A kind of Novel stone cutting bobbin winder device and stone dicing saw bed
Technical field
The present invention relates to stone cutting device technical field more particularly to a kind of Novel stone cutting bobbin winder devices and stone
Material sawing machine for cutting.
Background technique
It is to use the garden saw most started, band saw that large-stone, which is processed into plate major way, arrives gang saw, buhl saw, pit saw (group
Close saw) it is cut, cutting method is mainly that the garden saw with carbide button and saw blade is leaned on to be cut, low efficiency, energy consumption height, pollution
Greatly but there is a kind of cutting method of multi-strand cable saw in the international in recent years, country, wherein the 80 strands saw with Italy's production is
Currently highest level in the world, can disposably cut 80 blocks of plates, high-efficient with its, low energy consumption deep is welcome in the industry.But
The cutting method of this multi-strand cable saw causes the saw kerf of stone material big, to influence since the rope diameter after multi-strand cable saw combination is big
The lumber recovery of stone material, and saw kerf face is coarse, frangible, the secondary polishing processing of need.
Summary of the invention
Technical problem to be solved by the invention is to provide one kind with saw kerf is small, lumber recovery is high, smooth, water-saving ring
It protects, the Novel stone of high financial profit cuts bobbin winder device and stone dicing saw bed.
The technical scheme to solve the above technical problems is that a kind of Novel stone cuts bobbin winder device, including peace
It shelves, cross wire carrier, the first cutting guide wheel and the second cutting guide wheel, it is described to cross wire carrier, the first cutting guide wheel and described
Second cutting guide wheel both ends be rotatably connected on the mounting rack respectively, it is described cross wire carrier, it is described first cutting guide wheel and
The second cutting guide wheel is in parallel and interval setting, the first cutting guide wheel are located at the wire carrier and described second of crossing and cut
Between guide wheel, being respectively equipped on the first cutting guide wheel and the second cutting guide wheel multiple is wound Buddha's warrior attendant cutting line
The positioning region of spaced and parallel gauze.
The beneficial effect of above-mentioned technical proposal is: each section of line when being coiled by a Buddha's warrior attendant cutting line, in gauze
Need to be spaced setting, if only carrying out coiling by the first cutting guide wheel and the second cutting guide wheel, Buddha's warrior attendant cutting line is being coiled
Afterwards, the part that gauze is located between the first cutting guide wheel and the second cutting guide wheel is gauze arranged in a crossed manner, is not easy to stone material
The deflecting section setting of Buddha's warrior attendant cutting line is being crossed between wire carrier and the first cutting guide wheel, is being made by the way that wire carrier was arranged by cutting
It obtains the part that gauze is located between the first cutting guide wheel and the second cutting guide wheel to be arranged in parallel, to make before and after spiral coil two
Line is parallel to each other and passes through in the same wire casing of building stones, and line is not great on same parallel lines before and after solving spiral coiling
Problem.
Further, the outer diameter for crossing wire carrier is less than or equal to the outer diameter of the first cutting guide wheel.
Beneficial effect using above-mentioned further scheme is: the outer diameter for crossing wire carrier, which is less than or equal to first cutting, leads
The outer diameter of wheel can ensure that Buddha's warrior attendant cutting line can be wound on the first cutting guide wheel.
Further, the positioning region is annular groove;Multiple the first circumferential rings are equipped at intervals on the first cutting guide wheel
Shape slot, it is described second cutting guide wheel on be equipped at intervals with multiple the second circumferential annular grooves, the first annular slot and described second
Annular groove is arranged in a one-to-one correspondence in the vertical direction.
Beneficial effect using above-mentioned further scheme is: the setting of first annular slot and the second annular groove can be as needed
The spacing of adjacent Buddha's warrior attendant cutting line is adjusted, to adjust the width of the building stones after cutting, while can ensure that Buddha's warrior attendant cutting line the
It is not in the offset of position in the rotation process of one cutting guide wheel and the second cutting guide wheel.
