CN109869426A - It is a kind of to insert abrasion alarm mechanism and its assembly method fastly - Google Patents
It is a kind of to insert abrasion alarm mechanism and its assembly method fastly Download PDFInfo
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- CN109869426A CN109869426A CN201910291910.2A CN201910291910A CN109869426A CN 109869426 A CN109869426 A CN 109869426A CN 201910291910 A CN201910291910 A CN 201910291910A CN 109869426 A CN109869426 A CN 109869426A
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- assembly
- hole
- ontology
- grab
- alarming line
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- 230000007246 mechanism Effects 0.000 title claims abstract description 27
- 238000000034 method Methods 0.000 title claims abstract description 14
- 238000005299 abrasion Methods 0.000 title claims description 12
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 59
- 229910052742 iron Inorganic materials 0.000 claims abstract description 28
- 238000009434 installation Methods 0.000 claims description 10
- 238000005553 drilling Methods 0.000 claims description 7
- 238000003825 pressing Methods 0.000 claims description 4
- 230000006835 compression Effects 0.000 claims description 3
- 238000007906 compression Methods 0.000 claims description 3
- 238000003780 insertion Methods 0.000 abstract 1
- 230000037431 insertion Effects 0.000 abstract 1
- 238000005516 engineering process Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 2
- 238000011017 operating method Methods 0.000 description 2
- 230000008439 repair process Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000013013 elastic material Substances 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000007373 indentation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
Landscapes
- Braking Arrangements (AREA)
Abstract
The present invention relates to a kind of fast insert to wear alarm mechanism and its assembly method, including brake shoe iron, brake lining is installed above brake shoe iron, through-hole one is provided in brake lining, through-hole two is provided on brake shoe iron, the insertion of alarming line assembly is mounted in through-hole one and passes through through-hole two, is connected on brake shoe iron by grab, alarming line assembly includes through the assembly ontology for having harness, and harness connect and is formed into a loop with vehicle circuit system.The present invention is realized by the grab on elastic card and alarming line assembly is installed on brake shoe iron and brake lining, by the on-off of harness come the wear condition of real-time judge brake lining, the mechanism structure is simple, operates rapid and convenient, it is easy to later period replacement, and flexible locking is reliable, has anti-seismic performance.
Description
Technical field
The present invention relates to art of braking devices, especially a kind of fast insert wears alarm mechanism and its assembly method.
Background technique
Drum brake is the arrestment mechanism that automobile chassis braking system is applied earliest, as automobile industry continues to develop,
Corresponding regulation is put into effect successively, is required to be continuously improved to existing drum brake, is not required nothing more than it and meet braking ability, it is also necessary to
Have other intelligent miscellaneous functions；The requirement mentioned in new standard GB/T7258 is " when running brake brake lining needs replacing
When, the warning device of Ying Caiyong optics or acoustics is alarmed to the driver on driver's seat ", specify the structure of drum brake
It is middle to include the requirement of the warning device for brake pad wear alarm.
In the prior art, occurred the wear abrasion alarming device for drum brake of various structures successively in the market,
The breakaway-element wear abrasion alarming device of disk brake batch application is mainly used for reference on mechanism principle；Such alarm mechanism application
Although can be realized warning function on drum brake, due in drum-type and disk brake overall construction itself exist compared with
Big difference, the increase of alarm mechanism result in the increase of many new techniques and process on drum brake, and side effect is very big.
Automobile industry especially commercial vehicle industrial profit space is minimum, and the increase of alarm mechanism is bound to cause the increasing of cost
Add, and alarm mechanism belongs to expendable part, the controllability of replacement cost and replacement after abrasion must pay attention to；In addition, by
The installation space of the influence of this body structure of drum brake and working condition, alarm mechanism is limited and the complexity of its working environment,
It must antidetonation and high temperature resistant.
Summary of the invention
The applicant provides a kind of structurally reasonable fast slotting abrasion alarming machine for the disadvantage in above-mentioned existing production technology
Structure and its assembly method, thus realize the warning function of drum brake, it is low in cost, it is easy for installation, and be easily changed, greatly
Production efficiency is improved greatly.
