Scouring protection construction method for marine structure foundation of microorganism curing combined impervious wall
Technical Field
The invention relates to a scouring protection construction method for a marine structure foundation by combining microorganism solidification with an impervious wall, and belongs to the field of scouring protection of the building foundation.
Background
In recent years, with the development of cross-studies between disciplines such as microbial chemistry and civil engineering, the technique of microbial-induced calcium carbonate deposition (MICP) has been increasingly applied to various related fields. Such as sewage treatment, desert dust control, concrete restoration and the like, and is also widely applied to the improvement of the strength and stability of foundation soil. In the research at home and abroad, the MICP mechanism under the condition of fresh water is well known, but the research on the MICP reaction process under the condition of seawater is still in the initial stage. Therefore, how the effect of MICP to treat weak foundation soil in a seawater environment is not known, which also becomes a great problem in the field of the application of MICP technology to ocean engineering.
The prior patent No. 201711277952.8 discloses a coral sand stratum barrel-shaped foundation reinforcing device and an installation method based on MICP, the method adopts a two-phase injection MICP grouting technology to carry out grouting reinforcement on a coral sand stratum in a barrel-shaped foundation, thereby increasing the bearing capacity and stability of the coral sand stratum; there is also a large diameter pile foundation anti-scouring method and apparatus based on MICP technology of patent No. 201810283744.7, through the MICP of two-phase pouring, pump circulation, form the seepage field around the pile foundation, and then strengthen the soil body around the marine pile foundation and achieve the effect of anti-scouring; and a microbe sand pile forming device and method with patent number 201710138458.7, which injects the mixed liquid of bacteria and cementing liquid into the sand inside the cylinder by a phase-injection MICP grouting technique, thereby achieving the purpose of forming piles in island reefs and desert areas. The method has certain defects that the limitation and influence of pore seawater in sea-based saturated sandy soil on the grouting process under the actual condition are not considered in the grouting process, so that the process has certain limitations. Meanwhile, when the grouting liquid is applied to a seawater environment, uncertainty is still provided on the success of the sand cementation. Moreover, the grouting methods adopted in the MICP process of the above patents are two-phase grouting or one-phase grouting. The two-phase injection is to inject the microorganism urease bacteria firstly and then inject the mineralized liquid. The grouting process has proved that the uniformity of the processing result is difficult to ensure when processing large-scale soil mass, so that the strength uniformity of the formed calcified soil mass is difficult to ensure after grouting; the one-phase injection refers to that the microorganism urease bacteria and the mineralized liquid are mixed and then injected simultaneously, and a large amount of calcium carbonate precipitates are formed in the early stage of the injection to block an injection port, so that the one-phase injection is generally not recommended to be used.
Based on the two defects, a new scouring protection construction method for the marine building foundation of the microbial curing combined impervious wall is urgently needed to be provided, the MICP technology is carried out in the marine environment, so that the scouring protection construction method is simple to operate, high in mounting and dismounting flexibility during construction, capable of scouring and protecting various marine building foundations, and good in uniformity of the strength of the formed cured soil layer.
Disclosure of Invention
The invention provides a marine building foundation scouring protection construction method of a microbial curing combined impervious wall, which has the characteristics of simple construction, high operation flexibility, no blockage of a grouting port during grouting, stable formed consolidated soil effect, one-time effect after protection, no need of repair and maintenance for many times and environmental friendliness.
