CN109821386B - Sulfur loading tail gas recovery and treatment system and its tail gas treatment device - Google Patents
Sulfur loading tail gas recovery and treatment system and its tail gas treatment device Download PDFInfo
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Abstract
本发明公开了一种硫磺装车尾气回收处理系统及尾气处理装置。尾气处理装置是针对硫磺装车时,从硫磺罐车的罐口溢出的装车溢流尾气的特殊性而提出的,其首先采用液环泵在泵腔中所形成的由碱液形成的高速旋转液环,与液环泵自身的真空抽吸能力所抽吸来的装车溢流尾气混合,一方面可以冷却装车溢流尾气中的硫磺蒸汽,从而凝固形成硫磺固体,另一方面,装车溢流尾气中有毒气体硫化氢能够与液环充分接触而发生反应,从而得到无毒产物,再进一步经过清洗罐的二次净化,使得从清洗罐中排出的气体满足环保要求,而硫磺则沉积到清洗罐的罐底,最终通过罐底配装的排污管道排出收集。由此可知,本发明能够有效地避免硫磺装车尾气对人体和环境造成危害。
The invention discloses a sulfur loading tail gas recovery and treatment system and a tail gas treatment device. The tail gas treatment device is proposed for the particularity of the loading overflow tail gas that overflows from the tank mouth of the sulfur tanker when the sulfur is loaded. It first uses the high-speed rotation formed by the lye formed by the liquid ring pump in the pump cavity. The liquid ring is mixed with the loading overflow exhaust gas pumped by the liquid ring pump's own vacuum suction capacity. The toxic gas hydrogen sulfide in the vehicle overflow exhaust can fully contact and react with the liquid ring, thereby obtaining non-toxic products, and further through the secondary purification of the cleaning tank, so that the gas discharged from the cleaning tank meets the environmental protection requirements, while the sulfur is It is deposited on the tank bottom of the cleaning tank, and finally discharged and collected through the sewage pipe equipped at the bottom of the tank. It can be seen from this that the present invention can effectively avoid the harm caused by the sulfur loading exhaust to the human body and the environment.
Description
技术领域technical field
本发明涉及一种硫磺装车尾气回收处理系统及其尾气处理装置,适用于硫磺装车时对溢散的尾气进行回收处理,防止尾气溢散进入大气,对大气造成污染。The invention relates to a sulfur loading tail gas recovery and treatment system and a tail gas treatment device thereof, which are suitable for recovering and treating the escaping tail gas when the sulphur loading is carried out to prevent the tail gas from escaping into the atmosphere and causing pollution to the atmosphere.
背景技术Background technique
硫磺装车时必须为液态,而硫磺熔点为119℃,因此,装车温度需要保持在120℃以上,而液态硫磺会产生大量硫磺蒸汽、硫化氢等有害气体。Sulfur must be liquid when loading, and the melting point of sulfur is 119°C. Therefore, the loading temperature needs to be kept above 120°C, and liquid sulfur will produce a large amount of sulfur vapor, hydrogen sulfide and other harmful gases.
目前,硫磺装车产生的有害尾气(硫磺蒸汽、硫化氢等),一般都不作处理。装车时,有害尾气往往通过送料管与硫磺罐车的罐口之间的间隙溢散进入大气。硫化氢、降温后会形成大量硫磺粉尘的硫磺蒸汽,均对人体、环境造成极大的破坏。At present, the harmful exhaust gas (sulfur vapor, hydrogen sulfide, etc.) produced by sulfur loading is generally not treated. When loading, harmful exhaust gas often escapes into the atmosphere through the gap between the feeding pipe and the tank mouth of the sulfur tanker. Hydrogen sulfide and sulfur vapor, which will form a large amount of sulfur dust after cooling, both cause great damage to the human body and the environment.
