CN109849300B - Screw of injection molding machine - Google Patents
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- 238000001746 injection moulding Methods 0.000 title claims abstract description 18
- 230000006835 compression Effects 0.000 claims abstract description 33
- 238000007906 compression Methods 0.000 claims abstract description 33
- 238000000265 homogenisation Methods 0.000 claims description 5
- 239000000126 substance Substances 0.000 claims description 5
- 230000006978 adaptation Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 229920003023 plastic Polymers 0.000 description 6
- 239000004033 plastic Substances 0.000 description 6
- 229910052804 chromium Inorganic materials 0.000 description 4
- 229910052750 molybdenum Inorganic materials 0.000 description 4
- 229910052759 nickel Inorganic materials 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 238000007792 addition Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
本发明提供了一种注塑机螺杆,属于螺杆制造设备技术领域。它解决了螺杆磨损后整根废掉造成浪费等问题,本发明包括螺杆本体,其包括可拆卸连接的进料段、压缩段及均化段,均化段的中部设置有第一凸柱,第一凸柱上设有外螺纹,第一凸柱上还竖直设置有延伸杆,延伸柱的一端与第一凸柱固定连接,另一端开设有螺纹,压缩段包括第一端头和第二端头,压缩段的第一端头设有第一柱形口,压缩段设置有第二凸柱,压缩段上设置第一空腔,第一凸柱上的延伸杆能伸出第一空腔与进料段螺纹连接,进料段的连接端设置有与第二凸柱相适配的第二柱形口,进料段上还设置有与延伸杆上的螺纹相适配的螺孔。本发明可拆卸,结构简单,使用方便。
The present invention provides a screw rod for an injection molding machine, belonging to the technical field of screw rod manufacturing equipment. It solves the problem that the entire screw rod is wasted after being worn out, and the present invention includes a screw rod body, which includes a detachably connected feeding section, a compression section and a homogenizing section, a first boss is provided in the middle of the homogenizing section, an external thread is provided on the first boss, an extension rod is also vertically provided on the first boss, one end of the extension rod is fixedly connected to the first boss, and a thread is provided on the other end, the compression section includes a first end head and a second end head, the first end head of the compression section is provided with a first cylindrical opening, the compression section is provided with a second boss, a first cavity is provided on the compression section, the extension rod on the first boss can extend out of the first cavity and be threadedly connected to the feeding section, the connecting end of the feeding section is provided with a second cylindrical opening matched with the second boss, and the feeding section is also provided with a screw hole matched with the thread on the extension rod. The present invention is detachable, simple in structure, and easy to use.
Description
技术领域Technical Field
本发明属于螺杆制造设备技术领域,具体涉及一种注塑机螺杆。The invention belongs to the technical field of screw manufacturing equipment, and in particular relates to a screw for an injection molding machine.
背景技术Background Art
螺杆是注塑机的重要部件,它的作用是对塑料进行输送、压实、溶化、搅拌和施压。所有这些都是通过螺杆在料筒内的旋转来完成的。在螺杆旋转时,塑料对于机筒内壁、螺杆螺槽底面、螺棱推进面以及塑料与塑料之间都会产生摩擦及相互运动。塑料的向前推进就是这种运动组合的结果,而摩擦产生的热量也被吸收用来提高塑料温度及熔化塑料。螺杆分为进料段、压缩段及均化段,每一段都极易被磨损,尤其是螺杆的均化段更是容易被磨损,是三段中磨损最严重,也是磨损最快的,如果是整根一体设置的螺杆,那有一处被磨损后,就导致整根的螺杆废掉,导致极大的浪费,因此有必要提出一种耐磨性好及可拆卸的注塑机螺杆。The screw is an important part of the injection molding machine. Its function is to transport, compact, melt, stir and pressurize the plastic. All of these are accomplished by the rotation of the screw in the barrel. When the screw rotates, the plastic will produce friction and mutual movement against the inner wall of the barrel, the bottom surface of the screw groove, the propulsion surface of the screw ridges, and between the plastics. The forward propulsion of the plastic is the result of this combination of movements, and the heat generated by the friction is also absorbed to increase the temperature of the plastic and melt the plastic. The screw is divided into a feeding section, a compression section and a homogenizing section. Each section is very easy to wear, especially the homogenizing section of the screw, which is the most severely worn and the fastest worn of the three sections. If it is a whole screw, if one part is worn, the whole screw will be scrapped, resulting in great waste. Therefore, it is necessary to propose a wear-resistant and detachable injection molding machine screw.
