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CN109851273A - A kind of early-strength polycarboxylate composite water reducing agent and preparation method thereof - Google Patents

A kind of early-strength polycarboxylate composite water reducing agent and preparation method thereof Download PDF

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Publication number
CN109851273A
CN109851273A CN201910171084.8A CN201910171084A CN109851273A CN 109851273 A CN109851273 A CN 109851273A CN 201910171084 A CN201910171084 A CN 201910171084A CN 109851273 A CN109851273 A CN 109851273A
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early
strength
reducing agent
parts
water
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孙宁
曹禹
徐朝华
李珩
陈锦光
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Jiangmen Polytechnic
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Jiangmen Polytechnic
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Abstract

The invention belongs to technical field of concrete additives, a kind of early-strength polycarboxylate composite water reducing agent and preparation method thereof is disclosed;The early-strength composite water-reducing agent is based on polycarboxylic acid polymer, and compound preferred accelerating component is formulated, wherein polycarboxylic acid polymer refer to using the modification enol base polyoxyethylene ether containing unsaturated double-bond, aliphatic unsaturated double-bond three kinds of monomers of sulfonate and unsaturated carboxylic acid as primary raw material, under the action of initiator and chain-transferring agent;Cause progress aqueous solution copolymerization by free radical and obtains poly carboxylic acid series water reducer.Early-strength polycarboxylate composite water reducing agent volume prepared by the present invention is small, and alkali content is low, and water-reducing rate is high, and early strength improves significantly, and product stability is good;Preparation process is simple, non-environmental-pollution, can be widely applied under lower temperature conditions that there are the various concrete engineering constructions of early strong demand to have a good application prospect especially suitable for the low energy consumption production technology of precast concrete.

