CN109807200A - A straightening mechanism and flat tube cutting device - Google Patents
A straightening mechanism and flat tube cutting device Download PDFInfo
- Publication number
- CN109807200A CN109807200A CN201910249542.5A CN201910249542A CN109807200A CN 109807200 A CN109807200 A CN 109807200A CN 201910249542 A CN201910249542 A CN 201910249542A CN 109807200 A CN109807200 A CN 109807200A
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- roller
- flat tube
- straightening mechanism
- uncoiler
- idler wheel
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Abstract
本发明涉及铝扁管生产设备技术领域，公开一种校直机构及扁管切割装置。该校直机构包括第一滚轮，第一滚轮转动连接在第一支架上；第二滚轮，第二滚轮转动连接在支撑组件上，支撑组件滑动连接在第二支架上；检测组件，检测组件包括配重块、齿带和编码器，齿带的一端与支撑组件连接，另一端绕过编码器后与配重块连接。该校直机构能够设置于开卷机和切断机之间，通过设置第一滚轮和第二滚轮传递扁管，扁管经过第一滚轮和第二滚轮之后被拉直，使得切割后的扁管的尺寸符合要求；通过设置检测机构来检测第二滚轮上的拉力变化，当开卷机上的料卷直径减小时，通过调整开卷机和切断机的转速，能够使扁管的张力保持平衡，稳定送料。
The invention relates to the technical field of aluminum flat tube production equipment, and discloses a straightening mechanism and a flat tube cutting device. The straightening mechanism includes a first roller, which is rotatably connected to the first bracket; a second roller, which is rotatably connected to a support component, and the support component is slidably connected to the second bracket; a detection component, the detection component includes A counterweight block, a toothed belt and an encoder, one end of the toothed belt is connected with the support component, and the other end is connected with the counterweight block after bypassing the encoder. The straightening mechanism can be arranged between the uncoiler and the cutting machine. By setting the first roller and the second roller to transfer the flat tube, the flat tube is straightened after passing through the first roller and the second roller, so that the flat tube after cutting is The size meets the requirements; the change of the tension on the second roller is detected by setting the detection mechanism. When the diameter of the material coil on the uncoiler decreases, the tension of the flat tube can be kept balanced by adjusting the rotation speed of the uncoiler and the cutting machine, and the material can be fed stably.
Description
Technical field
The present invention relates to aluminium flat conduit production equipment technology more particularly to a kind of aligning mechanisms and flat tube cutter device.
Background technique
Parallel flow heat exchanger is made of flat tube, header and fin, and flat tube is the carrier for carrying refrigerant, heat exchanging
The performance of device directly affects.Flat tube is usually aluminum tube body, goes to the past plate-like that is rolled into dispatch from the factory in factory, therefore, heat exchanger
Producer needs that first the flat tube of plate-like is fixed on uncoiler before use, then utilizes uncoiler feeding, and cutting machine is cut
It cuts.In the prior art, when being cut to flat tube, in order to guarantee being of the required size for the flat tube after cutting, in uncoiler
Aligning mechanism is often provided between cutting machine, but with the reduction of flat tube disk diameter, the revolving speed of uncoiler cannot be at any time
It is adjusted, the flat tube on aligning mechanism may be snapped, and cutting progress is influenced.
Summary of the invention
Based on the above, the purpose of the present invention is to provide a kind of aligning mechanism and flat tube cutter devices, being capable of basis
The variation of flat tube disk diameter adjusts the revolving speed of uncoiler at any time, and the flat tube after guaranteeing cutting is of the required size.
In order to achieve the above object, the invention adopts the following technical scheme:
A kind of aligning mechanism, comprising: the first idler wheel, first idler wheel are rotatably connected in first support；Second idler wheel,
Second idler wheel is rotatably connected in support component, and the support component is slidably connected on the secondary support bracket；Detection components, institute
Stating detection components includes clump weight, tooth band and encoder, and one end of the tooth band is connect with the support component, and the other end bypasses
It is connect after the encoder with the clump weight.
As a kind of preferred embodiment of aligning mechanism, the support component includes: guiding axis, the guiding axis fixed setting
In the second support；Link block, the link block are set on the guiding axis, and can be slided on the guiding axis
Dynamic, second idler wheel is rotatably arranged on the link block.
