[go: up one dir, main page]

CN109825164A - Solventless epoxy coating suit and its preparation method and application - Google Patents

Solventless epoxy coating suit and its preparation method and application Download PDF

Info

Publication number
CN109825164A
CN109825164A CN201910067755.6A CN201910067755A CN109825164A CN 109825164 A CN109825164 A CN 109825164A CN 201910067755 A CN201910067755 A CN 201910067755A CN 109825164 A CN109825164 A CN 109825164A
Authority
CN
China
Prior art keywords
weight
parts
component
epoxy coating
solventless epoxy
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
CN201910067755.6A
Other languages
Chinese (zh)
Inventor
李兆祥
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Yantai Younike New Material Technology Co Ltd
Original Assignee
Yantai Younike New Material Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Yantai Younike New Material Technology Co Ltd filed Critical Yantai Younike New Material Technology Co Ltd
Priority to CN201910067755.6A priority Critical patent/CN109825164A/en
Publication of CN109825164A publication Critical patent/CN109825164A/en
Withdrawn legal-status Critical Current

Links

Landscapes

  • Paints Or Removers (AREA)

Abstract

The invention discloses solventless epoxy coating suits and its preparation method and application.Wherein, solventless epoxy coating suit, including the first component and the second component, first component and the second component are separately positioned in different containers, first component includes: the low-viscosity bisphenol A epoxide resin of 20~25 parts by weight, the hydrocarbon resin of 4~10 parts by weight, the cycloaliphatic epoxy resin of 20~25 parts by weight, the reactive diluent of 4~10 parts by weight, the hyper-dispersant of 0.5~1.5 parts by weight, the anti-settling anti-sag agent of 0.5~1.5 parts by weight, the low oil absorption ferric pigments and fillers of 40~50 parts by weight, the deaeration agent of the silane coupling agent of 0.5~1.5 parts by weight and 0.2~0.8 parts by weight;Second component includes: the promotor of the modified fatty amine of 50~70 parts by weight, the isophorone diamine of 20~40 parts by weight and 5~10 parts by weight.It is ultralow that the solventless epoxy coating is set with mixed viscosity of the coating, is not more than 95KU, can direct spraying construction, there is excellent and long-acting synthesis corrosion resistance.

