CN109775671B - An ultrapure gas purification system and process based on normal temperature adsorption process - Google Patents
An ultrapure gas purification system and process based on normal temperature adsorption process Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及导体芯片制造领域中使用的大宗气体的纯化,具体为氮气、氩气基于常温吸附工艺提纯为超纯气体的纯化系统。The invention relates to the purification of bulk gases used in the field of conductor chip manufacturing, in particular to a purification system for purifying nitrogen and argon into ultrapure gases based on a normal temperature adsorption process.
技术背景technical background
半导体芯片制造工艺中对氮气、氩气等大宗气体的需求主要来自于深冷空分,其中作为杂质的氧、水、二氧化碳、一氧化碳、氢和非甲烷烃类含量在ppm级,而芯片制造工艺中对各项杂质的含量要求普遍在1ppb以下,因此需要对大宗气体进行进一步纯化使之满足工艺需求。The demand for bulk gases such as nitrogen and argon in the semiconductor chip manufacturing process mainly comes from cryogenic air separation, in which the content of oxygen, water, carbon dioxide, carbon monoxide, hydrogen and non-methane hydrocarbons as impurities is at the ppm level, while the chip manufacturing process The content requirements of various impurities in the gas are generally below 1ppb, so it is necessary to further purify the bulk gas to meet the process requirements.
目前的吸附工艺纯化中,只能对氧、水、二氧化碳进行去除,如果需要进一步去除一氧化碳、氢和非甲烷烃类,则需要在吸附工序前端增加催化氧化工序,催化氧化工序需要把气体加热到300摄氏度左右再通过贵金属催化剂床层,目的是把气体中的一氧化碳、氢和非甲烷烃类氧化成水和二氧化碳然后在后端吸附工序上脱除,这样不仅纯化器成本升高,还因为加热气体到反应温度的原因造成运行成本升高,纯化器复杂程度提高,运行可靠性下降。In the current adsorption process purification, only oxygen, water, and carbon dioxide can be removed. If carbon monoxide, hydrogen, and non-methane hydrocarbons need to be further removed, a catalytic oxidation process needs to be added at the front end of the adsorption process. The catalytic oxidation process needs to heat the gas to At about 300 degrees Celsius, it passes through the precious metal catalyst bed. The purpose is to oxidize carbon monoxide, hydrogen and non-methane hydrocarbons in the gas into water and carbon dioxide and then remove them in the back-end adsorption process. This will not only increase the cost of the purifier, but also cause the heating The reason that the gas reaches the reaction temperature causes the operation cost to increase, the complexity of the purifier to increase, and the operation reliability to decrease.
目前的吸附工艺纯化中,使用一个再生气加热器,一个再生气冷却器通过耐高温阀门的切换对两个吸附反应器进行再生,这样,系统需要引入高温波纹管阀门,这种阀门目前能满足条件的只有美国一家供应商,且成本高昂,货期还需要二十周左右。In the current adsorption process purification, a regenerated gas heater and a regenerated gas cooler are used to regenerate the two adsorption reactors through the switching of high-temperature resistant valves. In this way, the system needs to introduce high-temperature bellows valves, which can currently meet the requirements of Only one supplier in the United States has the conditions, and the cost is high, and the delivery time will take about 20 weeks.
发明内容Contents of the invention
本发明的目的在于解决上述不足问题,提供一种基于常温吸附工艺的超纯气体纯化系统,大幅降低纯化器投资成本和纯化运行成本,还可以使纯化器小型化,减少动力间的占用面积,另一方面,采用2个再生气加热器、两个再生气冷却器的方式避免使用高温波纹管阀,可以大幅降低阀门成本,减小采购周期和供货周期。另外,本发明还提供一种基于常温吸附工艺的超纯气体纯化,一步脱除大宗气体中的氧、水、二氧化碳、一氧化碳、氢和非甲烷烃类到1ppb以下,不引入催化氧化工序,这样避免昂贵的贵金属催化剂的使用。The purpose of the present invention is to solve the above problems, provide an ultra-pure gas purification system based on the normal temperature adsorption process, greatly reduce the investment cost of the purifier and the purification operation cost, and can also make the purifier miniaturized and reduce the occupied area of the power room. On the other hand, avoiding the use of high-temperature bellows valves by adopting two regenerative gas heaters and two regenerative gas coolers can greatly reduce the cost of valves and shorten the procurement cycle and delivery cycle. In addition, the present invention also provides an ultra-pure gas purification based on the normal temperature adsorption process, which can remove oxygen, water, carbon dioxide, carbon monoxide, hydrogen and non-methane hydrocarbons in the bulk gas to below 1ppb in one step, without introducing a catalytic oxidation process, so Avoid the use of expensive noble metal catalysts.