发明内容SUMMARY OF THE INVENTION
本发明针对现有技术的不足,提供一种硫磺装车尾气回收处理系统及其尾气处理装置。本发明针对硫磺装车时,从硫磺罐车的罐口溢出的装车溢流尾气的特殊性,采用液环泵在泵腔中所形成的由碱液形成的高速旋转液环,与液环泵自身的真空抽吸能力所抽吸来的装车溢流尾气混合,一方面可以冷却装车溢流尾气中的硫磺蒸汽,从而凝固形成硫磺固体(粉末),另一方面,装车溢流尾气中有毒气体硫化氢能够与液环充分接触,两者几乎能够瞬时发生化学反应,从而得到无毒产物,综上所述,可知,液环泵基本消除了装车溢流尾气的毒性,再进一步经过清洗罐的二次净化,使得从清洗罐中排出的气体满足环保要求,而硫磺则沉积到清洗罐的罐底,最终通过罐底配装的排污管道排出收集。由此可知,本发明能够有效地避免硫磺装车尾气对人体和环境造成危害。Aiming at the deficiencies of the prior art, the present invention provides a sulfur loading tail gas recovery and processing system and a tail gas processing device thereof. Aiming at the particularity of the loading overflow tail gas overflowing from the tank mouth of the sulfur tanker when the sulfur is loaded, the invention adopts the high-speed rotating liquid ring formed by the alkali liquid formed by the liquid ring pump in the pump cavity, and the liquid ring pump The loading overflow exhaust gas sucked by its own vacuum suction capacity can be mixed, on the one hand, it can cool the sulfur vapor in the loading overflow exhaust gas, so as to solidify to form sulfur solid (powder), on the other hand, the loading overflow exhaust gas can be mixed. The poisonous gas hydrogen sulfide can fully contact the liquid ring, and the two can react almost instantaneously to obtain non-toxic products. To sum up, it can be seen that the liquid ring pump basically eliminates the toxicity of the overflow exhaust gas from loading, and further After the secondary purification of the cleaning tank, the gas discharged from the cleaning tank meets the environmental protection requirements, while the sulfur is deposited on the tank bottom of the cleaning tank, and finally discharged and collected through the sewage pipeline equipped at the bottom of the tank. It can be seen from this that the present invention can effectively avoid the harm caused by the sulfur loading exhaust to the human body and the environment.
为实现上述的技术目的,本发明将采取如下的技术方案:For realizing the above-mentioned technical purpose, the present invention will take the following technical scheme:
一种硫磺装车尾气回收处理系统的尾气处理装置,包括液环泵尾气处理模块以及尾气后处理模块;液环泵尾气处理模块包括液环泵,尾气后处理模块包括清洗罐,清洗罐内盛装有碱液;所述液环泵,进气口通过进气管道真空抽吸硫磺罐车罐装液硫时从硫磺罐车的罐口所溢出的装车溢流尾气,进液口通过进液输送管道与清洗罐连通,出口则通过送气管道与清洗罐连通,且进液输送管道与清洗罐的连接位点位于清洗罐内碱液的液面以下,而送气管道与清洗罐的连接位点位于清洗罐内碱液的液面以上;所述清洗罐,在罐底安装有排污管,排污管上安装排污阀。A tail gas treatment device of a sulfur loading tail gas recovery and treatment system includes a liquid ring pump tail gas treatment module and a tail gas post-treatment module; the liquid ring pump tail gas treatment module includes a liquid ring pump, and the tail gas post-treatment module includes a cleaning tank, and the cleaning tank contains There is lye; in the liquid ring pump, the air inlet of the liquid ring pump vacuum suctions the loading overflow exhaust gas that overflows from the tank mouth of the sulfur tanker when the sulfur tanker is filled with liquid sulfur, and the liquid inlet passes through the liquid inlet pipeline. It is connected with the cleaning tank, the outlet is connected with the cleaning tank through the air supply pipeline, and the connection point between the liquid inlet pipeline and the cleaning tank is located below the liquid level of the lye in the cleaning tank, and the connection point between the air supply pipeline and the cleaning tank is located in the cleaning tank. Above the liquid level of the lye in the tank; the cleaning tank is provided with a sewage pipe at the bottom of the tank, and a sewage valve is installed on the sewage pipe.
作为上述尾气处理装置的进一步改进,所述尾气处理装置还包括尾气前处理模块;所述尾气前处理模块包括吸气管道;吸气管道为蒸汽夹套管,具有倾斜段以及垂直段;倾斜段的倾角小于90°,且倾斜段的上端与加料管的侧壁连通,下端与垂直段的一端连通,垂直段的另一端邻近位置处配装收集阀;垂直段上通过安装三通接头与进气管道连通;吸气管道的夹层能够通过蒸汽输送管道输入蒸汽。As a further improvement of the above-mentioned exhaust gas treatment device, the exhaust gas treatment device further includes an exhaust gas pre-treatment module; the exhaust gas pre-treatment module includes a suction pipe; the suction pipe is a steam jacket tube with an inclined section and a vertical section; the inclined section The inclination angle is less than 90°, and the upper end of the inclined section is connected to the side wall of the feeding pipe, the lower end is connected to one end of the vertical section, and the other end of the vertical section is equipped with a collection valve adjacent to the position; The gas pipeline is connected; the interlayer of the suction pipeline can input steam through the steam delivery pipeline.
作为上述尾气处理装置的进一步改进,吸气管道的倾斜段、垂直段均也为蒸汽夹套不锈钢钢管。As a further improvement of the above-mentioned exhaust gas treatment device, both the inclined section and the vertical section of the suction pipe are also steam jacketed stainless steel pipes.