The technical scheme adopted by the invention for solving the technical problems is as follows:
a scouring protection construction method for marine structure foundation of microorganism curing combined impervious wall comprises the following steps:
the first step is as follows: prefabricating at least eight T-shaped steel sheet piles and cover plates, arranging two lifting holes on a vertical column part of each T-shaped steel sheet pile, enabling the penetrating direction of each lifting hole to be parallel to the horizontal plane of each T-shaped steel sheet pile, enabling the distance between each lifting hole and the horizontal plane of each T-shaped steel sheet pile to be 40cm, and uniformly distributing at least eight grouting holes with threads on the surfaces of the cover plates;
the second step is that: sinking the T-shaped steel sheet piles around the marine structure foundation by a static pressure or hammering method, wherein two adjacent T-shaped steel sheet piles form a connection mode of forward installation and backward installation, a closed impervious wall is formed around the marine structure foundation by sequentially connecting at least eight T-shaped steel sheet piles, and the top of the formed impervious wall is higher than the surface of the marine bed;
the third step: leveling the surface of the sea bed in the forming area in the impervious wall, simultaneously collecting sand samples in the construction area in the impervious wall, and measuring the porosity of the sand samples to obtain the pore volume of sand and soil in the impervious wall;
the fourth step: the cover plate is arranged at an opening of an area formed by the closed impervious wall, a grouting hole in the cover plate is connected with one end of a grouting pipe in a sealing mode through threads, the other end of the grouting pipe is connected with the other grouting pipes in a lap joint mode to form a connector and then is connected with the grouting main pipe, and the contact part of the cover plate and the impervious wall is sealed through a rubber sealing strip;
the fifth step: fresh water is injected into the impervious wall area from the top of the impervious wall, the volume of the injected fresh water is 1.2-1.4 times of the pore volume of the sand soil in the impervious wall, and seawater in the impervious wall area is discharged, so that a fresh water environment suitable for MICP reaction is formed;
and a sixth step: injecting a prepared mixed solution of bacteria and a cementing solution into the interior of the impervious wall area from top to bottom by adopting a low-pH one-phase injection method, waiting for 12-24 hours until the reaction is fully carried out, and continuously generating calcium carbonate precipitates among sand and soil particles during the reaction;
the seventh step: repeating the sixth step until the impact strength of the sandy soil formed by the microorganism solidification reaches a preset value;
eighth step: inserting a lifting appliance into the grouting hole, removing a cover plate covered at an opening of an area formed by the impervious wall, then inserting the lifting appliance into the lifting hole, removing the T-shaped steel sheet pile forming the impervious wall, and finally forming a solidified soil layer with impact resistance in the protection area;
as a further preferred aspect of the present invention, in the pile sinking process of the T-shaped steel sheet pile, a section of guide wall is arranged at an initial point of the pile sinking, an impervious wall formed by the pile sinking surrounds the exterior of the foundation of the marine structure, and the shape surrounded by the impervious wall is square;
as a further preferred aspect of the present invention, the shape of the aforementioned cover plate is fitted with the shape of the opening of the enclosed impervious wall; digging a hole in the center of the cover plate, wherein the hole shape of the hole is matched with the shape of the foundation of the marine building;
as a further preferred aspect of the present invention, the cover plate is manufactured by dividing the cover plate into two identical parts along the central line thereof, during construction, the cover plate is folded at the bottom of the marine building foundation, the folded and contacted parts are sealed by rubber sealing strips, the cover plate, the impervious wall and the marine building foundation form a closed structure, and the bottom of the formed closed structure is hollow;
in a further preferred embodiment of the present invention, the diameter of the injection hole is 4cm,
when the marine structure foundation is in a circular shape, at least eight grouting holes are formed along the circumference of the marine structure foundation by taking the center of the cover plate as the center of a circle, and the included angle between every two adjacent grouting holes is 45 degrees;
when the marine building foundation is in a square structure, grouting holes are formed along the side line of the marine building foundation, and the distance between every two adjacent grouting holes is 1 m;