为解决上述问题,本发明所采用的技术方案是:一种基于常温吸附工艺的超纯气体纯化系统,包含一备一用两个吸附反应器、相应的切换阀门、相应的管路、再生气加热器、再生气冷却器和控制系统;所述吸附反应器分别装填有两种填料,从原料气的流入侧向流出侧依次填充脱氧剂和镍催化剂。In order to solve the above problems, the technical solution adopted in the present invention is: an ultra-pure gas purification system based on the normal temperature adsorption process, including two adsorption reactors, one for standby and one for use, corresponding switching valves, corresponding pipelines, regeneration gas Heater, regenerated gas cooler and control system; the adsorption reactor is filled with two kinds of fillers respectively, and the deoxidizer and nickel catalyst are filled sequentially from the inflow side of the raw material gas to the outflow side.
吸附反应器进气口通过原料气输入管路和切换阀门与原料气入口连接,吸附反应器出气口通过产品气输出管路和切换阀门与产品气出口连接;原料气输入管路上旁路连通再生气输出管路,再生气输出管路上安装有再生气冷却器和切换阀门,再生气输出管路连通放气口;产品气输出管路旁路连接再生气输入管路,再生气输入管路上安装有再生气加热器和切换阀门。The inlet of the adsorption reactor is connected to the inlet of the raw material gas through the raw gas input pipeline and switching valve, and the gas outlet of the adsorption reactor is connected to the product gas outlet through the product gas output pipeline and switching valve; the bypass on the raw gas input pipeline is connected to regeneration Gas output pipeline, regeneration gas cooler and switching valve are installed on the regeneration gas output pipeline, the regeneration gas output pipeline is connected to the air release port; the product gas output pipeline is bypassed to connect the regeneration gas input pipeline, and the regeneration gas input pipeline is installed with Regeneration gas heater and switching valve.
所述再生气输入管路通过管路连接氢气入口,且管路上安装有氢气入口阀。The regeneration gas input pipeline is connected to the hydrogen inlet through a pipeline, and a hydrogen inlet valve is installed on the pipeline.
所述切换阀门采用电子级隔膜阀或波纹管阀。The switching valve adopts an electronic grade diaphragm valve or a bellows valve.
所述镍催化剂和脱氧剂的填充体积比Va/Vb=0.1~0.6;进一步优选Va/Vb=0.2~0.4。The filling volume ratio of the nickel catalyst and the deoxidizer is Va/Vb=0.1-0.6; more preferably Va/Vb=0.2-0.4.
所述镍催化剂采用对气体中微量氧、水、二氧化碳、一氧化碳、氢和非甲烷烃类脱除能力的镍催化剂;镍催化剂采用在活性氧化铝、沸石分子筛、活性炭或硅胶等载体上担载20~80wt%的金属镍的方式制备;进一步优选担载有30~50wt%的镍催化剂。The nickel catalyst is a nickel catalyst capable of removing trace oxygen, water, carbon dioxide, carbon monoxide, hydrogen and non-methane hydrocarbons in the gas; ~80wt% nickel metal; more preferably loaded with 30~50wt% nickel catalyst.
所述吸附反应器床层上设置有测温点,控制系统包括CPU中央控制单元,CUP中央控制单元分别与流量开关、压力传感器、温度传感器、继电器、接触器、显示面板连接。The bed of the adsorption reactor is provided with a temperature measuring point, and the control system includes a CPU central control unit, which is respectively connected with a flow switch, a pressure sensor, a temperature sensor, a relay, a contactor, and a display panel.
