为0.8MPa。升温至80℃,聚合反应4小时。得到白色聚乙烯固体,称量为187克。经计算可得:催化效率为50.4万克聚乙烯/克钛,熔融指数MI2.16为4.4克/10分钟,密度为0.940克/厘米3,堆密度为0.326克/厘米3。Thoroughly purge the 1-liter stainless steel reaction vessel with high-purity nitrogen. Afterwards, in the reaction kettle, add 600 milliliters of dry industrial hexanes, 15 milliliters of dried high-purity hexene-1, 3.0 millimoles of cocatalyst triethylaluminum and 0.0097 millimoles (in terms of titanium) according to the steps ( a) The prepared catalyst main component. Hydrogen was introduced to a gauge pressure of 0.2MPa, and then ethylene was introduced to control the total pressure to 0.8MPa. The temperature was raised to 80°C, and the polymerization reaction was carried out for 4 hours. A white polyethylene solid was obtained, weighing 187 grams. It can be calculated that the catalytic efficiency is 504,000 g polyethylene/g titanium, the melt index MI 2.16 is 4.4 g/10 min, the density is 0.940 g/ cm3 , and the bulk density is 0.326 g/ cm3 .
实施例2:Example 2:
(a)催化剂主体组份的制备:(a) preparation of catalyst main component:
用氮气充分清洗经过干燥处理的带有搅拌器、冷凝器、滴液漏斗的500毫升圆底玻璃反应器,并在氮气保护下加入300毫升正己烷,6.5克镁粉和7毫升四氢呋喃,在20℃下将56毫升氯代正丁烷在搅拌下缓慢加入反应器中。加入后,升温至40℃下恒温反应8小时,得到新生态氯化镁固体悬浮液,结构式为MgCl2(MgBuCl)0.50(THF)0.48。调节反应液温度到60℃,在搅拌下缓慢加入45毫升无水乙醇,加入后继续反应2小时。反应结束后,保持在该温度下,一面搅拌一面缓慢加入37毫升三乙基铝,加入后继续反应4小时。得到暗灰色固体悬浮液。在反应液中加入6毫升四氢呋喃和4.1毫升一氯二乙基铝,在搅拌下将6.3克四氯化钛在60℃下缓慢加入反应液,加入后,恒温反应4小时。冷却至室温,用正己烷清洗三次。共得含催化剂主体组份的淤浆液250毫升。分析所得淤浆液,含有的Ti3+为114毫摩尔/毫升,Ti总为126毫摩尔/毫升,Mg为903毫摩尔/毫升,Cl为1931毫摩尔/毫升。因此,Ti3+∶Ti总∶Mg∶Cl=0.90∶1.0∶7.2∶15.3(摩尔比),而载钛率(即分析所得总钛量与加入钛量之摩尔比)则达到95%。The 500 ml round-bottomed glass reactor with stirrer, condenser, and dropping funnel was fully cleaned with nitrogen, and 300 ml of n-hexane, 6.5 g of magnesium powder and 7 ml of tetrahydrofuran were added under the protection of nitrogen, at 20 56 ml of n-chlorobutane was slowly added to the reactor under stirring. After the addition, the temperature was raised to 40° C. for constant temperature reaction for 8 hours to obtain a nascent magnesium chloride solid suspension with a structural formula of MgCl 2 (MgBuCl) 0.50 (THF) 0.48 . Adjust the temperature of the reaction solution to 60° C., slowly add 45 ml of absolute ethanol under stirring, and continue the reaction for 2 hours after the addition. After the reaction, keep at this temperature, slowly add 37 milliliters of triethylaluminum while stirring, and continue to react for 4 hours after adding. A suspension of dark gray solid was obtained. 6 milliliters of tetrahydrofuran and 4.1 milliliters of diethylaluminum chloride were added to the reaction solution, and 6.3 grams of titanium tetrachloride was slowly added to the reaction solution at 60° C. under stirring. After the addition, the reaction was carried out at constant temperature for 4 hours. Cool to room temperature and wash with n-hexane three times. A total of 250 milliliters of slurry liquid containing catalyst main components was obtained. The resulting slurry was analyzed to contain 114 mmol/ml of Ti3 + , 126 mmol/ml of Ti, 903 mmol/ml of Mg and 1931 mmol/ml of Cl. Therefore, Ti 3+ : Titotal :Mg:Cl=0.90:1.0:7.2:15.3 (molar ratio), and the titanium loading ratio (that is, the molar ratio of the total titanium amount obtained by analysis to the added titanium amount) reaches 95%.
