A kind of 3D printing cashew nut phenolic group photosensitive resin and preparation method thereof
Technical field
The present invention relates to photosensitive resin field, especially a kind of 3D printing cashew nut phenolic group photosensitive resin and its preparation side
Method.
Background technique
The three-dimensional fast shaping technology development in recent years of 3D printing (Three Dimensional Printing) is made us looking steadily
Mesh.It manufactures product with materials such as metal, ceramics, polymer, by multiple-layer stacked printing type.Currently, three-dimensional fast rapid-result
The use of type technology has involved the multiple fields such as industry, medical treatment, cultural creative, has a extensive future.3D printing industry has become
Numerous research staff, allocation of funds hot fields.Photocuring 3D printing forming technique is the hot spot studied at present, and core is asked
One of topic is the exploitation of photosensitive resin.Photocuring system generally by oligomer, reactive diluent and photoinitiator and all kinds of adds
Agent is added to form.For the ultraviolet photosensitive resin of moulding material free radical type used in photocuring, mainly with acrylate and polyurethane
Acrylate is as prepolymer, and for most of performed polymer all using petroleum chemicals as primary raw material, these products are big in consumption in the market
Harm inevitably is brought to environment and human body while measuring petroleum resources.It is opened with renewable resource substitution fossil resources development
It is one of development priority direction of industry that substance light-cured resin, which occurs, and meets the requirement of greenization sustainable development, is had become
For the development trend of a certainty.
Anacardol (Cardanol) is the main component of cashew nut shell liquid (Cashew Nut Shell Liquid), cashew nut shell
Liquid is a kind of thick liquid russet, extract in the shell of the fruit for the cashew nut tree planted from the torrid zone or subtropical zone, is
The by-product of cashew nut in process, not only abundance, and also price is very cheap, is a kind of reproducible natural green
Resource.Not only contain phenolic hydroxyl group in anacardol molecular structure, side chain also contains unsaturated alkyl long-chain, can under ultraviolet excitation
Carry out photocuring polymerization reaction, it has also become coating, hot spot Material Field research and paid close attention to.In recent years, related anacardol light is solid
The report for changing research gradually increases, be mainly esterified including anacardol direct ultraviolet photocuring, acroleic acid esterification, epoxy acrylic,
Vinylated, phenolic resin, isocyanates graft modification and the research such as composite, nano-compound modified.And these waists
It is reactivity site that fruit phenol photo-curing material, which mainly utilizes anacardol monomer phenolic hydroxyl group and side chain unsaturated double-bond, passes through etherificate
Or methacryloxy or acryloxy are introduced into molecular structure and prepare photo-curing monomer and oligomer by esterification,
But uv power is high when often solidifying, and curing time is long, limits the further utilization of cashew nut phenolic group photocuring.
Therefore research and development can direct 3D printing cashew nut phenol resin, meet the requirement of greenization sustainable development, while can be with
Reduce the cost of 3D photocuring photosensitive resin.
And it carries out 3D printing solidification after being modified using the formaldehyde condensation products of anacardol not report so far.
Summary of the invention
The case where for the prior art and a kind of insufficient, controllable, solidification that the purpose of the present invention is to provide solidifications and crosslinking
Time is short and implements reliable 3D printing cashew nut phenolic group photosensitive resin and preparation method thereof.
In order to realize above-mentioned technical purpose, the technical solution adopted by the present invention are as follows:
A kind of preparation method of 3D printing cashew nut phenolic group photosensitive resin, using anacardol and hexa as raw material into
Anacardol formaldehyde condensation products are made after dimethylbenzene is then added as solvent mixing in row mixing;It is again catalysis with toluenesulfonic acid
Agent, Isosorbide-5-Nitrae-hydroquinone are polymerization inhibitor, and dimethylbenzene is solvent, adds it to anacardol formaldehyde condensation products and with photosensitive group class
In the mixture of monomer, cashew nut phenolic group photocuring performed polymer is made;Then after solvent being evaporated, by cashew nut phenolic group photocuring pre-polymerization
Body and photoinitiator are the ratio mixing of 100:0.1~10 in mass ratio, and after being sufficiently stirred, 3D printing cashew nut can be obtained
Phenolic group photosensitive resin.
Further, the anacardol derives from cashew nut shell liquid.
