CN109868695B - A New Periodic Fastener Structure Based on Hydraulic Viscous Damping - Google Patents
A New Periodic Fastener Structure Based on Hydraulic Viscous Damping Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及的是一种扣件系统,属于振动降噪技术领域,具体涉及一种基于液压粘滞阻尼的新型周期性扣件结构。The invention relates to a fastener system, belonging to the technical field of vibration and noise reduction, in particular to a novel periodic fastener structure based on hydraulic viscous damping.
背景技术Background technique
在现有的高铁、地铁等轨道交通振动控制措施中,多采用减振扣件来控制由于轨道不平顺引起的轮轨振动引起的对周围环境的影响,所达到的技术标准有限,有时候不能满足现有的振动噪声控制标准,反而会增大周围环境的振动,无法达到技术标准的要求。需要知道的是,在已有的振动控制措施中,振动并不能完全消失,只能通过这种技术对振动进行削弱,直至振动的效应处在我们允许的范围内。In the existing high-speed rail, subway and other rail transportation vibration control measures, vibration damping fasteners are mostly used to control the impact on the surrounding environment caused by the wheel-rail vibration caused by the track irregularity. The technical standards achieved are limited, and sometimes they cannot be Meeting the existing vibration and noise control standards will increase the vibration of the surrounding environment, and cannot meet the requirements of the technical standards. What needs to be known is that in the existing vibration control measures, the vibration cannot be completely eliminated, and the vibration can only be weakened by this technology until the effect of the vibration is within our allowable range.
例如,通过在地铁隧道内使用双层非线性扣件、浮轨扣件等减振扣件理论上可以减少地面的振动响应,但是有时会使得地面振动放大的现象,特别是浮轨扣件和双层非线性扣件会使得地面振动向低频偏移。往往达不到预期的减振效果并且由于采用减振扣件,导致扣件垂向刚度小于传统扣件,使得轨道强度降低,导致钢轨侧磨波磨病害的发生。For example, by using double-layer nonlinear fasteners, floating rail fasteners and other vibration-absorbing fasteners in subway tunnels, the vibration response of the ground can theoretically be reduced, but sometimes the ground vibration is amplified, especially the floating rail fasteners and Double-layer nonlinear fasteners will shift ground vibrations to low frequencies. The expected vibration reduction effect is often not achieved, and due to the use of vibration reduction fasteners, the vertical stiffness of the fasteners is lower than that of the traditional fasteners, which reduces the strength of the track and leads to the occurrence of rail side grinding and corrugation.
钢轨-扣件-轨枕具有良好的周期性,在固体物理学中,周期性结构具有对弹性波的衰减域特性,即带隙特性。当弹性波的频率落在衰减域范围内时,波的传播将大大衰减。The rail-fastener-sleeper has good periodicity. In solid physics, the periodic structure has the attenuation domain characteristic of elastic waves, that is, the band gap characteristic. When the frequency of the elastic wave falls within the attenuation domain, the propagation of the wave will be greatly attenuated.
间隙粘滞阻尼器的工作原理是阻尼器受到外界冲击时,缸体与活塞产生相对运动,活塞一侧的容积变小,迫使黏性阻尼材料经过间隙流向体积增大的一侧,阻尼材料的剪切流动产生阻尼力来耗散冲击能量,从而达到缓冲的目的。希望该阻尼器产生很大的阻力,既能限制钢轨的位移,又能吸收能量和分担冲击力。The working principle of the clearance viscous damper is that when the damper is impacted by the outside world, the cylinder body and the piston move relative to each other, and the volume on one side of the piston becomes smaller, forcing the viscous damping material to flow through the gap to the side where the volume increases, and the damping material's volume increases. The shear flow generates damping force to dissipate the impact energy, thereby achieving the purpose of buffering. It is hoped that this damper will generate a lot of resistance, which will not only limit the displacement of the rail, but also absorb energy and share the impact force.
利用周期性结构其带隙性质,可设计出全新隔振、降噪结构,结合间隙粘滞阻尼原理,设计新型扣件,希望该扣件系统在保持较大刚度的情况下,能产生很大的阻力,既能限制钢轨的位移,又能吸收能量和分担冲击力。在波的传播路径上着手,减少地面振动响应。Using the band gap property of the periodic structure, a new vibration isolation and noise reduction structure can be designed. Combined with the principle of gap viscous damping, a new type of fastener can be designed. The resistance of the rail can not only limit the displacement of the rail, but also absorb energy and share the impact force. Work on the wave's path to reduce the ground vibration response.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种基于液压粘滞阻尼的新型周期性扣件结构有效的降低列车在运行过程中引起的地面振动,改善线路沿线周边居民的居住环境。The purpose of the present invention is to provide a new type of periodic fastener structure based on hydraulic viscous damping, which can effectively reduce the ground vibration caused by the train during operation and improve the living environment of the residents around the line.
