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CN109829247A - A kind of novel bionic bumper assembly and its multidisciplinary design optimization method - Google Patents

A kind of novel bionic bumper assembly and its multidisciplinary design optimization method Download PDF

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Publication number
CN109829247A
CN109829247A CN201910159391.4A CN201910159391A CN109829247A CN 109829247 A CN109829247 A CN 109829247A CN 201910159391 A CN201910159391 A CN 201910159391A CN 109829247 A CN109829247 A CN 109829247A
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bumper
bionic
cover plate
energy
thickness
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CN201910159391.4A
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鲁广超
王春燕
赵万忠
刘振环
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Nanjing University of Aeronautics and Astronautics
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Nanjing University of Aeronautics and Astronautics
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Abstract

The invention discloses a kind of novel bionic bumper assembly and its multidisciplinary design optimization methods, include bionical bumper, left bionical energy-absorption box and right bionical energy-absorption box;Bionical bumper is arc-shaped, includes preceding cover plate, bumper matrix and rear cover plate, preceding cover plate, rear cover plate are separately positioned on bumper matrix front and rear sides and bumper matrix is connected;Left bionical energy-absorption box, right bionical energy-absorption box are in the open column shape of both ends open, and comprising four sides up and down, upper side and downside are surface plate, and left side and right side are corrugated plating.Invention additionally discloses a kind of cooperative optimization methods; multidisciplinary collaboration Optimized model based on pedestrian protecting and vehicle crash-worthiness building novel bionic bumper assembly; it is optimized by the design variable to bumper assembly; under the premise of guaranteeing lightweight and control cost, further strengthens the protective effect to pedestrian and promote vehicle crash-worthiness.

Description

A kind of novel bionic bumper assembly and its multidisciplinary design optimization method
Technical field
The invention belongs to vehicle passive safeties to protect field, and in particular to a kind of novel bionic bumper assembly and its more Section's optimization method.
Background technique
With the sustainable development of global economy, the sales volume and yield of vehicle are all constantly increasing, and traffic accident is also frequently sent out It is raw.It is shown according to relevant departments' data statistics, in motor-vehicle accident, protection and vehicle of the bumper assembly to passenger and pedestrian Body self-inflicted injury plays an important role.Seen automobile rear bumper is mostly hollow shell structure at present, energy-absorbing effect and anti- Impact capacity is bad, and function is more single, and effective protection pedestrains safety is unable to when bumping against pedestrian, touches when with other vehicles Car body itself and passenger cause life and property loss also vulnerable to serious damage when hitting.
Summary of the invention
The purpose of the present invention is for the deficiency being previously mentioned in background technique, provide a kind of automobile to protect after buffering energy-absorbing step by step Dangerous thick stick and optimization method.
The present invention uses following technical scheme to solve above-mentioned technical problem:
A kind of novel bionic bumper assembly includes bionical bumper, left bionical energy-absorption box and right bionical energy-absorption box;
The bionical bumper is arc-shaped, includes preceding cover plate, bumper matrix and rear cover plate, wherein the preceding cover plate, Cover plate is separately positioned on bumper matrix front and rear sides afterwards and the bumper matrix is connected;
The bionical energy-absorption box in the left side, right bionical energy-absorption box are in the open column shape of both ends open, comprising four sides up and down Face, upper side and downside are surface plate, and left side and right side are that corrugated plating, wave groove are parallel to upper side;It is described bionical The one end of both ends respectively with one end of left bionical energy-absorption box, right bionical energy-absorption box is connected on the inside of bumper.
As a kind of further prioritization scheme of novel bionic bumper assembly of the present invention, the bionical energy-absorption box in the left side, the right side Bionical energy-absorption box is all made of carbon steel and is made.
As a kind of further prioritization scheme of novel bionic bumper assembly of the present invention, the preceding cover plate, rear covering Plate is all made of aluminum alloy materials and is made, and the bumper matrix is made of foamed aluminium material.
