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CN109852083A - A kind of organic-inorganic compoiste grout material reinforced for road rehabilitation - Google Patents

A kind of organic-inorganic compoiste grout material reinforced for road rehabilitation Download PDF

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Publication number
CN109852083A
CN109852083A CN201910016339.3A CN201910016339A CN109852083A CN 109852083 A CN109852083 A CN 109852083A CN 201910016339 A CN201910016339 A CN 201910016339A CN 109852083 A CN109852083 A CN 109852083A
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parts
emulsified asphalt
agent
pitch
cement
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CN109852083B (en
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梁明
姚占勇
蒋红光
张吉哲
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Shandong University
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Shandong University
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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Abstract

本发明公开了一种用于道路修复加固的有机‑无机复合型注浆料,由有机料和无机料复合形成,有机料为高粘改性乳化沥青,无机料是由水泥、粉煤灰、石膏、膨胀剂、减水剂、早强剂和纤维构成;由下述重量份的原料制成:高粘改性乳化沥青40~50份,水泥15~45份,粉煤灰5~10份,石膏粉10~20份,膨胀剂0.01~0.03份,早强剂1~5份,减水剂1~3份,纤维0~0.003份,水2~10份;所述的高粘改性乳化沥青由如下重量百分比的组分组成:基质沥青60~65%,SBS 2~3%,增粘剂3~5%,交联剂0.02~0.03%,相容剂3~6%,阳离子乳化剂1.5~3.0%,酸度调节剂2.5~4.5%,余量为水。The invention discloses an organic-inorganic composite grouting material for road repair and reinforcement. It is composed of gypsum, expansion agent, water reducing agent, early strength agent and fiber; it is made of the following raw materials in parts by weight: 40-50 parts of high-viscosity modified emulsified asphalt, 15-45 parts of cement, and 5-10 parts of fly ash , 10 to 20 parts of gypsum powder, 0.01 to 0.03 parts of expansion agent, 1 to 5 parts of early strength agent, 1 to 3 parts of water reducing agent, 0 to 0.003 parts of fiber, and 2 to 10 parts of water; the high viscosity modified The emulsified asphalt is composed of the following components by weight: base asphalt 60-65%, SBS 2-3%, tackifier 3-5%, cross-linking agent 0.02-0.03%, compatibilizer 3-6%, cationic emulsifier 1.5-3.0% of the acidity regulator, 2.5-4.5% of the acidity regulator, and the balance is water.

Description

A kind of organic-inorganic compoiste grout material reinforced for road rehabilitation
Technical field
The present invention relates to a kind of organic-inorganic compoiste grout materials reinforced for road rehabilitation, are specifically used for road work Journey subgrade and pavement repairs that grouting and reinforcing, concrete floor come to nothing and hazard to bridge's pier comes to nothing the fields such as grouting and reinforcing.
Background technique
Here statement only provides background information related to the present invention, without necessarily constituting the prior art.
Due to the influence of traffic loading and environment, appearance early disease that road can be different degrees of during military service.Road The common disease of base mainly includes depression, comes to nothing, bursts and become muddy when a thaw sets in, and the common disease in road surface has crack, pit slot, depression frost boiling etc..This A little diseases not only largely reduce the service performance of road, also substantially reduce the service life of road, give highway administration Department highway maintenance in terms of cause huge technological challenge and economic loss.The method of these diseases is punished at present There are the cementation of fissures, cover, milling to spread again.However engineering practice shows that these methods are only to solve cosmetic issue, the disease of roadbed Evil is showed often through forms such as crack, the sedimentations on road surface, when disease is due to subgrade strength deficiency, roadbed settlement and to take off When the reasons such as sky cause, above-mentioned punishment mode is often palliative, and disease can repeated, and results in waste of resources and economy is damaged It loses.The punishment of existing roadbed is generally required to excavate former road surface and needs to drive piles, drill etc., maintenance time is long, influences traffic It is current.
Slurry injection technique starts more and more to be applied to the fields such as roadbed filling, foundation stabilization and underground engineering reinforcing. Slurry injection technique is that slurries indentation such as is come to nothing at the diseases by applying certain pressure in the position drilling implantation Grouting Pipe to need reinforcement Evil position, improves the physical and mechanical property of unfavorable geology.Wherein injecting paste material is the key factor of grouting reinforcement technique, performance Directly determine consolidation effect, therefore extensive concern of the injecting paste material by engineering staff.Using cement-based material as the nothing of representative Machine class injecting paste material is the most widely used injecting paste material.Cement based grouting material has mechanical strength height, technical maturity etc. Advantage, but long and not easy to control there is also the presetting period, early strength is low, and syneresis rate is high and easy retraction, microscopic checks are difficult to The disadvantages of filling.In recent years, organic injecting paste material because of the advantages such as its curing rate is controllable, the property infused is strong, caking property is strong gradually It is concerned by people, but it has the shortcomings that the toxicity that intensity is lower, certain and price is extremely expensive.Organic slip casting material Material includes polyurethanes, lignin, epoxy resin and acrylic compounds etc..