本发明所述一种基于常温吸附工艺的超纯气体纯化工艺,一备一用吸附反应器分别处于纯化阶段和再生阶段;In the ultra-pure gas purification process based on the normal temperature adsorption process described in the present invention, one standby and one active adsorption reactor are respectively in the purification stage and the regeneration stage;
纯化阶段:原料气体进入吸附反应器后,首先经脱氧剂纯化对氧、水、二氧化碳的吸附,将原料中的ppm级的杂质先行脱除到10ppb,之后再经过镍催化剂纯化,继续将氧、水、二氧化碳、一氧化碳、氢和非甲烷烃类进一步脱除到1ppb以下;Purification stage: After the raw material gas enters the adsorption reactor, it is firstly purified by a deoxidizer to absorb oxygen, water, and carbon dioxide, and the ppm-level impurities in the raw material are first removed to 10ppb, and then purified by a nickel catalyst to continue to remove oxygen, water, and carbon dioxide. Water, carbon dioxide, carbon monoxide, hydrogen and non-methane hydrocarbons are further removed to below 1ppb;
再生阶段:再生气通过归纳法生气加热器进入吸附反应器,高温的再生气将吸附反应器在纯化阶段吸附的水汽带出床层,经再生气冷却器降温后通过放空口高位放空;再进行加氢再生,氢气作为镍催化剂床层和脱氧剂床层的还原气对吸附反应器进行再生,经再生气冷却器降温后通过放空口高位放空。Regeneration stage: the regeneration gas enters the adsorption reactor through the inductive gas heater, and the high-temperature regeneration gas takes the water vapor adsorbed by the adsorption reactor during the purification stage out of the bed, and after being cooled by the regeneration gas cooler, it is vented at a high level through the vent port; and then Hydrogenation regeneration, the hydrogen is used as the reducing gas of the nickel catalyst bed and the deoxidizer bed to regenerate the adsorption reactor, and after being cooled by the regeneration gas cooler, it is vented at a high level through the vent port.
所述当吸附反应器处于再生阶段时,生气加热器将再生气体加热到280摄氏度,再输入过吸附反应器。Said that when the adsorption reactor is in the regeneration stage, the gas heater will heat the regeneration gas to 280 degrees Celsius, and then input it into the adsorption reactor.
所述当吸附反应器处理纯化阶段时,吸附反应器床层上设置的测温点监测到有异常温度升高且达到联锁值时,系统启动联锁停机程序。When the adsorption reactor is processing the purification stage, the temperature measuring point set on the bed of the adsorption reactor detects that there is an abnormal temperature rise and reaches the interlock value, and the system starts the interlock shutdown program.
本发明与本领域同类产品相比较,具有突出的实质性特点:Compared with similar products in the field, the present invention has outstanding substantive features:
1.系统结构简单,两台一备一用吸附反应器,在吸附饱和后需要进行在线自动再生使其恢复吸附活性,两个吸附反应器分别处于常温吸附纯化和再生待用阶段,以达到纯化器连续在线工作的目的;1. The system structure is simple. Two adsorption reactors, one for standby and one for use, need to be automatically regenerated online after the adsorption is saturated to restore the adsorption activity. The two adsorption reactors are respectively in the normal temperature adsorption purification and regeneration standby stages to achieve purification The purpose of continuous online work of the device;
2.再生气加热器与吸附反应器分离,从而避免反应器内置加热器方式带来的气体在容器内各处流速不均匀、难以形成稳定的湍流和过大的壁效应问题;2. The regenerative gas heater is separated from the adsorption reactor, so as to avoid the uneven flow rate of the gas in the container caused by the built-in heater in the reactor, and it is difficult to form a stable turbulent flow and excessive wall effect;
3.再生气冷却器对吸附反应器的再生气进行冷却,再经阀门后从放空口排出,气体温度已降低,采用电子行业通用阀门即可控制,大大降低系统成本;3. The regenerative gas cooler cools the regenerative gas of the adsorption reactor, and then discharges it from the vent after passing through the valve. The temperature of the gas has been reduced, and it can be controlled by a general valve in the electronics industry, which greatly reduces the system cost;
4.工艺简单,一步法除杂,且镍催化剂的成本远高于所述脱氧剂的成本,脱氧剂对氧、水、二氧化碳的吸附容量大于镍催化剂,原料气首先经过脱氧剂的纯化,将原料中的ppm级的杂质先行脱除到10ppb,之后再经过镍催化剂,镍催化剂只需要装填用于脱除10ppb杂质所需的吸附量即可,因此可以减少高成本的镍催化剂的装填量,降低纯化成本。4. The process is simple, one-step method for impurity removal, and the cost of the nickel catalyst is much higher than that of the deoxidizer. The adsorption capacity of the deoxidizer to oxygen, water, and carbon dioxide is greater than that of the nickel catalyst. The raw gas is first purified by the deoxidizer, and the The ppm-level impurities in the raw material are first removed to 10ppb, and then passed through the nickel catalyst. The nickel catalyst only needs to be loaded with the amount of adsorption required to remove 10ppb impurities, so the loading of high-cost nickel catalysts can be reduced. Reduce purification costs.