Description

Solventless epoxy coating suit and its preparation method and application
Technical field
The invention belongs to chemical fields, in particular to solventless epoxy coating suit and its preparation method and application.
Background technique
As environmental protection policy is increasingly stringenter, product that high-solid-content paint, solventless coatings are favored at market.But at present Due to being free of solvent so generally existing viscosity is high, difficult problem of constructing to spray gun, sprays solventless epoxy coating both domestic and external The requirement of condition, external environment such as humidity and ventilation condition etc. is stringent, or needs to add Macrodilution agent in the construction process It could construct after reducing viscosity, solventless epoxy coating loses the meaning of environmental protection.
Summary of the invention
The present invention is directed to solve at least some of the technical problems in related technologies.For this purpose, of the invention One purpose is to propose solventless epoxy coating suit and its preparation method and application.The solventless epoxy coating is set at least Have the advantage that it is nontoxic, without pernicious gas volatilization, without dodging quick-fried danger, it is highly-safe;It can be used in mixed way under normal temperature environment, And mixed viscosity of the coating is ultralow, and without adding any diluent, conventional lance direct spraying can be used;It can be in humidity Surface construction;It is not only easy to use, but also be atomized after coating spraying, fast drying, and the compact in paint film, the intensity that are formed are high, tough Property it is good, adhesive force is excellent, have excellent and long-acting water resistant permeance property and resist chemical performance;The fissility of resistance to cathode is good.
The application is proposed based on following problems and discovery:
In order to solve solventless epoxy coating viscosity height, difficult problem of constructing, existing solventless epoxy coating is mainly used Reactive diluent reduces viscosity, but reactive diluent can only be added within the 15wt% of epoxy resin, otherwise can reduce paint Film toughness and mechanical performance.Inventors be surprised to learn that by the way that bisphenol A epoxide resin and high-end electronic glue and sealant will be chiefly used in The cycloaliphatic epoxy resin of industry is mixed, and the viscosity of coating can be significantly reduced.
For this purpose, according to the first aspect of the invention, the invention proposes a kind of solventless epoxy coating suits.According to this The embodiment of invention, solventless epoxy coating suit include the first component and the second component, first component and second group It is separately positioned in different containers, in which:
First component include: the low-viscosity bisphenol A epoxide resin of 20~25 parts by weight, 4~10 parts by weight it is hydrocarbon Resin, the cycloaliphatic epoxy resin of 20~25 parts by weight, the reactive diluent of 4~10 parts by weight, 0.5~1.5 parts by weight it is super Dispersing agent, the anti-settling anti-sag agent of 0.5~1.5 parts by weight, the low oil absorption ferric pigments and fillers of 40~50 parts by weight, 0.5~1.5 weight The silane coupling agent of part and the deaeration agent of 0.2~0.8 parts by weight;
Second component includes: the isophorone diamine of the modified fatty amine of 50~70 parts by weight, 20~40 parts by weight And 5~10 parts by weight promotor.
It is set with using the solventless epoxy coating of the above embodiment of the present invention, can effectively configure to obtain non-solvent epoxy painting Material, and in the suit, by not only can significantly drop cycloaliphatic epoxy resin and bisphenol A epoxide resin large scale blending The viscosity of prepared paint can also improve the flexibility and adhesive force of formed paint film;In addition, anti-settling anti-sag agent can be mentioned significantly The storage stability of high first component;Hydrocarbon resin can significantly improve the flexibility of formed paint film;Reactive diluent is not only The viscosity of system can be significantly reduced, moreover it is possible to increase the compactness of formed paint film;Low oil absorption ferric pigments and fillers not only can be significant Absorption of the powder to resin is reduced, viscosity of the coating is reduced, the impact resistance and anti-medium that can also improve formed paint film are seeped Permeability energy;Hyper-dispersant can allow resin preferably to wrap up with pigment, and viscosity of the coating is effectively reduced;Silane coupling agent can be to powder Raw material surface coating modification wraps up powder material more preferably with resin, while can generate chemical reaction in steel surface, increases The adhesive force of paint film;And the viscosity of modified fatty amine is lower, not only the curing time of adjustable paint film, can also enhance paint film Moisture resistance and stability;Isophorone diamine can be obviously improved coating in the wetting property of moist surface, promote paint film Adhesive force;Promotor can accelerate the rate of drying of paint film, improve workability.Further, passing through in the present invention will be upper Stating each raw material and being used cooperatively and further control each raw material is said ratio, can not only further decrease the painting prepared and obtained The viscosity of material makes the viscosity of coating no more than 95KU, can also further increase the flexibility of formed paint film, impact resistance, Adhesive force and comprehensive anticorrosive performance.Solventless epoxy coating suit has at least the following advantages as a result: nontoxic, without nocuousness Gaseous volatilization, without dodging quick-fried danger, it is highly-safe;It can be used in mixed way under normal temperature environment, and mixed viscosity of the coating is ultralow, nothing Any diluent need to be added, conventional lance direct spraying can be used;It can construct in moist surface;It is not only easy to use, and And be atomized after coating spraying, fast drying, and the compact in paint film of formation, intensity height, good toughness, adhesive force are excellent, have excellent And long-acting water resistant permeance property and resist chemical performance;The fissility of resistance to cathode is good.
In addition, solventless epoxy coating suit according to the above embodiment of the present invention can also have following additional technology Feature:
In some embodiments of the invention, in first component, the viscosity of the low-viscosity bisphenol A epoxide resin is No more than 10000mPas/25 DEG C, the viscosity of the cycloaliphatic epoxy resin is not more than 100mPas/25 DEG C.It is possible thereby to Further decrease the viscosity for preparing obtained coating.
In some embodiments of the invention, the low-viscosity bisphenol A epoxide resin and the aliphatic epoxy resin Mass ratio is 1:1.It is possible thereby to make to be formed by paint film with better flexibility and adhesive force.
In some embodiments of the invention, the reactive diluent be selected from new certain herbaceous plants with big flowers acid glycidyl ester, carbon 12 to At least one of carbon myristyl glycidol ether and butyl glycidyl ether.
In some embodiments of the invention, the anti-settling anti-sag agent be in polyamide wax and polyethylene wax extremely Few one kind.
In some embodiments of the invention, the low oil absorption ferric pigments and fillers are selected from molybdenum phosphate zinc, barite, cloud iron powder At least one of with aluminium powder.
In some embodiments of the invention, the fineness of first component is no more than 80 microns.It is possible thereby into one Step improves flatness, smoothness and color and durability of formed paint film etc..
According to the second aspect of the invention, the invention proposes a kind of sides for preparing above-mentioned solventless epoxy coating suit Method.According to an embodiment of the invention, first component is prepared according to the following steps:
(1) low-viscosity bisphenol A epoxide resin, hydrocarbon resin, reactive diluent, the alicyclic ring of predetermined ratio are added into container Race's epoxy resin, hyper-dispersant, silane coupling agent and low oil absorption ferric pigments and fillers, persistently stir at low speed 4 after high-speed stirred is uniform again Hour or more;
(2) anti-settling anti-sag agent and the high speed dispersion 20~30 of predetermined ratio are added in the mixed liquor obtained to step (1) Minute;
(3) defoaming agent of predetermined ratio is added in the mixed liquor obtained to step (2) and is uniformly dispersed;
(4) mixed liquor obtained to step (3) is successively ground, dispersed and is filtered, to obtain the first component,
Second component is prepared according to the following steps: modified fatty amine, isophorone diamine and promotor are pressed It is filtered after mixing according to predetermined ratio, to obtain the second component.
The method according to the above embodiment of the present invention for preparing solventless epoxy coating suit, by matching above-mentioned each raw material It closes using and further controls raw material proportioning and preparation condition, can not only further decrease and prepare the viscous of obtained coating Degree, can also further increase flexibility, impact resistance, adhesive force and the comprehensive anticorrosive performance of formed paint film.Wherein, lead to The viscosity for crossing coating after the solventless epoxy coating suit being prepared using the above method is mixed is ultralow, is not more than 95KU, and The solventless epoxy coating suit being prepared has at least the following advantages: it is nontoxic, without pernicious gas volatilization, without dodging quick-fried danger, It is highly-safe;It can be used in mixed way under normal temperature environment, and mixed viscosity of the coating is ultralow, it, can without adding any diluent To use conventional lance direct spraying;It can construct in moist surface;It is not only easy to use, but also be atomized after coating spraying, Fast drying, and the compact in paint film of formation, intensity height, good toughness, adhesive force are excellent, have excellent and long-acting water resistant permeance property With resist chemical performance;The fissility of resistance to cathode is good.