Description

A kind of early-strength polycarboxylate composite water reducing agent and preparation method thereof
Technical field
The invention belongs to technical field of concrete additives more particularly to a kind of early-strength polycarboxylate composite water reducing agent and its Preparation method.
Background technique
Currently, the immediate prior art: with flourishing for Concrete and construction technology, water-reducing agent is as mixed One of most important member in solidifying soil chemical admixture, more and more by the concern of domestic and international researcher, and for high water reduction, The demand of the Early-strength polycarboxylate superplasticizer of high morning epistasis energy is also more and more urgent.
Early-strength polycarboxylate superplasticizer can accelerate hydrated cementitious, improve working performance of concrete, effectively shorten concrete Setting time, hence it is evident that improve early strength of concrete, thus irreplaceable role is played to the development of modern concrete.It mentions There are two the technological approaches of higher polycarboxylic acid based water reducer morning epistasis energy is main: first is that by Molecular Design, synthesis has itself There is the poly carboxylic acid series water reducer of early strong effect;Second is that accelerating component is compounded with plain edition poly carboxylic acid series water reducer.Really Realize that the study on the synthesis of high-early strength type polycarboxylic acids dehydragent explores rank also in starting at present from polymer molecular structure design Section, matured product is seldom, and commercially available polycarboxylate water-reducer directly compounded with accelerating component made of Early-strength polycarboxylate superplasticizer There is the problems such as stability difference and big volume in product, therefore, pass through research poly carboxylic acid series water reducer molecular structure and performance again Relationship synthesizes high water reduction poly carboxylic acid series water reducer and is compounded with early strength agent, obtains the early strong of the early epistasis energy of high water reduction, height Type polycarboxylate composite water reducing agent will be with great economy, environment and social effect.
The prior art one provides a kind of high-early strength type polycarboxylic acids dehydragent, by two kinds of polyethyleneglycols of different chain numbers Ether esters of acrylic acid polymeric monomer, (methyl) acrylic acid, Sodium Allyl Sulfonate or methylpropene sodium sulfonate, gathering with defoaming function Ether acrylic ester monomer takes the mode once to feed intake to carry out copolyreaction preparation under the conditions of nitrogen protection.Metering system The monomer reactivities such as acid are stronger, are easy autohemagglutination, and the mode once to feed intake is taken in the invention, therefore can produce between effect is copolymerized monomer Raw adverse effect, is difficult to control molecular weight, so as to cause properties of product decline.
The prior art two provides a kind of high-early strength type polycarboxylic acids dehydragent, by methyl allyl polyoxyethylene ether, propylene The monomers such as amide, methylpropene sodium sulfonate, acrylic or methacrylic acid, acroleic acid esterification hydramine molecular weight chain initiator, Neutralization preparation is carried out after being polymerize under the action of chain-transferring agent again.The amides group that the patent uses can accelerate cement water Change, realize early stage reinforcing effect, but in the cement slurry of alkalinity, amide group will be hydrolyzed gradually, release ammonia, environment is dirty It contaminates larger.
The prior art three provides a kind of high-early strength type polycarboxylic acids dehydragent, by unsaturated polyether DD-406, acrylic acid, third Five kinds of alkene sodium sulfonate, 21 acrylamide monomethyl propane sulfonic acid, acrylamide monomers are total under molecular weight regulator existence condition Poly- preparation.Sodium allylsulfonate polymerization activity is lower, and chain tra nsfer effect is obvious, and polycarboxylate water-reducer molecule amount obtained is relatively low, real Easily occurs the problems such as function of slump protection is insufficient, comprehensive performance is unbalance in the application process of border.
In conclusion problem of the existing technology is:
(1) monomer reactivities such as prior art monomethyl acrylic acid are stronger, are easy autohemagglutination, and take the mode once to feed intake, Therefore adverse effect can be generated between effect is copolymerized monomer, is difficult to control molecular weight, properties of product is caused to decline.
(2) the amides group that the prior art two uses can accelerate hydrated cementitious, early stage reinforcing effect be realized, in alkalinity Cement slurry in, amide group will be hydrolyzed gradually, release ammonia, and environmental pollution is larger.
(3) three sodium allylsulfonate polymerization activity of the prior art is lower, and chain tra nsfer effect is obvious, polycarboxylate water-reducer obtained Molecular weight is relatively low, easily occurs the problems such as function of slump protection is insufficient, comprehensive performance is unbalance in actual application.
Summary of the invention
In view of the problems of the existing technology, the present invention provides a kind of early-strength polycarboxylate composite water reducing agent and its preparations Method.
The invention is realized in this way a kind of early-strength polycarboxylate composite water reducing agent, the early-strength polycarboxylic acids is compound to be subtracted Aqua is compounded based on poly carboxylic acid series water reducer with organic accelerating component and inorganic early powerful catalyst;
By mass fraction by 30~60 parts of poly carboxylic acid series water reducer, 3~10 parts of organic accelerating component, inorganic early powerful catalyst 20~50 parts and 50~80 parts of water compositions.
Further, the poly carboxylic acid series water reducer include with the modification enol base polyoxyethylene ether containing unsaturated double-bond, Three kinds of monomers of sulfonate and unsaturated carboxylic acid of aliphatic unsaturated double-bond pass through under the action of initiator and chain-transferring agent Obtained from free radical causes progress aqueous solution copolymerization, solid content 40%.