作为上述尾气处理装置的进一步改进,所述排污管旁路连通冲洗管;冲洗管上安装冲洗阀,并与4-7bar压缩空气管路连通。As a further improvement of the above-mentioned exhaust gas treatment device, the sewage pipe is connected to a flushing pipe by bypass; a flushing valve is installed on the flushing pipe, and is connected to a 4-7bar compressed air pipeline.
作为上述尾气处理装置的进一步改进,进液输送管道上安装进液阀;送气管道上安装送气阀。As a further improvement of the above-mentioned exhaust gas treatment device, a liquid inlet valve is installed on the liquid inlet conveying pipeline; and an air supply valve is installed on the air supply pipeline.
作为上述尾气处理装置的进一步改进,清洗罐内液面高度与液环泵泵腔中心位置持平。As a further improvement of the above-mentioned exhaust gas treatment device, the height of the liquid level in the cleaning tank is the same as the center position of the pump cavity of the liquid ring pump.
作为上述尾气处理装置的进一步改进,所述清洗罐内安装有高位液位开关、低位液位开关以及检测清洗罐内碱液pH值的pH传感器;清洗罐内的碱液液面触发高位液位开关或者低位液位开关时,能够将对应的液位信号反馈至控制箱;pH传感器所检测的清洗罐内碱液pH值信号,能够反馈至控制箱;所述控制箱,通过接收高位液位开关或者低位液位开关所反馈的液位信号,自动控制液环泵制停并发出报警信号;通过pH传感器所反馈的pH值信号,发出报警信号,提醒更换清洗罐内的碱液;同时,所述控制箱能够根据引入吸气管道入口处的装车溢流尾气的压力数值,自动控制液环泵的转速。As a further improvement of the above-mentioned exhaust gas treatment device, a high-level liquid level switch, a low-level liquid level switch and a pH sensor for detecting the pH value of the lye in the cleaning tank are installed in the cleaning tank; the lye liquid level in the cleaning tank triggers the high-level liquid level When switching or low level liquid level switch, the corresponding liquid level signal can be fed back to the control box; the pH value signal of the lye in the cleaning tank detected by the pH sensor can be fed back to the control box; the control box can receive the high level liquid level by receiving The liquid level signal fed back by the switch or the low-level liquid level switch automatically controls the liquid ring pump to stop and sends an alarm signal; through the pH value signal fed back by the pH sensor, an alarm signal is sent to remind the replacement of the lye in the cleaning tank; at the same time, The control box can automatically control the rotational speed of the liquid ring pump according to the pressure value of the overflow exhaust gas introduced into the inlet of the suction pipe.
作为上述尾气处理装置的进一步改进,所述清洗罐的灌顶配装碳罐,碳罐的顶部具有排气管。As a further improvement of the above-mentioned exhaust gas treatment device, the top of the cleaning tank is equipped with a carbon canister, and the top of the carbon canister is provided with an exhaust pipe.
一种硫磺装车尾气回收处理系统,具有上述的尾气处理装置。A sulfur loading tail gas recovery and treatment system is provided with the above-mentioned tail gas treatment device.
根据上述的技术方案,相对于现有技术,本发明具有如下的优点:According to the above-mentioned technical scheme, compared with the prior art, the present invention has the following advantages:
本发明能够对硫磺装车产生的有害尾气、硫化氢、蒸汽、粉尘等得到有效处理,不再排入大气。The invention can effectively treat the harmful exhaust gas, hydrogen sulfide, steam, dust and the like generated by the loading of sulfur, and is no longer discharged into the atmosphere.