As a kind of preferred embodiment of aligning mechanism, linear bearing is provided between the link block and the guiding axis.
As a kind of preferred embodiment of aligning mechanism, the second support includes spaced first fixed frame and second
Fixed frame, the both ends of the guiding axis are separately fixed on first fixed frame and second fixed frame.
As a kind of preferred embodiment of aligning mechanism, first fixed frame is close to one end of second idler wheel and described
Second fixed frame is provided with buffer stopper close to one end of second idler wheel.
As a kind of preferred embodiment of aligning mechanism, it is fixedly installed support column on the link block, on the support column
It is rotatably connected to the first limited roller, first limited roller is abutted with the edge of second idler wheel.
As a kind of preferred embodiment of aligning mechanism, is fixedly installed between first idler wheel and second idler wheel
Three brackets are provided with multiple second limited rollers on the third bracket.
As a kind of preferred embodiment of aligning mechanism, first idler wheel is connected in the first support by shaft,
First idler wheel can be rotated around the shaft, and the shaft and the first support are hinged.
A kind of flat tube cutter device, comprising: uncoiler and cutting machine, the uncoiler are also wrapped for flat tube material volume to be arranged
Above-mentioned aligning mechanism is included, the aligning mechanism is arranged between the uncoiler and the cutting machine.
It further include controller as a kind of preferred embodiment of flat tube cutter device, the uncoiler, the cutting machine and institute
Encoder is stated to be electrically connected with the controller.
The invention has the benefit that
The present invention provides a kind of aligning mechanism, and for the alignment when cutting to flat tube, which can be set to open
Between volume machine and cutting machine, flat tube is transmitted by the first idler wheel of setting and the second idler wheel, flat tube is by the first idler wheel and the second rolling
It is straightened after wheel, so that the flat tube after cutting is of the required size；It is detected on the second idler wheel by setting encoder
Tension variations, by adjusting the revolving speed of uncoiler and cutting machine, can make flat tube when the material coil diameter on uncoiler reduces
Tension keeps balance, stablizes feeding.
Detailed description of the invention
To describe the technical solutions in the embodiments of the present invention more clearly, institute in being described below to the embodiment of the present invention
Attached drawing to be used is needed to be briefly described, it should be apparent that, the accompanying drawings in the following description is only some implementations of the invention
Example, for those of ordinary skill in the art, without creative efforts, can also implement according to the present invention
The content of example and these attached drawings obtain other attached drawings.
Fig. 1 is the structural schematic diagram of flat tube cutter device provided by the invention；
Fig. 2 is structural schematic diagram of the aligning mechanism provided by the invention under a visual angle；
Fig. 3 is structural schematic diagram of the aligning mechanism provided by the invention under another visual angle；
Fig. 4 is the structural schematic diagram of the first idler wheel provided by the invention and first support assembly.
In figure:
The first idler wheel of 1-；
The second idler wheel of 2-, the first limited roller of 21-；
31- first support, 311- shaft, 32- second support, 321- buffer stopper, 33- third bracket, 331- second are limited
Idler wheel；
4- support component, 41- link block, 42- guiding axis, 43- support column；
5- detection components, 51- clump weight, 52- tooth band, 53- encoder；
100- uncoiler, 200- flat tube material volume.
Specific embodiment
To keep the technical problems solved, the adopted technical scheme and the technical effect achieved by the invention clearer, below
It will the technical scheme of the embodiment of the invention will be described in further detail in conjunction with attached drawing, it is clear that described embodiment is only
It is a part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, those skilled in the art exist
Every other embodiment obtained under the premise of creative work is not made, shall fall within the protection scope of the present invention.
As Figure 1-Figure 4, the present embodiment provides a kind of flat tube cutter devices, including uncoiler 100 and cutting machine are (in figure
Do not mark), uncoiler 100 is for providing flat tube material volume 200.In order to guarantee being of the required size for the flat tube after cutting, flat
Pipe before entering cutting machine needs that it is straightened, and therefore, is additionally provided with straightener between uncoiler 100 and cutting machine
Structure.