附图说明Description of drawings
图1为本发明专利结构示意图。Fig. 1 is a schematic diagram of the patent structure of the present invention.
图中:1、原料气入口,2、产品气出口,3、放空口,4、镍催化剂层,5、脱氧剂层,6、氢气入口,7、氢气入口阀,8、原料气输入管路,9、再生气输出管路,10、产品气输出管路,11、再生气输入管路;In the figure: 1. Raw gas inlet, 2. Product gas outlet, 3. Vent port, 4. Nickel catalyst layer, 5. Deoxidizer layer, 6. Hydrogen inlet, 7. Hydrogen inlet valve, 8. Raw gas input pipeline , 9. Regenerated gas output pipeline, 10. Product gas output pipeline, 11. Regenerated gas input pipeline;
A、吸附反应器A,B、吸附反应器B,A1、切换阀门A1,A2、切换阀门A2,A3、切换阀门A3,A4、切换阀门A4,B1、切换阀门B1,B2、切换阀门B2,B3、切换阀门B3,B4、切换阀门B4;A, adsorption reactor A, B, adsorption reactor B, A1, switching valve A1, A2, switching valve A2, A3, switching valve A3, A4, switching valve A4, B1, switching valve B1, B2, switching valve B2, B3, switching valve B3, B4, switching valve B4;
HA、再生气加热器HA,HB、再生气加热器HB;HA, regenerative gas heater HA, HB, regenerative gas heater HB;
TA1、再生气加热器HA温度控制点,TB1、再生气加热器HB温度控制点,TA2、吸附反应器A床层测温点,TB2、吸附反应器B床层测温点;TA1, regeneration gas heater HA temperature control point, TB1, regeneration gas heater HB temperature control point, TA2, adsorption reactor A bed temperature measurement point, TB2, adsorption reactor B bed temperature measurement point;
EA、再生气冷却器EA,EB、再生气冷却器EB。EA, regenerative gas cooler EA, EB, regenerative gas cooler EB.
具体实施方式Detailed ways
下面结合图1对本发明做进一步说明:Below in conjunction with Fig. 1, the present invention will be further described:
本发明的纯化系统由两个自动切换的吸附反应器A和B、相应的切换阀门A1~A4、B1~B4、相应的管路、相应的再生气加热器HA和HB及对应的控制系统组成;所述吸附反应器A和B分别装填有两种填料,从原料气的流入侧向流出侧依次填充脱氧剂和镍催化剂;吸附反应器中镍催化剂的填充量为Va,脱氧剂的填充量为Vb时,镍催化剂和脱氧剂的填充比Va/Vb为0.1~0.6,进一步优选为0.2~0.4。The purification system of the present invention is composed of two automatically switched adsorption reactors A and B, corresponding switching valves A1~A4, B1~B4, corresponding pipelines, corresponding regeneration gas heaters HA and HB and corresponding control systems ; The adsorption reactors A and B are filled with two kinds of fillers respectively, and are filled with deoxidizer and nickel catalyst successively from the inflow side to the outflow side of raw gas; the filling quantity of nickel catalyst in the adsorption reactor is Va, the filling quantity of deoxidizer When it is Vb, the filling ratio Va/Vb of the nickel catalyst and the deoxidizer is 0.1 to 0.6, more preferably 0.2 to 0.4.