as a further preferred mode of the invention, the prepared mixed solution of the bacteria and the cementing solution is injected into the interior of the impervious wall area from top to bottom, the bacteria adopt bacillus pasteurianus, and the urease activity is 1.5-20U/mL; the cementing solution adopts 0.1-2mol/L mixed solution of calcium chloride and urea, and the concentration ratio of the calcium chloride to the urea is 1: 1;
as a further preferred aspect of the invention, a mixed solution of prepared bacteria and a cementing solution is injected into the interior of the impervious wall region from top to bottom, wherein the bacteria adopt bacillus pasteurianus, and the urease activity is 10U/mL; the cementing solution adopts 1.5mol/L mixed solution of calcium chloride and urea, and the concentration ratio of the calcium chloride to the urea is 1: 1;
as a further preferred aspect of the present invention: the injection method adopting low pH one-phase injection specifically comprises the following steps:
step 6 a: adjusting the pH value of the bacterial liquid to 4-5 by adopting 0.25-4mol/L of organic acid or inorganic acid, namely hydrochloric acid, acetic acid or nitric acid;
step 6 b: adding the cementing liquid in equal volume, and adjusting the final pH value of the mixed liquid of the bacteria liquid and the cementing liquid to 3.5-4.5 by using the organic acid and the inorganic acid; the low pH can effectively obtain homogeneous mixed liquor in a certain window period;
step 6 c: grouting the interior of the diaphragm wall area at a grouting rate of 1-10L/min, and completing grouting work in a window period when calcium carbonate precipitation is not generated in mixed liquid of bacteria and cementing liquid;
as a further preferred aspect of the present invention, the injection method using low pH one-phase injection specifically comprises the following steps:
step 6 a: adjusting the pH value of the bacterial liquid to 4-5 by adopting 2mol/L organic acid or inorganic acid, namely hydrochloric acid, acetic acid or nitric acid;
step 6 b: adding the cementing liquid in the same volume, and adjusting the final pH value of the mixed liquid of the bacteria liquid and the cementing liquid to 4 by using the organic acid and the inorganic acid; the low pH can effectively obtain homogeneous mixed liquor in a certain window period;
step 6 c: and grouting the inner part of the impervious wall area at a grouting speed of 1-10L/min, and finishing grouting in a window period when the mixed solution of bacteria and the cementing solution does not generate calcium carbonate precipitate.
Through the technical scheme, compared with the prior art, the invention has the following beneficial effects:
(1) by adopting the method of injecting fresh water into the closed area, the microorganism induced MICP process can be prevented from being influenced by high salinity of seawater and internal seepage of sandy soil, and an environment-controllable MICP reaction area is formed, so that the MICP technology commonly used for urban rock and soil reinforcement can be well applied to the marine environment;
(2) compared with the traditional one-phase injection and two-phase injection methods, the low-pH one-phase injection grouting method is simpler, does not block a grouting opening, and ensures that the strength of the foundation soil formed by solidification is more uniform;
(3) the construction method adopts the assembled T-shaped steel sheet pile to form the impervious wall, is easy to install and dismantle, and can be repeatedly used;
(4) the construction method has great flexibility and wide application, and can be used for scouring and protecting the foundations of various marine structures such as offshore wind turbines, breakwaters, offshore oil platforms and the like;
(5) compared with the traditional method (stone throwing protection and the like), the construction method has better protection effect, does not need to carry out multiple protection, has good ecological property and basically does not cause pollution to the marine environment.
Drawings
The invention is further illustrated with reference to the following figures and examples.
Fig. 1 is three views of a T-shaped steel sheet pile according to a preferred embodiment of the present invention, wherein 1a is a front view, 1b is a left view, and 1c is a top view;
FIG. 2 is an elevational view of the assembled form of a T-shaped steel sheet pile and a cover plate according to the preferred embodiment of the present invention;
FIG. 3 is a sectional view of a portion A-A in an elevation view of an assembled form of a T-shaped steel sheet pile and a cover plate according to a preferred embodiment of the present invention;
fig. 4 is a construction flow chart of the cutoff wall according to the preferred embodiment of the present invention;
FIG. 5 is a schematic illustration of a grouting process of a preferred embodiment of the invention;
FIG. 6 is a schematic diagram of the diaphragm wall shape and the grouting hole position when the marine structure foundation is in a circular shape in the preferred embodiment of the present invention;
fig. 7 is a schematic diagram showing the shape of the diaphragm wall and the position of the grouting holes when the marine structure foundation is in a square shape in the preferred embodiment of the present invention.