The technical solution adopted in the present invention is as follows:
A kind of fast slotting abrasion alarm mechanism, including brake shoe iron, brake shoe iron top are equipped with brake lining, brake lining
On be provided with through-hole one, and be provided with through-hole two on the brake shoe iron of one corresponding position of through-hole, be clamped simultaneously in through-hole one and through-hole two
There is the alarming line assembly of T-shape, alarming line assembly includes the elastic card of " inverted u-shaped " structure, and elastic card includes U-shaped ontology, U-shaped
Ontology both ends are outward extended with grab, and the upper plane of grab is bonded with the bottom surface of the brake shoe iron, and laterally protruding in logical
The inner wall in hole two.
As a further improvement of the above technical scheme:
The structure of the alarming line assembly are as follows: it further include the assembly ontology of T-shape, assembly body interior, which runs through, harness,
The both ends of harness are stretched out from the bottom end of assembly ontology；The lower part of assembly ontology is provided with through-hole three, and the elastic card runs through through-hole
Three, and the grab at its both ends protrudes from assembly ontology；Assembly body interior positioned at the axial middle position of the through-hole three
It is provided with groove upwards；The U-shaped body upper surface is higher than grab and contains in a groove.
The harness connect and is formed into a loop with vehicle circuit system.
The assembly ontology center of top is fixedly installed with the wear block for protruding its upper surface, and the harness runs through totle drilling cost
Body and wear block.
The side of the grab is intilted bevel structure.
The aperture of the through-hole one is greater than the aperture of through-hole two, and the two cooperatively forms and alarming line assembly form fit
T-shape space.
The top of the alarming line assembly is lower than the upper plane of brake lining.
It is a kind of to utilize the fast assembly method for inserting abrasion alarm mechanism, including following operating procedure:
Step 1: stock, prepares assembly ontology, harness, elastic card；
Step 2: alarming line general assembly, runs through assembly ontology for harness, and make bottom of its both ends from assembly ontology
It is pierced by；The U-shaped ontology of elastic card is flattened and one end grab is protruded into through-hole three rapidly and across assembly ontology, pressing it is U-shaped
Ontology, which is discharged and restored to the original state in assembly body interior, is included in inside grooves, so that elastic card is connected on assembly ontology；Report
Alert line general assembly is completed；
Step 3: installation alarming line assembly, alarming line assembly is put into through-hole one from the end of brake lining, apply pressure
Power deforms the grab on elastic card under the compression of two one end port of through-hole and runs through brake shoe iron along its reverse tapered shape,
Grab restores shape and is stuck in two other end port of through-hole, realizes that alarming line assembly is inserted fastly and is locked on brake shoe iron；
It works step 4: repeating the above-mentioned first step to third step operation circulation.
Beneficial effects of the present invention are as follows:
Structure of the invention is compact, reasonable, easy for installation and simple and fast, and being realized by the hook structure on elastic card will report
Alert line assembly is inserted fastly and locking is installed on brake shoe iron and brake lining, and elastic card locking fit structure flexible is inhuman
For that will not fail under the interference of factor, it is effectively guaranteed the anti-shake performance of mechanism entirety, ensure that the monolithic stability of mechanism
Property；Elastic card is elastic material, so that in assembly, U-shaped ontology is filled in totle drilling cost body after being driven plain, and after pressure is released
Restore U-shaped shape and is stuck in the installation for realizing elastic card and assembly ontology in totle drilling cost body；Increase of the invention is to existing drum-type
The production and processing technology and process of brake influence minimum, it is only necessary to a position is increased separately in brake lining and brake shoe iron
Corresponding through-hole, it is easy to operate to be easily achieved, and the influence to existing production technology beat is minimum.
The invention also includes following advantages:
The top of alarming line assembly is lower than the upper plane of brake lining, and harness connect and formed back with vehicle circuit system
Road, when brake pad wear with alarming line assembly top to when flushing, the two is worn together, and then rubs the line in assembly ontology
Beam, the circuit for causing harness and vehicle circuit system to be formed interrupts to cause alarm, by the on-off of harness come real-time judge
The wear condition of brake lining is effectively convenient；
Harness of the invention is separated with vehicle integral wire harness, convenient for being individually replaced installation after harness abrasion, is substantially reduced
The costs of later period repair and replacement；
The present invention is easy to operate because structure is simple, low to the working specification requirement of worker during installation, passes through indentation and guarantees
Clamping, batch strong operability, replacement are convenient；And the present invention has well solved this body structure because of drum brake and has led
The installation space of cause is limited, thus the difficult operation generated, maloperation problem.