吸附反应器进气口通过原料气输入管路8和切换阀门与原料气入口1连接,吸附反应器出气口通过产品气输出管路10和切换阀门与产品气出口2连接;原料气输入管路上旁路连通再生气输出管路9,再生气输出管路上安装有再生气冷却器和切换阀门,再生气输出管路连通放气口;产品气输出管路旁路连接再生气输入管路11,再生气输入管路上安装有再生气加热器和切换阀门。The inlet of the adsorption reactor is connected to the feed gas inlet 1 through the feed gas input pipeline 8 and the switch valve, and the gas outlet of the adsorption reactor is connected to the product gas outlet 2 through the product gas output pipeline 10 and the switch valve; The bypass is connected to the regeneration gas output pipeline 9, and a regeneration gas cooler and a switching valve are installed on the regeneration gas output pipeline, and the regeneration gas output pipeline is connected to the air release port; A regenerative gas heater and switching valve are installed on the gas input pipeline.
以A吸附反应器处于纯化阶段为例,原料气体从原料气入口1进入纯化器,切换阀门A1、切换阀门A4处于打开状态,切换阀门A2、切换阀门A3处于关闭状态。原料气进入吸附反应器A后首先接触到脱氧剂床层5,气体中的氧、水和二氧化碳被脱氧剂床层5吸附到10ppb以下,其中水和二氧化碳为物理吸附,氧为化学吸附,其吸附原理是:AO+O2--→AO2,其中AO指代脱氧剂中的脱氧有效成分金属氧化物;Taking adsorption reactor A in the purification stage as an example, raw gas enters the purifier from raw gas inlet 1, switching valve A1 and switching valve A4 are in the open state, and switching valve A2 and switching valve A3 are in the closed state. After the feed gas enters the adsorption reactor A, it first contacts the deoxidizer bed 5, and the oxygen, water and carbon dioxide in the gas are absorbed by the deoxidizer bed 5 to below 10ppb, wherein water and carbon dioxide are physical adsorption, and oxygen is chemical adsorption. The adsorption principle is: AO+O 2 --→ AO 2 , where AO refers to the metal oxide that is the effective deoxidation component in the deoxidizer;
通过脱氧剂床层的气体氧、水和二氧化碳被脱除到10ppb以下后继续流入镍催化剂床层4,镍催化剂床层4可以将气体中的氧、水、二氧化碳、一氧化碳、氢和非甲烷烃类进一步地脱除到1ppb以下。After the gas oxygen, water and carbon dioxide passing through the deoxidizer bed are removed below 10ppb, they continue to flow into the nickel catalyst bed 4, and the nickel catalyst bed 4 can convert oxygen, water, carbon dioxide, carbon monoxide, hydrogen and non-methane hydrocarbons in the gas Species are further removed to below 1ppb.
其中镍催化剂床层4中装填有再生后具备对气体中微量氧、水、二氧化碳、一氧化碳、氢和非甲烷烃类脱除能力的镍催化剂。具体地,这种镍催化剂可以使用在活性氧化铝、沸石分子筛、活性炭或硅胶等载体上担载20~80wt%的金属镍的方式制备。进一步优选使用担载有30~50wt%的镍催化剂。The nickel catalyst bed 4 is filled with a regenerated nickel catalyst capable of removing trace amounts of oxygen, water, carbon dioxide, carbon monoxide, hydrogen and non-methane hydrocarbons in the gas. Specifically, the nickel catalyst can be prepared by loading 20-80 wt% of metallic nickel on a carrier such as activated alumina, zeolite molecular sieve, activated carbon or silica gel. It is more preferable to use a nickel catalyst supported by 30 to 50 wt%.
再生过程由中央控制单元采用时序控制的方式进行,参照图1以吸附反应器B为例说明吸附反应器的再生过程。The regeneration process is carried out by the central control unit in a time-sequential control manner. Referring to Figure 1, the adsorption reactor B is taken as an example to illustrate the regeneration process of the adsorption reactor.
1)卸压:1) Pressure relief:
初始状态:B1~B4阀门处于关闭状态,吸附反应器B内压力为上一次纯化阶段的使用压力,一般在0.6~0.8Mpa;卸压操作开始后5秒,中央控制单元给阀门B2开阀信号,B2阀门打开;吸附反应器B内的气体通过B2阀门和放空口3最终流向安装于室外的高位放空处放空,直到吸附反应器B内压力降低到大气压,过程持续时间5~8分钟。Initial state: valves B1 to B4 are closed, and the pressure in adsorption reactor B is the pressure used in the last purification stage, generally 0.6 to 0.8Mpa; 5 seconds after the pressure relief operation starts, the central control unit sends a signal to valve B2 to open the valve , the B2 valve is opened; the gas in the adsorption reactor B flows through the B2 valve and the vent 3 to the high-level vent installed outdoors until the pressure in the adsorption reactor B drops to atmospheric pressure, and the process lasts for 5 to 8 minutes.