In the figure: the construction method comprises the following steps of 1, 2, a cover plate, 3, a rubber sealing strip, 4, a hanging hole, 5, a grouting hole, 6, a grouting pipe, 7, a grouting main pipe, 8, a solidified soil layer and 9, wherein the T-shaped steel sheet pile, the cover plate, the rubber sealing strip, the grouting hole, the grouting main pipe, the solidified soil layer and the impervious wall are arranged in sequence.
Detailed Description
The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic views illustrating only the basic structure of the present invention in a schematic manner, and thus show only the constitution related to the present invention.
As shown in fig. 1-7, the present invention includes the following features: the construction method comprises the following steps of 1, 2, a cover plate, 3, a rubber sealing strip, 4, a hanging hole, 5, a grouting hole, 6, a grouting pipe, 7, a grouting main pipe, 9, an impervious wall and 8, wherein the T-shaped steel sheet pile, the cover plate, the rubber sealing strip, the hanging hole, the grouting main pipe and the impervious wall are arranged in sequence.
The invention relates to a scouring protection construction method for a marine building foundation of a microbial curing combined impervious wall, which comprises the following steps of:
the first step is as follows: prefabricating at least eight T-shaped steel sheet piles and cover plates, arranging two lifting holes on a vertical column part of each T-shaped steel sheet pile, enabling the penetrating direction of each lifting hole to be parallel to the horizontal plane of each T-shaped steel sheet pile, enabling the distance between each lifting hole and the horizontal plane of each T-shaped steel sheet pile to be 40cm, and uniformly distributing at least eight grouting holes with threads on the surfaces of the cover plates;
the second step is that: sinking the T-shaped steel sheet piles around the marine structure foundation by a static pressure or hammering method, wherein two adjacent T-shaped steel sheet piles form a connection mode of forward installation and backward installation, a closed impervious wall is formed around the marine structure foundation by sequentially connecting at least eight T-shaped steel sheet piles, and the top of the formed impervious wall is higher than the surface of the marine bed;
the third step: leveling the surface of the sea bed in the forming area in the impervious wall, simultaneously collecting sand samples in the construction area in the impervious wall, and measuring the porosity of the sand samples to obtain the pore volume of sand and soil in the impervious wall;
the fourth step: the cover plate is arranged at an opening of an area formed by the closed impervious wall, a grouting hole in the cover plate is connected with one end of a grouting pipe in a sealing mode through threads, the other end of the grouting pipe is connected with the other grouting pipes in a lap joint mode to form a connector and then is connected with the grouting main pipe, and the contact part of the cover plate and the impervious wall is sealed through a rubber sealing strip;
the fifth step: fresh water is injected into the impervious wall area from the top of the impervious wall, the volume of the injected fresh water is 1.2-1.4 times of the pore volume of the sand soil in the impervious wall, and seawater in the impervious wall area is discharged, so that a fresh water environment suitable for MICP reaction is formed;
and a sixth step: injecting a prepared mixed solution of bacteria and a cementing solution into the interior of the impervious wall area from top to bottom by adopting a low-pH one-phase injection method, waiting for 12-24 hours until the reaction is fully carried out, and continuously generating calcium carbonate precipitates among sand and soil particles during the reaction;
the seventh step: repeating the sixth step until the impact strength of the sandy soil formed by the microorganism solidification reaches a preset value;
eighth step: and inserting a lifting appliance into the grouting hole, removing the cover plate covering the opening of the region formed by the impervious wall, then inserting the lifting appliance into the lifting hole, removing the T-shaped steel sheet pile forming the impervious wall, and finally forming a solidified soil layer with impact resistance in the protection region.