As a kind of further prioritization scheme of novel bionic bumper assembly of the present invention, the bumper matrix is by indent Hexagon unit cell array forms, and the indent hexagon unit cell includes top margin, bottom edge and four bevel edges, wherein top margin and bottom edge Parallel and length is 13mm, is highly 12mm, and the angle of the angle of top margin and two bevel edges, bottom edge and two bevel edges is 67.5 degree, the thickness of top margin, bottom edge and four bevel edges is 0.8mm;The preceding cover plate with a thickness of 0.5mm, rear cover plate With a thickness of 1mm;The thickness of four sides of bionical energy-absorption box is 1mm.
The invention also discloses a kind of multidisciplinary design optimization methods of novel bionic bumper assembly comprising the steps of:
Step 1) chooses optimal Latin hypercube experimental design method in Isight optimization software, in each optimization of selection 60 groups of design sample points are uniformly chosen in the preset threshold range of design variable parameter;The design variable parameter for needing to optimize Covering plate thickness T1, indent hexagonal honeycomb structure unit cell member thickness T2, rear covering plate thickness T3, bionical energy-absorption box before respectively Thickness T4;
Step 2 establishes the CAD model of novel bionic bumper assembly in Catia software, is conducted into Hypermesh software Middle carry out pre-treatment, and the material properties and thickness of each section are set;By means of pedestrian shank model and rigid wall, according to step 1) sample point chosen establishes 60 groups of pedestrian shank-calculation models of vehicle collision and 60 groups of rigid walls-frontal crash of vehicles model respectively;
The collision model established submission LS-DYNA is solved, obtains 60 groups of shank protection simulation results and 60 by step 3) Group frontal crash of vehicles simulation result, obtains whole accordingly results;
Step 4) is protected for pedestrian shank, and by second order polynomial Response surface meth od, comprehensive shank protection simulation result is established Proximal ends of tibia peak acceleration, knee joint maximum shear displacement, knee joint maximum bend angle second-order response surface model;For Frontal crash of vehicles, by second order polynomial Response surface meth od, composite vehicle head-on crash simulation result establishes pilot set Lower section acceleration, the intrusion displacement of front panel longitudinal direction, rigid wall active force and bumper assembly energy-absorbing second-order response surface model;Structure Build the second-order response surface model of novel bionic bumper assembly;
The multidisciplinary collaboration of step 5), the second-order response surface model foundation novel bionic bumper assembly according to step 4) building is excellent Change mathematical model, main system optimization aim is referred to improve the comprehensive performance and lightweight of bumper assembly with comprehensive performance Mark and bumper assembly quality are main system optimization target, and two subsystems optimization problem is pedestrian shank protection and automobile respectively Head-on crash, using between each design variable optimal value and system level design variable difference and minimum value as optimization aim, warp After iteration several times, the optimizing to solution is completed, optimum results are obtained.
The invention has the benefit that
1, the present invention proposes a kind of novel bionic bumper assembly and its multidisciplinary design optimization method, efficiently solves collision accident The defects of middle car body intrusion volume is excessive, energy-absorbing effect is bad, pedestrian protecting effect is to be improved;
2, Multidisciplinary Optimization is carried out to bionical bumper assembly using multidisciplinary optimization algorithm, further increases New-safety The energy absorption characteristics and pedestrian protecting effect of thick stick.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of novel bionic bumper assembly of the present invention;
Fig. 2 is the schematic cross-section of left bionical energy-absorption box in the present invention;
Fig. 3 is the formation schematic diagram of bumper matrix in the present invention.
In figure, cover plate before 1-, 2- bumper matrix, cover plate after 3-, the left bionical energy-absorption box of 4-, the right bionical energy-absorbing of 5- Box.
Specific embodiment
Technical solution of the present invention is described in further detail with reference to the accompanying drawing:
The present invention can be embodied in many different forms, and should not be assumed that be limited to the embodiments described herein.On the contrary, providing These embodiments are thoroughly and complete to make the disclosure, and will give full expression to the scope of the present invention to those skilled in the art. In the accompanying drawings, for the sake of clarity it is exaggerated component.