(b)聚合反应:(b) Polymerization:
用高纯度氮气充分清洗1升不锈钢反应釜。之后,在反应釜中加入经干燥的工业己烷600毫升,助催化剂三乙基铝4.4毫摩尔和0.01455毫摩尔(以钛计)按步骤(a)制得的催化剂主体组份。通入氢气至表压0.2MPa,随后通入乙烯,控制总压为0.8MPa,升温至80℃、聚合反应4小时。得到白色聚乙烯固体,称量为183克。经计算可得:催化效率为31.2万克聚乙烯/克钛,熔融指数MI2.16为3.2克/10分钟,密度为0.960克/厘米3,堆密度为0.341克/厘米3。Thoroughly purge the 1-liter stainless steel reaction vessel with high-purity nitrogen. After that, add 600 milliliters of dried industrial hexane, 4.4 millimoles of cocatalyst triethylaluminum and 0.01455 millimoles (calculated as titanium) of the main catalyst component prepared in step (a) in the reactor. Hydrogen was introduced to a gauge pressure of 0.2 MPa, followed by ethylene to control the total pressure to 0.8 MPa, the temperature was raised to 80°C, and the polymerization was carried out for 4 hours. A white polyethylene solid was obtained, weighing 183 grams. It can be calculated that the catalytic efficiency is 312,000 g polyethylene/g titanium, the melt index MI 2.16 is 3.2 g/10 minutes, the density is 0.960 g/ cm3 , and the bulk density is 0.341 g/ cm3 .
实施例3:Example 3:
催化剂主体组分的制备和聚合反应条件按实施例1的相同方法进行,除新生态卤化镁再处理过程中有机醇类的用量从45毫升改为90毫升。所得催化剂主体组分的淤浆液中,Ti3+∶Ti总∶Mg∶Cl=0.95∶1.0∶7.5∶16.0(摩尔比)。聚合反应结果见表一。The preparation of the catalyst main component and the polymerization conditions were carried out in the same manner as in Example 1, except that the consumption of organic alcohols was changed from 45 milliliters to 90 milliliters in the reprocessing process except for the new eco-magnesium halide. In the obtained slurry of main catalyst components, Ti 3+ :Ti total :Mg:Cl=0.95:1.0:7.5:16.0 (molar ratio). The results of the polymerization reaction are shown in Table 1.
实施例4:Example 4:
催化剂主体组分的制备和聚合反应条件按实施例1的相同方法进行,除新生态卤化镁再处理过程中三乙基铝的用量从37毫升改为30毫升,加入后反应时间由4小时延长至6小时。所得催化剂主体组分的淤浆液中,Ti3+∶Ti总∶Mg∶Cl=0.80∶1.0∶7.3∶15.9(摩尔比)。聚合反应结果见表一。The preparation of catalyst body component and polymerization reaction condition are carried out by the same method of embodiment 1, except that the consumption of triethylaluminum is changed into 30 milliliters from 37 milliliters in the reprocessing process of new ecological magnesium halide, and the reaction time after adding is extended by 4 hours to 6 hours. In the obtained slurry of main components of the catalyst, Ti 3+ :Ti total :Mg:Cl=0.80:1.0:7.3:15.9 (molar ratio). The results of the polymerization reaction are shown in Table 1.
实施例5:Example 5:
催化剂主体组分的制备和聚合反应条件按实施例1的相同方法进行,除含钛卤化物载入过程中四氯化钛的用量从6.3克改为5克,反应温度由60℃升至80℃。所得催化剂主体组分的淤浆液中,Ti3+∶Ti总∶Mg∶Cl=0.91∶1.0∶9.3∶19.4(摩尔比)。聚合反应结果见表一。The preparation of the main catalyst component and the polymerization conditions were carried out in the same manner as in Example 1, except that the amount of titanium tetrachloride was changed from 6.3 grams to 5 grams in the loading process of titanium-containing halides, and the reaction temperature was raised from 60 ° C to 80 ° C. ℃. In the obtained slurry of the main catalyst components, Ti 3+ :Ti total :Mg:Cl=0.91:1.0:9.3:19.4 (molar ratio). The results of the polymerization reaction are shown in Table 1.
实施例6:Embodiment 6:
催化剂主体组分的制备和聚合反应条件按实施例1的相同方法进行,除含钛卤化物载入过程中给电子体的种类由四氢呋喃改为磷酸三丁酯,用量为18毫升,所得催化剂主体组分的淤浆液中,Ti3+∶Ti总∶Mg∶Cl=0.88∶1.0∶7.3∶15.7(摩尔比)。聚合反应结果见表一。The preparation of the main catalyst component and the polymerization reaction conditions were carried out in the same manner as in Example 1, except that the type of electron donor was changed from tetrahydrofuran to tributyl phosphate during the loading process of the titanium-containing halide, and the dosage was 18 milliliters, and the obtained catalyst main body In the slurry of components, Ti 3+ :Ti total :Mg:Cl=0.88:1.0:7.3:15.7 (molar ratio). The results of the polymerization reaction are shown in Table 1.
