CN109877592B - Wire rod reinforcing bar connects welding and repairing all-in-one - Google Patents
Wire rod reinforcing bar connects welding and repairing all-in-one Download PDFInfo
- Publication number
- CN109877592B CN109877592B CN201910284002.0A CN201910284002A CN109877592B CN 109877592 B CN109877592 B CN 109877592B CN 201910284002 A CN201910284002 A CN 201910284002A CN 109877592 B CN109877592 B CN 109877592B
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- clamping
- trimming
- die
- steel bar
- welding
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- 238000003466 welding Methods 0.000 title claims abstract description 44
- 230000003014 reinforcing effect Effects 0.000 title claims abstract description 13
- 238000009966 trimming Methods 0.000 claims abstract description 102
- 230000007246 mechanism Effects 0.000 claims abstract description 58
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 36
- 239000010959 steel Substances 0.000 claims abstract description 36
- 229910001294 Reinforcing steel Inorganic materials 0.000 claims abstract description 18
- 230000008439 repair process Effects 0.000 claims abstract description 4
- 238000009434 installation Methods 0.000 claims description 15
- 238000000034 method Methods 0.000 abstract description 5
- 230000008569 process Effects 0.000 abstract description 4
- 239000002699 waste material Substances 0.000 abstract description 4
- 238000010276 construction Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention relates to a wire rod and steel bar joint welding and trimming integrated machine, and belongs to the technical field of welding equipment. The invention mainly solves the technical problems of time and labor waste, high operation difficulty and low working efficiency in the existing wire rod steel bar straightening process. The technical scheme of the invention is as follows: a wire rod reinforcing bar joint welding repair all-in-one, wherein: the welding machine comprises a workbench, a steel bar flash butt welding module, a welding ladle trimming mechanism and a steel bar clamping moving mechanism, wherein the steel bar flash butt welding module, the welding ladle trimming mechanism and the steel bar clamping moving mechanism are sequentially arranged on the workbench; the bottom of the workbench is provided with a plurality of movable casters, two sides of the workbench are provided with movable handles, and the workbench is provided with a control button; the reinforcing steel bar flash butt welding module, the welding ladle trimming mechanism and the reinforcing steel bar clamping moving mechanism are respectively and electrically connected with the control buttons. The invention has the advantages of convenient use, high working efficiency and the like.
Description
Technical Field
The invention belongs to the technical field of welding equipment, and particularly relates to a wire rod and steel bar joint welding and trimming integrated machine.
Background
In the construction, the steel bars with diameters below 12 are all supplied by wire rods, and alignment is an important construction procedure when the steel bars are processed. However, in the actual processing process, the processing and straightening of the steel bars of different discs cannot be continuously performed, and the steel bar heads need to be repeatedly penetrated into straightening machinery, so that time and labor are wasted; after each disc of reinforcing steel bars are straightened, the remaining few meters of reinforcing steel bars at the tail end need to be straightened manually, labor and effort are wasted, and even the reinforcing steel bars become waste materials when construction period is tense. Especially when processing prefabricated component truss reinforcing bar, because five dishes of reinforcing bars need to be straightened simultaneously, the route that wire rod reinforcing bar penetrated straightening machine is longer, and more waste time and energy, just can accomplish the work of wearing the reinforcing bar about 2.5 to 3 hours, means that every dish reinforcing bar need pause 30 to 40 minutes after the straightening, five dishes of reinforcing bars need pause 2.5 to 3 hours, and every dish reinforcing bar all has the heel to produce.
Disclosure of Invention
The invention aims to overcome the defects of the prior art, provides a wire rod and steel bar joint welding and trimming integrated machine, and solves the technical problems of time and labor waste, high operation difficulty and low working efficiency in the existing steel bar straightening process.