Further, organic accelerating component is triethanolamine, triisopropanolamine, dihydroxy ethyl ethylenediamine, dihydroxypropyl Any one or the combination of several of them in ethylenediamine.
Further, the strong catalyst component of inorganic morning be calcium thiocyanate, sodium sulfocyanate, magnesium rhodanate, ammonium thiocyanate, in Any one or the combination of several of them.
Further, the addition content of the early-strength polycarboxylate composite water reducing agent be concrete gross mass 1.0~ 2.0wt%.
It is described another object of the present invention is to provide a kind of preparation method of early-strength polycarboxylate composite water reducing agent The preparation method of early-strength polycarboxylate composite water reducing agent includes:
(1) poly carboxylic acid series water reducer include with the modification enol base polyoxyethylene ether containing unsaturated double-bond, aliphatic not It is saturated three kinds of monomers of sulfonate and unsaturated carboxylic acid of double bond;
(2) it based on poly carboxylic acid series water reducer, is compounded with organic accelerating component and inorganic early powerful catalyst, by matter Number is measured in 30~60 parts of poly carboxylic acid series water reducer, 3~10 parts of organic accelerating component, inorganic early 20~50 parts of powerful catalyst, water 50~80 parts;It is stirred mixing 10~30 minutes, obtains early-strength polycarboxylate composite water reducing agent.
Another object of the present invention is to provide a kind of concrete comprising the early-strength polycarboxylate composite water reducing agent.
In conclusion advantages of the present invention and good effect are as follows: the present invention uses water solution polymerization process, in molecular-weight adjusting Unsaturated monomer is copolymerized under the action of agent, and being prepared into has compared with low relative molecular mass, moderate side chain density, higher sulfonic acid The polycarboxylate water-reducer of root, carboxylate radical polar group content, after again with early strength agent carry out it is compound, it is compound to obtain early-strength polycarboxylic acids Water-reducing agent;Gained water-reducing agent steric hindrance effect increase, cement dispersibility enhancing, early hydration speed accelerate, so have compared with Good early epistasis energy.
The water-reducing rate of early-strength type polycarboxylate composite water reducing agent is high;Volume is low, and overall cost is with the obvious advantage;It is free of Villaumite acts on reinforcing bar non-corroding;Compatibility is good between each component, and long term storage is uniform and stable;Guarantor's effect of collapsing is good;Early epistasis can be excellent It is different;Under cryogenic conditions, the intensity of concrete each age can be significantly improved, is mixed suitable for large dosage mineral under lower temperature conditions Construction and the production of precast concrete etc. for closing material concrete, accelerate concrete construction progress, improve construction Efficiency;Preparation process is easy to operate.
Detailed description of the invention
Fig. 1 is the preparation method flow chart of early-strength polycarboxylate composite water reducing agent provided in an embodiment of the present invention.
Specific embodiment
In order to make the objectives, technical solutions, and advantages of the present invention clearer, with reference to embodiments, to the present invention It is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, it is not used to Limit the present invention.
The present invention introduces specific groups in polycarboxylate water-reducer molecule structure, by the degree of polymerization and the side that control polymer Chain density optimizes comb-shaped copolymer molecular structure, then polycarboxylate water-reducer obtained by polymerization and early strength agent is carried out compound, quickening Hydrated cementitious;Obtain that a kind of volume is small, water-reducing rate is high, concrete coagulating time is short, early strength is high, working performance and adaptability Excellent novel early-strength polycarboxylate composite water reducing agent.
Application principle of the invention is explained in detail with reference to the accompanying drawing.
Early-strength polycarboxylate composite water reducing agent provided in an embodiment of the present invention is and organic based on poly carboxylic acid series water reducer Accelerating component and inorganic early powerful catalyst compounding;
By mass fraction by 30~60 parts of poly carboxylic acid series water reducer, 3~10 parts of organic accelerating component, inorganic early powerful catalyst 20~50 parts and 50~80 parts of water compositions.
In a preferred embodiment of the invention, poly carboxylic acid series water reducer includes with the modification enol base containing unsaturated double-bond Three kinds of polyoxyethylene ether, the sulfonate of aliphatic unsaturated double-bond and unsaturated carboxylic acid monomers, in initiator and chain-transferring agent Under effect, progress aqueous solution copolymerization is caused by free radical and is obtained, solid content 40%.
In a preferred embodiment of the invention, organic accelerating component is triethanolamine, triisopropanolamine, dihydroxy ethyl second two Any one or the combination of several of them in amine, dihydroxypropyl ethylenediamine.
In a preferred embodiment of the invention, strong catalyst component of inorganic morning be calcium thiocyanate, sodium sulfocyanate, magnesium rhodanate, Ammonium thiocyanate, in any one or the combination of several of them.
In a preferred embodiment of the invention, the addition content of early-strength polycarboxylate composite water reducing agent is concrete gross mass 1.0~2.0wt%.
As shown in Figure 1, the preparation method of early-strength polycarboxylate composite water reducing agent provided in an embodiment of the present invention includes following Step:
S101: based on poly carboxylic acid series water reducer, poly carboxylic acid series water reducer includes with the modification containing unsaturated double-bond Three kinds of enol base polyoxyethylene ether, the sulfonate of aliphatic unsaturated double-bond and unsaturated carboxylic acid monomers;
