CN109884987A - A kind of spinning machine Record-Return Control System - Google Patents
A kind of spinning machine Record-Return Control System Download PDFInfo
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- CN109884987A CN109884987A CN201910193366.8A CN201910193366A CN109884987A CN 109884987 A CN109884987 A CN 109884987A CN 201910193366 A CN201910193366 A CN 201910193366A CN 109884987 A CN109884987 A CN 109884987A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The invention discloses a kind of spinning machine Record-Return Control Systems, comprising: cutter path playback amplification module, mold measurement module, mold protective module, mold are protected again the automatic planning module in path, CAD operating function and CAD curve are compiled as standard G code module and spinning path simulation module.The present invention also provides a kind of spinning machine playback control devices, it include: joystick, Industrial PC Computer and impulse output circuit, the joystick acquires gesture data using 360 degree of Hall sensors, using the joystick as coordinate origin, reference axis is formed with two vertical X-axis and Z axis, the control system for passing through institute's impulse output circuit output two pulse signals to cnc spinning machine according to the joystick direction and amplitude of fluctuation difference, the Industrial PC Computer.The present invention has at low cost, technology maturation, can control for more lathes, can carry out batch assembly, be tightly combined between system, device and process.
Description
Technical field
The invention belongs to CNC Spinning technical fields, and in particular to a kind of spinning machine Record-Return Control System, the present invention also relate to
And a kind of spinning machine playback control device.
Background technique
Rotary pressing processing is the Typical Representative of ELEMENTARY INTRODUCTION TO NON, and cnc spinning machine is the indispensability of rotary pressing processing.It is external at present
Developed country is the environmental pollution for improving stock utilization, reducing production energy consumption, reducing manufacturing, advocates ELEMENTARY INTRODUCTION TO NON energetically
Technology.China starts independent development CNC Spinning equipment in military industry in six the seventies of last century, and proposes in this century
Greatly develop domestic rotary pressure technology.But current domestic spinning machine technology and developed countries such as Germany, the U.S., Japan, west
Class's tooth has very big gap.In addition, spinning machine equipment is widely used in the medium-and-large-sized rotating part of the industries such as military project, aerospace
Manufacture, such as guided missile nose cone, refluence cover, radome, torpedo body, jet engine spout, developed countries limit its rotation
Press equipment and technology to China's export, therefore, the advanced spinning machine development of Efforts To Develop and the research of rotary pressure technology are imperative, carve
Do not allow to delay.
After decades of development, currently, the Machine Design of domestic cnc spinning machine and manufacture level substantially with state's heterodyne
Not less, main gap shows the advanced digital control technology of spinning machine.
Cnc spinning machine initial workpiece programming at present mainly has following methods:
(1) CAD draws out spinning curve, using dedicated composing software according to material, spinning roller angle, shape of product etc., certainly
It is dynamic to generate work statement, there is certain pre-compensation to the flexible deformation in spinning process.This method because part elastic deformation not
It can be carried out real-time compensation, manufactured experimently, higher cost.
(2) principle control processing technology is put using playback again.This method controls spinning wheel movement by rocking bar, real
The motion profile of Shi Jilu spinning machine spinning roller.Since operator observes material deformation in real time, movement can be adjusted in time,
Make reasonable planning.Since computer has recorded spinning wheel track and the speed of service of rocking bar control in real time, when product tries
After system, the machining path track of product manufacturing is just obtained, automatic batch processing can be carried out.This method has product development
The feature that speed is fast, experimental manufacturing cost is low, high-efficient, while the requirement to machine operation person is relatively low.
But put the spinning control system of control again with state-of-the-art playback, due to being related to computer hardware, numerical control
Software and technique etc., the product that the country never has full maturity and batch assembles, although existing model machine occurs, there are soft
Untight problem is combined between part exploitation and technique, leads to many defects and is not available.
Summary of the invention
It is mentioned above in the background art to solve the purpose of the present invention is to provide a kind of spinning machine Record-Return Control System
Problem.