Preferably, specifically comprise the following steps:
(1) using dimethylbenzene as solvent, 100 parts of cashew nut shell liquids and 4 parts of hexas is added thereto, are then added
Distilled water, enable its 80~90 DEG C hybrid reaction 1~3 hour, then heat to 130~140 DEG C of reflow treatments 1~2 hour, make
Obtain anacardol formaldehyde condensation products;
(2) 0.8 part of p-methyl benzenesulfonic acid is taken to make as catalyst, 1 part of Isosorbide-5-Nitrae-hydroquinone as polymerization inhibitor, 30 parts of dimethylbenzene
It for solvent, is mixed, then adds anacardol formaldehyde condensation products made from 25~50 parts of steps (2) and 50~75 parts of band light
Quick base class monomer is mixed, and reflow treatment 6h under the conditions of 80~90 DEG C, then is warming up to 100~110 DEG C and continue instead
It answers 5~6 hours, cashew nut phenolic group photocuring performed polymer is made;
(3) by after the solvent rotary evaporation in cashew nut phenolic group photocuring performed polymer made from step (2), then it is drawn with light
Hair agent is that the ratio of 100:0.1~10 is thoroughly mixed in mass ratio, can be prepared by 3D printing cashew nut phenolic group photosensitive resin.
It preferably, is acrylic acid, methacrylic acid, acryloyl chloride, methyl with photosensitive base class monomer described in step (2)
One of glycidyl acrylate.
Preferably, photoinitiator described in step (3) includes 2- hydroxy-2-methyl -1- phenylacetone, 1- hydroxy cyclohexylphenyl
Base phenyl ketone, 2- methyl -2- (4- morpholinyl) -1- [4- (methyl mercapto) phenyl] -1- acetone, 2,4,6- trimethylbenzoyl
One of base-diphenyl phosphine oxide, 2,4,6- trimethylbenzoyl phenyl phosphinic acid ethyl ester.
Preferably, the viscosity of cashew nut phenolic group photocuring performed polymer obtained is 1132~1711mPas in step (2).
Preferably, in step (3) 3D printing obtained with cashew nut phenolic group photosensitive resin ultraviolet light wave a length of 365~
405nm, uv power are 100~133mW/cm2Under conditions of lighting process the ultra-violet curing time be 1~100s.
The 3D printing application of cashew nut phenolic group photosensitive resin obtained by a kind of preparation method according to, is loaded
3D printing product is carried out in 3D printing equipment.
Further, photocuring three-dimensional printing technology used by the 3D printing equipment be stereolithography apparatus technology,
One of digital light projection technology, Laser Clad Deposition technology.
3 D-printing cashew nut phenol resin anacardol and formaldehyde are initially formed condensation polymer, can regulate and control cashew nut phenol resin at
Type shrinking percentage, bending property etc..It is double that carbon carbon in cashew nut phenol resin is regulated and controled by the control with photosensitive group class monomer dosage simultaneously
The content of key (C=C) is solidified with the ultraviolet light radical crosslinking of this controllable adjustment cashew nut phenol resin, and then regulates and controls 3 D-printing
Performance, this 3D printing are applicable to a variety of three-dimensional Stereolithography technologies with cashew nut phenol resin.
Part reaction equation involved in this programme is as follows:
By using above-mentioned technical solution, compared with prior art, the present invention it, which has the beneficial effect that, passes through this
3D printing cashew nut phenolic group photosensitive resin obtained by scheme of the invention can be under 355~405nm ultraviolet light irradiation, by with photosensitive
Group class monomer dosage changes the content of carbon-carbon double bond in resin (C=C), i.e. control free-radical contents realize anacardol tree
The controllable UV optical free radical cross-linked polymeric of rouge.Also, test indicate that cashew nut phenol resin cross-linked speed realizes promotion and can
Control, i.e. ultra-violet curing time can be promoted by 600s and foreshorten to 10-180s, and in addition the 3D printing cashew nut phenolic group photosensitive resin can lead to
Control strip photosensitive group class monomer dosage is crossed to regulate and control the service performance of cashew nut phenol resin, including glossiness, flexibility, attachment
Power, hardness, shock resistance;It is the glossiness of anacardol photosensitive resin, flexible with the increase of photosensitive group class content of monomer
Property, adhesive force, hardness, impact strength all make moderate progress.Furthermore the 3D printing cashew nut phenolic group photosensitive resin has anacardol
Excellent properties of resin such as thermo oxidative stability, electrical insulation capability, weatherability etc.;The ultraviolet light fast solidification of cashew nut phenol resin,
It is set to have the potential application ability in lacquer craftwork automatic technology and increases material manufacturing technology field;Meanwhile passing through photosensitive base
The regulation of group's class type and dosage can not only finely tune resin service performance and the polymerization of ultraviolet light radical crosslinking, can also reduce
The application cost of cashew nut phenol resin.