2)加热吹扫1:2) Heating purge 1:
初始状态为卸压完成状态,B3阀门开启,一部分来自产品气出口2前端的产品气作为再生气通过B3阀门,经过再生气加热器HB流入吸附反应器B再经过再生气冷却器EB、阀门B2和放空口3最终流向安装于室外的高位放空处,与此同时,再生气加热器HB启动加热,目的是将再生气加热到再生工艺所需的300摄氏度;过程持续时间6~8小时。The initial state is the state of pressure relief, the B3 valve is opened, and a part of the product gas from the front end of the product gas outlet 2 passes through the B3 valve as regeneration gas, flows into the adsorption reactor B through the regeneration gas heater HB, and then passes through the regeneration gas cooler EB and valve B2 And the vent port 3 finally flows to the high-level venting place installed outdoors. At the same time, the regeneration gas heater HB starts heating to heat the regeneration gas to 300 degrees Celsius required for the regeneration process; the process lasts for 6 to 8 hours.
进一步地,过程中,高温的再生气将吸附反应器B在纯化阶段吸附的水汽带出床层并且通过放空口3高位放空;Further, during the process, the high-temperature regeneration gas takes the water vapor adsorbed by the adsorption reactor B in the purification stage out of the bed and vents at a high level through the vent port 3;
进一步地,再生气冷却器EB的作用是将高温的再生气通过风冷的方式冷却到接近常温之后再放空。这样可以保护常温使用的阀门B2并且降低了放空管路到室外高位放空处之间管道的高温烫伤风险。Furthermore, the function of the regenerated gas cooler EB is to cool the high-temperature regenerated gas to close to normal temperature by means of air cooling before venting. In this way, the valve B2 used at normal temperature can be protected and the risk of high temperature scalding of the pipeline between the vent pipeline and the outdoor high-level vent can be reduced.
进一步地,再生气流量为纯化器处理气量的5%;过程压力为常压。Further, the flow rate of regeneration gas is 5% of the gas volume treated by the purifier; the process pressure is normal pressure.
3)加氢再生:3) Hydrogenation regeneration:
初始状态为加热吹扫1状态。氢气入口阀7打开,在再生气中加入一定量的高纯氢气,氢气作为镍催化剂床层和脱氧剂床层的还原气对吸附反应器B进行再生。过程持续时间2~4小时。The initial state is the heating and purge 1 state. The hydrogen inlet valve 7 is opened, and a certain amount of high-purity hydrogen is added to the regeneration gas, and the hydrogen is used as the reducing gas of the nickel catalyst bed and the deoxidizer bed to regenerate the adsorption reactor B. The duration of the process is 2-4 hours.
进一步地,氢气加入量为再生气量的3%,过程压力为常压。Further, the amount of hydrogen added is 3% of the amount of regeneration gas, and the process pressure is normal pressure.
4)加热吹扫2:4) Heating and purging 2:
初始状态为加氢再生状态。氢气入口阀7关闭,高温的再生气将吸附反应器B在加氢再生阶段生成的水以气态形式带出床层并通过放空口3高位放空。The initial state is hydrogenation regeneration state. The hydrogen inlet valve 7 is closed, and the high-temperature regeneration gas takes the water generated in the hydrogenation regeneration stage of the adsorption reactor B out of the bed in gaseous form and is vented through the vent 3 at a high position.
过程持续时间2~4小时。The duration of the process is 2-4 hours.
进一步地,以氧为例,加氢还原的原理是:AO2+H2--→AO+H2O。Further, taking oxygen as an example, the principle of hydrogenation reduction is: AO 2 +H 2 --→ AO+H 2 O.
5)冷却:5) Cooling:
初始状态为加热吹扫2状态。再生气加热器HB停止加热,常温的再生气将吸附反应器的热量带出直至反应器冷却到常温。过程持续时间8~10小时。The initial state is the heating and purge 2 state. The regeneration gas heater HB stops heating, and the regeneration gas at normal temperature takes the heat out of the adsorption reactor until the reactor cools down to normal temperature. The duration of the process is 8-10 hours.