附图说明Description of drawings
图1是本发明所述硫磺装车尾气回收处理系统的结构示意图;Fig. 1 is the structural representation of the sulfur loading tail gas recovery processing system of the present invention;
图2是图1中所述加料管的结构示意图;Fig. 2 is the structural representation of the feeding pipe described in Fig. 1;
图3是图2所示加料管处于第一极限位置的结构示意图;Fig. 3 is the structural schematic diagram of the feeding pipe shown in Fig. 2 in the first limit position;
图4是图2所示加料管处于第二极限位置的结构示意图;Fig. 4 is the structural schematic diagram of the feeding pipe shown in Fig. 2 in the second limit position;
图5是配装有集硫罩的加料管的结构示意图(加料管处于工作状态);Fig. 5 is the structural representation of the feeding pipe equipped with the sulphur collecting cover (the feeding pipe is in working state);
图6是配装有集硫罩的加料管的结构示意图(加料管加料完毕后);Fig. 6 is the structural representation of the feeding pipe equipped with the sulphur collecting cover (after the feeding of the feeding pipe is completed);
图7是本发明所述尾气回收装置(不包括尾气前处理模块)的结构示意图;7 is a schematic structural diagram of the tail gas recovery device (excluding the tail gas pretreatment module) according to the present invention;
图8是本发明所述尾气回收装置中尾气前处理模块的结构示意图;Fig. 8 is the structural representation of the exhaust gas pretreatment module in the exhaust gas recovery device of the present invention;
图中:11-密封气囊;12-加料管;12-1、活动套管;12-2、密封圈;12-3、固定套管;12-4、尾气输出接口;13-压力传感器;14-连接法兰;15-伺服机构;16-套管间隙;17-固定主管;2-液硫输送管道;3-吸气管道;31-三通接头;32-收集阀;34-倾斜段;35-垂直段;41-送气阀;42-液环泵;43-送液阀;44-过滤器;45-送气管道;46-进气管道;51-冲洗阀;52-排污阀;53-清洗罐;54-碱液;55-回收罩;61-集硫罩、62-导轨;7-硫磺罐车。In the figure: 11-sealing airbag; 12-feeding pipe; 12-1, movable casing; 12-2, sealing ring; 12-3, fixed casing; 12-4, exhaust gas output interface; 13-pressure sensor; 14 -Connecting flange; 15-Servo mechanism; 16-Sleeve clearance; 17-Fixed main pipe; 2-Liquid sulfur delivery pipeline; 3-Suction pipeline; 31-Tee joint; 32-Collect valve; 35-vertical section; 41-air supply valve; 42-liquid ring pump; 43-liquid supply valve; 44-filter; 45-air supply pipeline; 46-inlet pipeline; 51-flushing valve; 52-drain valve; 53- Cleaning tank; 54-lye; 55-recovery cover; 61-sulfur collection cover, 62-rail; 7-sulfur tanker.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。以下对至少一个示例性实施例的描述实际上仅仅是说明性的,决不作为对本发明及其应用或使用的任何限制。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。除非另外具体说明,否则在这些实施例中阐述的部件和步骤的相对布置、表达式和数值不限制本发明的范围。同时,应当明白,为了便于描述,附图中所示出的各个部分的尺寸并不是按照实际的比例关系绘制的。对于相关领域普通技术人员已知的技术、方法和设备可能不作详细讨论,但在适当情况下,所述技术、方法和设备应当被视为授权说明书的一部分。在这里示出和讨论的所有示例中,任何具体值应被解释为仅仅是示例性的,而不是作为限制。因此,示例性实施例的其它示例可以具有不同的值。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the invention, its application, or uses. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention. The relative arrangement of components and steps, expressions and numerical values set forth in these embodiments do not limit the scope of the invention unless specifically stated otherwise. Meanwhile, it should be understood that, for the convenience of description, the dimensions of various parts shown in the accompanying drawings are not drawn in an actual proportional relationship. Techniques, methods, and devices known to those of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, such techniques, methods, and devices should be considered part of the authorized description. In all examples shown and discussed herein, any specific value should be construed as illustrative only and not as limiting. Accordingly, other examples of exemplary embodiments may have different values.
为了便于描述,在这里可以使用空间相对术语,如“在……之上”、“在……上方”、“在……上表面”、“上面的”等,用来描述如在图中所示的一个器件或特征与其他器件或特征的空间位置关系。应当理解的是,空间相对术语旨在包含除了器件在图中所描述的方位之外的在使用或操作中的不同方位。例如,如果附图中的器件被倒置,则描述为“在其他器件或构造上方”或“在其他器件或构造之上”的器件之后将被定位为“在其他器件或构造下方”或“在其他器件或构造之下”。因而,示例性术语“在……上方”可以包括“在……上方”和“在……下方”两种方位。该器件也可以其他不同方式定位(旋转90度或处于其他方位)。For ease of description, spatially relative terms, such as "on", "over", "on the surface", "above", etc., may be used herein to describe what is shown in the figures. The spatial positional relationship of one device or feature shown to other devices or features. It should be understood that spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as "above" or "over" other devices or features would then be oriented "below" or "over" the other devices or features under other devices or constructions". Thus, the exemplary term "above" can encompass both an orientation of "above" and "below." The device can also be positioned in other different ways (rotated 90 degrees or at other orientations).