发明内容Summary of the invention
本发明的目的是针对现有螺杆所存在的上述问题,而提出一种耐磨性好,能拆卸的注塑机螺杆。The purpose of the present invention is to solve the above problems existing in the existing screw rods and to provide a detachable injection molding machine screw rod with good wear resistance.
本发明的目的可通过下列技术方案来实现:The purpose of the present invention can be achieved by the following technical solutions:
一种注塑机螺杆,其特征在于,它包括螺杆本体,所述的螺杆本体包括可拆卸连接的进料段、压缩段及均化段,所述的均化段的中部设置有第一凸柱,所述的第一凸柱上设置有外螺纹,第一凸柱上还竖直设置有延伸杆,所述的延伸柱的一端与第一凸柱固定连接,另一端开设有螺纹,所述压缩段包括第一端头和第二端头,压缩段的第一端头设置有与第一凸柱相适配的第一柱形口,第一柱形口内设置有与第一凸柱上的外螺纹相配合的内螺纹,压缩段的第二端头设置有第二凸柱,压缩段上设置有贯通第一柱形口与第二凸柱的第一空腔,均化段通过第一凸柱与压缩段的第一柱形口螺纹连接后,第一凸柱上的延伸杆能伸出第一空腔与进料段螺纹连接,所述的进料段的一端与压缩段的第二端头连接,进料段的该端为连接端,另一端为自由端,进料段的连接端设置有与第二凸柱相适配的第二柱形口,压缩段通过第二凸柱与进料段的第二柱形口相插接,所述的进料段上还设置有与延伸杆上的螺纹相适配的螺孔。A screw for an injection molding machine, characterized in that it includes a screw body, the screw body includes a detachably connected feeding section, a compression section and a homogenizing section, a first boss is arranged in the middle of the homogenizing section, an external thread is arranged on the first boss, an extension rod is vertically arranged on the first boss, one end of the extension column is fixedly connected to the first boss, and a thread is opened at the other end, the compression section includes a first end head and a second end head, the first end head of the compression section is provided with a first cylindrical opening adapted to the first boss, an internal thread matching the external thread on the first boss is arranged in the first cylindrical opening, and the first end head of the compression section is provided with a first cylindrical opening adapted to the first boss, an internal thread matching the external thread on the first boss is arranged in the first cylindrical opening, and the first end head of the compression section is provided with a first cylindrical opening adapted to the first boss, and an internal thread matching the external thread on the first boss is arranged in the first cylindrical opening. The two end heads are provided with second bosses, and the compression section is provided with a first cavity that passes through the first cylindrical opening and the second boss. After the homogenizing section is threadedly connected to the first cylindrical opening of the compression section through the first boss, the extension rod on the first boss can extend out of the first cavity and be threadedly connected to the feeding section. One end of the feeding section is connected to the second end head of the compression section, and this end of the feeding section is the connecting end, and the other end is the free end. The connecting end of the feeding section is provided with a second cylindrical opening that is compatible with the second boss, and the compression section is plugged into the second cylindrical opening of the feeding section through the second boss, and the feeding section is also provided with a screw hole that is compatible with the thread on the extension rod.
优选的,所述的延伸杆呈柱形,所述的第一空腔也呈柱形且两者的尺寸相当。这里的延伸杆的尺寸与第一空腔的尺寸大小相当是指第一空腔的尺寸略大于延伸杆的尺寸,这样使得延伸杆能顺利穿过第一空腔,两者能相对旋转且同时能保证螺杆的整体强度。优选的,所述的第一空腔的直径与延伸杆的直径尺寸差为1mm-8mm。优选的,第一空腔的直径与延伸杆的直径尺寸差为2mm。Preferably, the extension rod is cylindrical, and the first cavity is also cylindrical, and the sizes of the two are comparable. Here, the size of the extension rod is comparable to the size of the first cavity, which means that the size of the first cavity is slightly larger than the size of the extension rod, so that the extension rod can smoothly pass through the first cavity, the two can rotate relative to each other, and at the same time the overall strength of the screw can be ensured. Preferably, the diameter of the first cavity and the diameter of the extension rod have a size difference of 1mm-8mm. Preferably, the diameter of the first cavity and the diameter of the extension rod have a size difference of 2mm.