In some embodiments of the invention, first component is prepared under the conditions of 60~75 DEG C of temperature 's.It prepares the viscosity of obtained coating it is possible thereby to further decrease solventless epoxy coating suit and significantly improves coating institute shape At the comprehensive performance of paint film.
According to the third aspect of the present invention, the invention proposes a kind of solventless epoxy coatings.Reality according to the present invention Apply example, the solventless epoxy coating by above-mentioned solventless epoxy coating be set in first component and second component mix What conjunction obtained.Compared with existing solventless epoxy coating, the solventless epoxy coating of the above embodiment of the present invention is not only safe Environmental protection, and viscosity is ultralow, is not more than 95KU, and without adding any diluent when use, conventional lance direct spraying can be used, Self-crosslinkable forms a film when using at normal temperature, and can be suitably used for moist surface construction, easy to use;And it is atomized after coating spraying Good, fast drying, and the compact in paint film of formation, intensity height, good toughness, adhesive force are excellent, permeate with excellent and long-acting water resistant Performance and resist chemical performance, and the fissility of resistance to cathode is good;It is with a wide range of applications in industrial antisepsis field.
In some embodiments of the invention, the mass ratio of first component and second component is 5:1.Thus may be used To further increase the service performance and antiseptic property of solventless epoxy coating.
In some embodiments of the invention, the viscosity of the solventless epoxy coating is not more than 95KU.
In some embodiments of the invention, the viscosity of the solventless epoxy coating is 80~95KU.
According to the fourth aspect of the present invention, the invention proposes above-mentioned solventless epoxy coating suit or it is above-mentioned solvent-free Purposes of the epoxy coating in industrial antisepsis, the industrial antisepsis include ocean engineering, ship, port and pier, electric power, petrochemical industry, Mine, steel construction and bridge anti-corrosion.It is possible thereby to effectively inhibit the corrosion of metal base, significantly improve metal base uses the longevity Life.
Additional aspect and advantage of the invention will be set forth in part in the description, and will partially become from the following description Obviously, or practice through the invention is recognized.
Specific embodiment
The embodiment of the present invention is described below in detail.The embodiments described below is exemplary, it is intended to for explaining this Invention, and be not considered as limiting the invention.
According to the first aspect of the invention, the invention proposes a kind of solventless epoxy coating suits.According to the present invention Embodiment, the solventless epoxy coating suit include the first component and the second component, the first component and the second component are set respectively It sets in different containers, in which: the first component includes: the low-viscosity bisphenol A epoxide resin of 20~25 parts by weight, 4~10 weights Measure the hydrocarbon resin of part, the cycloaliphatic epoxy resin of 20~25 parts by weight, the reactive diluent of 4~10 parts by weight, 0.5~1.5 The hyper-dispersant of parts by weight, the anti-settling anti-sag agent of 0.5~1.5 parts by weight, 40~50 parts by weight low oil absorption ferric pigments and fillers, The deaeration agent of the silane coupling agent of 0.5~1.5 parts by weight and 0.2~0.8 parts by weight;Second component includes: 50~70 weight The modified fatty amine, the isophorone diamine of 20~40 parts by weight and the promotor of 5~10 parts by weight of part.
It is set with using the solventless epoxy coating of the above embodiment of the present invention, can effectively configure to obtain non-solvent epoxy painting Material, and in the suit, by not only can significantly drop cycloaliphatic epoxy resin and bisphenol A epoxide resin large scale blending The viscosity of prepared paint can also improve the flexibility and adhesive force of formed paint film;In addition, anti-settling anti-sag agent can be mentioned significantly The storage stability of high first component;Hydrocarbon resin can significantly improve the flexibility of formed paint film;Reactive diluent is not only The viscosity of system can be significantly reduced, moreover it is possible to increase the compactness of formed paint film;Low oil absorption ferric pigments and fillers not only can be significant Absorption of the powder to resin is reduced, viscosity of the coating is reduced, the impact resistance and anti-medium that can also improve formed paint film are seeped Permeability energy;Hyper-dispersant can allow resin preferably to wrap up with pigment, and viscosity of the coating is effectively reduced;Silane coupling agent can be to powder Raw material surface coating modification wraps up powder material more preferably with resin, while can generate chemical reaction in steel surface, increases The adhesive force of paint film;And the viscosity of modified fatty amine is lower, not only the curing time of adjustable paint film, can also enhance paint film Moisture resistance and stability;Isophorone diamine can be obviously improved coating in the wetting property of moist surface, promote paint film Adhesive force;Promotor can accelerate the rate of drying of paint film, improve workability.
Further, inventor has found through a large number of experiments: properly increasing the content of cycloaliphatic epoxy resin in the first component The viscosity that system can be significantly reduced can make the viscous of whole system when the content of cycloaliphatic epoxy resin is 16~28wt% Degree is preferably minimized range, and it is unobvious to continue growing the reduction of dosage system viscosity;And it is double in the first component by further controlling The content of phenol A epoxy resin is 16~28wt%, can significantly improve preparation and obtain flexibility and paint that coating forms paint film The adhesive force of film and matrix;Further, when the content of hydrocarbon resin in the first component is 3.2~11.2wt%, Ke Yixian The viscosity for writing reduction system increases the wellability of paint film, increases flexibility, and finally formed paint can then be made by continuing growing dosage Film is excessively soft, and paint film intensity is caused to decline;On this basis, by making above-mentioned raw materials and the cooperation of other raw materials in the present invention With and further to control each raw material be said ratio, can not only further decrease the viscosity for preparing obtained coating, make to apply The viscosity of material is not more than 95KU, can also further increase flexibility, impact resistance, adhesive force and the synthesis of formed paint film Antiseptic property.As a result, the solventless epoxy coating suit have at least the following advantages: it is nontoxic, without pernicious gas volatilization, without dodge it is quick-fried Danger, it is highly-safe;It can be used in mixed way under normal temperature environment, and mixed viscosity of the coating is ultralow, without adding any dilution Conventional lance direct spraying can be used in agent;It can construct in moist surface;It is not only easy to use, but also mist after coating spraying Change, fast drying, and the compact in paint film of formation, intensity height, good toughness, adhesive force are excellent, is seeped with excellent and long-acting water resistant Permeability can be with resist chemical performance;The fissility of resistance to cathode is good.
According to an embodiment of the invention, in the present invention by respectively control solventless epoxy coating suit in the first component and Second group is divided into above-mentioned raw materials composition and ratio, and the storage stability of the first component and the second component can be made not less than 1 year, and The coating that first component and the second component are mixed to get can satisfy claimed below: be not more than 95KU, table without volatile matter, viscosity Dry (underwater) time is not more than 4h, does solid work the time no more than for 24 hours, is not less than 10 megapascal with matrix adhesive force, flexibility is not more than 2mm, impact strength are not less than 50cm, and resistance to cathodic disbonding (1500h) is less than 8mm, salt spray resistance (3000h) and resistance to artificial seawater (3000h) is corroded without blistering.Further, it is divided by adjusting the first component in solventless epoxy coating suit and second group Above-mentioned raw materials composition and ratio, the viscosity 80 of the coating that can also further make the first component and the second component be mixed to get~ 95KU, inventors have found that if can be further decreased when the additive amount of reactive diluent and cycloaliphatic epoxy resin is relatively high The viscosity of the coating being finally mixed to get, if but viscosity of the coating is too low, and paint film intensity and toughness can be reduced, paint film is caused to become It is crisp, and the viscosity for working as coating is not less than 80KU, is not only more advantageous to construction, while also having good sag resistance and storage surely It is qualitative, thus can finally it be obtained comprehensive in the present invention by further being adjusted within the scope of above-mentioned raw materials composition and ratio Close performance more preferably solventless coatings.
A specific embodiment according to the present invention, the content of cycloaliphatic epoxy resin can be preferably 20 in the first component ~25wt%, the content of bisphenol A epoxide resin can be preferably 20~25wt%, inventors have found that by controlling above-mentioned match Than the 80~95KU of viscosity for the coating that the first component and the second component can be made to be mixed to get not only is more advantageous to applies as a result, Work, and make the solventless epoxy coating being mixed to get that there is good flow and storage stability, moreover it is possible to ensuring to construct obtains Paint film has preferable intensity, toughness and adhesive force, it is possible thereby to further increase the workability of coating and the synthesis of paint film Performance;It is highly preferred that the mass ratio of cycloaliphatic epoxy resin and bisphenol A epoxide resin can be 1:1, inventors have found that at it In the identical situation of its condition, when cycloaliphatic epoxy resin and when bisphenol A epoxide resin equivalent blending, it can make to be subsequently formed Paint film has optimal flexibility and adhesive force, is matched in the present invention by controlling said ratio and can be further improved as a result, Coating is made and forms the flexibility of paint film and the adhesive force of paint film and matrix.Another specific implementation according to the present invention , the content of hydrocarbon resin can be preferably 4-10wt% in the first component, it is possible thereby on the basis of ensuring paint film intensity The wellability and flexibility for further increasing paint film, improve the comprehensive performance of paint film.