具体而言,本发明的目的在于提供一种基于液压粘滞阻尼的新型周期性扣件结构,其特征在于:其特征在于:它包括调谐质量扣压弹条1、螺旋道钉2、弹性垫圈3、螺母4、液压粘滞阻尼器5、调高垫板6。Specifically, the purpose of the present invention is to provide a new type of periodic fastener structure based on hydraulic viscous damping, which is characterized in that: it is characterized in that: it includes a tuned mass withholding
进一步的,其特征在于:调谐质量扣压弹条1是一种由碳纤维材料生产的新型弹条,相比与传统的弹性材料,碳纤维的刚度和强度都由于传统弹条材料,且密度只有传统弹条的1/4左右。在调谐质量扣压弹条中部设置便于调节质量嵌入孔1-1,通过改变嵌入孔内嵌入体1-2的质量以达到控制调谐质量的功能。协调质量扣压弹条1通过螺旋道钉2、弹性垫圈3、螺母4固定在液压粘滞阻尼器5上。Further, it is characterized in that: the tuned mass withholding
进一步的,其特征在于:调谐质量扣压弹条1与钢轨轨腰接触,调谐质量扣压弹条1在于钢轨轨腰接触面进行毛化处理,毛面1-1上布置W型折线,以增大接触面的摩擦阻力,防止调谐质量扣压弹条1与钢轨之间发生相对位移。Further, it is characterized in that: the tuning quality withholding
进一步的,其特征在于:调谐质量扣压弹条1在其中部设置调节质量空腔,通过嵌入体1-2的质量M来调节整个调谐质量扣压弹条的力学模型。通过仿真计算,当改变嵌入体1-2的质量M时,会出现不同的带隙特性,对不同要求的工况进行减振。Further, it is characterized in that: the tuning
进一步的,其特征在于:螺旋道钉2是一种г型结构,向下可以将调谐质量扣压弹条1通过弹性垫圈3和螺母4与液压粘滞阻尼器5紧紧固定,向右可以使得调谐质量扣压弹条1紧紧扣住钢轨。Further, it is characterized in that: the
进一步的,其特征在于:螺旋道钉2包括垂向部2-1和横向部2-2以及挡板2-3组成。垂向部2-1表明具有螺纹,以便于将调谐质量扣压弹条1固定在液压粘滞阻尼器5上,且固定液压粘滞阻尼器内活塞5-3。横向部2-2是一种压紧装置,可以通过旋转紧紧压住调谐质量扣压弹条1已达到进一步紧紧扣住钢轨的目的。当通过横向部2-2扣压调谐质量扣压弹条1时,挡板2-3起到压紧嵌入体1-2的目的。Further, it is characterized in that: the
进一步的,其特征在于:弹簧垫圈3具有合适的刚度,在保证能很好的满足垫圈的作用外,还应产生一定的形变。Further, it is characterized in that: the
进一步的,其特征在于:液压粘滞阻尼器5是一个圆柱结构内径为D,在底部是个脚分别布置4个螺栓孔5-1,通过4个螺栓孔5-1将其固定在轨枕上。内部充满二甲基硅油5-2,其密度为ρ、动力黏度μ、体积弹性系数K。内置活塞5-3直径d,活塞固定在螺旋道钉2上,活塞5-2与液压粘滞阻尼器5内壁之间的间隙为h。通过调谐质量扣压弹条1将力传递到液压粘滞阻尼器5,油液的体积弹性模量为V为活塞上方油液体积,ΔV为体积改变量,Δp为压力变化量。进一步的,其特征在于:调高垫板6具有很大的刚度,达到在扣件工作状态下不发生形变。通过控制活塞5-2与液压粘滞阻尼器5内壁之间的间隙为h来控制K。通过油液的剪切流动来消耗冲击的能量。Further, it is characterized in that: the
附图说明Description of drawings
图1是本发明的一种基于液压粘滞阻尼的新型周期性扣件结构示意图(沿钢轨方向)。Figure 1 is a schematic structural diagram of a new type of periodic fastener based on hydraulic viscous damping of the present invention (along the direction of the rail).
图2是本发明的一种基于液压粘滞阻尼的新型周期性扣件结构示意图(钢轨侧向)。Figure 2 is a schematic structural diagram of a new type of periodic fastener based on hydraulic viscous damping of the present invention (rail lateral).
图3是图1中调谐质量扣压弹条1的示意图,其中,a是剖面图,b是局部侧视图,c是嵌入体结构图。FIG. 3 is a schematic diagram of the tuning mass withholding
图4a是图1中螺旋道钉2的示意图。FIG. 4a is a schematic view of the
图4b是图4a中横向部2-2的俯视图。Figure 4b is a top view of the transverse portion 2-2 of Figure 4a.
图5是图1中液压粘滞阻尼器5的示意图。FIG. 5 is a schematic diagram of the
具体实施方式Detailed ways
为了使本发明的技术方案和优点更加清楚,下面结合附图和具体实施例对本发明进行详细描述。In order to make the technical solutions and advantages of the present invention clearer, the present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.