The invention is realized by the following technical scheme:
a wire rod reinforcing bar joint welding repair all-in-one, wherein: the welding machine comprises a workbench, a steel bar flash butt welding module, a welding ladle trimming mechanism and a steel bar clamping moving mechanism, wherein the steel bar flash butt welding module, the welding ladle trimming mechanism and the steel bar clamping moving mechanism are sequentially arranged on the workbench;
The bottom of the workbench is provided with a plurality of movable casters, two sides of the workbench are provided with movable handles, and the workbench is provided with a control button; the steel bar flash butt welding module, the welding ladle trimming mechanism and the steel bar clamping moving mechanism are respectively and electrically connected with the control buttons;
The welding ladle trimming mechanism comprises a trimming lower pressing cylinder, a trimming connecting rod self-locking mechanism, an upper trimming die, a lower trimming die, a trimming guide rail, a base and a mounting arm arranged on one side of the top surface of the base; the trimming pressing cylinder is vertically arranged on the upper part of the mounting arm, the trimming connecting rod self-locking mechanism is arranged on the mounting arm below the trimming pressing cylinder, and the trimming guide rail is vertically arranged on the lower part of the mounting arm; the piston rod of the trimming pressing cylinder is connected with the upper extending end of the trimming connecting rod self-locking mechanism, the lower extending end of the trimming connecting rod self-locking mechanism is connected with the top of an upper trimming die, one end, close to the mounting arm, of the upper trimming die is provided with a trimming slide block matched with the trimming guide rail, the upper trimming die moves up and down along the trimming guide rail through the trimming slide block, and the lower trimming die is arranged at a position corresponding to the upper trimming die on the top surface of the base; the welding ladle trimming knife is detachably arranged on the inner sides of the upper trimming die and the lower trimming die;
The steel bar clamping moving mechanism comprises a horizontal moving module and a steel bar clamping device arranged on the horizontal moving module, wherein the steel bar clamping device comprises a clamping lower pressing cylinder, a clamping connecting rod self-locking mechanism, an upper clamping die, a lower clamping die, a clamping guide rail, a clamping base and a clamping installation arm arranged on one side of the top surface of the clamping base; the clamping pressing cylinder is vertically arranged on the upper part of the clamping installation arm, the clamping connecting rod self-locking mechanism is arranged on the clamping installation arm below the clamping pressing cylinder, and the clamping guide rail is vertically arranged on the lower part of the clamping installation arm; the piston rod of the clamping lower pressing cylinder is connected with the upper extending end of the clamping connecting rod self-locking mechanism, the lower extending end of the clamping connecting rod self-locking mechanism is connected with the top of an upper clamping die, one end, close to the clamping installation arm, of the upper clamping die is provided with a clamping sliding block matched with the clamping guide rail, the upper clamping die moves up and down along the clamping guide rail through the clamping sliding block, and the lower clamping die is arranged at the position, corresponding to the upper clamping die, of the top surface of the clamping base.
The invention can weld and repair the end of the next coil of reinforcing steel bar and the end of the last coil of reinforcing steel bar when the alignment of the last coil of reinforcing steel bar is about to be finished, ensure that the alignment of the reinforcing steel bars can be continuously carried out, shorten the intermittent time of the alignment of the reinforcing steel bars, reduce the labor intensity and avoid generating reinforcing steel bar tailings. Compared with the prior art, the invention has the advantages of convenient use, high working efficiency and the like.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic diagram of a solder ladle trimming mechanism according to the present invention;
Fig. 3 is a schematic structural view of a bar clamping moving mechanism in the present invention.
Detailed Description
The invention is described in further detail below with reference to the drawings and examples.
As shown in fig. 1 to 3, a wire rod reinforcing bar joint welding and trimming integrated machine in this embodiment, wherein: comprises a workbench 1, a steel bar flash butt welding module 2, a welding ladle trimming mechanism 3 and a steel bar clamping moving mechanism which are sequentially arranged on the workbench 1;
The bottom of the workbench 1 is provided with a plurality of movable casters 4, two sides of the workbench 1 are provided with movable handles 5, and the workbench 1 is provided with a control button 6; the steel bar flash butt welding module 2, the welding ladle trimming mechanism 3 and the steel bar clamping moving mechanism are respectively and electrically connected with the control button 6;