Specific embodiment
Embodiment 1
A kind of preparation method of 3D printing cashew nut phenolic group photosensitive resin comprising following steps:
1) it using dimethylbenzene as solvent, is added 100g cashew nut shell liquid (CNSL), 4g hexa (H powder), then adds again
Enter a certain amount of distilled water, react mixed system at 80~90 DEG C 1~3 hour, is then warming up to 130~140 DEG C again and returns
It stream process 1~2 hour, is made anacardol formaldehyde condensation products (PCF);
2) using 0.8g p-methyl benzenesulfonic acid as catalyst, 1g Isosorbide-5-Nitrae-hydroquinone is polymerization inhibitor, and 30g dimethylbenzene is solvent, into
After row mixing, 50g anacardol formaldehyde condensation products (PCF) and 50g acryloyl chloride (AC) is added, then in 80~90 DEG C of temperature conditions
Lower reflow treatment 6 hours is then warming up to 100~110 DEG C, react 5~6 hours again obtaining acryloyl chloride cashew pnenolic aldehyde
Photosensitive resin (MPCF), i.e. cashew nut phenolic group photocuring performed polymer;Wherein, the viscosity of acryloyl chloride cashew pnenolic aldehyde photosensitive resin is
1132mPa·s;
3) by after the solvent rotary evaporation in cashew nut phenolic group photocuring performed polymer made from step (2), by 50g acryloyl chloride
Cashew pnenolic aldehyde photosensitive resin is added in the photoinitiator 1- hydroxycyclohexyl phenyl ketone (184) of its mass ratio 3% sufficiently
Stirring, obtains 3D printing cashew nut phenolic group photosensitive resin.
Performance test
3D printing obtained is spread evenly across in clean tinplate sheet with cashew nut phenolic group photosensitive resin (with a thickness of 100 μ
M), then it is put into 365nm ultraviolet light (100mW/cm2) irradiate treatment with irradiation in lower ultra-violet curing case, wherein 3D printing cashew nut
The cure times of phenolic group photosensitive resin are 40s, and film completion of cure, surface is smooth.Resin film bending property 2mm is not split
Trace, hardness 4B, adhesive force are 2 grades, and the impact resistance of cured film reaches 60kgcm.It is printed with the SLA printer of Form2
At batten, the molding shrinkage of batten is 0.3%.
Embodiment 2
1) it using dimethylbenzene as solvent, is added 100g cashew nut shell liquid (CNSL), 4g hexa (H powder), then adds again
Enter a certain amount of distilled water;It reacts mixed system at 80~90 DEG C 1~3 hour, is then warming up to 130~140 DEG C again and returns
It stream process 1~2 hour, is made anacardol formaldehyde condensation products (PCF);
2) using 0.8g p-methyl benzenesulfonic acid as catalyst, 1g Isosorbide-5-Nitrae-hydroquinone is polymerization inhibitor, and 30g dimethylbenzene is solvent, into
After row mixing, 34g anacardol formaldehyde condensation products (PCF) and 66g methacrylic acid (MAA) is added, 80~90 DEG C of temperature next time
Stream process 6 hours, it is then warming up to 100~110 DEG C again, carries out obtaining methacrylic acid cashew pnenolic aldehyde in reaction 5~6 hours photosensitive
Resin, viscosity 1352mPas;
3) by after the solvent rotary evaporation in methacrylic acid cashew pnenolic aldehyde photosensitive resin made from step (2), by 50g first
Base acrylic acid cashew pnenolic aldehyde photosensitive resin is added to the 2,4,6- trimethylbenzoyl-of the photoinitiator of its mass ratio 3%
Mixing in diphenyl phosphine oxide (TPO), and be sufficiently stirred, obtain 3D printing cashew nut phenolic group photosensitive resin.
Performance test
3D printing obtained is spread evenly across in clean tinplate sheet with cashew nut phenolic group photosensitive resin (with a thickness of 100 μ
M), then it is put into 365nm ultraviolet light (100mW/cm2) irradiate treatment with irradiation in lower ultra-violet curing case.3D printing cashew nut phenolic group
The cure times of photosensitive resin are 15s, and film completion of cure, surface is smooth.Resin film bending property 2mm does not occur slight crack,
Hardness 3B, 2 grades of adhesive force, the impact resistance of cured film reaches 75kgcm.It is printed as with the SLA 3D printer of Forms2
Batten, the molding shrinkage of batten are 0.2%.