Has more patent report improving inorganic injecting paste material aspect of performance, patent CN102924013A is disclosed A kind of Fast-setting inorganic injecting paste material for road;Patent CN102001847B discloses a kind of paste quick-setting grouting material and its preparation side Method joined inorganic modifier in portland cement;Organic injecting paste material also has certain Research foundation, such as China Patent CN101220203A discloses a kind of polyurethane chemical grouting material and preparation method;Patent CN 104974472A is disclosed A kind of high-intensitive organic injecting paste material preparation method in the road based on epoxy resin.Also a few patents report reactivity poly- Object and the double-doped research of inorganic mineral are closed, as patent CN103756291A reports a kind of polyurethane-waterglass compound grouting material Material and the preparation method and application thereof;CN105566593A disclose a kind of high-compatibility modifying water glass polyurethane injecting paste material and Preparation method.But there are certain toxicity and valences for the reactive polymer of these patent reports and the double-doped injecting paste material of inorganic component Lattice are expensive, not according to the injecting paste material for developing corresponding function the characteristics of the diseases such as ground, roadbed.
Summary of the invention
In order to solve the deficiencies in the prior art, the object of the present invention is to provide it is a kind of for road rehabilitation reinforce it is organic- Inorganic composite type grout material, the injecting paste material good fluidity is good with the caking property of original structure after solidification, both with higher strong Degree, it may have certain flexibility, freezing tolerance is strong, and dilatancy is good, not retraction after solidification.
To achieve the goals above, the technical solution of the present invention is as follows:
One aspect of the present invention provides a kind of organic-inorganic compoiste grout material reinforced for road rehabilitation, by organic Material and inorganic material are compounded to form, and the organic material is high adhered modification emulsified asphalt, and the inorganic material is by cement, flyash, stone Cream, swelling agent, water-reducing agent, early strength agent and fiber are constituted;The grout material is made of the raw material of following weight parts: high adhered modification 40~50 parts of emulsified asphalt, 15~45 parts of cement, 5~10 parts of flyash, 10~20 parts of land plaster, swelling agent 0.01~0.03 Part, 1~5 part of early strength agent, 1~3 part of water-reducing agent, 0~0.003 part of fiber, 2~10 parts of water;The high adhered modification emulsified asphalt By forming following weight percentage components: matrix pitch 60~65%, Styrene-Butadiene-Styrene Block Copolymer (SBS) 2~3%, tackifier 3~5%, crosslinking agent 0.02~0.03%, compatilizer 3~6%, cationic emulsifier 1.5~ 3.0%, acidity regulator 2.5~4.5%, surplus is water.
The matrix pitch is attached most importance to any one handed in bitumen A H-30, AH-50 or AH-70.
The SBS molecular structure be it is star-like, block ratio S/B be 20/80 to 40/60 between, molecular weight be 180000~ 220000。
The tackifier are terpene resin, rosin resin, C9 Petropols, group one or more in coumarone indene resin It closes.
The crosslinking agent is sulfur type structure, such as one of elemental sulfur, S40 and S60 or a variety of.
The compatilizer is one of furfural extract oil, rubber oil, naphthenic base extraction oil or a variety of.
The cationic emulsifier is octadecyltrimethylammonium chloride, cetyl trimethylammonium bromide, alkylamide The mixture of one or more of Quito amine, alkyl propylene diamine, positive ion imidazoline, aminated lignin.
The acidity regulator is at least one of hydrochloric acid, acetic acid.
The cement is at least one of common 42.5 cement, 52.5 cement or Portland cement.
The flyash is that F class flyash of the free calcium oxide content lower than 10% or free calcium oxide content are higher than 10% C class flyash in any one.
The gypsum is at least one of the plaster of paris, anhydrous gypsum, desulfurized gypsum.
The swelling agent is at least one of aluminium powder, calcium oxide, calcium sulphoaluminate class, iron powder class.
The early strength agent is at least one of calcium chloride and lithium chloride.
The water-reducing agent is lignosulfonates, naphthalene sulphonate formaldehyde polymer, Ppolynuclear aromatic salt or polyocarboxy acid type One of or a variety of mixtures.
The fiber be polypropylene fibre, polyvinyl chloride fibre, vinal, polyacrylonitrile fibre, polyester fiber, At least one of Fypro, silicon dioxide fibre, alumina fibre, magnesia fibers.
The present invention provides a kind of preparation sides of high adhered modification emulsified asphalt in above-mentioned organic-inorganic compoiste grout material Method, steps are as follows:
(1) preparation of high adhered modification pitch
Matrix pitch is heated 160 ± 2 DEG C to melting by (1-1), so that pitch is sufficiently achieved flow regime, the drip to flowable state It is uniformly mixed in blueness plus after compatilizer, SBS, and keeps the temperature at least 30min, be swollen SBS sufficiently, 160 ± 2 DEG C of temperature can be reduced The aging of SBS;
(1-2) is the mixture for dispersing tackifier preferably in step (1), is warming up to 170 ± 2 DEG C, and increasing is added Stick, after high shear agitation (being not less than 4000rpm) is uniform;Crosslinking agent is added, continues high shear agitation, so that SBS is equal Network structure is formed evenly;
(1-3) 1 ± 0.1h of stirring development at 140~150 DEG C, makes that modified pitch reaches full growth and performance is optimal, Obtain high adhered modification pitch;
(2) emulsification of high adhered modification pitch
Cationic emulsifier and acidity regulator are added to the water by (2-1) by mass percentage, stir evenly and are heated to It 60~70 DEG C, pours into the Soap liquid pot of emulsified asphalt colloid mill, the self-loopa stirring of Soap liquid pot is started, in order to consolidate emulsified asphalt Stable content, rate of circulating flow should be controlled in 4~8g/min;
(2-2) pours into the high adhered modification pitch in step (1-3) in emulsified asphalt colloid mill asphalt tank, starts asphalt tank Self-loopa stirring, in order to keep emulsified asphalt solid content stable and high-viscosity asphalt emulsifies, rate of circulating flow is controlled in 6~10g/ The temperature of min, asphalt tank are controlled at 160~165 DEG C;
(2-3), which mixes soap lye and pitch, carries out grinding emulsification acquisition emulsified asphalt, to prevent emulsified asphalt vapour obtained Change, obtains high adhered modification emulsified asphalt after the pressurization of colloid mill discharge port is cooling.