Further, the axially vertical of guide wheel is cut with the first cutting guide wheel or second in face where the annular groove.
Beneficial effect using above-mentioned further scheme is: leading with the first cutting guide wheel or the second cutting in face where annular groove
That takes turns is axially vertical, during first cuts guide wheel, the second cutting guide wheel axially rotation, can guarantee annular groove all same
On face, it is ensured that the stability of the gauze of multistage Buddha's warrior attendant cutting line composition.Plane and described first where second annular groove
Scribing wheel axis is vertically arranged, and can guarantee that the Buddha's warrior attendant cutting line being wound in same second annular groove can be parallel;First annular slot
The plane at place is obliquely installed with wire carrier axis is crossed, and the adjacent lines for the Buddha's warrior attendant cutting line being wound in first annular slot is avoided to occur
Unparalleled phenomenon improves the yield rate of cutting.
The invention also discloses a kind of stone dicing saw beds, including including Novel stone described above cutting bobbin winder device,
Building stones load transferring vehicle, cutting transfer bracket, the Novel stone cutting bobbin winder device are moveably mounted to the cutting transfer branch
On frame or/and the building stones load transferring vehicle is removably set below the Novel stone cutting bobbin winder device;The cutting transfer
Being formed on bracket makes the mobile channel passed through of the building stones load transferring vehicle, and the channel is located at Novel stone cutting around traditional thread binding
Set lower section;Multiple groups support vertical flexible and along building stones load transferring vehicle moving direction arrangement is installed on the building stones load transferring vehicle
Bar assembly, when the support rod component cuts bobbin winder device close to the Novel stone, moving down makes the building stones transfer
Vehicle from the Novel stone cutting bobbin winder device below channel pass through, while stone material thereon by the Novel stone cut around
Gauze cutting on line apparatus.
The beneficial effects of the present invention are: the present invention uses tool of the diamond wire as cutting stone material, stone material is cut,
It is different from all tools of original cutting stone material, with saw kerf is small, lumber recovery is high, smooth, water-saving and environmental protection, economic benefit
High evident characteristic;Wire carrier was arranged above the first cutting guide wheel in the present invention, made continuous spiral shell by crossing wire carrier transition
Rotation winding mode is front and back parallel mode, so that two lines before and after spiral coil be made to be parallel to each other and lead in the same wire casing of building stones
It crosses, solves the spiral coiling front and back line not significant problem on same parallel lines;It can according to process requirements support rod component
Drop is stretched in order, and for supporting cutting gauze to pass through, to reach in the case where not damaging charging carriage, gauze is smooth
By charging carriage, solves cutting gauze in the case where not moving, not damaging tote, the great difficulty disposably passed through
Topic.
Based on the above technical solution, the present invention can also be improved as follows.
Further, the mounting rack includes two mounting bases, and the quantity of the cutting transfer bracket is two, the building stones
Load transferring vehicle is arranged between two cutting transfer brackets, and the top of two cutting transfer brackets is equipped with disposed in parallel
Cut transfer guide rail;Two cutting transfer guide rails are equipped with for cutting described in the drive lower edge in the cutting driving device
The mobile cleavage block of the length direction of transfer guide rail is cut, the both ends of the cleavage block are fixed with the installation being vertically arranged
, it is equipped with the cutting room for passing through for building stones between two mounting bases, is set between the top of two mounting bases
There is the horizontally disposed wire carrier and described first of crossing to cut guide wheel, is set between the lower part of two mounting bases equipped with level
The the second cutting guide wheel set, the first cutting guide wheel, the second cutting guide wheel and the both ends for crossing wire carrier are equal
It is mounted in the mounting base by bearing housing, and the first cutting guide wheel, the second cutting guide wheel and the line excessively
One end of guide wheel is sequentially connected with cutting driving motor.