本发明产生的基础在于现有硫磺罐车7罐装液硫时,是在毫无保护的情况下进行的,具体是:罐装时所产生的装车溢流尾气,能够毫无遮拦地从硫磺罐车7的罐口排入大气。因此,本发明的技术构思是,提供一种加料管12,使得硫磺罐车7罐装液硫时,该加料管12的外管壁能够与硫磺罐车7的罐口之间的间隙密封;并将加料管12输出装车溢流尾气的位置设置成夹壁结构,使得装车溢流尾气能够流经夹壁后,通过夹壁位置处的外管上的尾气输出接口12-4流出,防止装车溢流尾气无法排出,影响硫磺罐车7罐装液硫的正常工作;然后从尾气输出接口12-4流出的装车溢流尾气,在液环泵42提供的真空抽吸作用下,进入液环泵42,进而与液环泵42中由碱液形成的液环混合,使得装车溢流尾气中硫磺蒸汽冷却凝固为硫磺固体,硫化氢与碱液反应后,形成无毒产物,最终硫磺固体、无毒产物以及装车溢流尾气中剩余的尾气一起从液环泵42的出口排入清洗罐53,作进一步的净化处理;在清洗罐53中,气体最终经清洗罐53顶部的碳罐吸附处理后排入大气,硫磺固体则沉积在清洗罐53罐底,并最终通过清洗罐53罐底的排污管道排出至收集容器。The basis of the present invention is that when liquid sulfur is canned in 7 existing sulfur tankers, it is carried out without protection. The tank mouth of the
根据上述的技术思路,本发明提供了一种硫磺装车尾气回收处理系统,用于收集硫磺罐车7罐装液硫时,从硫磺罐车7的罐口溢出的装车溢流尾气,如图1至8所示,包括加料管12以及尾气处理装置,其中:According to the above-mentioned technical idea, the present invention provides a sulfur loading tail gas recovery and treatment system, which is used to collect the loading overflow tail gas that overflows from the tank mouth of the
所述加料管12,如图2-4所示,为竖直置放的长度可伸缩的刚性管,侧壁设置有尾气输出接口12-4,且加料管12在尾气输出接口12-4所在的位置处,设置成夹壁结构;夹壁结构包括外管、内管,内管的上端与液硫输送管道2固定,内管的下端悬置于外管的内腔;外管的上端与内管的外壁固定,外管的下端则能够以可拆卸连接的方式与硫磺罐车7的罐口密封连接。The
具体地,所述加料管12,包括固定主管17以及可滑动加料管12;固定主管17为内管,可滑动加料管12为外管,包括固定套管12-3以及活动套管12-1。固定主管17,上端与液硫输送管道2固定,下端伸入固定套管12-3内,固定主管17的外壁与固定套管12-3的内壁之间能够形成一段长度为d的环形间隙;且固定主管17在环形间隙对应位置处的管壁设置尾气输出接口12-4;固定套管12-3,上端与固定主管17的外管壁固定,下端伸入活动套管12-1内;活动套管12-1,与固定套管12-3的外管壁之间具有滑动副,且活动套管12-1与固定套管12-3形成滑动副的位置处密封连接;另外,所述活动套管12-1在紧邻下端的外壁面配装有能够与硫磺罐车7的罐口密封连接的密封件。Specifically, the
活动套管12-1在邻近上端的内管壁与固定套管12-3的外管壁之间具有滑动副。The movable sleeve 12-1 has a sliding pair between the inner tube wall adjacent to the upper end and the outer tube wall of the fixed sleeve 12-3.
固定主管17的上端通过过渡管道与液硫输送管道2固定;过渡管道为蒸汽夹套不锈钢软管,且过渡管道的夹层内能够流入蒸汽;所述加料管12的管口下方配装有集硫罩61;且集硫罩61通过一横向可移动机构与加料管12的外壁固定;当需要加料管12与硫磺罐车7的罐口配合连接时,通过横向可移动机构的驱动,将集硫罩61平移至加料管12的旁侧;当加料管12工作完毕,通过横向可移动机构的驱动,将集硫罩61移至加料管12的正下方。The upper end of the fixed
密封件可以为氟碳橡胶制作而成的圆环形密封圈,固定在活动套管12-1的外圈。其该密封圈的下端设置有一圈锥形凹槽,用于罐口密封。The seal can be an annular seal ring made of fluorocarbon rubber, which is fixed on the outer ring of the movable sleeve 12-1. The lower end of the sealing ring is provided with a circle of conical grooves for sealing the mouth of the tank.
密封件可以为耐腐蚀气囊,固定在活动套管12-1的外圈。利用气囊的良好的填充性能来密封罐口。The sealing element can be a corrosion-resistant airbag, which is fixed on the outer ring of the movable sleeve 12-1. The can mouth is sealed with the good filling performance of the air bag.