S102: it is compounded with organic accelerating component and inorganic early powerful catalyst, by mass fraction in polycarboxylic-acid diminishing 30~60 parts of agent, 3~10 parts of organic accelerating component, inorganic early 20~50 parts of powerful catalyst, 50~80 parts of water;It is stirred mixing 10~30 minutes, obtain early-strength polycarboxylate composite water reducing agent.
Application principle of the invention is further described combined with specific embodiments below.
Embodiment 1
Step 1: preparing A material: using 2.64 parts of methylpropene sodium sulfonates of deionized water dissolving, after stirring and dissolving, be added 9.60 Part acrylic acid, stirs evenly spare;
Step 2: preparing B material: using 0.54 part of mercaptopropionic acid of deionized water dissolving;
Step 3: dissolved 95 parts of isoamyl alcohol polyoxyethylene ethers that molecular weight is 3800 with deionized water, it is rear to be added 1.07 parts of ammonium persulfates, are warming up to 60 ± 2 DEG C, at the uniform velocity dropwise addition A, B material, and A expects that time for adding is 1.5h, and B expects that time for adding is 2h;
Step 4: constant temperature 2.5h, obtains poly carboxylic acid series water reducer.
Step 5: take 42 parts of the poly carboxylic acid series water reducer (concentration 40%) of above-mentioned preparation, then under stirring according to 60 parts of water of secondary addition, 4 parts of triethanolamines, 21 parts of magnesium rhodanates, 10 parts of calcium formates, sufficiently dissolution stand to get the poly- carboxylic of early-strength Sour composite water-reducing agent.
Embodiment 2
Step 1: preparing A material: using 2.15 parts of methylpropene sodium sulfonates of deionized water dissolving, after stirring and dissolving, be added 9.82 Part acrylic acid, stirs evenly spare;
Step 2: preparing B material: using 0.54 part of mercaptopropionic acid of deionized water dissolving;
Step 3: dissolved 95 parts of isoamyl alcohol polyoxyethylene ethers that molecular weight is 3800 with deionized water, it is rear to be added 1.07 parts of ammonium persulfates, are warming up to 60 ± 2 DEG C, at the uniform velocity dropwise addition A, B material, and A expects that time for adding is 1.5h, and B expects that time for adding is 2h;
Step 4: constant temperature 2.5h, obtains poly carboxylic acid series water reducer.
Step 5: take 40 parts of the poly carboxylic acid series water reducer (concentration 40%) of above-mentioned preparation, then under stirring according to 63 parts of water of secondary addition, 3.5 parts of triethanolamines, 18 parts of magnesium rhodanates, 11 parts of calcium formates, sufficiently dissolution stand poly- to get early-strength Carboxylic acid composite water-reducing agent.
Embodiment 3
Step 1: preparing A material: using 3.51 parts of methylpropene sodium sulfonates of deionized water dissolving, after stirring and dissolving, be added 12.80 parts of acrylic acid, stir evenly spare;
Step 2: preparing B material: using 0.56 part of mercaptopropionic acid of deionized water dissolving;
Step 3: dissolved 95 parts of isoamyl alcohol polyoxyethylene ethers that molecular weight is 3800 with deionized water, it is rear to be added 1.11 parts of ammonium persulfates, are warming up to 60 ± 2 DEG C, at the uniform velocity dropwise addition A, B material, and A expects that time for adding is 1.5h, and B expects that time for adding is 2h;
Step 4: constant temperature 2.5h, obtains poly carboxylic acid series water reducer.
Step 5: take 44 parts of the poly carboxylic acid series water reducer (concentration 40%) of above-mentioned preparation, then under stirring according to 58 parts of water of secondary addition, 4.5 parts of triethanolamines, 22 parts of magnesium rhodanates, 13 parts of calcium formates, sufficiently dissolution stand poly- to get early-strength Carboxylic acid composite water-reducing agent.
Embodiment 4
Step 1: preparing A material: using 2.87 parts of methylpropene sodium sulfonates of deionized water dissolving, after stirring and dissolving, be added 13.09 parts of acrylic acid, stir evenly spare;
Step 2: preparing B material: using 0.55 part of mercaptopropionic acid of deionized water dissolving;
Step 3: dissolved 95 parts of isoamyl alcohol polyoxyethylene ethers that molecular weight is 3800 with deionized water, it is rear to be added 1.11 parts of ammonium persulfates, are warming up to 60 ± 2 DEG C, at the uniform velocity dropwise addition A, B material, and A expects that time for adding is 1.5h, and B expects that time for adding is 2h;
Step 4: constant temperature 2.5h, obtains poly carboxylic acid series water reducer.
Step 5: take 48 parts of the poly carboxylic acid series water reducer (concentration 40%) of above-mentioned preparation, then under stirring according to 55 parts of water of secondary addition, 5 parts of triethanolamines, 25 parts of magnesium rhodanates, 15 parts of calcium formates, sufficiently dissolution stand to get the poly- carboxylic of early-strength Sour composite water-reducing agent.
Application effect of the invention is described in detail below with reference to test.
The above-mentioned early-strength polycarboxylate composite water reducing agent that the present invention provides tests (GB/T8077- according to paste flowing degree 2000): using China Resources P.II42.5R cement, test flowing degree of net paste of cement, testing result such as table 1 according to GB/T8077-87;
Table 1: performance test results
Water-reducing rate and compressive strength rate test are carried out referring to " concrete admixture " (GB/T 8076-2008).
The above-mentioned early-strength polycarboxylate composite water reducing agent that the present invention provides, with QL-PC5 type high-performance water reducing agent (standard type) Experimental Comparison result is as shown in table 2 below.
Table 2: concrete performance examination result
Note: concrete proportioning is as follows:
Cement: 330, sand: 780, stone 1-2:1070, additive: 6, water: 165, admixture dosage: 1.8%;Experimental enviroment: 22 DEG C of temperature, humidity 60%.
As above-mentioned test data analyzer it is found that early-strength polycarboxylate composite water reducing agent prepared by the present invention is in diminishing, guarantor Collapse, workability etc. is relatively better than QL-PC5 type high-performance water reducing agent (standard type), and improve in terms of early strength it is significant, it is comprehensive Conjunction advantage is fairly obvious.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention Made any modifications, equivalent replacements, and improvements etc., should all be included in the protection scope of the present invention within mind and principle.

