CN109856732B - High-efficient tool of reprocessing of general type optical device - Google Patents
High-efficient tool of reprocessing of general type optical device Download PDFInfo
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- CN109856732B CN109856732B CN201910098203.1A CN201910098203A CN109856732B CN 109856732 B CN109856732 B CN 109856732B CN 201910098203 A CN201910098203 A CN 201910098203A CN 109856732 B CN109856732 B CN 109856732B
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Abstract
The invention relates to the technical field of optical fiber communication, in particular to a general optical device efficient repairing tool. The efficient repair tool for the universal optical device is simple in structure, repair of different optical devices is realized by freely switching different cutters and material tools, compatibility of repair equipment is realized, repair efficiency is greatly improved, and production management is more effectively improved; the steel balls are added in the guide rails at the two sides of the repairing equipment, so that the acting force of an operator on the operating lever during the disassembly is reduced; the traditional V-shaped cutter is arranged into a semicircular cutter, so that the repair yield of the receiving end can be effectively improved, and the rejection rate of the receiving detector is reduced; the method for disassembling the ROSA in the traditional light receiving assembly at high temperature is replaced, and the method is used for disassembling the ROSA receiving end and the BOSA receiving end which is newly invented, so that the production cost is reduced, and the production efficiency is improved.
Description
Technical Field
The invention relates to the technical field of optical fiber communication, in particular to a general optical device efficient repairing jig.
Background
Due to the high-speed development of the optical communication technology, the development and convenient and quick application of the network age are realized by the practical implementation of the optical fiber home, the 4G network and the like, more convenient life experience and higher-definition video images are brought to people, the development of the optical communication market is increasingly strong, and the market competition is also increasingly increased along with the development of the optical communication technology. The production cost is reduced, the production efficiency is improved, and the method becomes a necessary way for optical communication manufacturers.
In an optical communication system, an optical device is a key device for converting an electrical signal into an optical signal and converting an optical signal into an electrical signal, and is a heart of an optical transmission system, and mainly comprises: the optical transmitter and receiver assembly BOSA, the optical receiver assembly ROSA and the optical transmitter assembly TOSA. Because the transmitting end uses the laser welding machine to couple and weld the core-inserting adapter and the laser, the receiving end uses the high-temperature glue to bake and fix the receiving detector and the adapter at high temperature, the controllability of the processes is lower, more defective products are produced during the mass production of optical devices, and the repairing and disassembling process affects the cost of the optical communication system to a great extent.
1. The traditional BOSA (beam-on-demand) defective products of the light emitting and receiving assembly are disassembled, the emitting end is incompatible with receiving end disassembling equipment, the emitting end uses disassembling equipment to push out the ferrule adapter, then uses a press-fit machine to push out the adjusting ring on the ferrule adapter, and the receiving end disassembling equipment uses a V-shaped tool to push out the receiving end receiving detector (only suitable for the receiving end of the light emitting and receiving assembly), or uses a cutting pliers to manually disassemble the receiving detector, and the processes are that the emitting end is separated from receiving end repairing equipment, so that the investment cost of the repairing equipment is increased, and meanwhile, various repairing equipment is not beneficial to production management and production efficiency improvement; in the optical device, the receiving detector is of a circular structure, the V-shaped cutter is adopted to push away high-temperature glue of the receiving detector, the phenomenon that the receiving detector is easy to push through the head and cannot be pushed in place is caused, the V-shaped cutter directly discards the receiving detector, and the receiving detector cannot be pushed in place, so that secondary repair operation is needed.
2. The optical receiving assembly ROSA consists of a receiving detector and an adapter, and comprises a metal piece adapter and a plastic piece adapter, the traditional ROSA defective products are disassembled in a returning way, the metal piece ROSA adopts a cutting nipper to cut off ROSA high-temperature glue, the cutting nipper is a consumable product, and the receiving detector is easily cut out by mistake due to manual operation, so that the repairing cost is greatly increased; the plastic part ROSA defective goods are returned and disassembled, the existing optical device factories all use a hot air cylinder, the temperature of the hot air cylinder is modulated to 350-400 ℃, a clamp is used for clamping pins of a receiving detector, a plastic adapter is aligned to the hot air cylinder to blow for two and three minutes, then a flat tongs is used for pulling out the plastic adapter, the re-disassembling process is low in production efficiency, the hot air cylinder is utilized, the receiving detector is easy to cause fatal damage, the reliability risk of the receiving detector is increased, and meanwhile, the hot air cylinder is unfavorable for repairing operation of production staff and is easy to carelessly scald.