Another specific embodiment according to the present invention, the viscosity of low-viscosity bisphenol A epoxide resin can not in the present invention Greater than 10000mPas/25 DEG C, for example, can no more than 9000mPas/25 DEG C, no more than 7000mPas/25 DEG C, no Greater than 5000mPas/25 DEG C or no more than 3000mPas/25 DEG C etc., the viscosity of cycloaliphatic epoxy resin can be not more than 100mPa·s.It, can by further controlling the viscosity of low-viscosity bisphenol A epoxide resin and cycloaliphatic epoxy resin in the present invention To further decrease the viscosity for finally preparing obtained coating, and then can further be conducive to using conventional lance direct spraying Construction.
The fineness of another specific embodiment according to the present invention, the first component is not more than 80 microns, such as can be little In 75 microns, no more than 70 microns, be not more than 65 microns etc., it is possible thereby to further increase the flatness of formed paint film, light The comprehensive performances such as slippery and color and durability.
Another specific embodiment according to the present invention, selected low-viscosity bisphenol A epoxide resin, alicyclic ring in the present invention Race's epoxy resin and hydrocarbon resin are not particularly restricted, and those skilled in the art can select according to actual needs. For example, low-viscosity bisphenol A epoxide resin can be for selected from the bisphenol-A liquid that shell is EPIKOTE 827 also primary resin, South Asia At least one of 127 bisphenol A epoxide resin of NPEL and first nation YPE-127 bisphenol a liquid epoxy resin;Alicyclic epoxy tree Rouge can be for selected from least one of good hair JEW-12, Tai Teer TTA21 and Warner ERL-4421;Hydrocarbon resin can be choosing From at least one of Johanna Lüttge C30, Johanna Lüttge LA700, Cologne PL1000.
Another specific embodiment according to the present invention, selected reactive diluent in the present invention, anti-settling anti-sag agent, Low oil absorption ferric pigments and fillers, hyper-dispersant and silane coupling agent are not particularly restricted, and those skilled in the art can be according to reality Border is selected.For example, reactive diluent can be for selected from new certain herbaceous plants with big flowers acid glycidyl ester, carbon 12 to carbon myristyl contracting Thus at least one of water glycerin ether and butyl glycidyl ether can not only reduce the viscosity of system, can also be further The compactness for increasing paint film, is obviously improved the comprehensive performance of paint film;Anti-settling anti-sag agent can be for selected from polyamide wax and poly- second At least one of alkene wax obtains the stability of coating it is possible thereby to significantly improve the first component and configure;Low oil absorption ferric face Filler is selected from least one of molybdenum phosphate zinc, barite, cloud iron powder and aluminium powder, it is possible thereby to dramatically increase the anti-impact of paint film Hitting property and anti-medium permeability;Hyper-dispersant can be for selected from hyper-dispersant Lu Borun 20000, BYK-2000 and Karst At least one of 4200, it is possible thereby to which resin is allowed preferably to wrap up with pigment, and then the viscosity of coating is effectively reduced;Silane is even Joining agent can be to be modified selected from least one of KH550 and DOW CORNING Z-6040 it is possible thereby to carry out surface to powder raw material, The compatibility of powder raw material and resin raw material is improved, while chemical reaction can be generated in steel surface, increases the attachment of paint film Power.
Another specific embodiment according to the present invention, selected promotor is not particularly restricted in the present invention, this Field technical staff can select according to actual needs.For example, promotor can be in modified amine DMP30 and K54 At least one improve workability it is possible thereby to accelerate the rate of drying of paint film.
According to the second aspect of the invention, the invention proposes a kind of sides for preparing above-mentioned solventless epoxy coating suit Method.According to an embodiment of the invention, the first component is prepared according to the following steps: (1) predetermined ratio being added into container Low-viscosity bisphenol A epoxide resin, hydrocarbon resin, reactive diluent, cycloaliphatic epoxy resin, hyper-dispersant, silane coupling agent and Low oil absorption ferric pigments and fillers persistently stir at low speed 4 hours or more again after high-speed stirred is uniform;(2) mixed liquor obtained to step (1) The middle anti-settling anti-sag agent that predetermined ratio is added simultaneously high speed dispersion 20~30 minutes;(3) add in the mixed liquor obtained to step (2) Enter the defoaming agent of predetermined ratio and is uniformly dispersed;(4) mixed liquor obtained to step (3) is successively ground, dispersed and is filtered, To obtain the first component, the second component is prepared according to the following steps: by modified fatty amine, isophorone diamine and promotion Agent is filtered after mixing according to predetermined ratio, to obtain the second component.
The method according to the above embodiment of the present invention for preparing solventless epoxy coating suit, by matching above-mentioned each raw material It closes using and further controls raw material proportioning and preparation condition, can not only further decrease and prepare the viscous of obtained coating Degree, can also further increase flexibility, impact resistance, adhesive force and the comprehensive anticorrosive performance of formed paint film, for example, step Suddenly in (1), stirring at low speed the time by control can allow resin more fully to infiltrate with pigment not less than 4 hours, cladding It is more perfect, it can sufficiently reduce viscosity and improve compact in paint film.Wherein, it is prepared by using the above method The viscosity of coating is ultralow after solventless epoxy coating suit mixing, is not more than 95KU, and the solventless epoxy coating being prepared Suit has at least the following advantages: it is nontoxic, without pernicious gas volatilization, without dodging quick-fried danger, it is highly-safe;It can be mixed under normal temperature environment It closes and uses, and mixed viscosity of the coating is ultralow, and without adding any diluent, conventional lance direct spraying can be used;It can In moist surface construction or underwater brushing;It is not only easy to use, but also be atomized after coating spraying, fast drying, and formed Compact in paint film, intensity height, good toughness, adhesive force are excellent, have excellent and long-acting water resistant permeance property and resistance to chemical corrosion Energy;The fissility of resistance to cathode is good.
A specific embodiment according to the present invention, the first component can be prepared under the conditions of 60~75 DEG C of temperature It arrives.Inventors have found that preparation first group of timesharing, keep the temperature between 60~75 DEG C, for example, 60 degrees Celsius, 65 degrees Celsius or 70 degrees Celsius, to promoted coating property play the role of it is very crucial: it is possible, firstly, to allow low-viscosity bisphenol A epoxide resin, alicyclic The strand of epoxy resin, which is sufficiently opened, unfolds, and winding is not generated, to reduce viscosity of the coating;Secondly, can allow pigments and fillers with Silane coupling agent, epoxy resin sufficiently infiltrate, and reach the most ideal coated state of pigment and resin;Third can excite anti-settling The activity of anti-sag agent such as polyamide wax powder, to promote the sag resistance and storage stability of pigment.Lead in the present invention as a result, It crosses to control above-mentioned temperature condition and can further decrease solventless epoxy coating suit and prepares the obtained viscosity of coating and significant Improve the comprehensive performance of the formed paint film of coating.
Another specific embodiment according to the present invention, can be by low-viscosity bisphenol A epoxide resin, hydrocarbon resin, activity Diluent, cycloaliphatic epoxy resin and hyper-dispersant, silane coupling agent, low oil absorption ferric pigments and fillers are successively put into according to predetermined ratio Scattered Kettle high-speed stirred is uniform, then persistently stirs at low speed 4 hours or more, then puts into anti-settling anti-sag agent high speed dispersion, temperature It is kept for 60~75 DEG C, defoaming agent is put into after continuing 20~30 minutes and is uniformly dispersed, is ground using three-roller, fineness control is made to exist 100 microns hereinafter, such as 50 microns hereinafter, be then uniformly dispersed, filter filling after detection is qualified, obtain the first component.
According to the third aspect of the present invention, the invention proposes a kind of solventless epoxy coatings.Reality according to the present invention Apply example, the solventless epoxy coating by above-mentioned solventless epoxy coating be set in the first component and the second component be mixed to get 's.Compared with existing solventless epoxy coating, the solventless epoxy coating of the above embodiment of the present invention not only safety and environmental protection, and Viscosity is ultralow, is not more than 95KU, without adding any diluent when use, conventional lance direct spraying can be used, in room temperature Self-crosslinkable forms a film when lower use, and can be suitably used for moist surface construction or underwater brushing, easy to use;And after coating spraying It is atomized, fast drying, and the compact in paint film of formation, intensity height, good toughness, adhesive force are excellent, there is excellent and long-acting water resistant Permeance property and resist chemical performance, and the fissility of resistance to cathode is good, is with a wide range of applications in industrial antisepsis field.