具体实施方式一:结合图1-图5说明,本实施方式的本发明的目的在于提供一种基于液压粘滞阻尼的新型周期性扣件结构,以无砟轨道为例,其特征在于:它包括调谐质量扣压弹条1、螺旋道钉2、弹性垫圈3、螺母4、液压粘滞阻尼器5、调高垫板6。1-5, the purpose of the present invention is to provide a new type of periodic fastener structure based on hydraulic viscous damping, taking a ballastless track as an example, it is characterized in that: Including the tuning quality withholding
其中,调谐质量扣压弹条1一端与钢轨轨腰接触,另一端固定在液压粘滞阻尼器5上。其中,所述调谐质量扣压弹条1通过螺旋道钉2等部件固定在钢轨轨腰和液压粘滞阻尼器5上。Among them, one end of the tuning mass withholding
优选的,调谐质量扣压弹条1是一种由碳纤维材料生产的新型弹条,相比与传统的弹性材料,碳纤维的刚度和强度都由于传统弹条材料,且密度只有传统弹条的1/4左右。在调谐质量扣压弹条中部设置便于调节质量嵌入孔1-1,通过改变嵌入孔内嵌入体1-2的质量以达到控制调谐质量的功能。协调质量扣压弹条1。Preferably, the tuned mass withholding
优选的,调谐质量扣压弹条1与钢轨轨腰接触,调谐质量扣压弹条1在于钢轨轨腰接触面进行毛化处理,毛面1-1上布置W型折线,以增大接触面的摩擦阻力,防止调谐质量扣压弹条1与钢轨之间发生相对位移。Preferably, the tuning quality withholding
优选的,调谐质量扣压弹条1在其中部设置调节质量空腔,通过嵌入体1-2的质量M来调节整个调谐质量扣压弹条的力学模型。通过仿真计算,当改变嵌入体1-2的质量M时,会出现不同的带隙特性,对不同要求的工况进行减振。Preferably, the tuning mass withholding
优选的,螺旋道钉2是一种г型结构,向下可以将调谐质量扣压弹条1通过弹性垫圈3和螺母4与液压粘滞阻尼器5紧紧固定,向上可以使得调谐质量扣压弹条1紧紧扣住钢轨。Preferably, the
优选的,螺旋道钉2包括垂向部2-1和横向部2-2以及挡板2-3组成,优选地,垂向部2-1和横向部2-2之间的夹角为90°-100°,更优选地,略微为钝角的95度,能够在节省空间时、有更高的抗压强度。垂向部2-1表面具有螺纹,以便于将调谐质量扣压弹条1固定在液压粘滞阻尼器5上,优选地,所述垂向部2-1穿过所述液压粘滞阻尼器5并固定在其底部,且固定住液压粘滞阻尼器内活塞5-3。横向部2-2是一种螺旋压紧装置,可以通过旋转紧紧调整横向部2-2的长度,进而可以压住调谐质量扣压弹条1以达到紧紧扣住钢轨的目的。当通过横向部2-2扣压调谐质量扣压弹条1时,挡板2-3起到压紧嵌入体1-2的目的。本螺旋道钉2适合国铁和地铁中常用的50和60轨,可通过调节横向部2-2的长度已到达适用于不同类型轨道的目的。Preferably, the
优选的,弹簧垫圈3具有合适的刚度,在保证能很好的满足垫圈的作用外,还应产生一定的形变。Preferably, the
优选的,液压粘滞阻尼器5是一个圆柱结构内径为D,在底部是个脚分别布置4个螺栓孔5-1,通过4个螺栓孔5-1将其固定在轨枕上。内部充满二甲基硅油5-2,其密度为ρ、动力黏度μ、体积弹性系数K。内置活塞5-3直径d,活塞固定在螺旋道钉2上,活塞5-2与液压粘滞阻尼器5内壁之间的间隙为h。通过调谐质量扣压弹条1将力传递到液压粘滞阻尼器5,油液的体积弹性模量为V为活塞上方油液体积,ΔV为体积改变量,Δp为压力变化量。调高垫板6具有很大的刚度,达到在扣件工作状态下不发生形变。通过控制活塞5-2与液压粘滞阻尼器5内壁之间的间隙为h来控制K。通过油液的剪切流动来消耗冲击的能量。Preferably, the hydraulic
需要说明的是,上述实施例同样适合在不同轨道形式中,当主要关系频段不同时,只需根据需求对嵌入体质量M做出略微调整即可。It should be noted that the above embodiments are also suitable for different track forms, and when the main frequency bands are different, it is only necessary to slightly adjust the embedded body quality M according to requirements.
上文所列出的一系列的详细说明仅仅是针对本发明的可行性实施方式的具体说明,它们并非用以限制本发明的保护范围,凡未脱离本发明技艺精神所作的等效实施方式或变更均应包含在本发明的保护范围之内。The series of detailed descriptions listed above are only specific descriptions for the feasible embodiments of the present invention, and they are not used to limit the protection scope of the present invention. Changes should all be included within the protection scope of the present invention.
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