The aligning mechanism includes the first idler wheel 1 and the second idler wheel 2, and the first idler wheel 1 is rotatably connected in first support 31, the
Second wheel 2 is rotatably connected in support component 4, and support component 4 is slidably connected in second support 32.Specifically, the second idler wheel 2
It is arranged between the first idler wheel 1 and uncoiler 100, after flat tube is transmitted by uncoiler 100, it is separate is wound around the first idler wheel 1 first
It is then drawn by the material pulling mechanism of cutting machine further around side of second idler wheel 2 far from the first idler wheel 1 is located at the side of second idler wheel 2
Enter in cutting machine and is cut.
After the diameter of the flat tube material volume 200 on uncoiler 100 reduces, if the revolving speed of uncoiler 100 and cutting machine is protected
Hold constant, then in the same time, the flat tube length that exports from uncoiler 100 reduces, and the length for the flat tube that cutting machine pulls
It spends constant, be easy to cause the flat tube being wound around on the first idler wheel 1 and the second idler wheel 2 to be snapped in this way, influence being cut into for flat tube
Degree.In order to solve this problem, detection components 5 are additionally provided on the aligning mechanism, detection components 5 include clump weight 51, tooth band
52 and encoder 53, one end of tooth band 52 connect with support component 4, the other end bypass encoder 53 after connect with clump weight 51.
The tension variations on the second idler wheel 2 can be recognized at any time by the way that detection components 5 are arranged, and can adjust 100 He of uncoiler in time
The revolving speed of cutting machine, to guarantee the stabilization feeding of flat tube.
Specifically, when the diameter of flat tube material volume 200 reduces, the revolving speed of uncoiler 100 is constant, and same time transmits flat
The length of pipe is reduced, and the flat tube on the second idler wheel 2 will increase the pulling force of the second idler wheel 2.But it is slided and is connected due to support component 4
It connects in second support 32, therefore, the side that support component 4 drives the second idler wheel 2 to close first idler wheel 1 is mobile, to draw
Dynamic clump weight 51 moves upwards.Correspondingly, tooth band 52 drives the synchronizing wheel rotation of encoder 53, and encoder 53 detects second
Pulling force on idler wheel 2 is changed.Preferably, which can also include controller, encoder 53, uncoiler 100
Motor and the motor of cutting machine be electrically connected with the controller, encoder 53 detects that the pulling force on the second idler wheel 2 changes,
It transfers signals in controller, controller adjusts turn of the motor of uncoiler 100 and the motor of cutting machine according to the actual situation
Speed avoids material from being snapped to keep the stabilization feeding of flat tube.By the way that controller is arranged, the flat tube cutter device oneself is improved
Dynamicization degree reduces the working strength of operator.
Wherein, the model prior art of controller, for example, controller can be used it is limited by Shenzhen's Pu Lete electronics
The controller of the model KY02S of company's production.Certainly, uncoiler 100 and cutting machine are controlled by controller as long as can be realized
The model of other controllers of revolving speed can be used.The model prior art of encoder 53, such as encoder 53 can
To use the encoder 53 of model E6A2-CS3E.Certainly, as long as can be realized and clump weight 51 and the cooperation of tooth band 52 detection the
The model of other encoders 53 of the pressure change on second wheel 2 can be used.
Further, support component 4 includes guiding axis 42 and link block 41, and guiding axis 42 is fixed at second support 32
On, link block 41 is set on guiding axis 42, and can be slided on guiding axis 42, and the second idler wheel 2 is rotatably arranged on link block
On 41.Certainly, in other embodiments, sliding rail can also be set in second support 32, sliding block is set on link block 41, it is sliding
Block is slidably connected on the slide rail, and other can be realized the setting that the second idler wheel 2 can be rotated simultaneously He be slided in the horizontal direction
Mode can be used.
Specifically, second support 32 includes spaced first fixed frame and the second fixed frame, the both ends of guiding axis 42
It is separately fixed on the first fixed frame and the second fixed frame.It, can by first fixed frame and the second fixed frame at setting interval
The materials and quality of structural member are reduced, to reduce cost and realize product lightweight.