To achieve the above object, present invention employs following technical solutions:
A kind of spinning machine Record-Return Control System, comprising: cutter path playback again protect by amplification module, mold measurement module, mold
The automatic planning module in path, CAD operating function and the CAD curve that shield module, mold are protected are compiled as standard G code module and rotation
Press path simulation module, for amplification module for recording cutter path, the cutter path of record can be again for the cutter path playback
It modifies in CAD, the mold measurement module goes out the opposite of center cutter and mold using different tool radius automatic measurements
Position, and the inside range of operation of cutter is calculated according to different product thickness automatically, the mold protective module is used for root
Equipment protection range is automatically generated according to the die size measured, the automatic planning module in path of the mold protection is for controlling
Cutter when reaching mold protection scope, automatically according to shape of product and the automatic planning of rocking bar instruction along die surface forward or
It moves forwards, reaches piece surface smoothness requirements, the spinning path simulation module is used for G code or rocking bar according to generation
Record path dry run cutter path is to check whether path is correct.
Preferably, the spinning machine Record-Return Control System is the external store system of cnc spinning machine, and numerical control is revolved after initial workpiece debugging
Press is run using included control system, and the spinning machine playback system can be removed.
Preferably, the spinning machine Record-Return Control System is carried out by the control system of ethernet communication and cnc spinning machine
Data exchange controls the operation of cnc spinning machine.
Preferably, the cutter path of the record includes trajectory coordinates and the speed of service.
The present invention also provides a kind of spinning machine playback control devices, comprising: joystick, Industrial PC Computer and pulse output electricity
Road, the joystick acquires gesture data using 360 degree of Hall sensors, using the joystick as coordinate origin, with two
Vertical X-axis and Z axis form reference axis, and according to the joystick direction and amplitude of fluctuation difference, the Industrial PC Computer passes through institute
Impulse output circuit exports two pulse signals to the control system of cnc spinning machine, controls X-direction and speed all the way, controls all the way
Z-direction and speed processed, output pulse equivalency can be adjusted to consistent with the control system pulse equivalency of cnc spinning machine.
Preferably, the joystick pushes up runs for X forward direction, pushes down on and runs for X negative sense, is pushed away to the left as Z negative sense fortune
Row pushes away run for Z forward direction to the right, consistent with CNC spinning machine traffic direction.
Preferably, the joystick is analog output, is being had with left and right directions with Hall sensor, amplitude of fluctuation up and down
The different exportable corresponding linear voltages of degree.
Preferably, the joystick is communicated to connect by A/D converter and the Industrial PC Computer, is converted by the A/D
It is acquired after device conversion by the Industrial PC Computer, if the joystick is to the oblique swing in the direction X+, Z+, acquiring signal is two
Road.
Technical effect and advantage of the invention: a kind of head lamp and system with sound prompt function proposed by the present invention,
Compared with prior art, it has the advantage that
The present invention has at low cost, technology maturation, can control for more lathes, can carry out batch assembly, system,
It is tightly combined between device and process.
Detailed description of the invention
Fig. 1 is control system block schematic illustration of the invention；
Fig. 2 is the connection schematic diagram of control device of the invention；
Fig. 3 is that obtained lathe curve of the invention reaches schematic diagram when being upper and lower vertical line at product shape curve；
Fig. 4 is that obtained lathe curve of the invention reaches schematic diagram when being left and right horizontal line at product shape curve；
Fig. 5 is that obtained lathe curve of the invention reaches showing when being oblique line or convex outer curve at product shape curve
It is intended to；
Fig. 6 is that obtained lathe curve of the invention reaches schematic diagram when being inner concave curve at product shape curve.
In figure: 1, joystick；2, Industrial PC Computer；3, impulse output circuit；4, A/D converter.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.Herein
Described specific embodiment is only used to explain the present invention, is not intended to limit the present invention.Based on the embodiments of the present invention,
Every other embodiment obtained by those of ordinary skill in the art without making creative efforts, belongs to this hair
The range of bright protection.
The present invention provides a kind of spinning machine Record-Return Control Systems as shown in Figure 1, comprising: cutter path playback puts mould again
The automatic planning module in path, CAD operating function and the CAD curve that block, mold measurement module, mold protective module, mold are protected
It is compiled as standard G code module and spinning path simulation module, amplification module is used to record cutter road the cutter path playback again
The cutter path of diameter, record can modify in CAD, and the mold measurement module uses different tool radius automatic measurements
The relative position of center cutter and mold out, and the inside range of operation of cutter is calculated according to different product thickness automatically,
The mold protective module is used to automatically generate equipment protection range, the road of the mold protection according to the die size measured
When cutter of the automatic planning module of diameter for control reaches mold protection scope, instructed certainly automatically according to shape of product and rocking bar
Dynamic planning is run forward or backward along die surface, reaches piece surface smoothness requirements, and the spinning path simulation module is used
In the G code or rocking bar record path dry run cutter path according to generation to check whether path is correct.