As shown in Figure 1, including bionical bumper, left bionical suction the invention discloses a kind of novel bionic bumper assembly It can box and right bionical energy-absorption box;
The bionical bumper is arc-shaped, includes preceding cover plate, bumper matrix and rear cover plate, wherein the preceding cover plate, Cover plate is separately positioned on bumper matrix front and rear sides afterwards and the bumper matrix is connected;
As shown in Fig. 2, the bionical energy-absorption box in the left side, right bionical energy-absorption box are in the open column shape of both ends open, comprising up and down Four sides in left and right, upper side and downside are surface plate, and left side and right side are that corrugated plating, wave groove are parallel to upside Face;The one end of both ends respectively with one end of left bionical energy-absorption box, right bionical energy-absorption box is connected on the inside of the bionical bumper.
The bionical energy-absorption box in the left side, right bionical energy-absorption box are all made of carbon steel and are made, and preceding cover plate, rear cover plate are all made of Aluminum alloy materials are made, and the bumper matrix is made of foamed aluminium material.
As shown in figure 3, the bumper matrix is formed by indent hexagon unit cell array, the indent hexagon unit cell packet Containing top margin, bottom edge and four bevel edges, wherein top margin is parallel with bottom edge and length is 13mm, is highly 12mm, top margin and two The angle of the angle of bevel edge, bottom edge and two bevel edges is 67.5 degree, and the thickness of top margin, bottom edge and four bevel edges is 0.8mm; The preceding cover plate with a thickness of 0.5mm, rear cover plate with a thickness of 1mm;The thickness of four sides of bionical energy-absorption box is equal For 1mm.
The invention also discloses a kind of multidisciplinary design optimization methods of novel bionic bumper assembly comprising the steps of:
Step 1) chooses optimal Latin hypercube experimental design method in Isight optimization software, in each optimization of selection 60 groups of design sample points are uniformly chosen in the preset threshold range of design variable parameter;The design variable parameter for needing to optimize Covering plate thickness T1, indent hexagonal honeycomb structure unit cell member thickness T2, rear covering plate thickness T3, bionical energy-absorption box before respectively Thickness T4;
Step 2 establishes the CAD model of novel bionic bumper assembly in Catia software, is conducted into Hypermesh software Middle carry out pre-treatment, and the material properties and thickness of each section are set;By means of pedestrian shank model and rigid wall, according to step 1) sample point chosen establishes 60 groups of pedestrian shank-calculation models of vehicle collision and 60 groups of rigid walls-frontal crash of vehicles model respectively;
The collision model established submission LS-DYNA is solved, obtains 60 groups of shank protection simulation results and 60 by step 3) Group frontal crash of vehicles simulation result, obtains whole accordingly results;
Step 4) is protected for pedestrian shank, and by second order polynomial Response surface meth od, comprehensive shank protection simulation result is established Proximal ends of tibia peak acceleration, knee joint maximum shear displacement, knee joint maximum bend angle second-order response surface model;For Frontal crash of vehicles, by second order polynomial Response surface meth od, composite vehicle head-on crash simulation result establishes pilot set Lower section acceleration, the intrusion displacement of front panel longitudinal direction, rigid wall active force and bumper assembly energy-absorbing second-order response surface model;Structure Build the second-order response surface model of novel bionic bumper assembly;
The multidisciplinary collaboration of step 5), the second-order response surface model foundation novel bionic bumper assembly according to step 4) building is excellent Change mathematical model, main system optimization aim is referred to improve the comprehensive performance and lightweight of bumper assembly with comprehensive performance Mark and bumper assembly quality are main system optimization target, and two subsystems optimization problem is pedestrian shank protection and automobile respectively Head-on crash, using between each design variable optimal value and system level design variable difference and minimum value as optimization aim, warp After iteration several times, the optimizing to solution is completed, optimum results are obtained.