3. The TOSA defective repair of the optical transmitter assembly is the same as the TOSA repair of the optical transmitter and receiver assembly.
Based on the reasons, the existing optical devices are repaired by defective products generated by mass production, and the repairing equipment is not compatible, so that the production management is not facilitated; the repair efficiency is low, the cutting pliers are used as consumable products, the repair cost is increased, meanwhile, the V-shaped repair tool and the cutting pliers are easy to discard the receiving detector, particularly, when the ROSA of the plastic part of the receiving assembly is repaired, operators are easy to accidentally injure at high temperature, the great loss of property of a company is caused, the fatal damage to optical devices is also easy to be caused at high temperature, and in an optical communication system, the production cost is seriously influenced.
Disclosure of Invention
The invention aims to avoid the defects in the prior art and provide the efficient repair tool for the universal optical device.
In order to achieve the above purpose, the utility model provides a high-efficient repair tool of general type optical device, including base (1), lower slip table (2), steel ball (3), go up slip table (5), connecting axle (6), control lever (7), connecting rod (8), repair cutter (9), rotatory tool (10), material tool (11), rotation axis (14) and rotatory tool locating needle (16), thereby steel ball (3) are placed in the guide rail between upper and lower slip table so that go up slip table (5) and slip table (2) relative slip down, material tool (11) demountable installation is in on rotatory tool (10).
The connecting shaft (6) is used for connecting the rear supporting plate (4) with the operating rod (7), the upper sliding table (5) with the connecting rod (8) and the connecting rod (8) with the operating rod (7).
The rotary jig comprises a rotary jig positioning screw (13) which is used for assembling the rotary jig (10) on the base (1).
Wherein, include install material box (15) on base (1).
The repairing tool (9) comprises a receiving component repairing tool, a transmitting end repairing tool and an adapter ferrule repairing tool.
Wherein, material tool (11) include BOSA receiving end material tool, ROSA receiving module material tool and adapter lock pin material tool.
The metal receiving assembly ROSA and the plastic receiving assembly ROSA are included.
The rotary shaft (14) is assembled on the rotary jig (10), the repair tool (9) of the receiving assembly is assembled on the upper sliding table (5), and the rotary shaft (14) is matched with the rotary jig (10) and the operating rod (7) to rotate.
Wherein, rotatory tool positioning needle (16) equipment is on rotatory tool (10), fixed rotation axis (14), and the material (12) of repairing is placed the preset position of corresponding material tool (11), cooperation repair cutter (9) and control lever (7) promote the lock pin adapter.
Wherein, be equipped with the rail groove on base (1), be equipped with panel beating rail (17) in the rail groove.
The beneficial effects are that: the efficient repair tool for the universal optical device is simple in structure, repair of different optical devices is realized by freely switching different cutters and material tools, compatibility of repair equipment is realized, repair efficiency is greatly improved, and production management is more effectively improved; the steel balls are added in the guide rails at the two sides of the repairing equipment, so that the acting force of an operator on the operating lever during the disassembly is reduced; the traditional V-shaped cutter is arranged into a semicircular cutter, so that the repair yield of the receiving end can be effectively improved, and the rejection rate of the receiving detector is reduced; the method for disassembling the ROSA in the traditional light receiving assembly at high temperature is replaced, and the method is used for disassembling the ROSA receiving end and the BOSA receiving end which is newly invented, so that the production cost is reduced, and the production efficiency is improved.
Drawings
Fig. 1 is a schematic structural diagram of a ROSA receiving end fixture of the general-purpose optical device efficient repair fixture.
Fig. 2 is an enlarged schematic diagram of a ROSA receiving end fixture of the general-purpose optical device efficient repair fixture.
Fig. 3 is a schematic structural diagram of a BOSA transmitting end fixture of the general-purpose optical device efficient repair fixture.