The mass ratio of a specific embodiment according to the present invention, the first component and the second component can be 5:1.Inventor It was found that not only may insure the viscosity of coating not when being mixed the first component and the second component according to the mass ratio of 5:1 Greater than 95KU, surface drying (underwater) time is not more than 4h, does solid work the time no more than for 24 hours, is not less than 10 megapascal with matrix adhesive force, Flexibility be not more than 2mm, impact strength be not less than 50cm, resistance to cathodic disbonding (1500h) be less than 8mm, salt spray resistance (3000h) and Resistance to artificial seawater (3000h) is corroded without blistering, and the service performance and anti-corrosion of solventless epoxy coating can also be further increased Performance.
According to the fourth aspect of the present invention, the invention proposes above-mentioned solventless epoxy coating suit or it is above-mentioned solvent-free Purposes of the epoxy coating in industrial antisepsis, industrial antisepsis include ocean engineering, ship, port and pier, electric power, petrochemical industry, mine, Steel construction and bridge anti-corrosion.It is possible thereby to effectively inhibit the corrosion of metal base, the service life of metal base is significantly improved.
In conclusion the coating being set with using solventless epoxy coating described in the above embodiment of the present invention is at least had Have the advantage that (1) ecological, environmental protective, nontoxic, no pernicious gas volatilizees, no quick-fried danger of sudden strain of a muscle, highly-safe;(2) ultra-low viscosity, no Greater than 95KU, conventional lance direct spraying can be used;(3) have excellent adhesive force (not low in moist surface and underwater brush In 10 megapascal);(4) paint film flexibility, impact resistance are very good;(5) excellent water vapor permeance property and resist chemical energy: The peculiar tough and tensile coating of densification, can enduringly prevent the hazardous mediums such as outside moisture, gas, salt fog to the erosion hazard of coating;(6) The fissility of resistance to cathode is good: matching with cathodic protection, has extraordinary cathodic protection characteristic.
The solution of the present invention is explained below in conjunction with embodiment.It will be understood to those of skill in the art that following Embodiment is merely to illustrate the present invention, and should not be taken as limiting the scope of the invention.Particular technique or item are not specified in embodiment Part, it described technology or conditions or is carried out according to the literature in the art according to product description.Agents useful for same or instrument Production firm person is not specified in device, and being can be with conventional products that are commercially available.
The raw material sources of solventless epoxy coating suit are as follows:
The raw material sources of first component are as follows:
Low-viscosity bisphenol A epoxide resin: 827 epoxy resin of shell EPIKOTE
Cycloaliphatic epoxy resin: the good hair JEW-12 in Changzhou
Hydrocarbon resin: hydrocarbon oil resin Johanna Lüttge C30
Reactive diluent: glycidyl neodecanoate (four friend of Hebei)
Dispersing agent: hyper-dispersant Lu Borun 20000
Anti-settling anti-sag agent: the anti-settling anti-sag agent 6650 (this chemical conversion of nanmu) of polyamide wax
Pigments and fillers: molybdenum phosphate zinc, barite, cloud iron powder, aluminium powder
Silane coupling agent: KH550
Deaeration agent: organosilicon deaeration agent TEGAO900
The raw material sources of second component are as follows:
Modified fatty amine: figure chemical industry is stepped
Isophorone diamine: Bayer
Promotor: modified amine DMP30
Embodiment 1
1) solventless epoxy coating is set with
Solventless epoxy coating suit includes the first component and the second component, in which:
First component includes the hydrocarbon stone of the low-viscosity bisphenol A epoxide resin (EPIKOTE827) of 22 parts by weight, 5 parts by weight The neodecanoic acid contracting of oleoresin (Lv Tege C30), the cycloaliphatic epoxy resin (the good hair JEW-12 in Changzhou) of 22 parts by weight, 5 parts by weight Water glyceride, the hyper-dispersant Lu Borun 20000 of 1 parts by weight, 1.5 parts by weight the anti-settling anti-sag agent 6650 of polyamide wax, Poly- phosphorus molybdenum zinc, the barite of 12 parts by weight, the cloud iron powder of 15 parts by weight, the aluminium powder of 5 parts by weight, 0.5 weight of 10.8 parts by weight Part Silane coupling agent KH550,0.2 parts by weight organosilicon deaeration agent TEGAO900;
Second component includes: changing for the modified fatty amine of 65 parts by weight, the isophorone diamine of 30 parts by weight and 5 parts by weight Property amine DMP30.
2) method of solventless epoxy coating suit is prepared
Prepare raw material according to above-mentioned each component and dosage.
The preparation of first component: by low-viscosity bisphenol A epoxide resin, hydrocarbon resin, reactive diluent, alicyclic epoxy tree It is uniform that rouge and hyper-dispersant, silane coupling agent, low oil absorption ferric pigments and fillers successively put into Scattered Kettle high-speed stirred according to aforementioned proportion, It persistently stirs at low speed again 4 hours or more, then puts into anti-settling anti-sag agent high speed dispersion, temperature is kept for 60~75 DEG C, continues 20 Defoaming agent is put into after~30 minutes to be uniformly dispersed, is ground using three-roller, makes fineness control at 80 microns hereinafter, then dispersing Uniformly, it is filtered after detection is qualified filling.
The preparation of second component: investment modified fatty amine, after mixing, filtering fills for isophorone diamine and promotor Dress.
3) solventless epoxy coating
By solventless epoxy coating be set in the first component and the second component according to mass ratio be 5:1 mix It arrives.
4) solventless epoxy coating performance is evaluated
It is color and appearance, nonvolatile matter, viscosity, fineness, drying time, adhesive force to solventless epoxy coating, flexible Property, impact strength, stability, the fissility of resistance to cathode and corrosion resistance are evaluated, technical indicator and evaluation result such as 1 institute of table Show.
Embodiment 2
It is with the difference of embodiment 1:
First component include the low-viscosity bisphenol A epoxide resin (EPIKOTE827) of 20 parts by weight, 10 parts by weight it is hydrocarbon Petropols (Lv Tege C30), the cycloaliphatic epoxy resin (the good hair JEW-12 in Changzhou) of 25 parts by weight, 4 parts by weight neodecanoic acid The anti-settling anti-sag agent of polyamide wax of ethylene oxidic ester, the hyper-dispersant Lu Borun 20000 of 1.5 parts by weight, 0.5 parts by weight 6650, poly- phosphorus molybdenum zinc, the barite of 15 parts by weight, the cloud iron powder of 17 parts by weight, the aluminium powder of 6 parts by weight, 0.5 weight of 12 parts by weight Measure the Silane coupling agent KH550 of part, the organosilicon deaeration agent TEGAO900 of 0.8 parts by weight;
Second component includes: the modified fatty amine of 50 parts by weight, the isophorone diamine of 40 parts by weight and 10 parts by weight Modified amine DMP30.
Embodiment 3
It is with the difference of embodiment 1:
First component includes the hydrocarbon stone of the low-viscosity bisphenol A epoxide resin (EPIKOTE827) of 25 parts by weight, 4 parts by weight The neodecanoic acid contracting of oleoresin (Lv Tege C30), the cycloaliphatic epoxy resin (the good hair JEW-12 in Changzhou) of 20 parts by weight, 10 parts by weight Water glyceride, the hyper-dispersant Lu Borun 20000 of 0.5 parts by weight, 1.5 parts by weight the anti-settling anti-sag agent 6650 of polyamide wax, Poly- phosphorus molybdenum zinc, the barite of 12 parts by weight, the cloud iron powder of 14 parts by weight, the aluminium powder of 4.5 parts by weight, 1.5 weight of 9.5 parts by weight Part Silane coupling agent KH550,0.2 parts by weight organosilicon deaeration agent TEGAO900;
Second component includes: the modified fatty amine of 70 parts by weight, the isophorone diamine of 20 parts by weight and 10 parts by weight Modified amine DMP30.
1 solventless epoxy coating Evaluation results of table
In the description of the present invention, term " first ", " second " are used for description purposes only, and should not be understood as instruction or dark Show relative importance or implicitly indicates the quantity of indicated technical characteristic.The feature of " first ", " second " is defined as a result, It can explicitly or implicitly include at least one of the features.In the description of the present invention, the meaning of " plurality " is at least two, Such as two, three etc., unless otherwise specifically defined.
In the description of this specification, reference term " one embodiment ", " some embodiments ", " example ", " specifically show The description of example " or " some examples " etc. means specific features, structure, material or spy described in conjunction with this embodiment or example Point is included at least one embodiment or example of the invention.In the present specification, schematic expression of the above terms are not It must be directed to identical embodiment or example.Moreover, particular features, structures, materials, or characteristics described can be any It can be combined in any suitable manner in a or multiple embodiment or examples.In addition, without conflicting with each other, the technology of this field The feature of different embodiments or examples described in this specification and different embodiments or examples can be combined by personnel And combination.
Although the embodiments of the present invention has been shown and described above, it is to be understood that above-described embodiment is example Property, it is not considered as limiting the invention, those skilled in the art within the scope of the invention can be to above-mentioned Embodiment is changed, modifies, replacement and variant.