Detailed description of the invention
Fig. 1 is main view (full sectional view, embodiment one) of the invention.
Fig. 2 is the main view (full sectional view, embodiment one) of alarming line assembly of the present invention.
Fig. 3 is the side view (full sectional view, embodiment one) of alarming line assembly of the present invention.
Fig. 4 is the structural schematic diagram of elastic card of the present invention.
Fig. 5 is main view (full sectional view, embodiment two) of the invention.
Fig. 6 is the main view (full sectional view, embodiment two) of alarming line assembly of the present invention.
Wherein: 1, brake shoe iron；11, through-hole two；2, brake lining；21, through-hole one；3, alarming line assembly；31, totle drilling cost
Body；311, through-hole three；312, groove；32, harness；33, elastic card；331, grab；332, U-shaped ontology；34, wear block.
Specific embodiment
Specific embodiments of the present invention will be described below with reference to the accompanying drawings.
As shown in Figure 1, the fast of the present embodiment inserts abrasion alarm mechanism, including brake shoe iron 1, installed above brake shoe iron 1
There is brake lining 2, through-hole 1 is provided in brake lining 2, and is provided with through-hole two on the brake shoe iron 1 of one 21 corresponding position of through-hole
11, through-hole 1 and the interior alarming line assembly 3 for being connected with T-shape simultaneously of through-hole 2 11, alarming line assembly 3 include " inverted u-shaped "
The elastic card 33 of structure, as shown in figure 4, elastic card 33 includes U-shaped ontology 332, U-shaped 332 both ends of ontology are outward extended with grab
331, the upper plane of grab 331 is bonded with the bottom surface of brake shoe iron 1, and the laterally protruding inner wall in through-hole 2 11.
As shown in Figures 2 and 3, the structure of alarming line assembly 3 are as follows: further include the assembly ontology 31 of T-shape, assembly ontology 31
Through there is harness 32, the both ends of harness 32 are stretched out from the bottom end of assembly ontology 31 for inside；The lower part of assembly ontology 31 is provided with logical
Hole 3 311, elastic card 33 runs through through-hole 3 311, and the grab 331 at its both ends protrudes from assembly ontology 31；Positioned at through-hole 3 311
31 inside of assembly ontology in axial middle position is provided with groove 312 upwards；U-shaped 332 upper surface of ontology is higher than grab 331 and contains
In groove 312, it ensure that the effectively reliable clamping of elastic card 33 and assembly ontology 31 connects.
Harness 32 connect and is formed into a loop with vehicle circuit system.
As shown in Figure 5 and Figure 6,31 center of top of assembly ontology is fixedly installed with the wear block 34 for protruding its upper surface, line
Beam 32 runs through assembly ontology 31 and wear block 34；Wear block 34 is high temperature resistant and can wear material, and the upper end protrudes from totle drilling cost
Body 31 ensure that will not damage assembly ontology 31 in wear process.
The side of grab 331 is intilted bevel structure.
The aperture of through-hole 1 is greater than the aperture of through-hole 2 11, and the two cooperatively forms and 3 form fit of alarming line assembly
T-shape space.
The top of alarming line assembly 3 is lower than the upper plane of brake lining 2.
The fast assembly method for inserting abrasion alarm mechanism of the utilization of embodiment one, including following operating procedure:
Step 1: stock, prepares assembly ontology 31, harness 32, elastic card 33；
Step 2: alarming line assembly 3 assembles, harness 32 is run through into assembly ontology 31, and make its both ends from assembly ontology
31 bottom is pierced by；The U-shaped ontology 332 of elastic card 33 is flattened and one end grab 331 is protruded into through-hole 3 311 rapidly and is passed through
The U-shaped ontology 332 of assembly ontology 31, pressing, which is discharged and restored to the original state inside assembly ontology 31, to be included in inside groove 312, from
And elastic card 33 is connected on assembly ontology 31；The assembly of alarming line assembly 3 is completed；
Step 3: installation alarming line assembly 3, alarming line assembly 3 is put into through-hole 1 from the end of brake lining 2,
Applying pressure deforms the grab 331 on elastic card 33 under the compression of 2 11 one end port of through-hole and along its reverse tapered shape
Through brake shoe iron 1, grab 331 restores shape and is stuck in 2 11 other end port of through-hole, realizes that the fast mortise lock of alarming line assembly 3 stops
On brake shoe iron 1；
It works step 4: repeating the above-mentioned first step to third step operation circulation.