6)充压待用:6) Pressurized and ready for use:
初始状态为冷却状态,B2阀门关闭,再生气开始通过B3阀门给吸附反应器B充压,当吸附反应器B压力达到纯化器正常工作压力时关闭B3阀门,吸附反应器B进入待用阶段,等到吸附反应器A纯化周期结束后,自动进入纯化状态,而吸附反应器A则同时进入自动再生过程。The initial state is the cooling state, the B2 valve is closed, and the regeneration gas starts to pressurize the adsorption reactor B through the B3 valve. When the pressure of the adsorption reactor B reaches the normal working pressure of the purifier, the B3 valve is closed, and the adsorption reactor B enters the standby stage. After the purification cycle of adsorption reactor A is over, it will automatically enter the purification state, while adsorption reactor A will enter the automatic regeneration process at the same time.
实施例1Example 1
选择Φ159不锈钢无缝管,填充段高度1000mm,上部镍催化剂装填高度200mm,下部脱氧剂装填高度800mm,作为吸附反应器A。Select Φ159 stainless steel seamless pipe, the height of the filling section is 1000mm, the filling height of the upper nickel catalyst is 200mm, and the filling height of the lower deoxidizer is 800mm, as the adsorption reactor A.
以下列条件对吸附反应器A进行再生。The adsorption reactor A was regenerated under the following conditions.
再生氮气流量2.5Nm3/h,再生气加热器HA加热温度300摄氏度,氢气加入量1.25SLPM,加热吹扫1持续6小时,加氢再生持续2小时,加热吹扫2持续2小时,冷却持续8小时。The flow rate of regeneration nitrogen gas is 2.5Nm 3 /h, the heating temperature of regeneration gas heater HA is 300 degrees Celsius, the amount of hydrogen added is 1.25SLPM, heating and purge 1 lasts for 6 hours, hydrogenation regeneration lasts for 2 hours, heating and purge 2 lasts for 2 hours, and cooling continues 8 hours.
进一步地,以下列条件进行常温吸附纯化原料气体。Further, the raw material gas was purified by adsorption at room temperature under the following conditions.
将含有3ppm的氧、3ppm的水、1ppm的二氧化碳、1ppm的一氧化碳、1ppm的氢的氮气作为原料气,由原料气入口1流入,通过A1阀门、吸附反应器A、A4阀门,最终通过产品气出口2排出。在产品气出口2出对以上杂质指标进行检测。过程中原料气的压力为0.7Mpa,流量为40Nm3/h,温度为常温25摄氏度。Nitrogen containing 3ppm oxygen, 3ppm water, 1ppm carbon dioxide, 1ppm carbon monoxide, and 1ppm hydrogen is used as the raw material gas, which flows in from the raw material gas inlet 1, passes through the A1 valve, the adsorption reactor A, and the A4 valve, and finally passes through the product gas Exit 2 discharges. The above impurity indicators are detected at the product gas outlet 2. During the process, the pressure of the feed gas is 0.7Mpa, the flow rate is 40Nm 3 /h, and the temperature is 25 degrees Celsius at room temperature.
从开始通入原料气体到检测到以氧为第一穿透成分的时间为145小时。The time from the start of feeding the raw material gas to the detection of oxygen as the first breakthrough component was 145 hours.
比较例1Comparative example 1
选择Φ159不锈钢无缝管,填充段高度1000mm,全部装填脱氧剂,作为吸附反应器A。Choose Φ159 stainless steel seamless pipe, the height of the filling section is 1000mm, and all of it is filled with deoxidizer, as the adsorption reactor A.
以下列条件对吸附反应器A进行再生。The adsorption reactor A was regenerated under the following conditions.
再生氮气流量2.5Nm3/h,再生气加热器HA加热温度300摄氏度,氢气加入量1.25SLPM,加热吹扫1持续6小时,加氢再生持续2小时,加热吹扫2持续2小时,冷却持续8小时。The flow rate of regeneration nitrogen gas is 2.5Nm 3 /h, the heating temperature of regeneration gas heater HA is 300 degrees Celsius, the amount of hydrogen added is 1.25SLPM, heating and purge 1 lasts for 6 hours, hydrogenation regeneration lasts for 2 hours, heating and purge 2 lasts for 2 hours, and cooling continues 8 hours.