Specifically, the spinning machine Record-Return Control System is the external store system of cnc spinning machine, numerical control is revolved after initial workpiece debugging
Press is run using included control system, and the spinning machine playback system can be removed.
Specifically, the spinning machine Record-Return Control System is carried out by the control system of ethernet communication and cnc spinning machine
Data exchange controls the operation of cnc spinning machine.
Specifically, the cutter path of the record includes trajectory coordinates and the speed of service.
The present invention also provides a kind of spinning machine playback control devices as shown in Figure 2, comprising: joystick 1, Industrial PC Computer
2 and impulse output circuit 3, the joystick 1 using 360 degree Hall sensors acquisition gesture datas, using the joystick 1 as
Coordinate origin forms reference axis with two vertical X-axis and Z axis, according to 1 direction of joystick and amplitude of fluctuation difference, institute
It states Industrial PC Computer 2 and two pulse signals is exported to the control system of cnc spinning machine by institute's impulse output circuit 3, control all the way
X-direction and speed control Z-direction and speed all the way, and output pulse equivalency can be with the control system pulse equivalency of cnc spinning machine
It is adjusted to consistent.
It is run specifically, the joystick 1 pushes up for X forward direction, pushes down on and run for X negative sense, pushed away to the left as Z negative sense fortune
Row pushes away run for Z forward direction to the right, consistent with CNC spinning machine traffic direction.
Specifically, the joystick 1 is analog output, is having with left and right directions with Hall sensor up and down, swinging
The different exportable corresponding linear voltages of amplitude.
Specifically, the joystick 1 is communicated to connect by A/D converter 4 and the Industrial PC Computer 2, turned by the A/D
Parallel operation 4 is acquired after converting by the Industrial PC Computer 2, if the joystick 1 acquires signal to the oblique swing in the direction X+, Z+
For two-way.
Several key components that joystick 1 controls cnc spinning machine are as follows:
1. system can not differentiate the amplitude of next step manual action, when cutter and product table due in actual production process
When the distance in face reaches certain numerical value, the software adapter tube speed of service is needed, traffic direction can prevent knife by manual control in this way
The collision of tool and product；
2. this curve absolutely not can enter product shape curvilinear inner after coordinate value forming curves after feedback,
Otherwise cnc spinning machine or damage of product will be caused, when detecting that actual curve reaches product surface curve, will be had following several
Situation:
A. as shown in figure 3, when being upper and lower vertical line at obtained lathe curve arrival product shape curve:
If 1 direction of joystick is in 1 quadrant, lathe controls direction according to joystick 1 and runs；
If 11 direction of hand joystick is in 2 quadrants, lathe Z-direction is not moved, only mobile to X+ according to the X speed detected
Operation；
If 11 direction of hand joystick is in 3 quadrants, lathe Z-direction is not moved, only mobile to X- according to the X speed detected
Operation；
If 11 direction of hand joystick is in 4 quadrants, lathe controls direction according to joystick 1 and runs；
B. as shown in figure 4, when being left and right horizontal line at obtained lathe curve arrival product shape curve:
If 11 direction of hand joystick is in 1 quadrant, lathe controls direction according to joystick 1 and runs；
If 11 direction of hand joystick is in 2 quadrants, lathe controls direction according to joystick 1 and runs；
If 1 direction of joystick is in 3 quadrants, lathe X is only transported according to the Z speed detected is mobile to Z- to not moving
Row；
If 1 direction of joystick is in 4 quadrants, lathe X is only transported according to the Z speed detected is mobile to Z+ to not moving
Row；
C. as shown in figure 5, when being oblique line or convex outer curve at obtained lathe curve arrival product shape curve:
If 1 direction of joystick is in 1 quadrant, lathe controls direction according to joystick 1 and runs；
If 1 direction of joystick is in 2 quadrants, if 1 direction of joystick and Z- coordinate slope are less than product shape curve
With center line slope, lathe is moved along product shape curve to the direction X+, Z-；If 1 direction of joystick and Z- coordinate slope are big
In in product shape curve (or evagination circular arc tangential line) and center line slope, lathe controls direction according to joystick 1 and runs；
If 1 direction of joystick is in 3 quadrants, lathe is moved along product shape curve movement to the direction X+, Z-；