密封件还可以为氟碳橡胶制作而成的圆锥形密封圈;固定在加料管12滑动部外圈。整体为圆锥形,可以很好地密封罐口。The sealing element can also be a conical sealing ring made of fluorocarbon rubber; it is fixed on the outer ring of the sliding part of the feeding
所述尾气处理装置,如图1、图7、图8所示,包括尾气前处理模块、液环泵42尾气处理模块以及尾气后处理模块;所述尾气前处理模块包括吸气管道3;液环泵42尾气处理模块包括液环泵42,尾气后处理模块包括清洗罐53,清洗罐53内盛装有碱液。其中:The exhaust gas treatment device, as shown in Figures 1, 7 and 8, includes a tail gas pre-treatment module, a
所述吸气管道3,为蒸汽夹套管,具有倾斜段34以及垂直段35;倾斜段34的倾角小于90°,且倾斜段34的上端与加料管12的侧壁连通,下端与垂直段35的一端连通,垂直段35的另一端邻近位置处配装收集阀32;垂直段35上通过安装三通接头31与进气管道46连通;吸气管道3的夹层能够通过蒸汽输送管道输入蒸汽。The suction pipe 3 is a steam jacket tube with an
吸气管道3的倾斜段34、垂直段35均为蒸汽夹套不锈钢钢管。The
所述液环泵42,进气口通过进气管道46与加料管12的侧壁连通,进液口通过进液输送管道与清洗罐53连通,出口则通过过滤送气管道45与清洗罐53连通,且进液输送管道与清洗罐53的连接位点位于清洗罐53内碱液的液面以下,而过滤送气管道45与清洗罐53的连接位点位于清洗罐53内碱液的液面以上。In the
所述清洗罐53,在罐底安装有排污管,排污管上安装排污阀52。The
作为上述的硫磺装车尾气回收处理系统的进一步改进,所述排污管旁路连通冲洗管;冲洗管上安装冲洗阀51;进液输送管道上安装进液阀;过滤送气管道45上安装送气阀41。As a further improvement of the above-mentioned sulfur loading exhaust gas recovery and treatment system, the sewage pipe is connected to the flushing pipe by bypass; the flushing pipe is installed with a flushing
根据上述的硫磺车尾气收集系统,本发明提供一种硫磺装车尾气收集方法,包括以下步骤:According to the above-mentioned sulfur vehicle tail gas collection system, the present invention provides a method for collecting sulfur vehicle tail gas, comprising the following steps:
(1)硫磺罐车7停到指定位置后,控制箱控制伺服机构15带动加料管12的活动套管12-1滑动,使得活动套管12-1端部的密封件能够与硫磺罐车7的罐口密封连接,完成硫磺输送管道、尾气处理装置、硫磺罐车7罐口三者的接通;(1) After the
(2)硫磺输送管道输送来的液硫依次通过加料管12、硫磺罐车7罐口进入硫磺罐车7,与此同时,将产生大量的装车溢流尾气反向进入加料管12,并涌向加料管12的进料主管与加料管12的固定套管12-3所形成的环形间隙内,然后通过该环形间隙对应位置处,固定套管12-3管壁所设置的尾气输出接口12-4,进入尾气处理装置的吸气管道3;同时,环形间隙内所具有的压力传感器13的感测头,能够将所检测到的压力信号反馈至控制箱,控制箱根据该压力信号,启动尾气处理装置中液环泵42,并根据压力信号的大小,自动调整液环泵42转速;(2) The liquid sulfur transported by the sulfur transportation pipeline enters the
(3)装车溢流尾气在液环泵42的真空吸力作用下,依次通过吸气管道3、安装于吸气管道3上的三通、进气管道46后,进入液环泵42;在此过程中,装车溢流尾气进入吸气管道3后,其中所具有的硫磺蒸汽,大部分将预冷降温变成硫磺,固结在吸气管道3的管壁,余下的装车溢流尾气,才经吸气管道3上的三通管,通过进气管道46输入液环泵42;(3) Under the action of the vacuum suction of the
(4)液环泵42内进液口从清洗罐53中吸入的碱液,形成液环,与通过进气口从进气管道46吸入的装车溢流尾气中有毒气体硫化氢发生反应,生成无毒产物;同时,该装车流量尾气中的硫磺蒸汽进一步冷却凝固为硫磺;无毒产物、硫磺以及余下的少量装车溢流尾气,最终一起通过液环泵42的出口,经送气通道进入清洗罐53;(4) the lye inhaled from the
(5)清洗罐53中碱液进一步将送气通道中引入的装车溢流尾气进行处理;气体经清洗罐53上方的碳罐进一步净化处理后排出;硫磺沉积在清洗罐53的罐底,并最终通过排污管排出至收集罩中。(5) The lye in the
作为上述的硫磺装车尾气收集方法的进一步改进,所述清洗罐53中,碱液的液面高度与液环泵42泵腔的中心位置相当;所述步骤(3)中,通过定期往吸气管道3的夹层输入加热蒸汽,将吸气管道3管壁附着的硫磺固体融化后,最终通过吸气管道3的垂直段35流出至吸气管道3出口下方的硫磺收集罩中。As a further improvement of the above-mentioned sulfur loading exhaust gas collection method, in the
以下将结合附图详细地说明本发明的一个具体实施例。A specific embodiment of the present invention will be described in detail below with reference to the accompanying drawings.