Claims (10)

1. a kind of solventless epoxy coating suit, which is characterized in that including the first component and the second component, first component and Second component is separately positioned in different containers, in which:
First component include: the low-viscosity bisphenol A epoxide resin of 20~25 parts by weight, 4~10 parts by weight hydrocarbon resin, The cycloaliphatic epoxy resin of 20~25 parts by weight, the reactive diluent of 4~10 parts by weight, 0.5~1.5 parts by weight it is ultra-dispersed Agent, the anti-settling anti-sag agent of 0.5~1.5 parts by weight, the low oil absorption ferric pigments and fillers of 40~50 parts by weight, 0.5~1.5 parts by weight The deaeration agent of silane coupling agent and 0.2~0.8 parts by weight;
Second component includes: the modified fatty amine of 50~70 parts by weight, the isophorone diamine of 20~40 parts by weight and 5 The promotor of~10 parts by weight.
2. solventless epoxy coating suit according to claim 1, which is characterized in that described low in first component The viscosity of viscosity bisphenol A epoxide resin is no more than 10000mPa.s/25 DEG C, and the viscosity of the cycloaliphatic epoxy resin is not more than 100mPa.s/25 DEG C,
Optionally, the mass ratio of the low-viscosity bisphenol A epoxide resin and the aliphatic epoxy resin is 1:1.
3. solventless epoxy coating suit according to claim 1, which is characterized in that the reactive diluent is selected from new Certain herbaceous plants with big flowers acid glycidyl ester, carbon 12 at least one of carbon myristyl glycidol ether and butyl glycidyl ether,
Optionally, the anti-settling anti-sag agent be selected from least one of polyamide wax and polyethylene wax,
Optionally, the low oil absorption ferric pigments and fillers are selected from least one of molybdenum phosphate zinc, barite, cloud iron powder and aluminium powder.
4. solventless epoxy coating suit according to claim 1-4, which is characterized in that first component Fineness is not more than 80 microns.
5. a kind of method for preparing solventless epoxy coating suit of any of claims 1-4, which is characterized in that
First component is prepared according to the following steps:
(1) low-viscosity bisphenol A epoxide resin, hydrocarbon resin, the reactive diluent, aliphatic ring of predetermined ratio are added into container Oxygen resin, hyper-dispersant, silane coupling agent and low oil absorption ferric pigments and fillers, persistently stir at low speed 4 hours again after high-speed stirred is uniform More than;
(2) the anti-settling anti-sag agent of predetermined ratio and high speed dispersion 20~30 minutes are added in the mixed liquor obtained to step (1);
(3) defoaming agent of predetermined ratio is added in the mixed liquor obtained to step (2) and is uniformly dispersed;
(4) mixed liquor obtained to step (3) is successively ground, dispersed and is filtered, to obtain the first component,
Second component is prepared according to the following steps:
Modified fatty amine, isophorone diamine and promotor are filtered after mixing according to predetermined ratio, to obtain second Component.
6. according to the method described in claim 5, it is characterized in that, first component is under the conditions of 60~75 DEG C of temperature It is prepared.
7. a kind of solventless epoxy coating, which is characterized in that the solventless epoxy coating is by any one of claim 1-4 institute First component in solventless epoxy coating suit and second component stated are mixed to get.
8. solventless epoxy coating according to claim 7, which is characterized in that first component and second component Mass ratio be 5:1.
9. solventless epoxy coating according to claim 7 or 8, which is characterized in that the solventless epoxy coating glues Degree is not more than 95KU,
Optionally, the viscosity of the solventless epoxy coating is 80~95KU.
10. described in any one of solventless epoxy coating suit of any of claims 1-4 or claim 7-9 Purposes of the solventless epoxy coating in industrial antisepsis, the industrial antisepsis include ocean engineering, ship, port and pier, electric power, Petrochemical industry, mine, steel construction and bridge anti-corrosion.
CN201910067755.6A 2019-01-24 2019-01-24 Solventless epoxy coating suit and its preparation method and application Withdrawn CN109825164A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910067755.6A CN109825164A (en) 2019-01-24 2019-01-24 Solventless epoxy coating suit and its preparation method and application