优选的,所述的第一凸柱、第一柱形口、第二凸柱、第二柱形口及螺孔与螺杆本体同轴设置。Preferably, the first protruding column, the first cylindrical opening, the second protruding column, the second cylindrical opening and the screw hole are coaxially arranged with the screw body.
优选的,所述的进料段的自由端上设置有第二空腔,第二空腔贯通螺孔及进料段的自由端的端面,上述的延伸杆具有螺纹的一端与进料段的螺孔螺纹连接后伸出第二空腔,通过螺母对延伸杆与进料段进行再紧固。Preferably, a second cavity is provided on the free end of the feed section, and the second cavity passes through the screw hole and the end face of the free end of the feed section. The extension rod has a threaded end which is threadedly connected to the screw hole of the feed section and then extends out of the second cavity, and the extension rod and the feed section are re-tightened by a nut.
优选的,所述的注塑机螺杆包括如下质量百分比的化学成分:Fe11-14%,Ni4.8-5.6%,Mo2.0-3.0%,Mn11.4-13.6%,Cr11.4-13.6%,Ti3.0-4.5%,Sc4.0-5.5%,其余为TiC。Preferably, the injection molding machine screw comprises the following chemical components in mass percentage: Fe 11-14%, Ni 4.8-5.6%, Mo 2.0-3.0%, Mn 11.4-13.6%, Cr 11.4-13.6%, Ti 3.0-4.5%, Sc 4.0-5.5%, and the rest is TiC.
与现有技术相比,本发明的螺杆本体设置了进料段、压缩段及均化段,通过第一凸柱、延伸杆、第一柱形口、第一空腔、第二凸柱及第二柱形口等地设置,实现进料段、压缩段及均化段之间的可拆卸,结构简单,使用方便,当其中一段出现问题后,将该段拆除维修,更换使用极为方便;本发明还通过优化各成分之间的配比,从而能极大的提升螺杆的耐磨性,大幅延长螺杆使用寿命。Compared with the prior art, the screw body of the present invention is provided with a feed section, a compression section and a homogenizing section. The feed section, the compression section and the homogenizing section are detachable through the first boss, the extension rod, the first cylindrical opening, the first cavity, the second boss and the second cylindrical opening. The structure is simple and easy to use. When a problem occurs in one of the sections, the section can be dismantled for repair and replaced for use. The present invention also optimizes the ratio between the various components, thereby greatly improving the wear resistance of the screw and greatly extending the service life of the screw.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的结构示意图;Fig. 1 is a schematic structural diagram of the present invention;
图2为本发明另一个实施方式的结构示意图。FIG. 2 is a schematic structural diagram of another embodiment of the present invention.
图中,1、螺杆本体;2、进料段;3、压缩段;4、均化段;5、第一凸柱;6、延伸杆;7、第一柱形口;8、第二凸柱;9、第一空腔;10、连接端;11、自由端;12、第二柱形口;13、螺孔;14、第二空腔;15、螺母。In the figure, 1. screw body; 2. feed section; 3. compression section; 4. homogenization section; 5. first boss; 6. extension rod; 7. first cylindrical mouth; 8. second boss; 9. first cavity; 10. connecting end; 11. free end; 12. second cylindrical mouth; 13. screw hole; 14. second cavity; 15. nut.
具体实施方式DETAILED DESCRIPTION
以下是本发明的具体实施例并结合附图,对本发明的技术方案作进一步的描述,但本发明并不限于这些实施例。The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.
实施例1Example 1
如图1所示,本发明提出的一种注塑机螺杆,它包括螺杆本体1,所述的螺杆本体1包括可拆卸连接的进料段2、压缩段3及均化段4。As shown in FIG. 1 , the present invention provides an injection molding machine screw, which includes a screw body 1 . The screw body 1 includes a feed section 2 , a compression section 3 and a homogenization section 4 that are detachably connected.