The present invention also provides a kind of preparation methods of above-mentioned organic-inorganic compoiste expansion injecting paste material, and steps are as follows:
(1) soluble in water stir evenly of early strength agent is obtained into early strength agent solution;Cement, swelling agent and fiber are uniformly mixed Cement powders are made;
(2) water-reducing agent, early strength agent solution are sequentially added into high-viscous emulsified asphalt, charging is high viscous in order to prevent in order Then flyash, land plaster and cement powders are added in the premature demulsification of modified emulsifying asphalt, in order to which mix is uniform and avoids introducing Bubble first mixes slowly after adding, then quickly stirring, then mixes slowly and obtain organic-inorganic compoiste grout material.
Beneficial effects of the present invention
(1) present invention takes full advantage of the high-adhesion of high adhered modification emulsified asphalt, after grout material solidification with original structure The caking property of object is fabulous, and interface is not cracked, and adhesion strength is up to 0.2~0.3MPa;High adhered modification pitch after demulsification So that the low temperature performance excellent of injecting paste material, freezing tolerance is strong, modulus decaying 10% when freezing-thawing cycles be up to 8000- 9000 times, the excellent stability under Frozen-thawed cycled effect, durability is good.
(2) the excellent mobility of modified emulsifying asphalt and polymolecularity is utilized in grout material of the invention, has good Mobility and pumpability can be injected in microscopic checks of the crack less than 0.2mm, and the property infused is good;The organic-inorganic compoiste slip casting Material had not only been utilized the malleable of high adhered modification pitch but also the strength characteristics of the inorganic material such as cement is utilized, strong after solidification Degree and flexibility can be controlled by the ratio of wet feed and siccative.
(3) the flowable time and curing time of grout material of the present invention are adjustable controllable.The flowable time passes through modified emulsifying The de-emulsification speed of pitch controls, and when modified emulsifying asphalt is not demulsified, the mobility of the material is fine, once demulsification, this material It will lose flowability in a short time, the high adhered modification pitch after demulsification is cementing by inorganic component.
(4) expansion within 20% occurs for volume after injecting paste material slurry of the present invention solidifies, and swelling agent is in system Inside forms micro air bubble and makes volume expansion, so that the material is combined closely with original place plastid, provides foot for base, roadbed etc. Enough support strengths.
Specific embodiment
It is noted that described further below be all exemplary, it is intended to provide further instruction to the disclosure.Unless another It indicates, all technical and scientific terms used herein has usual with disclosure person of an ordinary skill in the technical field The identical meanings of understanding.
It should be noted that term used herein above is merely to describe specific embodiment, and be not intended to restricted root According to the illustrative embodiments of the disclosure.As used herein, unless the context clearly indicates otherwise, otherwise singular Also it is intended to include plural form, additionally, it should be understood that, when in the present specification using term "comprising" and/or " packet Include " when, indicate existing characteristics, step, operation, device, component and/or their combination.
In view of existing reactive polymer and the double-doped injecting paste material of inorganic component there are certain toxicity and it is expensive, do not have According to the deficiency for developing corresponding function the characteristics of the diseases such as base, roadbed, the present disclosure proposes one kind to reinforce for road rehabilitation Organic-inorganic compoiste grout material.
It is multiple to provide a kind of organic and inorganic reinforced for road rehabilitation for a kind of exemplary embodiment disclosed by the invention Mould assembly grout material, is compounded to form by organic material and inorganic material, and the organic material is high adhered modification emulsified asphalt, and the inorganic material is It is made of cement, flyash, gypsum, swelling agent, water-reducing agent, early strength agent and fiber;The grout material is matched by following weight parts The raw material of ratio is made: 40~50 parts of high adhered modification emulsified asphalt, 15~45 parts of cement, and 5~10 parts of flyash, land plaster 10~20 Part, 0.01~0.03 part of swelling agent, 1~5 part of early strength agent, 1~3 part of water-reducing agent, 0~0.003 part of fiber, 2~10 parts of water;It is described High adhered modification emulsified asphalt by forming following weight percentage components: matrix pitch 60~65%, styrene-butadiene- Styrene block copolymer (SBS) 2~3%, tackifier 3~5%, crosslinking agent 0.02~0.03%, compatilizer 3~6%, sun from Sub- emulsifier 1.5~3.0%, acidity regulator 2.5~4.5%, surplus are water.