Fig. 1, 2, 3, 4, 5 and 6 show a first embodiment of the present invention, that is, when the marine structure foundation is in a circular shape,
as shown in fig. 4, the first step: prefabricating a T-shaped steel sheet pile and a cover plate in a factory; prefabricating a plurality of T-shaped steel sheet piles and a cover plate, arranging two lifting holes on a vertical column part of each T-shaped steel sheet pile, enabling the penetrating direction of the lifting holes to be parallel to the horizontal plane of each T-shaped steel sheet pile, enabling the distance between each lifting hole and the horizontal plane of each T-shaped steel sheet pile to be 40cm till now, and arranging at least eight grouting holes on the surface of the cover plate by taking the center of the cover plate as the center of a circle and enabling two adjacent grouting holes to form a 45-degree included angle as shown in figure 6;
the second step is that: pile sinking construction; sinking the T-shaped steel sheet piles around the marine structure foundation by a static pressure or hammering method, wherein two adjacent T-shaped steel sheet piles form a connection mode of forward installation and backward installation, a closed impervious wall is formed around the marine structure foundation through the sequential connection of a plurality of T-shaped steel sheet piles, and the top of the formed impervious wall is higher than the surface of the marine bed;
the third step: leveling and sampling; leveling the surface of the sea bed in the forming area in the impervious wall, simultaneously collecting sand samples in the construction area in the impervious wall, and measuring the porosity of the sand samples to obtain the pore volume of sand and soil in the impervious wall;
the fourth step: the grouting pipe is connected and installed with the cover plate; the cover plate is divided into two identical parts along the central line of the cover plate to be manufactured, the cover plate is folded at the bottom of the marine building foundation, a grouting hole in the cover plate is connected with one end of a grouting pipe in a sealing mode through threads, the other end of the grouting pipe is connected with a grouting main pipe after being lapped with other grouting pipes to form an interface, the folded and contacted part is sealed through a rubber sealing strip, the cover plate, the impervious wall and the marine building foundation form a closed structure, and the bottom of the formed closed structure is hollow;
the fifth step: filling fresh water; fresh water is injected into the impervious wall area from the top of the impervious wall, the volume of the injected fresh water is 1.2-1.4 times of the pore volume of the sand soil in the impervious wall, and seawater in the impervious wall area is discharged, so that a fresh water environment suitable for MICP reaction is formed;
and a sixth step: grouting; adjusting the pH of the bacterial liquid to 4-5 by adopting a low-pH one-phase injection method and 2mol/L organic acid or inorganic acid, namely hydrochloric acid, acetic acid or nitric acid, wherein the bacteria adopt pasteurella, and the urease activity is 10U/mL;
adding a cementing solution with the same volume, wherein the cementing solution is a mixed solution of 1.5mol/L of calcium chloride and urea, and the concentration ratio of the calcium chloride to the urea is 1: 1, adjusting the final pH value of the mixed liquid of the bacteria liquid and the cementing liquid to 4 by using the organic acid and the inorganic acid; the low pH can effectively obtain homogeneous mixed liquor in a certain window period;
grouting the interior of the impervious wall area at a grouting rate of 1-10L/min, completing grouting work in a window period when the mixed solution of bacteria and cementing liquid does not generate calcium carbonate precipitates, waiting for 12-24 hours until the reaction is fully performed, and continuously generating calcium carbonate precipitates among sand and soil particles during the reaction period;
the seventh step: repeating the sixth step until the impact strength of the sandy soil formed by the microorganism solidification reaches a preset value;
eighth step: removing the mold; and inserting a lifting appliance into the grouting hole, removing the cover plate covering the opening of the region formed by the impervious wall, then inserting the lifting appliance into the lifting hole, removing the T-shaped steel sheet pile forming the impervious wall, and finally forming a solidified soil layer with impact resistance in the protection region.