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910067755.6A CN109825164A (en) 2019-01-24 2019-01-24 Solventless epoxy coating suit and its preparation method and application

Publications (1)

Publication Number Publication Date
CN109825164A true CN109825164A (en) 2019-05-31

Family

ID=66862244

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201910067755.6A Withdrawn CN109825164A (en) 2019-01-24 2019-01-24 Solventless epoxy coating suit and its preparation method and application

Country Status (1)

Country Link
CN (1) CN109825164A (en)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111763439A (en) * 2020-06-12 2020-10-13 中国铁道科学研究院集团有限公司金属及化学研究所 Ultrathin fireproof coating for steel structure and application thereof
CN111995931A (en) * 2020-09-04 2020-11-27 厦门双瑞船舶涂料有限公司 Thick-paste epoxy heavy-duty anticorrosive paint capable of being coated with rust and preparation method thereof
CN112375469A (en) * 2020-11-05 2021-02-19 无锡福斯特涂料有限公司 Solvent-free epoxy drinking water coating and preparation method thereof
CN113897118A (en) * 2021-11-02 2022-01-07 烟台金桥优尼科新材料科技有限公司 Environment-friendly ultrahigh-solid-content epoxy coating orange paint and preparation method and application thereof
WO2022021905A1 (en) * 2020-07-28 2022-02-03 麦加芯彩新材料科技(上海)股份有限公司 Low-viscosity, high-performance, and solvent-free epoxy coating for containers and preparation method therefor
CN115558382A (en) * 2022-10-19 2023-01-03 山东优固德环保科技有限公司 Simple and rapid construction floor paint and preparation method thereof