In one or more embodiments of the embodiment, the matrix pitch, which is attached most importance to, hands over bitumen A H-30, AH-50 or AH- Any one in 70.
In one or more embodiments of the embodiment, the SBS molecular structure be it is star-like, block ratio S/B be 20/80 To between 40/60, molecular weight is 180000~220000.
In one or more embodiments of the embodiment, the tackifier are terpene resin, rosin resin, C9 petroleum tree One or more combination in rouge, coumarone indene resin.
In one or more embodiments of the embodiment, the crosslinking agent is sulfur type structure, such as elemental sulfur, S40 and S60 One of or it is a variety of.
In one or more embodiments of the embodiment, the compatilizer is furfural extract oil, rubber oil, naphthenic base pumping It is one of fuel-displaced or a variety of.
In one or more embodiments of the embodiment, the cationic emulsifier is octadecyl trimethyl chlorination Ammonium, cetyl trimethylammonium bromide, alkylamidoalkyl polyamines, alkyl propylene diamine, positive ion imidazoline, in aminated lignin One or more of mixtures.
In one or more embodiments of the embodiment, the acidity regulator is at least one of hydrochloric acid, acetic acid.
In one or more embodiments of the embodiment, the cement is common 42.5 cement, 52.5 cement or baud At least one of blue cement.
In one or more embodiments of the embodiment, the flyash is the F that free calcium oxide content is lower than 10% Class flyash or free calcium oxide content are higher than any one in 10% C class flyash.
In one or more embodiments of the embodiment, the gypsum is the plaster of paris, in anhydrous gypsum, desulfurized gypsum It is at least one.
In one or more embodiments of the embodiment, the swelling agent be aluminium powder, calcium oxide, calcium sulphoaluminate class, At least one of iron powder class.
In one or more embodiments of the embodiment, the early strength agent is at least one in calcium chloride and lithium chloride Kind.
In one or more embodiments of the embodiment, the water-reducing agent is lignosulfonates, naphthalene sulphonate formaldehyde One of polymer, Ppolynuclear aromatic salt or polyocarboxy acid type or a variety of mixtures.
In one or more embodiments of the embodiment, the fiber is polypropylene fibre, polyvinyl chloride fibre, poly- second Enol fiber, polyacrylonitrile fibre, polyester fiber, Fypro, silicon dioxide fibre, alumina fibre, magnesia fibers At least one of.
The water that the disclosure uses is municipal tap water.
The another embodiment of the disclosure provides a kind of preparation side of above-mentioned organic material high adhered modification emulsified asphalt Method, the preparation method include the preparation method of high adhered modification pitch and the emulsification method of high adhered modification pitch, and steps are as follows:
(1) preparation of high adhered modification pitch
Matrix pitch is heated 160 ± 2 DEG C to melting by (1-1), so that pitch is sufficiently achieved flow regime, the drip to flowable state It is uniformly mixed in blueness plus after compatilizer, SBS, and keeps the temperature at least 30min, be swollen SBS sufficiently, 160 ± 2 DEG C of temperature can be reduced The aging of SBS;
(1-2) is the mixture for dispersing tackifier preferably in step (1), is warming up to 170 ± 2 DEG C, and increasing is added Stick, after high shear agitation (4000~5000rpm) is uniform;Crosslinking agent is added, continues high shear agitation, so that SBS is equal Network structure is formed evenly;
(1-3) 1 ± 0.1h of stirring development at 140~150 DEG C, makes that modified pitch reaches full growth and performance is optimal, Obtain high adhered modification pitch.
(2) emulsification of high adhered modification pitch
Cationic emulsifier and acidity regulator are added to the water by (2-1) by mass percentage, stir evenly and are heated to It 60~70 DEG C, pours into the Soap liquid pot of emulsified asphalt colloid mill, the self-loopa stirring of Soap liquid pot is started, in order to consolidate emulsified asphalt Stable content, rate of circulating flow should be controlled in 4~8g/min;
(2-2) pours into the high adhered modification pitch in step (1-3) in emulsified asphalt colloid mill asphalt tank, starts asphalt tank Self-loopa stirring, in order to keep emulsified asphalt solid content stable and high-viscosity asphalt emulsifies, rate of circulating flow is controlled in 6~10g/ The temperature of min, asphalt tank are controlled at 160~165 DEG C;
(2-3), which mixes soap lye and pitch, carries out grinding emulsification acquisition emulsified asphalt, to prevent emulsified asphalt vapour obtained Change, obtains high adhered modification emulsified asphalt after the pressurization of colloid mill discharge port is cooling.
The present invention also provides a kind of preparation methods of above-mentioned organic-inorganic compoiste expansion injecting paste material, and steps are as follows:
(1) soluble in water stir evenly of early strength agent is obtained into early strength agent solution;Cement, swelling agent and fiber are uniformly mixed Cement powders are made;
(2) water-reducing agent, early strength agent solution are sequentially added into high-viscous emulsified asphalt, charging is high viscous in order to prevent in order Then flyash, land plaster and cement powders are added in the premature demulsification of modified emulsifying asphalt, in order to which mix is uniform and avoids introducing Bubble first mixes slowly 1min after adding, then quickly stir 3min, then mix slowly 1min and obtain Organic-inorganic composite Type grout material.