Fig. 4 is an enlarged schematic structural diagram of the BOSA transmitting end fixture of the general-purpose optical device efficient repair fixture.
Fig. 5 is a schematic structural diagram of an adapter ferrule jig for the universal optical device efficient rework jig.
Fig. 6 is an enlarged schematic view of the adaptor ferrule jig of the universal optical device efficient repair jig.
Fig. 7 is a schematic diagram of a repairing material mounting structure of the universal optical device efficient repairing jig.
Detailed Description
This high-efficient tool of reprocessing of general type light device, including base (1), lower slip table (2), steel ball (3), go up slip table (5), connecting axle (6), action bars (7), connecting rod (8), reprocessing cutter (9), rotatory tool (10), material tool (11), rotation axis (14) and rotatory tool locating needle (16), thereby steel ball (3) are placed in the guide rail between upper and lower slip table so that go up slip table (5) and follow slip table (2) relative slip, material tool (11) demountable installation is in on rotatory tool (10). The connecting shaft (6) is used for connecting the rear supporting plate (4) with the operating rod (7), the upper sliding table (5) with the connecting rod (8) and the connecting rod (8) with the operating rod (7). The rotating jig (10) is assembled on the base (1) by the rotating jig set screw (13), and the rotating jig further comprises a material box (15) arranged on the base (1).
The working process is as follows:
1) The lower sliding table (2) is assembled on the base (1), and three rows of M4 screws are used for fixing each row, so that the lower sliding table (2) is assembled;
2) Assembling the upper sliding table (5) and the lower sliding table (2), and plugging a plurality of steel balls (3) in the upper sliding table and the lower sliding table matched with the guide rail in the assembling process to complete the assembly of the upper sliding table (5) and the idler wheels (3);
3) The boss of the rear supporting plate (4) is matched with the pit at the back of the base (1) and fixed by 4M 5 screws, so that the assembly of the rear supporting plate (4) is completed; the boss of the rear supporting plate (4) is matched with the concave pit of the base (1), so that the reaction force of the rear supporting plate (4) when the operating rod (7) and the upper sliding table (5) are disassembled in the follow-up process is reduced;
4) Assembling the rear support plate (4) and the operating rod (7) together by using the connecting shaft (6) to complete the assembly of the operating rod (7);
5) Assembling the upper sliding table (5) and the connecting rod (8) together by using the connecting shaft (6) to finish the assembly of the connecting rod (8);
6) Assembling the connecting rod (8) and the operating rod (7) together by using the connecting shaft (6) to finish the connection of the connecting rod (8) and the operating rod (7);
7) The rotating jig (10) is assembled at the appointed position of the base (1) by using the rotating jig positioning screw (13), and the rotating jig (10) is locked to rotate;
8) Placing the material box (15) on a designated position of the base (1) to complete the assembly of the material box (15);
9) The main body structure of the repairing equipment is assembled, and different repairing cutters (9) and material jigs (11) are selected according to different devices needing repairing;
10 A defective product repair of the BOSA receiving end of the light emitting and receiving assembly): assembling a rotating shaft (14) on a rotating jig (10), completing the assembly of the rotating shaft (14), assembling a repairing cutter (9) of a receiving assembly on an upper sliding table (5), fixing by using 4M 4 screws, selecting a BOSA receiving end material jig (11) to be assembled on the rotating jig (10), placing a BOSA receiving end repairing material (12) at a designated position of the material jig (11), and matching the rotating jig (10) with an operating lever (7) through the rotating shaft (14), thereby achieving the purpose of pushing out high-temperature glue at the BOSA receiving end of the light emitting and receiving assembly;
11 Optical receiving assembly ROSA defective product repair: assembling a rotating shaft (14) on a rotating jig (10), completing the assembly of the rotating shaft (14), assembling a repairing cutter (9) of a receiving assembly on an upper sliding table (5), fixing by using 4M 4 screws, selecting a ROSA receiving assembly material jig (11) to be assembled on the rotating jig (10), placing a ROSA repairing material (12) at a designated position of the material jig (11), and matching the rotating jig (10) with an operating lever (7) through the rotating shaft (14), so as to achieve the aim of pushing off the ROSA high-temperature adhesive of the light receiving assembly; the structural device, the metal receiving component ROSA and the plastic receiving component ROSA can share the device.