Claims (7)

1.一种早强型聚羧酸复合减水剂,其特征在于,所述早强型聚羧酸复合减水剂以聚羧酸系减水剂为基础,与有机早强组分及无机早强催化剂复配;1. an early-strength polycarboxylate composite water-reducing agent, is characterized in that, described early-strength polycarboxylate composite water-reducing agent is based on polycarboxylic acid-based water-reducing agent, and is combined with organic early-strength components and inorganic compounds. Early-strength catalyst compounding; 按质量份数由聚羧酸系减水剂30~60份、有机早强组分3~10份、无机早强催化剂20~50份和水50~80份组成。It is composed of 30-60 parts of polycarboxylic acid-based water reducing agent, 3-10 parts of organic early-strength components, 20-50 parts of inorganic early-strength catalyst and 50-80 parts of water in parts by mass. 2.如权利要求1所述的早强型聚羧酸复合减水剂,其特征在于,所述聚羧酸系减水剂包括以含有不饱和双键的改性烯醇基聚氧乙烯醚、脂肪族不饱和双键的磺酸盐和不饱和羧酸三种单体,在引发剂和链转移剂的作用下,通过自由基引发进行水溶液共聚而得到的,固含量为40%。2. The early-strength polycarboxylic acid composite water-reducing agent according to claim 1, wherein the polycarboxylic acid-based water-reducing agent comprises a modified enol-based polyoxyethylene ether containing unsaturated double bonds , Aliphatic unsaturated double bond sulfonate and unsaturated carboxylic acid three monomers, under the action of initiator and chain transfer agent, are obtained by free radical initiation and aqueous solution copolymerization, and the solid content is 40%. 3.如权利要求1所述的早强型聚羧酸复合减水剂,其特征在于,所述有机早强组分为三乙醇胺、三异丙醇胺、二羟乙基乙二胺、二羟丙基乙二胺中的任意一种或几种的组合。3. early-strength polycarboxylic acid composite water-reducing agent as claimed in claim 1, wherein the organic early-strength component is triethanolamine, triisopropanolamine, dihydroxyethylethylenediamine, dihydroxyethylethylenediamine Any one or a combination of hydroxypropylethylenediamine. 4.如权利要求1所述的早强型聚羧酸复合减水剂,其特征在于,所述无机早强催化组分为硫氰酸钙、硫氰酸钠、硫氰酸镁、硫氰酸铵、中的任意一种或几种的组合。4. early-strength polycarboxylate composite water reducing agent as claimed in claim 1, is characterized in that, described inorganic early-strength catalytic component is calcium thiocyanate, sodium thiocyanate, magnesium thiocyanate, thiocyanate Ammonium acid, any one or a combination of several. 5.如权利要求1所述的早强型聚羧酸复合减水剂,其特征在于,所述早强型聚羧酸复合减水剂的掺加量为混凝土总质量的1.0~2.0wt%。5 . The early-strength polycarboxylate composite water-reducing agent according to claim 1 , wherein the mixing amount of the early-strength polycarboxylate composite water-reducing agent is 1.0-2.0 wt % of the total mass of the concrete. 6 . . 6.一种如权利要求1所述早强型聚羧酸复合减水剂的制备方法,其特征在于,所述早强型聚羧酸复合减水剂的制备方法包括:6. a preparation method of early-strength polycarboxylate composite water reducer as claimed in claim 1, is characterized in that, the preparation method of described early-strength polycarboxylate composite water-reducer comprises: (1)聚羧酸系减水剂包括以含有不饱和双键的改性烯醇基聚氧乙烯醚、脂肪族不饱和双键的磺酸盐和不饱和羧酸三种单体;(1) The polycarboxylic acid-based water reducing agent includes three monomers containing modified enol-based polyoxyethylene ether of unsaturated double bond, sulfonate of aliphatic unsaturated double bond and unsaturated carboxylic acid; (2)以聚羧酸系减水剂为基础,与有机早强组分及无机早强催化剂复配而成,按质量份数在聚羧酸系减水剂30~60份、有机早强组分3~10份、无机早强催化剂20~50份、水50~80份;进行搅拌混合10~30分钟,得到早强型聚羧酸复合减水剂。(2) Based on polycarboxylate superplasticizer, it is compounded with organic early-strength components and inorganic early-strength catalysts. According to the mass fraction, there are 30 to 60 parts of polycarboxylate superplasticizer and organic early-strength catalyst. 3-10 parts of components, 20-50 parts of inorganic early-strength catalyst, and 50-80 parts of water; stirring and mixing for 10-30 minutes to obtain an early-strength polycarboxylic acid composite water reducer. 7.一种包含权利要求1~5任意一项所述早强型聚羧酸复合减水剂的混凝土。7. A concrete comprising the early-strength polycarboxylate composite water reducer according to any one of claims 1 to 5.
CN201910171084.8A 2019-03-07 2019-03-07 A kind of early-strength polycarboxylate composite water reducing agent and preparation method thereof Pending CN109851273A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112592096A (en) * 2020-12-30 2021-04-02 西部铁建工程材料科技有限公司 Slow-release water reducing agent with early strength function and preparation method thereof