In order to enable those skilled in the art can clearly understand the technical solution of the disclosure, below with reference to tool The technical solution of the disclosure is described in detail in the embodiment and comparative example of body.
Embodiment 1
Each raw material composition and weight of the injecting paste material of the present embodiment are as follows:
40 parts of high adhered modification emulsified asphalt, 42.5 30 parts of cement, 10 parts of F class flyash, 15 parts of desulfurization gypsum powder, aluminium powder 0.02 part, 3 parts of calcium chloride, 1 part of lignosulfonates, 0.001 part of polypropylene fibre, 3 parts of tap water.
High adhered modification emulsified asphalt described in the present embodiment is made by mass percentage of following components: heavy traffic paving asphalt AH-50 60%, the star-shaped sbs 2% that molecular weight is 180000 and block ratio is 20/80, terpene resin 3%, elemental sulfur 0.02%, furfural Extraction oil 3%, octadecyltrimethylammonium chloride 3.0%;Hydrochloric acid 4.5%, surplus are water.
The preparation step of the high adhered modification emulsified asphalt of the present embodiment is as follows:
1. the preparation of high adhered modification pitch
(1) heavy traffic paving asphalt AH-50 and furfural extract oil are weighed respectively by above-mentioned mass percent, by heavy traffic paving asphalt AH-50 160 DEG C are heated to, adds furfural extract oil in the pitch of Xiang Ronghua, stirs 30min at 160 DEG C after the SBS of corrresponding quality is added;
(2) 170 DEG C are warming up to, terpene resin is added in the mixture in step (1), keeps the temperature in high-speed shearing machine Upper shearing 20min;Then elemental sulfur is added at such a temperature, continues to shear 10min;
(3) high adhered modification pitch is made in stirring development 1h at 170 DEG C, and it is spare to cool to 155 DEG C of heat preservations.
2. the emulsification of high adhered modification pitch
(1) octadecyltrimethylammonium chloride and hydrochloric acid are added to the water by mass percentage, stirred evenly and are heated to It 60 DEG C, pours into the Soap liquid pot of emulsified asphalt colloid mill, starts the self-loopa stirring of Soap liquid pot, rate of circulating flow is controlled in 4g/ The temperature of min, Soap liquid pot are controlled at 60 DEG C;
(2) the high adhered modification pitch in step 1 (3) is poured into emulsified asphalt colloid mill asphalt tank, starts asphalt tank Self-loopa stirring, rate of circulating flow control are controlled in 6g/min, the temperature of asphalt tank at 165 DEG C;
(3) colloid mill is started, the synchronous inlet valve for opening Soap liquid pot and asphalt tank makes soap lye and pitch while entering colloid Mill grinding emulsification, then obtains high adhered modification emulsified asphalt in discharge port after the pressurized cooling of emulsified asphalt.
Organic-inorganic compoiste expands the preparation method of injecting paste material, and steps are as follows:
(1) calcium chloride and water are weighed by above-mentioned weight, stirred evenly calcium chloride is soluble in water, it is spare;Then 42.5 cement, aluminium powder and polypropylene fibre are weighed, is uniformly mixed with electronic dispersion machine and powder is made, it is spare;
(2) high adhered modification emulsified asphalt, lignosulfonates are weighed by above-mentioned weight, first high-viscous emulsified asphalt It is added in mortar mixer, is then separately added into lignosulfonates, calcium chloride water in order, starts mortar mixer, It is separately added into F class flyash, desulfurization gypsum powder and cement powders in order in the case where mixing slowly, is first mixed slowly after adding Then 1min quickly stirs 3min, then mixes slowly 1min and obtain organic-inorganic compoiste grout material.
The performance of the present embodiment organic-inorganic compoiste expansion injecting paste material: flowable time 40min, presetting period 80min, final setting time 200min, 7d compression strength 10.0MPa, 28d compression strength 18.8MPa, 1d cubical expansivity 12.6%, Freezing-thawing cycles when modulus decaying 10% are 8627 times.
Embodiment 2
Each raw material composition and weight of the injecting paste material of the present embodiment are as follows:
45 parts of high adhered modification emulsified asphalt, 52.5 30 parts of cement, 10 parts of C class flyash, 15 parts of gesso, aluminium powder 0.02 Part, 3 parts of lithium chloride, 3 parts of naphthalene sulphonate formaldehyde polymer, 0.002 part of silicon dioxide fibre, 6 parts of tap water.
High adhered modification emulsified asphalt described in the present embodiment is made by mass percentage of following components: heavy traffic paving asphalt AH-70 60%, the star-shaped sbs 3% that molecular weight is 220000 and block ratio is 40/60, rosin resin 5%, elemental sulfur 0.03%, rubber Oil 6%, alkylamidoalkyl polyamines 3.0%;Acetic acid 4.5%, surplus are water.
The preparation step of the high adhered modification emulsified asphalt of the present embodiment is as follows:
1. the preparation of high adhered modification pitch
(1) heavy traffic paving asphalt AH-70 and rubber oil are weighed respectively by above-mentioned mass percent, heavy traffic paving asphalt AH-70 is heated To 160 DEG C, in the pitch of Xiang Ronghua plus rubber oil, 30min is stirred at 160 DEG C after the SBS of corrresponding quality is added;
(2) 170 DEG C are warming up to, rosin resin is added in the mixture in step (1), keeps the temperature in high-speed shearing machine Upper shearing 20min;Then elemental sulfur is added at such a temperature, continues to shear 10min;
(3) high adhered modification pitch is made in stirring development 1h at 160 DEG C, and it is spare to cool to 145 DEG C of heat preservations.