What has been described above is only a preferred embodiment of the present invention, for those skilled in the art, Various improvements and modifications may be made without departing from the principle of the present invention, these improvements and modifications are also used as this hair Bright protection scope.

Claims (5)

1.一种新型仿生保险杠系统,其特征在于,包含仿生保险杠、左仿生吸能盒和右仿生吸能盒;1. a novel bionic bumper system, is characterized in that, comprises bionic bumper, left bionic energy-absorbing box and right bionic energy-absorbing box; 所述仿生保险杠呈弧形,包含前覆盖板、保险杠基体和后覆盖板,其中,所述前覆盖板、后覆盖板分别设置在所述保险杠基体前后两侧,和所述保险杠基体固连;The bionic bumper is arc-shaped and includes a front cover plate, a bumper base body and a rear cover plate, wherein the front cover plate and the rear cover plate are respectively arranged on the front and rear sides of the bumper base body, and the bumper The base is fixed; 所述左仿生吸能盒、右仿生吸能盒均呈两端开口的空心柱状,均包含上下左右四个侧面,上侧面和下侧面为平面板,左侧面和右侧面为波纹板、波纹槽平行于上侧面;所述仿生保险杠内侧两端分别和左仿生吸能盒的一端、右仿生吸能盒的一端固连。The left bionic energy-absorbing box and the right bionic energy-absorbing box are both hollow cylinders with open ends, and include four sides, upper, lower, left, and right. The upper and lower sides are flat plates, and the left and right sides are corrugated plates. The corrugated groove is parallel to the upper side surface; both ends of the inner side of the bionic bumper are respectively fixed with one end of the left bionic energy-absorbing box and one end of the right bionic energy-absorbing box. 2.根据权利要求1所述的新型仿生保险杠系统,其特征在于,所述左仿生吸能盒、右仿生吸能盒均采用碳素钢制成。2 . The new bionic bumper system according to claim 1 , wherein the left bionic energy-absorbing box and the right bionic energy-absorbing box are made of carbon steel. 3 . 3.根据权利要求1所述的新型仿生保险杠系统,其特征在于,所述前覆盖板、后覆盖板均采用铝合金材料制成,所述保险杠基体采用泡沫铝材料制成。3 . The new bionic bumper system according to claim 1 , wherein the front cover plate and the rear cover plate are made of aluminum alloy material, and the bumper base body is made of foam aluminum material. 4 . 4.根据权利要求1所述的新型仿生保险杠系统,其特征在于,所述保险杠基体由内凹六边形单胞阵列而成,所述内凹六边形单胞包含顶边、底边和四条斜边,其中,顶边和底边平行且长度均为13mm,高度为12mm,顶边和两条斜边的夹角、底边和两条斜边的夹角均为67.5度,顶边、底边和四条斜边的厚度均为0.8mm;所述前覆盖板的厚度为0.5mm,后覆盖板的厚度为1mm;所述仿生吸能盒四个侧面的厚度均为1mm。4 . The new bionic bumper system according to claim 1 , wherein the bumper base body is formed by an array of concave hexagonal unit cells, and the concave hexagonal unit cells include a top edge, a bottom edge and a bottom edge. 5 . side and four hypotenuses, among which, the top side and the bottom side are parallel and have a length of 13mm and a height of 12mm. The thickness of the top edge, the bottom edge and the four hypotenuse edges are all 0.8mm; the thickness of the front cover plate is 0.5mm, and the thickness of the rear cover plate is 1mm; the thickness of the four sides of the bionic energy absorbing box is 1mm. 5.