12 A defective product of the BOSA transmitting end of the light transmitting and receiving assembly is repaired: assembling a rotary jig positioning needle (16) on a rotary jig (10), fixing a rotary shaft (14), assembling a repairing cutter (9) at the transmitting end of a light transmitting and receiving assembly BOSA on an upper sliding table (5), fixing by using 4M 4 screws, placing a repairing material (12) at a designated position corresponding to a material jig (11), pushing away a core-inserting adapter at the transmitting end of the light transmitting and receiving assembly BOSA by matching with the repairing cutter (9) and a control lever (7), and completing material disassembly;
13 TOSA defective product repair of the optical transmitter assembly): assembling a rotary jig positioning needle (16) on a rotary jig (10), fixing a rotary shaft (14), placing a reworked material (12) at a designated position corresponding to a material jig (11), matching a reworked cutter (9) and a control rod (7), pushing off an adapter ferrule of a TOSA (transmitter optical subassembly), and completing material disassembly; the BOSA transmitting end disassembling tool and the TOSA transmitting end disassembling tool of the structural equipment are the same;
14 Adapter ferrule rework: assembling a rotary jig positioning needle (16) on a rotary jig (10), fixing a rotary shaft (14), assembling a repairing cutter (9) of an adapter insert core on an upper sliding table (5), fixing by 4M 4 screws, finishing the assembling of the repairing cutter (9), placing a repairing material (12) at a designated position corresponding to the material jig (11), pushing off an adjusting ring on the adapter insert core by matching with the repairing cutter (9) and an operating lever (7), and finishing the repairing of the insert core adapter;
15 Aiming at the non-rotary disassembling materials, the sheet metal manufacturing fence (17) can be assembled in the fence groove of the base (1), and the design does not need screw fixation;
the traditional optical device defective products are disassembled, the transmitting end and the receiving end repairing equipment are separated, the investment cost of the repairing equipment is increased, the production management is not facilitated, the repairing equipment is compatible with repairing of the transmitting end and the receiving end optical devices, repairing of different optical devices can be realized only by replacing a cutter and a material jig, and the repairing efficiency is greatly improved; the V-shaped back disassembly tool and the cutting pliers replace the traditional V-shaped back disassembly tool and the traditional cutting pliers, the semicircular tool is used for disassembling the receiving detector, the receiving end disassembling tool and the transmitting end disassembling tool are respectively identical, the input cost of reworked materials is reduced, and the reworking yield and efficiency are improved; the method replaces the high Wen Fanxiu method of the traditional ROSA (optical add-on) of the plastic light receiving component, unifies the repairing methods of the ROSA of the plastic light receiving component and the ROSA of the metal light receiving component, reduces repairing cost, and greatly improves repairing efficiency and yield of the ROSA; the steel balls are added in the upper sliding table and the lower sliding table of the repairing equipment matched with the guide rail, so that the smoothness of sliding of the upper sliding table and the lower sliding table is effectively matched, and the acting force on the operating rod when production staff is returned for disassembly is reduced; the repairing cutter is arranged on the outer side, and the cutter switching operation is simple and quick; the material box is added, the downward inclined chute is designed on the inner side of the rotary jig, and the material can automatically flow down the material box after being returned and detached, so that the repairing efficiency of the optical device can be effectively improved.
Claims (6)
1. The utility model provides a high-efficient repair tool of general optical device, a serial communication port, including base (1), lower slip table (2), steel ball (3), back backup pad (4), go up slip table (5), connecting axle (6), control lever (7), connecting rod (8), repair cutter (9), rotatory tool (10), material tool (11), rotation axis (14) and rotatory tool locating needle (16), thereby lower slip table (2) are assembled on base (1), thereby steel ball (3) are placed in the guide rail between upper and lower slip table makes and goes up slip table (5) and lower slip table (2) relative slip, material tool (11) demountable installation is in on rotatory tool (10);
the boss of the rear supporting plate (4) is matched with the pit at the back of the base (1);
the connecting shaft (6) is used for connecting the rear supporting plate (4) with the operating rod (7), the upper sliding table (5) with the connecting rod (8) and the connecting rod (8) with the operating rod (7);
the rotary jig comprises a rotary jig positioning screw (13), wherein the rotary jig positioning screw (13) is used for assembling the rotary jig (10) on the base (1);
the repairing cutter (9) comprises a receiving component repairing cutter, a transmitting end repairing cutter and an adapter ferrule repairing cutter;
the rotary shaft (14) is assembled on the rotary jig (10), the repair tool (9) of the receiving assembly is assembled on the upper sliding table (5), and the rotary shaft (14) is matched with the rotary jig (10) and the operating rod (7) to rotate;
the rotary jig positioning needle (16) is assembled on the rotary jig (10).