2. the emulsification of high adhered modification pitch
(1) alkylamidoalkyl polyamines and acetic acid are added to the water by mass percentage, stir evenly and are heated to 70 DEG C, In the Soap liquid pot for entering emulsified asphalt colloid mill, the self-loopa stirring of Soap liquid pot is started, rate of circulating flow is controlled in 8g/min, Soap liquid pot Temperature control at 65 DEG C;
(2) the high adhered modification pitch in step (1-3) is poured into emulsified asphalt colloid mill asphalt tank, starts asphalt tank Self-loopa stirring, rate of circulating flow control are controlled in 10g/min, the temperature of asphalt tank at 160 DEG C;
(3) colloid mill is started, the synchronous inlet valve for opening Soap liquid pot and asphalt tank makes soap lye and pitch while entering colloid Mill grinding emulsification, then obtains high adhered modification emulsified asphalt in discharge port after the pressurized cooling of emulsified asphalt.
Organic-inorganic compoiste expands the preparation method of injecting paste material, and steps are as follows:
(1) lithium chloride and water are weighed by above-mentioned weight, stirred evenly lithium chloride is soluble in water, it is spare;Then 52.5 cement, aluminium powder and silicon dioxide fibre are weighed, is uniformly mixed with electronic dispersion machine and powder is made, it is spare;
(2) high adhered modification emulsified asphalt, naphthalene sulphonate formaldehyde polymer are weighed by above-mentioned weight, first high slimy milk Change pitch to be added in mortar mixer, is then separately added into naphthalene sulphonate formaldehyde polymer, water lithium chloride solution in order, starts Mortar mixer is separately added into C class flyash, gesso and cement powders in the case where mixing slowly in order, first slow after adding Speed stirring 1min, then quickly stirs 3min, then mix slowly 1min and obtain organic-inorganic compoiste grout material.
The performance of the present embodiment organic-inorganic compoiste expansion injecting paste material: flowable time 35min, presetting period 60min, final setting time 170min, 7d compression strength 11.6MPa, 28d compression strength 19.8MPa, 1d cubical expansivity 9.9%, Freezing-thawing cycles when modulus decaying 10% are 8956 times.
Embodiment 3
Each raw material composition and weight of the injecting paste material of the present embodiment are as follows:
40 parts of high adhered modification emulsified asphalt, 52.5 45 parts of cement, 10 parts of F class flyash, 20 parts of dihydrate gypsum powder, aluminium powder 0.03 part, 5 parts of calcium chloride, 3 parts of lignosulfonates, 0.001 part of polyester fiber, 5 parts of tap water.
High adhered modification emulsified asphalt described in the present embodiment is made by mass percentage of following components: heavy traffic paving asphalt AH-70 65%, the star-shaped sbs 3% that molecular weight is 200000 and block ratio is 30/70, C9 Petropols 3%, elemental sulfur 0.02%, chaff Aldehyde extraction oil 3%, cetyl trimethylammonium bromide 3.0%;Hydrochloric acid 4.5%, surplus are water.
The preparation step of the high adhered modification emulsified asphalt of the present embodiment is as follows:
1. the preparation of high adhered modification pitch
(1) heavy traffic paving asphalt AH-70 and furfural extract oil are weighed respectively by above-mentioned mass percent, by heavy traffic paving asphalt AH-70 160 DEG C are heated to, adds furfural extract oil in the pitch of Xiang Ronghua, stirs 30min at 160 DEG C after the SBS of corrresponding quality is added;
(2) 170 DEG C are warming up to, terpene resin is added in the mixture in step (1), keeps the temperature in high-speed shearing machine Upper shearing 20min;Then elemental sulfur is added at such a temperature, continues to shear 10min;
(3) high adhered modification pitch is made in stirring development 1h at 160 DEG C, and it is spare to cool to 145 DEG C of heat preservations.
2. the emulsification of high adhered modification pitch
(1) cetyl trimethylammonium bromide and hydrochloric acid are added to the water by mass percentage, stirred evenly and are heated to It 70 DEG C, pours into the Soap liquid pot of emulsified asphalt colloid mill, starts the self-loopa stirring of Soap liquid pot, rate of circulating flow is controlled in 4g/ The temperature of min, Soap liquid pot are controlled at 60 DEG C;
(2) the high adhered modification pitch in step (1-3) is poured into emulsified asphalt colloid mill asphalt tank, starts asphalt tank Self-loopa stirring, rate of circulating flow control are controlled in 6g/min, the temperature of asphalt tank at 160 DEG C;
(3) colloid mill is started, the synchronous inlet valve for opening Soap liquid pot and asphalt tank makes soap lye and pitch while entering colloid Mill grinding emulsification, then obtains high adhered modification emulsified asphalt in discharge port after the pressurized cooling of emulsified asphalt.