Embodiment two as shown in Figure 5 and Figure 6 also needs wear block 34 being mounted on assembly when assembling alarming line assembly 3
Plane thereon is simultaneously protruded in the top of ontology 31, and harness 32 need to sequentially pass through assembly ontology 31 and wear block 34；By alarming line
After assembly 3 is assembled on brake lining 2 and brake shoe iron 1, the top of wear block 34 is lower than the upper plane of brake lining 2.
When brake lining 2, which is worn up to, to be flushed with 3 top of alarming line assembly, the two is worn together, and then rubs totle drilling cost
Harness 32 in body 31, the circuit for causing harness 32 and vehicle circuit system to be formed interrupt to cause alarm.
Cost is greatly saved under the premise of meeting brake warning function in the present invention, reduces processing technology and work
Sequence step；Install simple and fast, high-volume controllability is strong；Flexibility fixation has extremely strong anti-vibration resistance, ensure that mechanism exists
Stability in use process；And later period repair and replacement are at low cost；Small, this hair is changed to existing brake shoe iron and brake lining
It is bright that there is general applicability.
Above description is explanation of the invention, is not intended to limit the invention, and limited range of the present invention is referring to right
It is required that within protection scope of the present invention, any type of modification can be made.
Claims (8)
1. a kind of fast insert wears alarm mechanism, it is characterised in that: including brake shoe iron (1), be equipped with system above brake shoe iron (1)
Dynamic liner (2), brake lining are provided with through-hole one (21) on (2), and are provided on the brake shoe iron (1) of through-hole one (21) corresponding position
The alarming line assembly (3) of T-shape, alarming line assembly are connected in through-hole two (11), through-hole one (21) and through-hole two (11) simultaneously
(3) including the elastic card (33) of " inverted u-shaped " structure, elastic card (33) includes U-shaped ontology (332), U-shaped ontology (332) both ends
It is outward extended with grab (331), the upper plane of grab (331) is bonded with the bottom surface of the brake shoe iron (1), and laterally protruding
In the inner wall of through-hole two (11).
2. a kind of fast insert as described in claim 1 wears alarm mechanism, it is characterised in that: the knot of the alarming line assembly (3)
Structure are as follows: further include the assembly ontology (31) of T-shape, running through inside assembly ontology (31) has harness (32), the both ends of harness (32)
Stretched out from the bottom end of assembly ontology (31)；The lower part of assembly ontology (31) is provided with through-hole three (311), and the elastic card (33) is passed through
Reach through hole three (311), and the grab (331) at its both ends protrudes from assembly ontology (31)；Positioned at through-hole three (311) axis
Groove (312) are provided with upwards inside to the assembly ontology (31) in middle position；U-shaped ontology (332) upper surface is higher than grab
(331) and it is included in groove (312).
3. a kind of fast insert as claimed in claim 2 wears alarm mechanism, it is characterised in that: the harness (32) and vehicle circuit
System is connected and is formed into a loop.
4. a kind of fast insert as claimed in claim 2 wears alarm mechanism, it is characterised in that: at the top of the assembly ontology (31)
Centre is fixedly installed with the wear block (34) for protruding its upper surface, and the harness (32) runs through assembly ontology (31) and wear block
(34)。
5. a kind of fast insert as described in claim 1 wears alarm mechanism, it is characterised in that: the side of the grab (331) is
Intilted bevel structure.
6. a kind of fast insert as described in claim 1 wears alarm mechanism, it is characterised in that: the aperture of the through-hole one (21) is big
In the aperture of through-hole two (11), the two cooperatively forms the T-shape space with alarming line assembly (3) form fit.
7. a kind of fast insert as described in claim 1 wears alarm mechanism, it is characterised in that: the top of the alarming line assembly (3)
End is lower than the upper plane of brake lining (2).