Embodiment 3
1) it using dimethylbenzene as solvent, is added 100g cashew nut shell liquid (CNSL), 4g hexa (H powder) is then added
A certain amount of distilled water reacts mixed system at 80~90 DEG C 1~3 hour, is then warming up to 130~140 DEG C of reflux again
Processing 1~2 hour, obtains anacardol formaldehyde condensation products (PCF);
2) using 0.8g p-methyl benzenesulfonic acid as catalyst, 1g Isosorbide-5-Nitrae-hydroquinone is polymerization inhibitor, and 30g dimethylbenzene is solvent, into
After row mixing, 50g anacardol formaldehyde condensation products (PCF) and 50g acrylic acid (AA) is added, is flowed next time in 80~90 DEG C of temperature conditions
Processing 6 hours, is then warming up to 100~110 DEG C again, carries out reaction 5~6 hours, and acrylic acid cashew pnenolic aldehyde photosensitive resin is made,
Its viscosity is 1710mPas;
3) by after the solvent rotary evaporation in acrylic acid cashew pnenolic aldehyde photosensitive resin made from step (2), by 50g acrylic acid
Cashew pnenolic aldehyde photosensitive resin is added to the 2,4,6- trimethylbenzoy-dipheny for the photoinitiator that its mass ratio is 3%
Mixing in phosphine oxide (TPO), and be sufficiently stirred, obtain 3D printing cashew nut phenolic group photosensitive resin;
Performance test
3D printing obtained is spread evenly across in clean tinplate sheet with cashew nut phenolic group photosensitive resin (with a thickness of 100 μ
M), then it is put into 365nm ultraviolet light (100mW/cm2) irradiate and irradiated in lower ultra-violet curing case;3D printing is photosensitive with cashew nut phenolic group
The cure times of resin are 10s, and film completion of cure, surface is smooth.Resin film bending property 2mm does not occur slight crack, hardness
3B, 2 grades of adhesive force, the impact resistance of cured film reaches 75kgcm.It is printed as batten with the SLA 3D printer of Forms2,
The molding shrinkage of batten is 0.2%.
Embodiment 4
1) it using dimethylbenzene as solvent, is added 100g cashew nut shell liquid (CNSL), 4g hexa (H powder) is then added
A certain amount of distilled water reacts mixed system at 80~90 DEG C 1~3 hour, is then warming up to 130~140 DEG C of reflux again
Processing 1~2 hour is made anacardol formaldehyde condensation products (PCF);
2) using 0.8g p-methyl benzenesulfonic acid as catalyst, 1g Isosorbide-5-Nitrae-hydroquinone is polymerization inhibitor, and 30g dimethylbenzene is solvent, into
After row mixing, 25g anacardol formaldehyde condensation products (PCF) and 75g methacrylic acid (MAA) is added, then in 80~90 DEG C of temperature
Under the conditions of reflow treatment 6 hours, be then warming up to 100~110 DEG C, carry out that the reaction was continued 5~6 hours, methacrylic acid is made
Cashew pnenolic aldehyde photosensitive resin, viscosity be 1711mPas;
3) by after the solvent rotary evaporation in methacrylic acid cashew pnenolic aldehyde photosensitive resin made from step (2), by 50g first
Base acrylic acid cashew pnenolic aldehyde photosensitive resin is added to photoinitiator 2- methyl -2- (4- morpholinyl) -1- that its mass ratio is 3%
It mixes, and is sufficiently stirred in [4- (methyl mercapto) phenyl] -1- acetone, 3D printing cashew nut phenolic group photosensitive resin is made.
Performance test
3D printing obtained is spread evenly across in clean tinplate sheet with cashew nut phenolic group photosensitive resin (with a thickness of 100 μ
M), then it is put into 365nm ultraviolet light (100mW/cm2) irradiate treatment with irradiation in lower ultra-violet curing case;3D printing cashew nut phenolic group
The cure times of photosensitive resin are 10s, and film completion of cure, surface is smooth.Resin film bending property 2mm does not occur slight crack,
Hardness 3B, 2 grades of adhesive force, the impact resistance of cured film reaches 55kgcm.It is printed as with the SLA 3D printer of Forms2
Batten, the molding shrinkage of batten are 0.5%.
Comparative example
1) it using dimethylbenzene as solvent, is added 100g cashew nut shell liquid (CNSL), 4g hexa (H powder) is then added
A certain amount of distilled water;React mixed system 1~3 hour at 80~90 DEG C, be warming up to 130~140 DEG C of reflow treatments 1~
It 2 hours, obtains anacardol formaldehyde condensation products (PCF), the viscosity of PCF is 2536mPas;
2) 2,4,6- trimethylbenzoyls of the photoinitiator for being by weight, 5% by 50g PCF and PCF mass ratio
In base-diphenyl phosphine oxide, it is sufficiently stirred to get comparative example cashew nut phenol resin is arrived;
3) comparative example cashew nut phenol resin is spread evenly across in clean tinplate sheet (with a thickness of 100 μm), is put into
365nm ultraviolet light (100mW/cm2) irradiates to be irradiated in lower ultra-violet curing case, and comparative example cashew nut phenol resin is uncured.With
The SLA 3D printer of Forms2 prints, non-printing shaping.
By the way that Examples 1 to 4 and comparative example 1 are compared, it can be seen that a photosensitive group is introduced in PCF, it can be with
The effectively ultra-violet curing ability of cashew nut phenol resin shortens the ultra-violet curing time.
The foregoing is merely of the invention for example, for a person skilled in the art, religion according to the present invention
Lead, without departing from the principles and spirit of the present invention all equivalent changes done according to scope of the present invention patent, repair
Change, replacement and variant, is all covered by the present invention.