Organic-inorganic compoiste expands the preparation method of injecting paste material, and steps are as follows:
(1) calcium chloride and water are weighed by above-mentioned weight, stirred evenly calcium chloride is soluble in water, it is spare;Then 52.5 cement, aluminium powder and polyester fiber are weighed, is uniformly mixed with electronic dispersion machine and powder is made, it is spare;
(2) high adhered modification emulsified asphalt, lignosulfonates are weighed by above-mentioned weight, first high-viscous emulsified asphalt It is added in mortar mixer, is then separately added into lignosulfonates, calcium chloride water in order, starts mortar mixer, It is separately added into F class flyash, dihydrate gypsum powder and cement powders in order in the case where mixing slowly, is first mixed slowly after adding Then 1min quickly stirs 3min, then mixes slowly 1min and obtain organic-inorganic compoiste grout material.
The performance of the present embodiment organic-inorganic compoiste expansion injecting paste material: flowable time 50min, presetting period 70min, final setting time 190min, 7d compression strength 12.4MPa, 28d compression strength 21.1MPa, 1d cubical expansivity 16.5%, Freezing-thawing cycles when modulus decaying 10% are 8723 times.
The intensity of the present embodiment organic-inorganic compoiste expansion injecting paste material it can be seen from the above the performance test results Adjustable controllable with flexible, flowable time and curing time, freezing tolerance is good, and volume expands after solidification, so that the material It combines closely with original structure object, provides enough support strengths for ground, roadbed etc..
The disclosure has carried out following embodiment in Optimizing Process Parameters.
Embodiment 4
The present embodiment is same as Example 1, the difference is that: the step of the preparation of high adhered modification pitch in (1), it will weigh It hands over bitumen A H-50 to be heated to 140 DEG C, is uniformly mixed into pitch plus after compatilizer, SBS, keeps the temperature 0min, without at such a temperature Held for some time is swollen SBS sufficiently, to be difficult to obtain high adhered modification pitch.
Embodiment 5
The present embodiment is same as Example 1, the difference is that: in the step of prepared by high adhered modification pitch (1), it will hand over again Bitumen A H-50 is heated to 180 DEG C, and SBS degree of aging is higher, and the viscosity for obtaining modified pitch is lower, to reduce grout material Effect.
Embodiment 6
The present embodiment is same as Example 1, the difference is that: in the step of prepared by high adhered modification pitch (2), do not rise Temperature, it is difficult to disperse tackifier, so that the viscosity of modified pitch is lower.
Embodiment 7
The present embodiment is same as Example 1, the difference is that: in the step of prepared by high adhered modification pitch (3), 150 Development is stirred at DEG C.The performance that the modified pitch of acquisition is used to prepare grout material is poor.
Embodiment 8
The present embodiment is same as Example 1, the difference is that: the step of high adhered modification asphalt emulsification in (1), stirring is equal It is even and be heated to 50 DEG C, it pours into the Soap liquid pot of emulsified asphalt colloid mill, starts the self-loopa stirring of Soap liquid pot, rate of circulating flow control System is controlled in 3g/min, the temperature of Soap liquid pot at 50 DEG C.It is difficult to that the solid content of emulsified asphalt is made to keep stablizing, to reduce slip casting The effect of material.
Embodiment 9
The present embodiment is same as Example 1, the difference is that: the step of high adhered modification asphalt emulsification in (2), recycle stream Speed control is controlled in 5g/min, the temperature of asphalt tank at 150 DEG C.It is difficult to obtain stable high adhered modification emulsified asphalt, to infuse The mobile performance of slurry is very poor.
Embodiment 10
The present embodiment is same as Example 1, the difference is that: the step of high adhered modification asphalt emulsification in (3), in colloid It grinds material mouth and does not carry out pressurization cooling.As a result emulsified asphalt vaporization is serious, it is difficult to obtain stable high adhered modification emulsified asphalt.
The foregoing is merely preferred embodiment of the present disclosure, are not limited to the disclosure, for the skill of this field For art personnel, the disclosure can have various modifications and variations.It is all within the spirit and principle of the disclosure, it is made any to repair Change, equivalent replacement, improvement etc., should be included within the protection scope of the disclosure.

Claims (10)

1. a kind of organic-inorganic compoiste grout material reinforced for road rehabilitation, it is characterised in that: by organic material and inorganic material Be compounded to form, the organic material be high adhered modification emulsified asphalt, the inorganic material be by cement, flyash, gypsum, swelling agent, Water-reducing agent, early strength agent and fiber are constituted;The grout material is made of the raw material that following weight parts match: high adhered modification emulsification drip It is 40~50 parts green, it is 15~45 parts of cement, 5~10 parts of flyash, 10~20 parts of land plaster, 0.01~0.03 part of swelling agent, early strong 1~5 part of agent, 1~3 part of water-reducing agent, 0~0.003 part of fiber, 2~10 parts of water;
The high adhered modification emulsified asphalt by forming following weight percentage components: matrix pitch 60~65%, styrene- Butadiene-styrene block copolymer 2~3%, tackifier 3~5%, crosslinking agent 0.02~0.03%, compatilizer 3~6%, sun Ionic emulsifying agent 1.5~3.0%, acidity regulator 2.5~4.5%, surplus are water.