表一
实施例7:Embodiment 7:
采用由实施例1制得的催化剂主体组份,其他聚合反应条件和方法与实施例1保持相同,改变氢气加入量和控制相应乙烯加入量进行实验,得结果如表二:Adopt the catalyst body component that is made by embodiment 1, other polymerization reaction conditions and method remain the same with embodiment 1, change hydrogen addition and control corresponding ethylene addition to carry out experiment, obtain result as table two:
表二
实施例8:Embodiment 8:
催化剂主体组分的制备和聚合反应条件按实施例2的相同方法进行,除含钛卤化物载入过程中给电子体的种类由四氢呋喃改为苯甲酸乙酯,用量为12毫升,所得催化剂主体组分的淤浆液中,Ti3+Ti总∶Mg∶Cl=0.9∶1.0∶7.9∶16.2(摩尔比)。聚合反应结果见表三。The preparation of the main catalyst component and the polymerization reaction conditions were carried out in the same manner as in Example 2, except that the type of electron donor was changed from tetrahydrofuran to ethyl benzoate during the loading process of the titanium-containing halide, and the dosage was 12 milliliters, and the obtained catalyst main body In the slurry of components, Ti 3+ Ti total :Mg:Cl=0.9:1.0:7.9:16.2 (molar ratio). The results of the polymerization reaction are shown in Table 3.
实施例9:Embodiment 9:
催化剂主体组分的制备和聚合反应条件按实施例2的相同方法进行,除含钛卤化物载入过程中给电子体的种类由四氢呋喃改为磷酸三丁酯和N,N-二甲基甲酰胺混合使用,用量分别为9毫升和3毫升,所得催化剂主体组分的淤浆液中,Ti3+Ti总∶Mg∶Cl=0.92∶1.0∶7.6∶17.4(摩尔比)。聚合反应结果见表三。The preparation of the main component of the catalyst and the polymerization conditions were carried out in the same manner as in Example 2, except that the type of electron donor was changed from THF to tributyl phosphate and N,N-dimethyl formazan during the loading process of titanium-containing halides. Amides are mixed and used in amounts of 9 milliliters and 3 milliliters respectively. In the slurry of the main catalyst components obtained, Ti3 + Titotal :Mg:Cl=0.92:1.0:7.6:17.4 (molar ratio). The results of the polymerization reaction are shown in Table 3.
表三
实施例10:Example 10:
采用由实施例2制得的催化剂主体组份,其他聚合反应条件和方法与实施例1保持相同,改变氢气加入量和控制相应乙烯加入量进行实验,得结果如表四:Adopt the catalyst body component that is made by embodiment 2, other polymerization reaction conditions and method remain the same with embodiment 1, change hydrogen addition and control corresponding ethylene addition to carry out experiment, obtain result as table four:
表四
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| Publication number | Priority date | Publication date | Assignee | Title |
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| US7354981B2 (en) | 2003-12-03 | 2008-04-08 | China Petroleum & Chemical Corporation | Polyethylene catalyst and a process for preparing the same |
| CN110016096A (en) * | 2018-01-10 | 2019-07-16 | 中国石油化工股份有限公司 | Catalyst carrier for olefinic polymerization and preparation method thereof and ingredient of solid catalyst and catalyst system and olefine polymerizing process |
| CN110016095A (en) * | 2018-01-10 | 2019-07-16 | 中国石油化工股份有限公司 | Ingredient of solid catalyst for olefinic polymerization and preparation method thereof and catalyst and its application |
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| US7300902B2 (en) | 2002-11-04 | 2007-11-27 | China Petroleum & Chemical Corporation | Catalyst for polymerization of ethylene, preparation thereof and use of the same |
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| CN102432713B (en) * | 2010-09-29 | 2013-07-03 | 中国石油化工股份有限公司 | Catalyst component for ethylene polymerization, preparation method and application thereof |
| CN102432726A (en) * | 2010-09-29 | 2012-05-02 | 中国石油化工股份有限公司 | Polyethylene resin for preparing chlorinated polyethylene and preparation method thereof |
| SG2014009716A (en) * | 2011-08-08 | 2014-05-29 | Basf Se | Method for producing ultrapure magnesium hydroxide and magnesium oxide |
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| EP3423501B9 (en) * | 2016-03-01 | 2022-03-23 | Univation Technologies, LLC | Method for improving ziegler-natta catalyst activity |
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Address after: 100029, No. 6, Xin Xin Street East, Beijing, Chaoyang District Applicant after: China Petrochemical Group Corp. Co-applicant after: Shanghai Research Institute of Chemical Industry, Ministry of Chemical Industry Address before: 200062 Shanghai Yunling Road No. 345 Applicant before: Shanghai Research Institute of Chemical Industry, Ministry of Chemical Industry |
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