Beneficial effect using above-mentioned further scheme is: the drive by cutting driving motor, so that guide roller, first
Cutting guide wheel and second cuts rotating in same direction for guide wheel, so that the rotation of Buddha's warrior attendant cutting line is driven, meanwhile, in cutting driving device
Drive under, Buddha's warrior attendant cutting line is moved relative to building stones, and building stones are cut in completion, while building stones is cut into needs
Rectangular block, cutting efficiency are high.
Further, the support rod component includes at least two oil cylinders being vertically arranged, and the bottom end of the oil cylinder is fixed on
On the upper surface of the building stones load transferring vehicle, horizontal support bar is fixedly connected on the top of the oil cylinder, the horizontal support bar
The length direction of length direction and the cutting transfer guide rail is vertically arranged.
Beneficial effect using above-mentioned further scheme is: driving moving up and down for horizontal support bar by oil cylinder, is moving
Oil cylinder drives horizontal support bar to move down when moving to cleavage block, avoids cleavage block, and after by below cleavage block, oil cylinder drives level
Support rod moves up, and is supported to the building stones by cutting, to reach in the case where not damaging charging carriage, gauze is smooth
By charging carriage, solves cutting gauze in the case where not moving, not damaging tote, the great difficulty disposably passed through
Topic.
Further, the cutting driving device include with the cutting transfer guide rail cutting screw rod disposed in parallel, it is described
Cutting screw rod is threadedly coupled with the cleavage block, and one end of the cutting screw rod is connect with cutting servo motor transmission.
Beneficial effect using above-mentioned further scheme is: driving cutting screw rod rotation using cutting servo motor, realizes
It is easy to control and accurate to cleavage block moving back and forth on cutting transfer rail length direction.
Further, it is described cutting screw rod quantity be two, two it is described cutting screw rods respectively with the cleavage block two
End is threadedly coupled, and output end of two cutting screw rods with the cutting servo motor is sequentially connected.
Beneficial effect using above-mentioned further scheme is: can further increase cutting using the setting of two cutting screw rods
The mobile stability of seat.
Further, the lower section of the building stones load transferring vehicle is equipped with and leads with the cutting transfer guide rail building stones transfer disposed in parallel
Rail, the building stones load transferring vehicle sliding are located on the building stones transfer guide rail.
Beneficial effect using above-mentioned further scheme is: by the way that building stones transfer guide rail is arranged, convenient for building stones load transferring vehicle
It is mobile, convenient for placing and unloading building stones.
Further, further include stone for driving the building stones load transferring vehicle to move along the building stones transfer rail length direction
Expect transfer driving device.
Beneficial effect using above-mentioned further scheme is: the setting of building stones transfer driving device can be convenient for building stones load transferring vehicle
Movement automation.
Further, the building stones transfer driving device includes building stones transfer servo motor and puts down with the building stones transfer guide rail
The building stones transfer screw rod of row setting, the building stones transfer screw rod are threadedly coupled with the building stones load transferring vehicle, the building stones transfer
The output end of screw rod and the building stones transfer servo motor is sequentially connected.
Beneficial effect using above-mentioned further scheme is: driving building stones transfer screw rod to turn by building stones transfer servo motor
It is dynamic, so that building stones load transferring vehicle be driven to move back and forth along building stones transfer rail length direction.
Further, fixed cross beam is equipped between the top of two mounting bases, the fixed cross beam interval is located at described
The top of wire carrier is crossed, the both ends of the fixed cross beam are fixedly connected with the top of two mounting bases respectively.
Beneficial effect using above-mentioned further scheme is: the setting of fixed cross beam can improve the stabilization of the fixation of mounting base
Property.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention;
In attached drawing, parts list represented by the reference numerals are as follows:
1, building stones transfer guide rail, 2, cutting transfer bracket, 3, cutting transfer guide rail, 4, building stones load transferring vehicle, 5, oil cylinder, 6, water
Flat support rod, 7, cleavage block, 8, mounting base, 9, mistake wire carrier, the 10, first cutting guide wheel, the 11, second cutting guide wheel, 12, Buddha's warrior attendant
Cutting line, 13, cutting screw rod, 14, building stones transfer screw rod, 15, fixed cross beam, 16, first annular slot, the 17, second annular groove.
