Background
The fiber fabric has wide application in daily life, military, construction, biology, medicine and other aspects. However, since untreated fiber cloth is generally flammable, it is easy to cause fire, and causes huge economic loss and casualties. Endowing the textile with better flame retardance has become a necessary trend of development, and various countries gradually come out of law and put forward corresponding flame retardance requirements on the flame retardance of the textile.
The method introduces a microwave grafting modification method in the flame retardant property of microwave grafting modified nylon 66 fabric (Beijing university of chemical industry, Nature science edition, 2016,43(2):19-26), which comprises the steps of sequentially grafting Glycidyl Methacrylate (GMA) and 9, 10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO) onto the surface of the nylon 66 fabric, and carrying out grafting reaction under the microwave power of 500W by taking KPS as an initiator. After grafting, the fabric char-forming performance is enhanced, the flame retardant performance is improved, but the preparation process is complex and the grafting rate is low.
Li Xiang et al in "application research on multifunctional phosphate ester ethylenediamine salt flame retardant on nylon fabric" (Li Xiang, Ding bin, Haofenling, etc. printing and dyeing auxiliary agent, 2015(1):45-48) with ditrimethylolpropane, phosphorus oxychloride and ethylenediamine as raw materials, synthesize multifunctional flame retardant ditrimethylolpropane phosphate ester ethylenediamine salt, and finish the nylon fabric with it, the result shows, the fabric flame retardant effect after finishing is obvious, but this flame retardant has the disadvantages of more complicated preparation process, higher fabric treatment temperature.
As can be seen from the above, most of the existing flame-retardant fabrics are modified by flame retardants to have good flame-retardant performance, but the process for preparing the flame-retardant fabrics by using the flame retardants is complex, the halogen-containing or fabric treatment temperature is too high, certain harm is caused to the environment, the energy consumption is high, and the flame-retardant fabrics are not suitable for industrial application.
Alginate is a linear copolymer salt formed by 1,4 bonding of alpha-L-mannuronic acid and alpha-L-guluronic acid. In nature, alginate is present in the cytoplasm and is a biodegradable material. In recent years, alginic acid substances are applied to various fields such as biological dressings, biological scaffolds, green flame retardance and the like, have good biocompatibility and flame retardance, are environment-friendly materials, and have great application prospects.
Disclosure of Invention
Aiming at the problems, the invention provides the alginic acid derivative halogen-free flame retardant fiber cloth and the preparation method thereof, the preparation method is simple and environment-friendly, and the obtained alginic acid derivative halogen-free flame retardant fiber cloth has excellent flame retardant property. The technical scheme adopted by the invention is as follows:
the alginic acid derivative is a self-polymerization type flexible macromolecule of phosphorus and silicon alginate.
Further, the alginic acid derivative has a structure of:
further, the halogen-free flame retardant comprises at least one of aluminum hydroxide, polyphosphoric acid, polyphosphate, triphenyl phosphate, phytic acid, phytate and zinc borate.
Further, the mass ratio of the total mass of the alginic acid derivative and the halogen-free flame retardant to the fiber cloth is 0.05-0.95: 1.
further, the fiber cloth is natural fiber cloth or synthetic fiber cloth.
Further, the natural fiber cloth is cotton fiber cloth or silk.
Further, the synthetic fiber cloth is one of terylene, chinlon, acrylic fiber, polyvinyl fiber or spandex.
Further, the preparation method of the alginic acid derivative halogen-free flame retardant fiber cloth comprises the following steps:
s1, adding the alginic acid derivative with the formula amount into a solvent at room temperature, stirring for 10-20 min, adding the halogen-free flame retardant with the formula amount, and continuously stirring for 10-15 min to obtain a flame retardant dispersion liquid;
s2, soaking the fiber cloth with the formula amount into the flame retardant dispersion liquid in the step S1, standing for 1-30 min, taking out, controlling to be dry until no water drops, and drying at 40-80 ℃ for 2-8 h to obtain dry fiber cloth;
and S3, repeating the step S20-4 times to obtain the alginic acid derivative halogen-free flame-retardant fiber cloth.
Further, in the step S1, the solvent is at least one of water, methanol, ethanol, isobutanol, pentane, hexane, and cyclohexane.