The welding ladle trimming mechanism 3 comprises a trimming lower pressing cylinder 3-1, a trimming connecting rod self-locking mechanism 3-2, an upper trimming die 3-3, a lower trimming die 3-4, a trimming guide rail 3-5, a base 3-6 and a mounting arm 3-7 arranged on one side of the top surface of the base 3-6; the trimming pressing cylinder 3-1 is vertically arranged on the upper part of the mounting arm 3-7, the trimming connecting rod self-locking mechanism 3-2 is arranged on the mounting arm 3-7 below the trimming pressing cylinder 3-1, and the trimming guide rail 3-5 is vertically arranged on the lower part of the mounting arm 3-7; the piston rod of the trimming pressing cylinder 3-1 is connected with the upper extending end of the trimming connecting rod self-locking mechanism 3-2, the lower extending end of the trimming connecting rod self-locking mechanism 3-2 is connected with the top of the upper trimming die 3-3, one end, close to the mounting arm 3-7, of the upper trimming die 3-3 is provided with a trimming slide block 3-8 matched with the trimming guide rail 3-5, the upper trimming die 3-3 moves up and down along the trimming guide rail 3-5 through the trimming slide block 3-8, and the lower trimming die 3-4 is arranged at the position corresponding to the upper trimming die 3-3 on the top surface of the base 3-6; the welding ladle trimming knife 3-9 is detachably arranged on the inner sides of the upper trimming die 3-3 and the lower trimming die 3-4;
The steel bar clamping moving mechanism comprises a horizontal moving module 8 and a steel bar clamping device 7 arranged on the horizontal moving module 8, wherein the steel bar clamping device 7 comprises a clamping lower pressing cylinder 7-1, a clamping connecting rod self-locking mechanism 7-2, an upper clamping die 7-3, a lower clamping die 7-4, a clamping guide rail 7-5, a clamping base 7-6 and a clamping installation arm 7-7 arranged on one side of the top surface of the clamping base 7-6; the clamping pressing cylinder 7-1 is vertically arranged at the upper part of the clamping installation arm 7-7, the clamping connecting rod self-locking mechanism 7-2 is arranged on the clamping installation arm 7-7 below the clamping pressing cylinder 7-1, and the clamping guide rail 7-5 is vertically arranged at the lower part of the clamping installation arm 7-7; the piston rod of the clamping lower pressing cylinder 7-1 is connected with the upper extending end of the clamping connecting rod self-locking mechanism 7-2, the lower extending end of the clamping connecting rod self-locking mechanism 7-2 is connected with the top of the upper clamping die 7-3, one end, close to the clamping installation arm 7-7, of the upper clamping die 7-3 is provided with a clamping slide block 7-8 matched with the clamping guide rail 7-5, the upper clamping die 7-3 moves up and down along the clamping guide rail 7-5 through the clamping slide block 7-8, and the lower clamping die 7-4 is arranged at the position corresponding to the upper clamping die 7-3 on the top surface of the clamping base 7-6.
The working process of the invention comprises the following steps: when the device is used, two steel bar joints to be welded are firstly placed on the steel bar flash butt welding module 2, and the device is started to butt weld through the control button 6; then a trimming lower pressing cylinder 3-1 of the welding ladle trimming mechanism 3 is started through a control button 6, the trimming lower pressing cylinder 3-1 controls the upper clamping die 3-3 to move downwards along the clamping guide rail 3-5 through a trimming connecting rod self-locking mechanism 3-2, and the upper trimming die 3-3 and the lower trimming die 3-4 are tightly pressed;
Then, a clamping lower pressing cylinder 7-1 of a reinforcing steel bar clamping device 7 is started through a control button 6, the clamping lower pressing cylinder 7-1 controls an upper clamping die 7-3 to move downwards along a clamping guide rail 7-5 through a clamping connecting rod self-locking mechanism 7-2 to clamp reinforcing steel bars, then a horizontal moving module 8 is started, the reinforcing steel bar clamping device 7 is controlled by the horizontal moving module 8 to pull reinforcing steel bars to move, and welding joints are trimmed through welding ladle trimming cutters 3-9 in a welding ladle trimming mechanism 3.
And finally, starting the trimming pressing cylinder 3-1 and the clamping pressing cylinder 7-1 to move upwards, controlling the upper trimming die 3-3 and the upper clamping die 7-3 to move upwards by the trimming pressing cylinder 3-1 and the clamping pressing cylinder 7-1 through the trimming connecting rod self-locking mechanism 3-2 and the clamping connecting rod self-locking mechanism 7-2 respectively, and taking down the trimmed reinforcing steel bars.
The present invention may be embodied in several forms without departing from the spirit or essential attributes thereof, and it is therefore to be understood that the above-described embodiments are not limited by the details of the foregoing description, but rather should be construed broadly within its scope as defined in the appended claims, and therefore all changes and modifications that fall within the metes and bounds of the claims, or equivalences of such metes and bounds are therefore intended to be embraced by the appended claims.