2. grout material as described in claim 1, it is characterised in that: the matrix pitch attach most importance to hand over bitumen A H-30, AH-50 or Any one in AH-70;
Or, the SBS molecular structure be it is star-like, block ratio S/B be 20/80 to 40/60 between, molecular weight be 180000~ 220000;
Or, the combination that the tackifier are terpene resin, one or more in rosin resin, C9 Petropols, coumarone indene resin;
Or, the crosslinking agent is sulfur type structure, such as one of elemental sulfur, S40 and S60 or a variety of.
3. grout material as described in claim 1, it is characterised in that: the compatilizer is furfural extract oil, rubber oil, naphthenic base Extract one of oil or a variety of out;
Or, the cationic emulsifier is octadecyltrimethylammonium chloride, cetyl trimethylammonium bromide, alkylamidoalkyl The mixture of one or more of polyamines, alkyl propylene diamine, positive ion imidazoline, aminated lignin;
Or, the acidity regulator is at least one of hydrochloric acid, acetic acid.
4. grout material as described in claim 1, it is characterised in that: the cement be common 42.5 cement, 52.5 cement or At least one of Portland cement.
5. grout material as described in claim 1, it is characterised in that: the flyash is that free calcium oxide content is lower than 10% F class flyash or free calcium oxide content higher than 10% C class flyash in any one.
6. grout material as described in claim 1, it is characterised in that: the gypsum is the plaster of paris, anhydrous gypsum, desulfurized gypsum At least one of;
Or, the swelling agent is at least one of aluminium powder, calcium oxide, calcium sulphoaluminate class, iron powder class.
7. grout material as described in claim 1, it is characterised in that: the early strength agent be in calcium chloride and lithium chloride at least It is a kind of;
Or, the water-reducing agent is lignosulfonates, naphthalene sulphonate formaldehyde polymer, Ppolynuclear aromatic salt or polyocarboxy acid type One of or a variety of mixtures.
8. grout material as described in claim 1, it is characterised in that: the fiber be polypropylene fibre, polyvinyl chloride fibre, Vinal, polyacrylonitrile fibre, polyester fiber, Fypro, silicon dioxide fibre, alumina fibre, magnesia At least one of fiber.
9. the preparation method of high adhered modification emulsified asphalt in a kind of organic-inorganic compoiste grout material described in claim 1, Be characterized in that: steps are as follows:
(1) preparation of high adhered modification pitch
Matrix pitch is heated to 160 ± 2 DEG C of thawings by (1-1), is uniformly mixed into the pitch of flowable state plus after compatilizer, SBS;
(1-2) is warming up to 170 ± 2 DEG C, and tackifier are added, after high shear agitation is uniform;Crosslinking agent is added, continues high speed and cuts Cut stirring;
(1-3) 1 ± 0.1h of stirring development at 140~150 DEG C, obtains high adhered modification pitch;
(2) emulsification of high adhered modification pitch
Cationic emulsifier and acidity regulator are added to the water by (2-1) by mass percentage, stir evenly and it is heated to 60~ It 70 DEG C, pours into the Soap liquid pot of emulsified asphalt colloid mill, the self-loopa stirring of Soap liquid pot is started, in order to make emulsified asphalt solid content Stablize, rate of circulating flow should be controlled in 4~8g/min;
(2-2) pours into the high adhered modification pitch in step (1-3) in emulsified asphalt colloid mill asphalt tank, starts asphalt tank oneself Circulation stirring, rate of circulating flow control are controlled in 6~10g/min, the temperature of asphalt tank at 160~165 DEG C;
(2-3), which mixes soap lye and pitch, carries out grinding emulsification acquisition emulsified asphalt, obtains after the pressurization of colloid mill discharge port is cooling Obtain high adhered modification emulsified asphalt.
10. a kind of preparation method of organic-inorganic compoiste expansion injecting paste material described in claim 1, it is characterised in that: by Following step is prepared:
(1) soluble in water stir evenly of early strength agent is obtained into early strength agent solution;Cement, swelling agent and fiber are uniformly mixed and are made Cement powders;
(2) water-reducing agent, early strength agent solution are sequentially added into high-viscous emulsified asphalt, charging is high adhered modification in order to prevent in order Then flyash, land plaster and cement powders are added in the premature demulsification of emulsified asphalt, in order to which mix is uniform and avoids introducing gas Bubble, first mixes slowly after adding, then quickly stirring, then mixes slowly and obtain organic-inorganic compoiste grout material.
CN201910016339.3A 2019-01-08 2019-01-08 Organic-inorganic composite grouting material for road repair and reinforcement Active CN109852083B (en)

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CN110578524A (en) * 2019-08-27 2019-12-17 中交第二航务工程局有限公司 Boulder treatment construction method for dense drilling and crushing in shield region
AT522564B1 (en) * 2020-01-10 2020-12-15 Oesterreichische Vialit Ges M B H Binder emulsion with a fiber filler
CN115594454A (en) * 2022-11-10 2023-01-13 通辽市公路养护中心(Cn) Environment-friendly emulsified asphalt mortar for repairing cracks
CN117106314A (en) * 2023-10-20 2023-11-24 广东路面博士交通科技有限公司 Block copolymer-nano composite modified emulsified asphalt and preparation method thereof

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CN117106314A (en) * 2023-10-20 2023-11-24 广东路面博士交通科技有限公司 Block copolymer-nano composite modified emulsified asphalt and preparation method thereof

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