如图1所示,本实施例中,所述的硫磺装车尾气回收处理系统,包括三个部分,分别为加料管12,加料管12、尾气处理装置以及控制箱;其中:As shown in Figure 1, in this embodiment, the described sulfur loading tail gas recovery and treatment system includes three parts, which are a feeding
所述加料管12,竖直置放,包括固定主管17以及可滑动加料管12;可滑动加料管12,包括固定套管12-3以及活动套管12-1;固定主管17的上端与液硫输送管道2固定,下端伸入固定套管12-3内,固定主管17的外壁与固定套管12-3的内壁之间能够形成一段长度为d的环形间隙;且固定主管17在环形间隙对应位置处的管壁设置尾气输出接口12-4,并在尾气输出接口12-4上方的固定主管17上安装用于感测硫磺罐车7罐口压力的压力传感器13,压力传感器13所检测到的压力数值通过传输线反馈至控制箱;固定套管12-3,上端与固定主管17的外管壁固定,下端伸入活动套管12-1内;活动套管12-1,与固定套管12-3的外管壁之间具有滑动副,且活动套管12-1与固定套管12-3形成滑动副的位置处密封连接;所述活动套管12-1在紧邻下端的外壁面配装有能够与硫磺罐车7的罐口密封连接的密封件;同时,所述活动套管12-1与伺服机构15的动力输出端连接;活动套管12-1在伺服机构15的动力作用下,能够相对于固定套管12-3伸缩。The feeding
所述尾气处理装置,包括尾气前处理模块、液环泵42尾气处理模块以及尾气后处理模块。The tail gas treatment device includes a tail gas pre-treatment module, a
所述尾气前处理模块包括吸气管道3;液环泵42尾气处理模块包括液环泵42,尾气后处理模块包括清洗罐53,清洗罐53内盛装有碱液。The exhaust gas pretreatment module includes a suction pipe 3 ; the
吸气管道3为蒸汽夹套管,具有倾斜段34以及垂直段35;倾斜段34的倾角小于90°,且倾斜段34的上端与加料管12的侧壁连通,下端与垂直段35的一端连通,垂直段35的另一端邻近位置处配装收集阀32;垂直段35上通过安装三通接头31与进气管道46连通;吸气管道3的夹层能够通过蒸汽输送管道输入蒸汽;所述液环泵42,进气口通过进气管道46与吸气管道3上的三通管的一个接口连通,进液口通过进液输送管道与清洗罐53连通,出口则通过过滤送气管道45与清洗罐53连通,且进液输送管道与清洗罐53的连接位点位于清洗罐53内碱液的液面以下,而过滤送气管道45与清洗罐53的连接位点位于清洗罐53内碱液的液面以上。The suction pipe 3 is a steam jacket tube with an
所述清洗罐53,在罐底安装有排污管,排污管上安装排污阀52;且排污管旁路连通冲洗管,冲洗管上安装冲洗阀51;另外,所述清洗罐53内安装有高位液位开关、低位液位开关以及检测清洗罐53内碱液pH值的pH传感器;清洗罐53内的碱液液面触发高位液位开关或者低位液位开关时,能够将对应的液位信号反馈至控制箱;pH传感器所检测的清洗罐53内碱液pH值信号,能够反馈至控制箱。The
所述控制箱,通过接收到硫磺罐车7到位信号后,自动控制伺服机构15带动活动套管12-1沿着固定套管12-3滑动,直至活动套管12-1端部的密封件与硫磺罐车7的罐口密封连接,制停伺服机构15;通过接收高位液位开关或者低位液位开关所反馈的液位信号,自动控制液环泵42制停并发出报警信号;通过接收压力传感器13反馈的压力数值,并与控制箱内预设的压力阈值比较,自动控制液环泵42的工况。The control box automatically controls the
为避免加料管12加料完成后,加料管12中的液硫滴落,本发明配装了集硫罩61;如图5、图6所示,集硫罩61由304钢板拼装而成,由伺服机构15牵引,可在导轨62上平移;导轨62固定在加料管12可滑动段。In order to prevent the liquid sulfur in the feeding
启动加料程序后,收集罩平移出加料管12加料区;加料完毕,加料管12回归初始位置后收集罩平移至加料管12下方;用于收集加料管12滴落的硫磺液滴。After starting the feeding procedure, the collecting hood is moved out of the feeding area of the feeding
具体地:specifically:
A、液硫输送管道2:蒸汽夹套管道,末端为垂直安装。A. Liquid sulfur conveying pipeline 2: steam jacket pipeline with vertical installation at the end.