Claims (1)
1. A wire rod reinforcing bar connects welding repair all-in-one, its characterized in that: comprises a workbench (1), and a reinforcing steel bar flash butt welding module (2), a welding ladle trimming mechanism (3) and a reinforcing steel bar clamping moving mechanism which are sequentially arranged on the workbench (1);
The bottom of the workbench (1) is provided with a plurality of movable casters (4), two sides of the workbench (1) are provided with movable handles (5), and the workbench (1) is provided with a control button (6); the steel bar flash butt welding module (2), the welding ladle trimming mechanism (3) and the steel bar clamping moving mechanism are respectively and electrically connected with the control button (6);
The welding ladle trimming mechanism (3) comprises a trimming lower pressing cylinder (3-1), a trimming connecting rod self-locking mechanism (3-2), an upper trimming die (3-3), a lower trimming die (3-4), a trimming guide rail (3-5), a base (3-6) and a mounting arm (3-7) arranged on one side of the top surface of the base (3-6); the trimming pressing cylinder (3-1) is vertically arranged on the upper part of the mounting arm (3-7), the trimming connecting rod self-locking mechanism (3-2) is arranged on the mounting arm (3-7) below the trimming pressing cylinder (3-1), and the trimming guide rail (3-5) is vertically arranged on the lower part of the mounting arm (3-7); the piston rod of the trimming pressing cylinder (3-1) is connected with the upper extending end of the trimming connecting rod self-locking mechanism (3-2), the lower extending end of the trimming connecting rod self-locking mechanism (3-2) is connected with the top of the upper trimming die (3-3), one end, close to the mounting arm (3-7), of the upper trimming die (3-3) is provided with a trimming slide block (3-8) matched with the trimming guide rail (3-5), the upper trimming die (3-3) moves up and down along the trimming guide rail (3-5) through the trimming slide block (3-8), and the lower trimming die (3-4) is arranged at the position, corresponding to the upper trimming die (3-3), of the top surface of the base (3-6); the welding ladle trimming knife (3-9) is detachably arranged on the inner sides of the upper trimming die (3-3) and the lower trimming die (3-4);
The steel bar clamping moving mechanism comprises a horizontal moving module (8) and a steel bar clamping device (7) arranged on the horizontal moving module (8), wherein the steel bar clamping device (7) comprises a clamping lower pressing cylinder (7-1), a clamping connecting rod self-locking mechanism (7-2), an upper clamping die (7-3), a lower clamping die (7-4), a clamping guide rail (7-5), a clamping base (7-6) and a clamping installation arm (7-7) arranged on one side of the top surface of the clamping base (7-6); the clamping pressing cylinder (7-1) is vertically arranged at the upper part of the clamping installation arm (7-7), the clamping connecting rod self-locking mechanism (7-2) is arranged on the clamping installation arm (7-7) below the clamping pressing cylinder (7-1), and the clamping guide rail (7-5) is vertically arranged at the lower part of the clamping installation arm (7-7); the piston rod of the clamping lower pressing cylinder (7-1) is connected with the upper extending end of the clamping connecting rod self-locking mechanism (7-2), the lower extending end of the clamping connecting rod self-locking mechanism (7-2) is connected with the top of the upper clamping die (7-3), one end, close to the clamping installation arm (7-7), of the upper clamping die (7-3) is provided with a clamping slide block (7-8) matched with the clamping guide rail (7-5), the upper clamping die (7-3) moves up and down along the clamping guide rail (7-5) through the clamping slide block (7-8), and the lower clamping die (7-4) is arranged at the position, corresponding to the upper clamping die (7-3), of the top surface of the clamping base (7-6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910284002.0A CN109877592B (en) | 2019-04-10 | 2019-04-10 | Wire rod reinforcing bar connects welding and repairing all-in-one |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910284002.0A CN109877592B (en) | 2019-04-10 | 2019-04-10 | Wire rod reinforcing bar connects welding and repairing all-in-one |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109877592A CN109877592A (en) | 2019-06-14 |
| CN109877592B true CN109877592B (en) | 2024-04-19 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910284002.0A Active CN109877592B (en) | 2019-04-10 | 2019-04-10 | Wire rod reinforcing bar connects welding and repairing all-in-one |