If 1 direction of joystick is in 4 quadrants, if 1 direction of joystick and Z- coordinate slope are less than product shape curve
With center line slope, lathe is moved along product shape curve to the direction X-, Z+；If 1 direction of joystick and Z- coordinate slope are big
In in product shape curve (or evagination circular arc tangential line) and center line slope, lathe controls direction according to joystick 1 and runs；
D. as shown in fig. 6, being divided into three kinds of feelings when being inner concave curve at obtained lathe curve arrival product shape curve
Condition, following D1, D2, D3 section of difference:
Need to be divided into several segments circular arc in advance firstly, encountering Inner arc, every segment length control length of tangent line 2-3mm with
Interior, (too small transportation load is big, and too big spinning rear surface is of low quality), every section of gradient is compared with the swing gradient of hand joystick 1
Control lathe direction；
At D1 sections:
If 1 direction of joystick is in 1 quadrant, if the slope in 1 direction of joystick compared with this section of tangent slope after can
To guarantee spinning roller far from inner concave curve, then spinning roller controls direction operation according to joystick 1；As 1 slope of joystick is insufficient to allow rotation
Wheel leaves inner concave curve, then spinning roller is moved forwards along curve；
If 1 direction of joystick is in 2 quadrants, lathe is moved forwards along curve；
If 1 direction of joystick is in 3 quadrants, lathe is moved forwards along curve；
If 1 direction of joystick is in 4 quadrants, lathe controls direction according to joystick 1 and runs；
At D2 sections:
If 1 direction of joystick is in 1 quadrant, lathe is run according to handwheel control direction；
If 1 direction of joystick is in 2 quadrants, if the slope in 1 direction of joystick compared with this section of tangent slope after can
To guarantee spinning roller far from inner concave curve, then spinning roller controls direction operation according to joystick 1, as 1 slope of joystick is insufficient to allow rotation
Wheel leaves inner concave curve, then spinning roller is moved forwards along curve；
If 1 direction of joystick is in 3 quadrants, lathe is moved forwards along curve；
If 1 direction of joystick is in 4 quadrants, if the slope in 1 direction of joystick compared with this section of tangent slope after can
To guarantee spinning roller far from inner concave curve, then spinning roller controls direction operation according to joystick 1；As 1 slope of joystick is insufficient to allow rotation
Wheel leaves inner concave curve, then spinning roller is moved forwards along curve；
At D3 sections:
If 1 direction of joystick is in 1 quadrant, if the slope in 1 direction of joystick compared with this section of tangent slope after can
To guarantee spinning roller far from inner concave curve, then spinning roller controls direction operation according to joystick 1, as 1 slope of joystick is insufficient to allow rotation
Wheel leaves inner concave curve, then spinning roller is moved forwards along curve；
If 1 direction of joystick is in 2 quadrants, lathe controls direction according to joystick 1 and runs；
If 1 direction of joystick is in 3 quadrants, lathe is moved forwards along curve；
If 1 direction of joystick is in 4 quadrants, lathe is moved forwards along curve.
In conclusion when using:
1. opening spinning machine Record-Return Control System software；
2. establishing built-in system connection；
3. opening the mold line code saved；
4. the data line of spinning machine Record-Return Control System is connected in the control system of cnc spinning machine；
5. the control system of cnc spinning machine is arranged；
6. X-axis, Z axis corresponding instruction is arranged, 1, X, Z coordinate are set by pulse equivalency and all runs to 0 position, spinning machine
X, Z coordinate are also 0 position on Record-Return Control System；
7. starting operation control joystick 1, operated according to the deformation of material, cutter can be carried out according to hand track
Movement, spinning machine Record-Return Control System record the running track and the speed of service of bottom tool；
8. track is preserved after, can also directly be preserved operation code.
Finally, it should be noted that the foregoing is only a preferred embodiment of the present invention, it is not intended to restrict the invention,
Although the present invention is described in detail referring to the foregoing embodiments, for those skilled in the art, still may be used
To modify the technical solutions described in the foregoing embodiments or equivalent replacement of some of the technical features,
All within the spirits and principles of the present invention, any modification, equivalent replacement, improvement and so on should be included in of the invention
Within protection scope.