Specific embodiment
The principle and features of the present invention will be described below with reference to the accompanying drawings, and the given examples are served only to explain the present invention, and
It is non-to be used to limit the scope of the invention.
A kind of embodiment of present invention Novel stone cutting bobbin winder device includes mounting rack, crosses the cutting of wire carrier 9, first and lead
Wheel 10 and the second cutting guide wheel 11, it is described to cross the two of wire carrier 9, the first cutting guide wheel 10 and the second cutting guide wheel 11
End is rotatably connected on respectively on the mounting rack, and the wire carrier 9 excessively, the first cutting guide wheel 10 and second cutting are led
Wheel 11 is parallel and interval setting, the first cutting guide wheel 10 be located at it is described cross wire carrier 9 and the second cutting guide wheel 11 it
Between, and the outer diameter for crossing wire carrier 9 is less than the outer diameter of the first cutting guide wheel 10, the Buddha's warrior attendant cutting line 12 is in the mistake
Coiling multi-turn forms gauze on wire carrier 9, the first cutting guide wheel 10 and the second cutting guide wheel 11, and the gauze is located at
Part between the first cutting guide wheel 10 and the second cutting guide wheel 11 is arranged in parallel, the first cutting guide wheel 10
The positioning region for making Buddha's warrior attendant cutting line 12 be wound spaced and parallel gauze is respectively equipped with on the second cutting guide wheel 11.
When being coiled by a Buddha's warrior attendant cutting line 12, each section of line in gauze needs to be spaced setting, if only logical
It crosses the first cutting guide wheel 10 and the second cutting guide wheel 11 carries out coiling, after coiling, gauze is located at first and cuts Buddha's warrior attendant cutting line 12
The part cut between guide wheel 10 and the second cutting guide wheel 11 is gauze arranged in a crossed manner, is not easy to the cutting of stone material, passes through setting
Wire carrier 9 is crossed, the deflecting section setting of Buddha's warrior attendant cutting line 12 is being crossed between wire carrier 9 and the first cutting guide wheel 10, so that gauze
Part between the first cutting guide wheel 10 and the second cutting guide wheel 11 is arranged in parallel, to make two lines before and after spiral coil
It is parallel to each other and passes through in the same wire casing of building stones, solve great not on same parallel lines of line before and after spiral coiling and ask
Topic.
Preferably, the positioning region is annular groove;Multiple circumferential first are equipped at intervals on the first cutting guide wheel 10
Annular groove 16, it is described second cutting guide wheel 11 on be equipped at intervals with multiple the second circumferential annular grooves 17, the first annular slot 16
It is arranged in a one-to-one correspondence in the vertical direction with second annular groove 17, the Buddha's warrior attendant cutting line 12 is wound around described first annular
On slot 16, second annular groove 17 and the wire carrier 9 excessively, the setting energy root of first annular slot 16 and the second annular groove 17
According to needing to adjust the spacing of adjacent Buddha's warrior attendant cutting line 12, to adjust the width of the building stones after cutting.The first annular slot 16,
Plane where second annular groove 17 is cut 11 axis of guide wheel with the first cutting guide wheel 10, second and is vertically arranged, institute
Plane where stating the second annular groove 17 is vertically arranged with the first cutting 10 axis of guide wheel, can guarantee around in the same plane
First annular slot 16, the Buddha's warrior attendant cutting line 12 in the second annular groove 17 can be parallel.