Fig. 1, 2, 3, 4, 5 and 7 show a second embodiment of the present invention, that is, when the marine structure foundation is a square structure,
as shown in fig. 4, the first step: prefabricating a T-shaped steel sheet pile and a cover plate in a factory; prefabricating a plurality of T-shaped steel sheet piles and a cover plate, arranging two lifting holes on a vertical column part of each T-shaped steel sheet pile, enabling the penetrating direction of the lifting holes to be parallel to the horizontal plane of each T-shaped steel sheet pile, enabling the distance between each lifting hole and the horizontal plane of each T-shaped steel sheet pile to be 40cm till now, arranging at least eight grouting holes on the surface of the cover plate, and enabling the distance between every two adjacent grouting holes to be 1m as shown in fig. 7;
the second step is that: pile sinking; sinking the T-shaped steel sheet piles around the marine structure foundation by a static pressure or hammering method, wherein two adjacent T-shaped steel sheet piles form a connection mode of forward installation and backward installation, a closed impervious wall is formed around the marine structure foundation through the sequential connection of a plurality of T-shaped steel sheet piles, and the top of the formed impervious wall is higher than the surface of the marine bed;
the third step: leveling and sampling; leveling the surface of the sea bed in the forming area in the impervious wall, simultaneously collecting sand samples in the construction area in the impervious wall, and measuring the porosity of the sand samples to obtain the pore volume of sand and soil in the impervious wall;
the fourth step: connecting grouting pipes and installing cover plates; the cover plate is divided into two identical parts along the central line of the cover plate to be manufactured, the cover plate is folded at the bottom of the marine building foundation, a grouting hole in the cover plate is connected with one end of a grouting pipe in a sealing mode through threads, the other end of the grouting pipe is connected with a grouting main pipe after being lapped with other grouting pipes to form an interface, the folded and contacted part is sealed through a rubber sealing strip, the cover plate, the impervious wall and the marine building foundation form a closed structure, and the bottom of the formed closed structure is hollow;
the fifth step: filling fresh water; fresh water is injected into the impervious wall area from the top of the impervious wall, the volume of the injected fresh water is 1.2-1.4 times of the pore volume of the sand soil in the impervious wall, and seawater in the impervious wall area is discharged, so that a fresh water environment suitable for MICP reaction is formed;
and a sixth step: grouting; adjusting the pH of the bacterial liquid to 4-5 by adopting a low-pH one-phase injection method and 2mol/L organic acid or inorganic acid, namely hydrochloric acid, acetic acid or nitric acid, wherein the bacteria adopt pasteurella, and the urease activity is 10U/mL;
adding a cementing solution with the same volume, wherein the cementing solution is a mixed solution of 1.5mol/L of calcium chloride and urea, and the concentration ratio of the calcium chloride to the urea is 1: 1, adjusting the final pH value of the mixed liquid of the bacteria liquid and the cementing liquid to 4 by using the organic acid and the inorganic acid; the low pH can effectively obtain homogeneous mixed liquor in a certain window period;
grouting the interior of the impervious wall area at a grouting rate of 1-10L/min, completing grouting work in a window period when the mixed solution of bacteria and cementing liquid does not generate calcium carbonate precipitates, waiting for 12-24 hours until the reaction is fully performed, and continuously generating calcium carbonate precipitates among sand and soil particles during the reaction period;
the seventh step: repeating the sixth step until the impact strength of the sandy soil formed by the microorganism solidification reaches a preset value;
eighth step: removing the mold; and inserting a lifting appliance into the grouting hole, removing the cover plate covering the opening of the region formed by the impervious wall, then inserting the lifting appliance into the lifting hole, removing the T-shaped steel sheet pile forming the impervious wall, and finally forming a solidified soil layer with impact resistance in the protection region.
In the embodiment, in the pile sinking process, the pile sinking of the T-shaped steel sheet piles is carried out around the pile foundation in a static pressure or hammering mode, the pile sinking process strictly meets related technical specifications, a T-shaped and inverted T-shaped connection mode is formed among each T-shaped steel sheet pile, finally, the pile foundation is assembled to form a closed impervious wall, all the impervious walls are buried, and the top of the impervious wall is exposed out of the surface of the sea bed;
in the fresh water filling process, the principle that the density of the fresh water is smaller than that of the sea water is utilized to discharge the sea water in the impervious wall area, so that a fresh water environment suitable for MICP reaction is formed in the impervious wall area.
It will be understood by those skilled in the art that, unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the prior art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
The meaning of "and/or" as used herein is intended to include both the individual components or both.
The term "connected" as used herein may mean either a direct connection between components or an indirect connection between components via other components.
In light of the foregoing description of the preferred embodiment of the present invention, many modifications and variations will be apparent to those skilled in the art without departing from the spirit and scope of the invention. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.