根据权利要求4所述的新型仿生保险杠系统的多学科优化方法,其特征在于,包含以下步骤:5. The multidisciplinary optimization method of the novel bionic bumper system according to claim 4, characterized in that, comprising the following steps: 步骤1),在Isight优化软件中,选取最优拉丁超立方试验设计方法,在选取的各个优化设计变量参数预设的阈值范围内均匀选取60组设计样本点;所述需要优化的设计变量参数分别为前覆盖板厚度T1、内凹六边形蜂窝结构单胞元厚度T2、后覆盖板厚度T3、仿生吸能盒厚度T4;Step 1), in the Isight optimization software, select the optimal Latin hypercube experimental design method, and evenly select 60 groups of design sample points within the preset threshold range of each selected optimization design variable parameter; the design variable parameters that need to be optimized. are the thickness T1 of the front cover plate, the thickness T2 of the concave hexagonal honeycomb structure unit, the thickness T3 of the rear cover plate, and the thickness T4 of the bionic energy-absorbing box; 步骤2),在Catia软件中建立新型仿生保险杠系统的CAD模型,将其导入Hypermesh软件中进行前处理,并设置各部分的材料属性和厚度;借助于行人小腿模型和刚性墙,根据步骤1)选取的样本点分别建立60组行人小腿-汽车碰撞模型和60组刚性墙-汽车正面碰撞模型;Step 2), establish the CAD model of the new bionic bumper system in the Catia software, import it into the Hypermesh software for pre-processing, and set the material properties and thickness of each part; with the help of the pedestrian calf model and the rigid wall, according to step 1 ) selected sample points to establish 60 groups of pedestrian calf-car collision models and 60 groups of rigid wall-car frontal collision models respectively; 步骤3),将所建立的碰撞模型提交LS-DYNA进行求解,得到60组小腿保护仿真结果和60组汽车正面碰撞仿真结果,得到全部的相应结果;Step 3), submit the established collision model to LS-DYNA for solution, obtain 60 sets of calf protection simulation results and 60 sets of vehicle frontal collision simulation results, and obtain all corresponding results; 步骤4),针对行人小腿保护,通过二阶多项式响应面方法,综合小腿保护仿真结果建立胫骨上端最大加速度、膝关节最大剪切位移、膝关节最大弯曲角度的二阶响应面模型;针对汽车正面碰撞,通过二阶多项式响应面方法,综合汽车正面碰撞仿真结果,建立驾驶员座椅下方加速度、前围板纵向侵入位移、刚性墙作用力和保险杠系统吸能的二阶响应面模型;构建新型仿生保险杠系统的的二阶响应面模型;Step 4), for pedestrian calf protection, the second-order response surface model of the maximum acceleration of the upper end of the tibia, the maximum shear displacement of the knee joint, and the maximum bending angle of the knee joint is established through the second-order polynomial response surface method and the simulation results of the calf protection. Collision, through the second-order polynomial response surface method, the second-order response surface model of the acceleration under the driver's seat, the longitudinal intrusion displacement of the cowl, the force of the rigid wall and the energy absorption of the bumper system was established by synthesizing the simulation results of the frontal collision of the vehicle; The second-order response surface model of the new bionic bumper system; 步骤5),依据步骤4)构建的二阶响应面模型建立新型仿生保险杠系统的多学科协同优化数学模型,主系统优化目标为了提高保险杠系统的综合性能以及轻量化,以综合性能指标和保险杠系统质量为主系统优化目标,两个子系统优化问题分别是行人小腿保护和汽车正面碰撞,以各设计变量优化值与系统级设计变量之间的差异和的最小值为优化目标,经过若干次迭代之后,完成对解的寻优,得到优化结果。Step 5), according to the second-order response surface model constructed in step 4), a multidisciplinary collaborative optimization mathematical model of the new bionic bumper system is established. The main system optimization goal is to improve the comprehensive performance and lightweight of the bumper system. The quality of the bumper system is the main system optimization objective, and the two subsystem optimization problems are pedestrian calf protection and vehicle frontal collision, respectively. After the second iteration, the optimization of the solution is completed, and the optimization result is obtained.
CN201910159391.4A 2019-03-04 2019-03-04 A kind of novel bionic bumper assembly and its multidisciplinary design optimization method Pending CN109829247A (en)

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Application publication date: 20190531