As shown in Figure 1, the embodiment of stone dicing saw bed of the present invention includes two building stones transfer guide rails 1 and two disposed in parallel
Cutting transfer bracket 2 disposed in parallel, two building stones transfer guide rails 1 are arranged between two cutting transfer brackets 2,
The top of the cutting transfer bracket 2 is equipped with and the building stones transfer guide rail 1 cutting transfer guide rail 3 disposed in parallel;The stone
Material transfer guide rail 1 is equipped with the building stones load transferring vehicle 4 moved along 1 length direction of building stones transfer guide rail, the support rod component
The oil cylinder 5 being vertically arranged including at least two, the bottom end of the oil cylinder 5 are fixed on the upper surface of the building stones load transferring vehicle 4, and two
Horizontal support bar 6, the length direction of the horizontal support bar 6 and the cutting are fixedly connected between the top of a oil cylinder 5
The length direction of transfer guide rail 3 is vertically arranged, in an embodiment of the present invention, the oil cylinder 5 in each support rod component
Quantity at least two, the length direction positioned at the line and the building stones transfer guide rail 1 of same group of oil cylinder 5 are vertically arranged,
Also, the group number of the support rod component on the building stones load transferring vehicle 4 is three groups or more, the oil cylinder on each support rod component
5 top is connected by horizontal support bar 6, the length of the length direction of the horizontal support bar 6 and the building stones transfer guide rail 1
Direction is vertically arranged;Two cutting transfer guide rails 3 are equipped with for described in the drive lower edge in the cutting driving device
The mobile cleavage block 7 of the length direction of transfer guide rail 3 is cut, the both ends of the cleavage block 7 are fixed with the peace being vertically arranged
Fill seat 8, be equipped with the cutting room for passing through for building stones between two mounting bases 8, the top of two mounting bases 8 it
Between be equipped with it is horizontally disposed cross wire carrier 9 and first cutting guide wheel 10, it is described cross wire carrier 9 be located at it is described first cutting guide wheel 10
Top, horizontally disposed second cutting guide wheel 11, the first cutting guide wheel are equipped between the lower part of two mounting bases 8
10, the second cutting guide wheel 11 and the both ends for crossing wire carrier 9 pass through bearing housing and are mounted in the mounting base 8, and
It is described first cutting guide wheel 10, it is described second cutting guide wheel 11 and it is described cross wire carrier 9 one end with cutting driving motor
Transmission connection;Described cross on wire carrier 9 and the second cutting guide wheel 11 is uniformly surrounded with Buddha's warrior attendant cutting line 12, and the Buddha's warrior attendant is cut
Secant 12 is abutted with the outer wall of the first cutting guide wheel 10.Oil cylinder 5 described in every group is connected to by pipeline with external air source respectively,
And be equipped with solenoid valve on the pipeline, the invention also includes controller, the controller respectively with cutting driving motor and electricity
Magnet valve electrical connection controls cutting driving motor by controller to control the velocity of rotation of wire carrier 9, is controlled by controller
The opening and closing of solenoid valve are to control the rise and decline of the piston rod of every group oil cylinder 5.
Preferably, the cutting driving device includes and the cutting transfer guide rail 3 cutting screw rod 13 disposed in parallel, institute
It states cutting screw rod 13 to be threadedly coupled with the cleavage block 7, one end of the cutting screw rod 13 is connect with cutting servo motor transmission.
It drives cutting screw rod 13 to rotate using cutting servo motor, realizes and cleavage block 7 is come on cutting 3 length direction of transfer guide rail
Return is dynamic, easy to control and accurate.In an embodiment of the present invention, the quantity of the cutting screw rod 13 is two, two
The cutting screw rod 13 is threadedly coupled with the both ends of the cleavage block 7 respectively, two cutting screw rods 13 with the cutting
The output end of servo motor is sequentially connected, and can further increase the steady of the movement of cleavage block 7 using the setting of two cutting screw rods 13
It is qualitative.