Further, in the step S1, the mass ratio of the total mass of the alginic acid derivative and the halogen-free flame retardant to the solvent is 0.01 to 0.35: 1.
due to the adoption of the technical scheme, the invention has the beneficial effects that:
in the dipping process, alginic acid derivatives are adsorbed on the surface of the fiber cloth, and the exposed silicon hydroxyl can be subjected to esterification reaction with the alginic acid derivatives and silicon hydroxyl is subjected to dehydration and self-condensation in the post-heating process to realize the macromolecularization, so that a flexible high-molecular flame retardant film with a cross-linked structure is formed and coated on the surface of the fabric fiber, and the semi-permanent flame retardant fiber cloth is obtained. The flame-retardant fiber cloth can generate phosphoric acid to carbonize a fiber cloth substrate in the combustion process, and the phosphoric acid can further generate phosphorus-containing free radicals, can capture hydrogen free radicals and hydroxyl free radicals generated by combustion, and plays a role in blocking a fire source to achieve the purpose of flame retardance. Meanwhile, alginic acid part and silicon-containing group in the flame retardant can form a carbonization protective layer in the flame retardant process, isolate the heat mass from spreading, protect the basal body from the flame; in addition, the added halogen-free flame retardant can permeate and be adsorbed on the surface of the fiber cloth in the coating process, and the halogen-free flame retardant and the alginic acid derivative form flame-retardant fiber cloth together, so that the generation of molten drops is further prevented, and the flame retardant property of the fiber cloth is enhanced. The preparation method of the alginic acid derivative halogen-free flame-retardant fiber cloth is simple and is suitable for industrial application.
Detailed Description
The present invention will be described in detail with reference to specific embodiments below:
the alginic acid derivative is a self-polymerization type flexible macromolecule of phosphorus and silicon alginate.
Further, the alginic acid derivative has a structure of:
further, the halogen-free flame retardant comprises at least one of aluminum hydroxide, polyphosphoric acid, polyphosphate, triphenyl phosphate, phytic acid, phytate and zinc borate.
Further, the mass ratio of the total mass of the alginic acid derivative and the halogen-free flame retardant to the fiber cloth is 0.05-0.95: 1.
further, the fiber cloth is natural fiber cloth or synthetic fiber cloth.
Further, the natural fiber cloth is cotton fiber cloth or silk.
Further, the synthetic fiber cloth is one of terylene, chinlon, acrylic fiber, polyvinyl fiber or spandex.
Further, the preparation method of the alginic acid derivative halogen-free flame retardant fiber cloth comprises the following steps:
s1, adding the alginic acid derivative with the formula amount into a solvent at room temperature, stirring for 10-20 min, adding the halogen-free flame retardant with the formula amount, and continuously stirring for 10-15 min to obtain a flame retardant dispersion liquid;
s2, soaking the fiber cloth with the formula amount into the flame retardant dispersion liquid in the step S1, standing for 1-30 min, taking out, controlling to be dry until no water drops, and drying at 40-80 ℃ for 2-8 h to obtain dry fiber cloth;
and S3, repeating the step S20-4 times to obtain the alginic acid derivative halogen-free flame-retardant fiber cloth.
Further, in the step S1, the solvent is at least one of water, methanol, ethanol, isobutanol, pentane, hexane, and cyclohexane.
Further, in the step S1, the mass ratio of the total mass of the alginic acid derivative and the halogen-free flame retardant to the solvent is 0.01 to 0.35: 1.
the embodiments of the present invention can be obtained by different substitutions in specific ranges based on the above technical solutions, and therefore, the following embodiments are only preferred embodiments of the embodiments, and any technical substitutions made by the above technical solutions are within the protection scope of the present invention.
Example 1
Adding 5g of alginic acid derivative into 100g of a 1:1 (volume ratio) mixed solution of distilled water and ethanol, stirring and dispersing for 10min, adding 2g of triphenyl phosphate and 2g of zinc borate, and continuously stirring and dispersing for 10min to obtain a flame retardant dispersion liquid; 20g of 30 x 30cm polyamide fabric is immersed into the flame retardant dispersion liquid for 3min, taken out and dried until no water drops, dried at 40 ℃ for 8h, immersed into the flame retardant dispersion liquid again for 3min, taken out and dried until no water drops, and dried at 40 ℃ for 8h to obtain the alginic acid derivative halogen-free flame retardant fiber fabric.