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102140268A (en) * 2011-05-17 2011-08-03 欧美龙(南通)重防腐涂料有限公司 Ship ballast tank anticorrosion solventless epoxy coating modifying additive and modified epoxy coating
CN102925026A (en) * 2012-10-30 2013-02-13 北京羽林军石油科技有限公司 100%-solid-content double-component liquid modified epoxy resin paint and preparation method thereof
CN105086759A (en) * 2015-08-20 2015-11-25 成都拜迪新材料有限公司 Preparation method of low-VOC (volatile organic compound) solvent-free epoxy zinc-rich primer
CN106065216A (en) * 2016-06-04 2016-11-02 付学勇 A kind of boxcar lining corrosion protection coating and coating process thereof
CN108707392A (en) * 2018-06-04 2018-10-26 北京碧海舟腐蚀防护工业股份有限公司 Low prepared surface solventless epoxy coating, coating and its application

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102140268A (en) * 2011-05-17 2011-08-03 欧美龙(南通)重防腐涂料有限公司 Ship ballast tank anticorrosion solventless epoxy coating modifying additive and modified epoxy coating
CN102925026A (en) * 2012-10-30 2013-02-13 北京羽林军石油科技有限公司 100%-solid-content double-component liquid modified epoxy resin paint and preparation method thereof
CN105086759A (en) * 2015-08-20 2015-11-25 成都拜迪新材料有限公司 Preparation method of low-VOC (volatile organic compound) solvent-free epoxy zinc-rich primer
CN106065216A (en) * 2016-06-04 2016-11-02 付学勇 A kind of boxcar lining corrosion protection coating and coating process thereof
CN108707392A (en) * 2018-06-04 2018-10-26 北京碧海舟腐蚀防护工业股份有限公司 Low prepared surface solventless epoxy coating, coating and its application

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111763439A (en) * 2020-06-12 2020-10-13 中国铁道科学研究院集团有限公司金属及化学研究所 Ultrathin fireproof coating for steel structure and application thereof
CN111763439B (en) * 2020-06-12 2022-01-25 中国铁道科学研究院集团有限公司金属及化学研究所 Ultrathin fireproof coating for steel structure and application thereof
WO2022021905A1 (en) * 2020-07-28 2022-02-03 麦加芯彩新材料科技(上海)股份有限公司 Low-viscosity, high-performance, and solvent-free epoxy coating for containers and preparation method therefor
CN111995931A (en) * 2020-09-04 2020-11-27 厦门双瑞船舶涂料有限公司 Thick-paste epoxy heavy-duty anticorrosive paint capable of being coated with rust and preparation method thereof
CN112375469A (en) * 2020-11-05 2021-02-19 无锡福斯特涂料有限公司 Solvent-free epoxy drinking water coating and preparation method thereof
CN113897118A (en) * 2021-11-02 2022-01-07 烟台金桥优尼科新材料科技有限公司 Environment-friendly ultrahigh-solid-content epoxy coating orange paint and preparation method and application thereof
CN115558382A (en) * 2022-10-19 2023-01-03 山东优固德环保科技有限公司 Simple and rapid construction floor paint and preparation method thereof

Similar Documents

Publication Publication Date Title
CN109825164A (en) Solventless epoxy coating suit and its preparation method and application
CN101747825B (en) Environment-friendly solvent-free humidified and rusted anticorrosive paint
CN104789090B (en) A kind of flexible epoxy anticorrosion priming paint and preparation method thereof
CN101899256B (en) Water-based transparent anticorrosive paint, preparation method and application method thereof
CN101260273B (en) Flexile epoxy anticorrosion paint
CN102618159B (en) Water-based polyurethane anticorrosive coating for containers and preparation method for coating
CN108795235A (en) A kind of graphene modified waterborne epoxy zinc-rich paint and its preparation method and application
CN104559635B (en) High-performance environment-friendly water-based ship inner cabin coating
CN102010646B (en) Low-temperature quick-drying solvent-free epoxy coating for drinking water tank and preparation method thereof
CN102993906A (en) Waterborne epoxy antirust paint and preparation method
CN107868567A (en) Epoxy dust primer, paint form a complete set of thing and application
CN106811006A (en) It is a kind of to can be used for the aqueous epoxy floor coating compositions and preparation method of outdoor
CN102382551A (en) Green environment-friendly epoxy type weather-resistant coating composition as well as preparation method and application thereof
CN104098996A (en) Nano-composite PU (polyurethane) aircraft coating and preparation method thereof
CN110437712A (en) A kind of universal water-base epoxy durably anticorrosion paint of water oil-base paint and preparation method thereof
CN101591499A (en) Heavy sizing aqueous heavy anti-corrosion paint and production method
CN106867362A (en) Quick-drying water-based metal anticorrosive paint and preparation method thereof
CN108913013A (en) A kind of high bond strength ocean concrete anti-corrosion material and its preparation process
CN108690468A (en) Multi-functional low surface treatment epoxy thickness slurry long-effective corrosion priming paint and preparation method thereof
CN107189618A (en) A kind of waterborne inorganic einc-rich primer and preparation method thereof
CN109880484A (en) A kind of water-base epoxy thickness slurry anti-decaying paint and its preparation method and application
CN109181480A (en) A kind of epoxy zinc-enriched paint comprising modifying titanium dioxide and preparation method and purposes
KR20240157078A (en) Coating composition
CN108359354A (en) A kind of mechanical equipment anti-corrosion sealing wax and preparation method thereof
CN101333404A (en) Water-soluble epoxy red ferric oxide primer and method of preparing same

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
WW01 Invention patent application withdrawn after publication
WW01 Invention patent application withdrawn after publication

Application publication date: 20190531