Further preferred embodiment are as follows: further include for driving the building stones load transferring vehicle 4 along the building stones transfer guide rail 1
The mobile building stones transfer driving device of length direction, the setting of building stones transfer driving device can be convenient for the movement of building stones load transferring vehicle 4
Automation.Specifically, the building stones transfer driving device include building stones transfer servo motor and with the building stones transfer guide rail 1
Building stones transfer screw rod 14 disposed in parallel, the building stones transfer screw rod 14 are threadedly coupled with the building stones load transferring vehicle 4, the stone
Expect that the output end of transfer screw rod 14 and the building stones transfer servo motor is sequentially connected, stone is driven by building stones transfer servo motor
Expect that transfer screw rod 14 rotates, so that building stones load transferring vehicle 4 be driven to move back and forth along 1 length direction of building stones transfer guide rail.
Preferably, fixed cross beam 15 is equipped between the top of two mounting bases 8, the interval of fixed cross beam 15 is located at
The top for crossing wire carrier 9, the both ends of the fixed cross beam 15 are fixedly connected with the top of two mounting bases 8 respectively,
The setting of fixed cross beam 15 can improve the stability of the fixation of mounting base 8.
Working principle: the piston rod that controller controls the oil cylinder 5 of oil cylinder 5 stretches out, and building stones is placed on multiple horizontally-supported
On bar 6, at this point, the level height of the bottom of building stones is higher than the top of the cleavage block 7 and the level of the second cutting guide wheel 11
Highly, the distance between adjacent Buddha's warrior attendant cutting line 12 is adjusted as needed.Open building stones transfer servo motor, cutting servo electricity
Machine, cutting driving motor, the cutting driving motor drove wire carrier 9 and first to cut the cutting guide wheel 11 of guide wheel 10, second
With rotating in the axial direction, cut to drive and be wound on the Buddha's warrior attendant that wire carrier 9 and the first cutting guide wheel 10, second are cut on guide wheel 11
The cabling of line 12 rotates;The axial rotation that servo motor drives cutting screw rod 13 is cut, building stones transfer servo motor drives building stones
The axial rotation of transfer screw rod 14, so that the relative movement of building stones load transferring vehicle 4 and gauze;When positioned at a most front-seat group oil cylinder 5
When being moved at cleavage block 7, since the piston rod of the group oil cylinder 5 rises, continues to move to, will lead to the piston rod of the group oil cylinder 5
Cleavage block 7 and the second cutting guide wheel 11 are touched, at this point, the piston rod for being located at the most front-seat oil cylinder 5 retracts, so that the group is oily
The level height at the top of the piston rod of cylinder 5 is lower than the level height of cleavage block 7, and building stones load transferring vehicle 4 and gauze continue opposite move
It is dynamic, when the group oil cylinder 5 move out cleavage block 7 vertically below after, the piston rod of the group oil cylinder 5 stretches out again, so that the group is oily
Horizontal support bar 6 on the piston rod of cylinder 5 is supported building stones;Subsequent each group oil cylinder 5 passes sequentially through the retraction of piston rod
Avoid cleavage block 7 with rise, realization can moving rock material, and the transfer of building stones will not be impacted, Buddha's warrior attendant cutting line 12
Both ends connect reel, when a unwrapping wire, another take-up.
The present invention is more more outstanding than multi-strand cable saw using diamond wire multi-line cutting method, and specific data see the table below: diamond wire
The multi-thread stone material sheeter comparison multi-strand cable saw processing big plate of the luxurious stone of granite
The present invention uses tool of the diamond wire as cutting stone material, cuts to stone material, it is different from original cutting stone
All tools of material have the evident characteristics such as saw kerf is small, lumber recovery is high, smooth, water-saving and environmental protection, economic benefit height;This hair
It is bright that wire carrier 9 was set above the first cutting guide wheel 10, before 9 transition of wire carrier makes continuous helical winding mode be excessively
Parallel mode afterwards solves spiral so that two lines before and after spiral coil be made to be parallel to each other and pass through in the same wire casing of building stones
The line not significant problem on same parallel lines before and after formula coiling.
The foregoing is merely presently preferred embodiments of the present invention, is not intended to limit the invention, it is all in spirit of the invention and
Within principle, any modification, equivalent replacement, improvement and so on be should all be included in the protection scope of the present invention.