Example 2
Adding 10g of alginic acid derivative into 100g of a 1:1:1 (volume ratio) mixed solution of distilled water, methanol and ethanol, stirring and dispersing for 15min, adding 5g of phytic acid and 5g of aluminum hydroxide, and continuously stirring and dispersing for 10min to obtain a flame retardant dispersion liquid; and (3) soaking 20g of 30 x 30cm spandex cloth in the flame retardant dispersion liquid for 5min, taking out, drying until no water drops, drying at 50 ℃ for 6h, and repeating the soaking-drying operation for 4 times to obtain the alginic acid derivative halogen-free flame retardant fiber cloth.
Example 3
Adding 20g of alginic acid derivative into 100g of ethanol, stirring and dispersing for 20min, then stirring and dispersing 5g of polyphosphoric acid and 10g of polyphosphate for 15min to obtain a flame retardant dispersion liquid; and (3) soaking 20g of 30 x 30cm cotton fiber cloth in the flame retardant dispersion liquid for 5min, taking out, drying until no water drops, drying at 60 ℃ for 4h, and repeating the soaking-drying operation for 3 times to obtain the alginic acid derivative halogen-free flame retardant fiber cloth.
Example 4
Adding 0.5g alginic acid derivative into 100g mixed solution of ethanol and isobutanol 1:1 (volume ratio), stirring and dispersing for 20min, adding 0.2g phytate and 0.3g aluminum hydroxide, and continuing stirring and dispersing for 15min to obtain flame retardant dispersion liquid; and (3) soaking 20g of 30 x 30cm cotton fiber cloth into the flame retardant dispersion liquid for 10min, taking out, drying until no water drops, and drying at 80 ℃ for 2h to obtain the alginic acid derivative halogen-free flame retardant fiber cloth.
Example 5
Adding 10g of alginic acid derivative into 100g of a mixed solution of methanol and hexane in a volume ratio of 1:1, stirring and dispersing for 20min, adding 5g of polyphosphoric acid and 4g of polyphosphate, and continuously stirring and dispersing for 10min to obtain a flame retardant dispersion liquid; soaking 20g of 30 x 30cm terylene cloth in the flame retardant dispersion liquid for 5min, taking out, drying until no water drops, drying at 40 ℃ for 4h, and repeating the soaking-drying operation for 3 times to obtain the alginic acid derivative halogen-free flame retardant fiber cloth.
Example 6
Adding 6g of alginic acid derivative into 100g of a 1:1 (volume ratio) mixed solution of distilled water and ethanol, stirring and dispersing for 10min, adding 2g of triphenyl phosphate and 3g of zinc borate, and continuously stirring and dispersing for 15min to obtain a flame retardant dispersion liquid; 20g of 30 × 30cm polyamide fabric is immersed into the flame retardant dispersion liquid for 1min, taken out and dried until no water drops, dried for 2h at 40 ℃, immersed into the flame retardant dispersion liquid again for 10min, taken out and dried until no water drops, dried for 2h at 40 ℃, immersed into the flame retardant dispersion liquid again for 30min, taken out and dried until no water drops, and dried for 6h at 40 ℃ to obtain the alginic acid derivative halogen-free flame retardant fiber cloth.
Vertical combustion experiments were performed according to GBT 5455-1997 standard, with standard ratings:
level B1: a) the damage length is less than or equal to 150 mm; b) the burning time is less than or equal to 5 s; c) smoldering time is less than or equal to 5 s;
level B2: a) the damage length is less than or equal to 200 mm; b) the burning time is less than or equal to 15 s; c) the smoldering time is less than or equal to 10 s.
The test method comprises the following steps: measuring from a position which is far away from the cloth edge 1/10 in width, taking 15 samples in the warp direction and the weft direction respectively, wherein the sample size is as follows: 30 x 80 cm; 15 samples are respectively taken in the warp direction and the weft direction, the height of combustion flame is controlled to be 40 +/-2 mm, and the ignition time is as follows: 12 s.
The instrument model is adopted: vertical flame retardant tester HK-HVR.
The test results are shown in table 1 below:
TABLE 1 evaluation of alginic acid derivatives for halogen-free flame-retardant fiber cloth
As can be seen from the table, the alginic acid derivative halogen-free flame retardant fiber cloth has excellent flame retardant property, has no smoldering phenomenon in a flame retardant test, is self-extinguished after leaving fire, does not produce molten drops, and has superior performance compared with the commercially available sample 1.
The invention is not limited to the foregoing embodiments. The invention extends to any novel feature or any novel combination of features disclosed in this specification and any novel method or process steps or any novel combination of features disclosed.