均化段4的中部设置有第一凸柱5,第一凸柱5上设置有外螺纹,第一凸柱5上还竖直设置有延伸杆6,所述的延伸柱的一端与第一凸柱5固定连接,另一端开设有螺纹,所述压缩段3包括第一端头和第二端头。A first boss 5 is provided in the middle of the homogenizing section 4, and an external thread is provided on the first boss 5. An extension rod 6 is also vertically provided on the first boss 5. One end of the extension column is fixedly connected to the first boss 5, and the other end is provided with a thread. The compression section 3 includes a first end and a second end.
压缩段3的第一端头设置有与第一凸柱5相适配的第一柱形口7,第一柱形口7内设置有与第一凸柱5上的外螺纹相配合的内螺纹,压缩段3的第二端头设置有第二凸柱8,压缩段3上设置有贯通第一柱形口7与第二凸柱8的第一空腔9,均化段4通过第一凸柱5与压缩段3的第一柱形口7螺纹连接后,第一凸柱5上的延伸杆6能伸出第一空腔9与进料段2螺纹连接,所述的进料段2的一端与压缩段3的第二端头连接,进料段2的该端为连接端10,另一端为自由端11,进料段2的连接端10设置有与第二凸柱8相适配的第二柱形口12,压缩段3通过第二凸柱8与进料段2的第二柱形口12相插接,所述的进料段2上还设置有与延伸杆6上的螺纹相适配的螺孔13。The first end of the compression section 3 is provided with a first cylindrical opening 7 adapted to the first boss 5, and the first cylindrical opening 7 is provided with an internal thread matched with the external thread on the first boss 5. The second end of the compression section 3 is provided with a second boss 8, and the compression section 3 is provided with a first cavity 9 that passes through the first cylindrical opening 7 and the second boss 8. After the homogenization section 4 is threadedly connected to the first cylindrical opening 7 of the compression section 3 through the first boss 5, the extension rod 6 on the first boss 5 can extend out of the first cavity 9 and be threadedly connected to the feeding section 2. One end of the feeding section 2 is connected to the second end of the compression section 3, and this end of the feeding section 2 is a connecting end 10, and the other end is a free end 11. The connecting end 10 of the feeding section 2 is provided with a second cylindrical opening 12 adapted to the second boss 8. The compression section 3 is plugged into the second cylindrical opening 12 of the feeding section 2 through the second boss 8, and the feeding section 2 is also provided with a screw hole 13 adapted to the thread on the extension rod 6.
延伸杆6呈柱形,所述的第一空腔9也呈柱形且两者的尺寸相当。这里的延伸杆6的尺寸与第一空腔9的尺寸大小相当是指第一空腔9的尺寸略大于延伸杆6的尺寸,这样使得延伸杆6能顺利穿过第一空腔9,两者能相对旋转且同时能保证螺杆的整体强度。第一空腔9的直径与延伸杆6的直径尺寸差为1mm-8mm。本实施例中,第一空腔9的直径与延伸杆6的直径尺寸差为2mm。The extension rod 6 is cylindrical, and the first cavity 9 is also cylindrical and the sizes of the two are comparable. Here, the size of the extension rod 6 is comparable to the size of the first cavity 9, which means that the size of the first cavity 9 is slightly larger than the size of the extension rod 6, so that the extension rod 6 can smoothly pass through the first cavity 9, the two can rotate relative to each other and at the same time ensure the overall strength of the screw. The diameter of the first cavity 9 and the diameter of the extension rod 6 have a size difference of 1mm-8mm. In this embodiment, the diameter of the first cavity 9 and the diameter of the extension rod 6 have a size difference of 2mm.
上述第一凸柱5、第一柱形口7、第二凸柱8、第二柱形口12及螺孔13与螺杆本体1同轴设置。The first protruding column 5 , the first cylindrical opening 7 , the second protruding column 8 , the second cylindrical opening 12 and the screw hole 13 are coaxially arranged with the screw body 1 .