In order to reduce the frictional force that link block 41 slides on guiding axis 42, it is arranged between link block 41 and guiding axis 42
There is linear bearing.
It is directly touched when the second idler wheel 2 slides in the horizontal direction in order to prevent with the first fixed frame or the generation of the second fixed frame
It hits, is provided with buffer stopper 321 close to one end of the second idler wheel 2 in the first fixed frame and the second fixed frame.It is buffered by setting
Block 321, it is possible to reduce abrasion caused by when the second idler wheel 2 and the first fixed frame or the second fixed frame collide, extending should
The service life of aligning mechanism.
Further, it is fixedly installed support column 43 on link block 41, the first limit rolling is rotatably connected on support column 43
Wheel 21, the first limited roller 21 is abutted with the edge of the second idler wheel 2.It may insure that flat tube exists by the way that the first limited roller 21 is arranged
Without departing from the second idler wheel 2 when transmitting on the second idler wheel 2, limit and guiding can be played the role of.In the present embodiment, it supports
There are three the settings of column 43, and three T-shaped distributions of support column 43, the top of each support column 43 is provided with one first limit
Idler wheel 21.Certainly, in other embodiments, the quantity of the first limited roller 21 of support column 43 and distribution can be according to reality
Situation is adjusted.
Further, the first idler wheel 1 is connected in first support 31 by shaft 311.Since the feeding of flat tube first passes through
First idler wheel 1 finally enters cutting machine using the second idler wheel 2, when flat tube enters cutting machine in order to prevent with the first idler wheel 1
It interferes, sets hinged with first support 31 for shaft 311, by adjusting the angle between the first idler wheel 1 and perpendicular
Degree, interferes flat tube with the first idler wheel 1 in the feeding process, prevents flat tube from being snapped, and guarantees flat tube in uncoiler 100
The accurate feeding between cutting machine.
Specifically, in the present embodiment, the waist hole of circular arc type is provided in first support 31, shaft 311 passes through positioning
Pin connection can carry out the rotation of low-angle in first support 31 in the waist hole of circular arc type, to realize the first idler wheel 1
The variation of angle in perpendicular.
Further, it is fixedly installed third bracket 33 between the first idler wheel 1 and the second idler wheel 2, is set on third bracket 33
It is equipped with multiple second limited rollers 331.Specifically, in the present embodiment, there are four the settings of the second limited roller 331, it is respectively
Upper limit idler wheel, lower limit idler wheel, left limit idler wheel and right limit idler wheel, the position of the second limited roller 331 need to guarantee flat
Materials in the tube volume 200 is passed through in maximum diameter and minimum diameter Shi Junneng.It can be guaranteed open by the way that the second limited roller 331 is arranged
Flat tube on volume machine 100 can be accurately sent on the first idler wheel 1.
Note that the above is only a better embodiment of the present invention and the applied technical principle.It will be appreciated by those skilled in the art that
The invention is not limited to the specific embodiments described herein, be able to carry out for a person skilled in the art it is various it is apparent variation,
It readjusts and substitutes without departing from protection scope of the present invention.Therefore, although being carried out by above embodiments to the present invention
It is described in further detail, but the present invention is not limited to the above embodiments only, without departing from the inventive concept, also
It may include more other equivalent embodiments, and the scope of the invention is determined by the scope of the appended claims.
Claims (10)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910249542.5A CN109807200A (en) | 2019-03-29 | 2019-03-29 | A straightening mechanism and flat tube cutting device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910249542.5A CN109807200A (en) | 2019-03-29 | 2019-03-29 | A straightening mechanism and flat tube cutting device |
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| Publication Number | Publication Date |
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| CN109807200A true CN109807200A (en) | 2019-05-28 |
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ID=66610987
Family Applications (1)
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| CN201910249542.5A Pending CN109807200A (en) | 2019-03-29 | 2019-03-29 | A straightening mechanism and flat tube cutting device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112045251A (en) * | 2020-07-28 | 2020-12-08 | 湖州中锐精密科技有限公司 | Automatic polished steel pipe cutting machine and using method |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112045251A (en) * | 2020-07-28 | 2020-12-08 | 湖州中锐精密科技有限公司 | Automatic polished steel pipe cutting machine and using method |
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