2. The universal type optical device efficient reworking fixture as claimed in claim 1, comprising a material box (15) mounted on the base (1).
3. The universal optical device efficient repair tool according to claim 1, wherein the material tool (11) comprises a BOSA receiving end material tool, a ROSA receiving component material tool and an adapter ferrule material tool.
4. The universal optical device efficient rework jig of claim 3, comprising a metal receiving assembly ROSA and a plastic receiving assembly ROSA.
5. The universal type efficient repair tool for optical devices according to claim 1, wherein the rotating shaft (14) is fixed, the repair material (12) is placed at a preset position corresponding to the material tool (11), and the repair tool (9) and the operating rod (7) are matched to push the ferrule adapter.
6. The universal type efficient repairing jig for optical devices according to claim 1, wherein a fence groove is formed in the base (1), and a sheet metal fence (17) is arranged in the fence groove.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910098203.1A CN109856732B (en) | 2019-01-31 | 2019-01-31 | High-efficient tool of reprocessing of general type optical device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910098203.1A CN109856732B (en) | 2019-01-31 | 2019-01-31 | High-efficient tool of reprocessing of general type optical device |
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| Publication Number | Publication Date |
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| CN109856732A CN109856732A (en) | 2019-06-07 |
| CN109856732B true CN109856732B (en) | 2024-04-16 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910098203.1A Active CN109856732B (en) | 2019-01-31 | 2019-01-31 | High-efficient tool of reprocessing of general type optical device |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112317855A (en) * | 2020-10-10 | 2021-02-05 | 成都优博创通信技术有限公司 | Optical device disassembling structure |
| CN114603426B (en) * | 2022-03-04 | 2023-04-18 | 江西天孚科技有限公司 | Disassembling device and disassembling method for coaxial optical device |
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| DE2322479A1 (en) * | 1972-05-29 | 1973-12-13 | Essilor Int | METHOD OF ATTACHING A METAL BLOCK TO AN OPTICAL GLASS AND MOUNTING DEVICE FOR THIS PROCEDURE |
| JP2011218477A (en) * | 2010-04-08 | 2011-11-04 | Disco Corp | Machining device |
| CN202894741U (en) * | 2012-09-29 | 2013-04-24 | 武汉华工正源光子技术有限公司 | Clamp for automatically and curvedly cutting optical communication device pin |
| CN207858352U (en) * | 2018-02-07 | 2018-09-14 | 嘉兴如邑模具有限公司 | A kind of installs fixture on cutting off machine |
| CN209640544U (en) * | 2019-01-31 | 2019-11-15 | 广东瑞谷光网通信股份有限公司 | A kind of universal optical device efficient reprocesses jig |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2013105998A2 (en) * | 2011-02-16 | 2013-07-18 | Tyco Electronics Corporation | Fiber optic closure |
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2019
- 2019-01-31 CN CN201910098203.1A patent/CN109856732B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2322479A1 (en) * | 1972-05-29 | 1973-12-13 | Essilor Int | METHOD OF ATTACHING A METAL BLOCK TO AN OPTICAL GLASS AND MOUNTING DEVICE FOR THIS PROCEDURE |
| JP2011218477A (en) * | 2010-04-08 | 2011-11-04 | Disco Corp | Machining device |
| CN202894741U (en) * | 2012-09-29 | 2013-04-24 | 武汉华工正源光子技术有限公司 | Clamp for automatically and curvedly cutting optical communication device pin |
| CN207858352U (en) * | 2018-02-07 | 2018-09-14 | 嘉兴如邑模具有限公司 | A kind of installs fixture on cutting off machine |
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| CN109856732A (en) | 2019-06-07 |
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