如图2所示,作为本发明的进一步改进,进料段2的自由端11上设置有第二空腔14,第二空腔14贯通螺孔13及进料段2的自由端11的端面,上述的延伸杆6具有螺纹的一端与进料段2的螺孔13螺纹连接后伸出第二空腔14,通过螺母15对延伸杆6与进料段2进行再紧固。As shown in Figure 2, as a further improvement of the present invention, a second cavity 14 is provided on the free end 11 of the feed section 2, and the second cavity 14 passes through the screw hole 13 and the end face of the free end 11 of the feed section 2. The extension rod 6 has a threaded end which is threadedly connected with the screw hole 13 of the feed section 2 and then extends out of the second cavity 14, and the extension rod 6 and the feed section 2 are re-tightened by the nut 15.
注塑机螺杆包括如下质量百分比的化学成分:Fe12.5%,Ni5.2%,Mo2.5%,Mn12.5%,Cr12.5%,Ti3.8%,Sc4.8%,其余为TiC。The screw of the injection molding machine includes the following chemical components in mass percentage: Fe 12.5%, Ni 5.2%, Mo 2.5%, Mn 12.5%, Cr 12.5%, Ti 3.8%, Sc 4.8%, and the rest is TiC.
实施例2Example 2
其他的和实施例1的相同,不同之处注塑机螺杆包括如下质量百分比的化学成分:Fe11%,Ni4.8%,Mo2.0%,Mn11.4%,Cr11.4%,Ti3.0%,Sc4.0%,其余为TiC。The rest is the same as Example 1, except that the injection molding machine screw includes the following chemical components in mass percentage: Fe 11%, Ni 4.8%, Mo 2.0%, Mn 11.4%, Cr 11.4%, Ti 3.0%, Sc 4.0%, and the rest is TiC.
实施例3Example 3
其他的和实施例1的相同,不同之处注塑机螺杆包括如下质量百分比的化学成分:Fe14%,Ni5.6%,Mo3.0%,Mn13.6%,Cr13.6%,Ti4.5%,Sc5.5%,其余为TiC。The rest is the same as Example 1, except that the injection molding machine screw includes the following chemical components in mass percentage: Fe 14%, Ni 5.6%, Mo 3.0%, Mn 13.6%, Cr 13.6%, Ti 4.5%, Sc 5.5%, and the rest is TiC.
应该理解,在本发明的权利要求书、说明书中,所有“包括……”均应理解为开放式的含义,也就是其含义等同于“至少含有……”,而不应理解为封闭式的含义,即其含义不应该理解为“仅包含……”。It should be understood that in the claims and description of the present invention, all "including..." should be understood as an open-ended meaning, that is, its meaning is equivalent to "at least contains...", and should not be understood as a closed meaning, that is, its meaning should not be understood as "only includes...".
本文中所描述的具体实施例仅仅是对本发明精神作举例说明。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本发明的精神或者超越所附权利要求书所定义的范围。The specific embodiments described herein are merely examples of the spirit of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in similar ways, but they will not deviate from the spirit of the present invention or exceed the scope defined by the appended claims.
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CN208359401U (en) * | 2018-04-03 | 2019-01-11 | 东莞泰星五金制品厂有限公司 | The differential kneading screw of the simple assembly type of easy cleaning |
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DE102006014692B3 (en) * | 2006-03-28 | 2007-08-02 | Berstorff Gmbh | Kneading assembly for plastic and rubber compounds has two or more discrete kneading stations on a single helical spindle |
JP2010241010A (en) * | 2009-04-07 | 2010-10-28 | Sekisui Chem Co Ltd | Screw for injection molding machine |
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CN101457335A (en) * | 2007-12-10 | 2009-06-17 | 恩格尔奥地利有限公司 | Method for producing coated plasticized screw |
CN204036782U (en) * | 2014-08-11 | 2014-12-24 | 宁波威瑞精密机械有限公司 | A kind of detachable screw rod |
CN207256798U (en) * | 2017-09-10 | 2018-04-20 | 汕头经济特区雄伟塑料包装材料有限公司 | A kind of detachable screw rod |
CN208359401U (en) * | 2018-04-03 | 2019-01-11 | 东莞泰星五金制品厂有限公司 | The differential kneading screw of the simple assembly type of easy cleaning |
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Denomination of invention: A type of injection molding machine screw Granted publication date: 20241029 Pledgee: Ningbo Bank Co.,Ltd. Zhoushan Branch Pledgor: ZHOUSHAN DEMAJI INDUSTRIAL Co.,Ltd. Registration number: Y2024330002576 |