Country Status (1)
| Country | Link |
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| CN (1) | CN109877592B (en) |
Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0966302A (en) * | 1995-08-31 | 1997-03-11 | Nkk Corp | Hrd continuous rolling method |
| JP2003236670A (en) * | 2002-02-14 | 2003-08-26 | Jfe Techno-Wire Corp | Method and device for deburring |
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| CN204867778U (en) * | 2015-08-26 | 2015-12-16 | 上海慧迪自动化技术有限公司 | Automatic spot welding device of single face |
| CN105215528A (en) * | 2015-10-24 | 2016-01-06 | 江阴市新华橡塑机械有限公司 | Both-end pressure touch welding machine |
| CN106670303A (en) * | 2017-01-23 | 2017-05-17 | 广东捷瞬机器人有限公司 | Compressor shell side face punching forming equipment |
| CN107984072A (en) * | 2017-11-27 | 2018-05-04 | 广东华士科技股份有限公司 | Automatic feed positioning welding |
| CN108406328A (en) * | 2018-05-22 | 2018-08-17 | 张金仙 | Lithium battery welding machine |
| CN108746963A (en) * | 2018-07-02 | 2018-11-06 | 郑州艾莫弗信息技术有限公司 | A kind of steel reinforcement abutting joints device based on computer technology |
| CN109175798A (en) * | 2018-09-26 | 2019-01-11 | 合肥博微田村电气有限公司 | A kind of silicon-steel sheet welding device |
| CN209998727U (en) * | 2019-04-10 | 2020-01-31 | 山西省工业设备安装集团有限公司 | body machine for welding and trimming wire rod steel bar joints |
-
2019
- 2019-04-10 CN CN201910284002.0A patent/CN109877592B/en active Active
Patent Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0966302A (en) * | 1995-08-31 | 1997-03-11 | Nkk Corp | Hrd continuous rolling method |
| JP2003236670A (en) * | 2002-02-14 | 2003-08-26 | Jfe Techno-Wire Corp | Method and device for deburring |
| CN201565782U (en) * | 2009-07-08 | 2010-09-01 | 浙江双林塑料机械有限公司 | Butt-joint type aluminum strip splicing machine |
| CN204221372U (en) * | 2014-10-29 | 2015-03-25 | 江苏汤辰机械装备制造有限公司 | Pile joint automatic assembly line |
| CN204867778U (en) * | 2015-08-26 | 2015-12-16 | 上海慧迪自动化技术有限公司 | Automatic spot welding device of single face |
| CN105215528A (en) * | 2015-10-24 | 2016-01-06 | 江阴市新华橡塑机械有限公司 | Both-end pressure touch welding machine |
| CN106670303A (en) * | 2017-01-23 | 2017-05-17 | 广东捷瞬机器人有限公司 | Compressor shell side face punching forming equipment |
| CN107984072A (en) * | 2017-11-27 | 2018-05-04 | 广东华士科技股份有限公司 | Automatic feed positioning welding |
| CN108406328A (en) * | 2018-05-22 | 2018-08-17 | 张金仙 | Lithium battery welding machine |
| CN108746963A (en) * | 2018-07-02 | 2018-11-06 | 郑州艾莫弗信息技术有限公司 | A kind of steel reinforcement abutting joints device based on computer technology |
| CN109175798A (en) * | 2018-09-26 | 2019-01-11 | 合肥博微田村电气有限公司 | A kind of silicon-steel sheet welding device |
| CN209998727U (en) * | 2019-04-10 | 2020-01-31 | 山西省工业设备安装集团有限公司 | body machine for welding and trimming wire rod steel bar joints |
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| Publication number | Publication date |
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| CN109877592A (en) | 2019-06-14 |
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Effective date of registration: 20210630 Address after: 030600 Xiumei street, Xiuwen Industrial Park, Xiaohe Industrial Park, Jinzhong Development Zone, Shanxi demonstration zone, Jinzhong City, Shanxi Province Applicant after: Shanxi construction investment construction industry Co.,Ltd. Applicant after: SHANXI INDUSTRIAL EQUIPMENT INSTALLATION GROUP Co.,Ltd. Address before: 030021 No.8 Xinhua Road, Taiyuan Economic and Technological Development Zone, Xiaodian District, Taiyuan City, Shanxi Province Applicant before: SHANXI INDUSTRIAL EQUIPMENT INSTALLATION GROUP Co.,Ltd. |
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Country or region after: China Address after: 030600 Xiumei street, Xiuwen Industrial Park, Xiaohe Industrial Park, Jinzhong Development Zone, Shanxi demonstration zone, Jinzhong City, Shanxi Province Applicant after: Shanxi construction investment construction industry Co.,Ltd. Applicant after: Shanxi Installation Group Co.,Ltd. Address before: 030600 Xiumei street, Xiuwen Industrial Park, Xiaohe Industrial Park, Jinzhong Development Zone, Shanxi demonstration zone, Jinzhong City, Shanxi Province Applicant before: Shanxi construction investment construction industry Co.,Ltd. Country or region before: China Applicant before: SHANXI INDUSTRIAL EQUIPMENT INSTALLATION GROUP Co.,Ltd. |
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