Claims (8)
1. a kind of spinning machine Record-Return Control System characterized by comprising
Cutter path playback amplification module again, the cutter path playback again amplification module for recording cutter path, the cutter of record
Path can modify in CAD；
Mold measurement module, the mold measurement module go out phase of the center cutter with mold using different tool radius automatic measurements
The inside range of operation of cutter is calculated automatically to position, and according to different product thickness；
Mold protective module, the mold protective module are used to automatically generate equipment protection model according to the die size measured
It encloses；
The automatic planning module in path of mold protection, cutter of the automatic planning module in path of the mold protection for control arrive
When up to mold protection scope, transported forward or backward automatically according to shape of product and the automatic planning of rocking bar instruction along die surface
Row, reaches piece surface smoothness requirements；
CAD operating function and CAD curve are compiled as standard G code module；
Spinning path simulation module, the spinning path simulation module are used for G code or rocking bar record path mould according to generation
Quasi- operation cutter path is to check whether path is correct.
2. a kind of spinning machine Record-Return Control System according to claim 1, it is characterised in that: the spinning machine playback control
System is the external store system of cnc spinning machine, and cnc spinning machine is run using included control system after initial workpiece debugging, the rotation
Press playback system can be removed.
3. a kind of spinning machine Record-Return Control System according to claim 1, it is characterised in that: the spinning machine playback control
System carries out data exchange by the control system of ethernet communication and cnc spinning machine to control the operation of cnc spinning machine.
4. a kind of spinning machine Record-Return Control System according to claim 1, it is characterised in that: the cutter path of the record
Including trajectory coordinates and the speed of service.
5. a kind of spinning machine playback control device as described in claim 1-4 characterized by comprising
Joystick (1), the joystick (1) acquire gesture data using 360 degree of Hall sensors, with the joystick (1) work
For coordinate origin, reference axis is formed with two vertical X-axis and Z axis；
Industrial PC Computer (2)；
Impulse output circuit (3), according to the joystick (1) direction and amplitude of fluctuation difference, the Industrial PC Computer (2) passes through institute
Impulse output circuit (3) exports the control system that two pulse signals arrive cnc spinning machine, all the way control X-direction and speed, and one
Road controls Z-direction and speed, and output pulse equivalency can be adjusted to consistent with the control system pulse equivalency of cnc spinning machine.
6. a kind of spinning machine playback control device according to claim 5, it is characterised in that: the joystick (1) is upward
It pushes away and is run for X forward direction, push down on and run for X negative sense, push away run for Z negative sense to the left, push away run for Z forward direction to the right, revolved with numerical control
Press bed operating direction is consistent.
7. a kind of spinning machine playback control device according to claim 5, it is characterised in that: the joystick (1) is mould
Analog quantity output is having with left and right directions with Hall sensor, the different exportable corresponding linear voltages of amplitude of fluctuation up and down.
8. a kind of spinning machine playback control device according to claim 5, it is characterised in that: the joystick (1) passes through
A/D converter (4) and the Industrial PC Computer (2) communicate to connect, by the Industrial PC after being converted by the A/D converter (4)
Machine (2) acquisition, for the joystick (1) if to the oblique swing in the direction X+, Z+, acquiring signal is two-way.
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| CN201910193366.8A CN109884987A (en) | 2019-03-14 | 2019-03-14 | A kind of spinning machine Record-Return Control System |
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| CN201910193366.8A CN109884987A (en) | 2019-03-14 | 2019-03-14 | A kind of spinning machine Record-Return Control System |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113441598A (en) * | 2021-06-30 | 2021-09-28 | 武汉重型机床集团有限公司 | High-precision recording method for spinning machine |
| CN115050173A (en) * | 2022-06-07 | 2022-09-13 | 金华市科欣医疗科技有限公司 | Wireless remote control device for motor control |
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| TA01 | Transfer of patent application right |
Effective date of registration: 20190704 Address after: 215535 Minsheng Road, Dongbang Town, Changshu City, Jiangsu Province Applicant after: AoKen CNC Equipment (Suzhou) Co.,Ltd. Address before: Room 3721, 3rd floor, 19 Wenshui Road, Jing'an District, Shanghai 200072 Applicant before: Shanghai Okay Machine Co.,Ltd. |
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Application publication date: 20190614 |