8. a kind of utilize the fast assembly method for inserting abrasion alarm mechanism described in claim 1, it is characterised in that: including grasping as follows
Make step:
Step 1: stock, prepares assembly ontology (31), harness (32), elastic card (33)；
Step 2: alarming line assembly (3) assembles, harness (32) are run through into assembly ontology (31), and make its both ends from totle drilling cost
The bottom of body (31) is pierced by；The U-shaped ontology (332) of elastic card (33) is flattened and one end grab (331) is protruded into through-hole rapidly
Three (311) simultaneously pass through assembly ontology (31), and the U-shaped ontology (332) of pressing is discharged and restored to the original state inside assembly ontology (31)
It is internal to be included in groove (312), so that elastic card (33) is connected on assembly ontology (31)；Alarming line assembly (3) assembly is completed；
Step 3: installation alarming line assembly (3), is put into through-hole one (21) from the end of brake lining (2) for alarming line assembly (3)
It is interior, apply pressure make the grab (331) on elastic card (33) deformed under the compression of through-hole two (11) one end port and along
Its reverse tapered shape runs through brake shoe iron (1), and grab (331) restores shape and is stuck in through-hole two (11) other end port, realizes report
Alert line assembly (3) insert be locked on brake shoe iron (1) fastly；
It works step 4: repeating the above-mentioned first step to third step operation circulation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910291910.2A CN109869426A (en) | 2019-04-12 | 2019-04-12 | It is a kind of to insert abrasion alarm mechanism and its assembly method fastly |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910291910.2A CN109869426A (en) | 2019-04-12 | 2019-04-12 | It is a kind of to insert abrasion alarm mechanism and its assembly method fastly |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109869426A true CN109869426A (en) | 2019-06-11 |
Family
ID=66922504
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910291910.2A Pending CN109869426A (en) | 2019-04-12 | 2019-04-12 | It is a kind of to insert abrasion alarm mechanism and its assembly method fastly |
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| Country | Link |
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| CN (1) | CN109869426A (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3561516A (en) * | 1967-02-28 | 1971-02-09 | Robert R Reddy | Safety bolt |
| US3645160A (en) * | 1969-10-07 | 1972-02-29 | Us Army | Quick release pin |
| GB1360768A (en) * | 1972-05-05 | 1974-07-24 | Dba Sa | Wear detecting device for friction linings |
| EP0510736A1 (en) * | 1991-04-22 | 1992-10-28 | Acg France | Brake wear indicating device |
| US5839545A (en) * | 1997-05-27 | 1998-11-24 | Preston; David M. | Brake wear sensor system with mounting clip |
| CN108533647A (en) * | 2018-05-31 | 2018-09-14 | 临沂高新区鸿图电子有限公司 | The wear abrasion alarming device connected in a manner of flexible fastening and the brake with the device |
| CN209762077U (en) * | 2019-04-12 | 2019-12-10 | 靖江市恒大汽车部件制造有限公司 | Wear alarm mechanism inserts soon |
| CN110745127A (en) * | 2018-07-23 | 2020-02-04 | 江苏恒力制动器制造有限公司 | Quick-insertion type wear alarm mechanism |
-
2019
- 2019-04-12 CN CN201910291910.2A patent/CN109869426A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3561516A (en) * | 1967-02-28 | 1971-02-09 | Robert R Reddy | Safety bolt |
| US3645160A (en) * | 1969-10-07 | 1972-02-29 | Us Army | Quick release pin |
| GB1360768A (en) * | 1972-05-05 | 1974-07-24 | Dba Sa | Wear detecting device for friction linings |
| EP0510736A1 (en) * | 1991-04-22 | 1992-10-28 | Acg France | Brake wear indicating device |
| US5839545A (en) * | 1997-05-27 | 1998-11-24 | Preston; David M. | Brake wear sensor system with mounting clip |
| CN108533647A (en) * | 2018-05-31 | 2018-09-14 | 临沂高新区鸿图电子有限公司 | The wear abrasion alarming device connected in a manner of flexible fastening and the brake with the device |
| CN110745127A (en) * | 2018-07-23 | 2020-02-04 | 江苏恒力制动器制造有限公司 | Quick-insertion type wear alarm mechanism |
| CN209762077U (en) * | 2019-04-12 | 2019-12-10 | 靖江市恒大汽车部件制造有限公司 | Wear alarm mechanism inserts soon |
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| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20190611 |
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| RJ01 | Rejection of invention patent application after publication |