B、加料管12(不包括过渡软管):如图2、图3、图4所示,包括上部的固定主管17以及下部的可滑动加料管12。上部固定主管17与液硫输送管道2用法兰对接;下部可滑动加料管12由伺服电机牵引垂直滑动。加料管12可滑动部分外圈安装耐腐蚀密封圈(密封气囊11或其他密封型式),用于加料管12伸入槽罐加料口之后与加料口密封。B. Feeding pipe 12 (excluding transition hose): As shown in Figures 2, 3 and 4, it includes a fixed
C、吸气管路:与加料管12上部侧壁开的尾气输出接口12-4连接;为蒸汽夹套不锈钢钢管,整体为倾斜向下;中间垂直部分接三通接头31,三通接头31一端垂直向下,另一端连接至液环泵42吸气口。垂直段35为可拆卸部分,下端加收集阀32。吸气管平时不通蒸汽,定期通蒸汽将罐内附着的硫磺固体融化排出至管末端的收集罩。C. Suction pipeline: connected with the exhaust gas output interface 12-4 opened on the upper side wall of the feeding
D、清洗罐53:罐体材质为304不锈钢板;凹形底,底部装有排放口并设有泄放阀;当罐底部沉积硫磺较多时打开泄放阀加硫磺混合液排至硫坑。泄放管接4-7bar压缩空气冲洗管路,用于解决泄放管堵塞问题。罐内装清洗液(NaOH液),液面高度与液环泵42中心位置持平;罐身装有液位计、防爆液位开关、pH传感器。罐体下部侧壁接管路至液环泵42加液口;加液管路中连接送液阀43和过滤器44。罐体上部侧壁接管路至液环泵42排出口。罐体顶端装有活性炭罐,活性炭罐的排气口作为整个清洗罐53的排气口。D. Cleaning tank 53: The tank body is made of 304 stainless steel plate; the bottom is concave, and the bottom is equipped with a discharge port and a relief valve; when there is a lot of sulfur deposited at the bottom of the tank, open the relief valve and add the sulfur mixture to the sulfur pit. The discharge pipe is connected to the 4-7bar compressed air flushing pipeline to solve the problem of blockage of the discharge pipe. The tank is filled with cleaning liquid (NaOH liquid), and the liquid level is the same as the center position of the
本实施例的工作原理为:The working principle of this embodiment is:
罐车停到指定位置后,系统控制伺服机构15带动加料管12与罐口对接密封成功。系统开始加料,硫磺液体注入罐车内,同时产生大量尾气进入加料管12。系统控制液环泵42进入运转状态,可将加料时产生的硫磺尾气吸入排气管路。加料管12上端的压力传感器13传输信号至控制箱,由控制箱根据压力来控制液环泵42转速。排气管路中的尾气进入液环泵42,与液环泵42泵腔内的液体(NaOH液)混合排入清洗罐53。硫磺蒸汽降温变成固体沉淀与清洗罐53底部,硫化氢气体被碱液中和,少量未被中和的尾气被碳罐中的活性炭吸附处理。硫磺蒸汽在排放过程中会有部分降温变为固态附着于吸气管路内,可通过定期加热吸气管路,将管内的硫磺液化通过自重排出吸气管。After the tanker stops at the designated position, the system controls the
清洗罐53中的液体通过过滤器44过滤后进入液环泵42的泵腔内。清洗罐53中的液位与泵腔内中心位置相当。液位过低或过高均会影响液环泵42的正常使用。因此在清洗罐53中设有液位高、低浮球开关,液位高、低信号会向系统发出报警和停泵信号。The liquid in the
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DE19739144C2 (en) * | 1997-09-06 | 2002-04-18 | Geesthacht Gkss Forschung | Device for removing water vapor from pressurized gases or gas mixtures |
CN102039087A (en) * | 2009-10-21 | 2011-05-04 | 中国石油化工股份有限公司 | Method and device for conveying and pre-treating waste gas |
CN208449033U (en) * | 2018-06-04 | 2019-02-01 | 中国石油天然气股份有限公司西南油气田分公司重庆气矿 | Sulfur Gas Fields water security roping system |
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Denomination of invention: Sulfur loading tail gas recovery and treatment system and its tail gas treatment device Granted publication date: 20200825 Pledgee: Nanjing Bank Co.,Ltd. Nanjing Financial City Branch Pledgor: JIANGSU XINGYADI ENVIRONMENT TECHNOLOGY CO.,LTD. Registration number: Y2024980058147 |
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