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Publication number Priority date Publication date Assignee Title
CN101289292A (en) * 2008-06-13 2008-10-22 北京工业大学 Early-strength polycarboxylate high-performance water reducer and preparation method thereof
CN103772624A (en) * 2014-01-10 2014-05-07 陕西科技大学 Early-strength polycarboxylate concrete water-reducing agent and preparation method thereof
WO2016026346A1 (en) * 2014-08-22 2016-02-25 科之杰新材料集团有限公司 Low-temperature method for preparing high-adaptability ether polycarboxylic acid water reducer

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Publication number Priority date Publication date Assignee Title
CN101289292A (en) * 2008-06-13 2008-10-22 北京工业大学 Early-strength polycarboxylate high-performance water reducer and preparation method thereof
CN103772624A (en) * 2014-01-10 2014-05-07 陕西科技大学 Early-strength polycarboxylate concrete water-reducing agent and preparation method thereof
WO2016026346A1 (en) * 2014-08-22 2016-02-25 科之杰新材料集团有限公司 Low-temperature method for preparing high-adaptability ether polycarboxylic acid water reducer

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112592096A (en) * 2020-12-30 2021-04-02 西部铁建工程材料科技有限公司 Slow-release water reducing agent with early strength function and preparation method thereof

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Application publication date: 20190607