进一步地,以下列条件进行常温吸附纯化原料气体。Further, the raw material gas was purified by adsorption at room temperature under the following conditions.
将含有3ppm的氧、3ppm的水、1ppm的二氧化碳、1ppm的一氧化碳、1ppm的氢的氮气作为原料气,由原料气入口1流入,通过A1阀门、吸附反应器A、A4阀门,最终通过产品气出口2排出。在产品气出口2出对以上杂质指标进行检测。过程中原料气的压力为0.7Mpa,流量为40Nm3/h,温度为常温25摄氏度。Nitrogen containing 3ppm oxygen, 3ppm water, 1ppm carbon dioxide, 1ppm carbon monoxide, and 1ppm hydrogen is used as the raw material gas, which flows in from the raw material gas inlet 1, passes through the A1 valve, the adsorption reactor A, and the A4 valve, and finally passes through the product gas Exit 2 discharges. The above impurity indicators are detected at the product gas outlet 2. During the process, the pressure of the feed gas is 0.7Mpa, the flow rate is 40Nm 3 /h, and the temperature is 25 degrees Celsius at room temperature.
纯化过程中受脱氧剂吸附特性影响只能吸附氧、水、二氧化碳三种杂质。In the purification process, affected by the adsorption characteristics of the deoxidizer, only three impurities, oxygen, water and carbon dioxide, can be adsorbed.
从开始通入原料气体到检测到以水为第一穿透成分的时间为166小时。The time from the start of feeding the raw material gas to the detection of water as the first breakthrough component was 166 hours.
比较例2Comparative example 2
选择Φ159不锈钢无缝管,填充段高度1000mm,全部装填镍催化剂,作为吸附反应器A。Choose Φ159 stainless steel seamless pipe, the height of the filling section is 1000mm, and all of them are filled with nickel catalyst as the adsorption reactor A.
以下列条件对吸附反应器A进行再生。The adsorption reactor A was regenerated under the following conditions.
再生氮气流量2.5Nm3/h,再生气加热器HA加热温度300摄氏度,氢气加入量1.25SLPM,加热吹扫1持续6小时,加氢再生持续2小时,加热吹扫2持续2小时,冷却持续8小时。The flow rate of regeneration nitrogen gas is 2.5Nm 3 /h, the heating temperature of regeneration gas heater HA is 300 degrees Celsius, the amount of hydrogen added is 1.25SLPM, heating and purge 1 lasts for 6 hours, hydrogenation regeneration lasts for 2 hours, heating and purge 2 lasts for 2 hours, and cooling continues 8 hours.
进一步地,以下列条件进行常温吸附纯化原料气体。Further, the raw material gas was purified by adsorption at room temperature under the following conditions.
将含有3ppm的氧、3ppm的水、1ppm的二氧化碳、1ppm的一氧化碳、1ppm的氢的氮气作为原料气,由原料气入口1流入,通过A1阀门、吸附反应器A、A4阀门,最终通过产品气出口2排出。在产品气出口2出对以上杂质指标进行检测。过程中原料气的压力为0.7Mpa,流量为40Nm3/h,温度为常温25摄氏度。Nitrogen containing 3ppm oxygen, 3ppm water, 1ppm carbon dioxide, 1ppm carbon monoxide, and 1ppm hydrogen is used as the raw material gas, which flows in from the raw material gas inlet 1, passes through the A1 valve, the adsorption reactor A, and the A4 valve, and finally passes through the product gas Exit 2 discharges. The above impurity indicators are detected at the product gas outlet 2. During the process, the pressure of the feed gas is 0.7Mpa, the flow rate is 40Nm 3 /h, and the temperature is 25 degrees Celsius at room temperature.
从开始通入原料气体到检测到以氧为第一穿透成分的时间为55小时。The time from the start of feeding the raw material gas to the detection of oxygen as the first breakthrough component was 55 hours.
将实施例1,比较例1和比较例2三种装填方式的具体情况汇于表1With embodiment 1, the concrete situation of three kinds of filling modes of comparative example 1 and comparative example 2 are collected in table 1
表1Table 1
由实施例1和比较例1可知,装填200mm镍催化剂、800mm的吸附反应器床层和全部装填脱氧剂的床层比较,穿透时间前者小于后者。但后者不能脱除一氧化碳和氢,纯化过程需要在前端引入昂贵的含钯氧化催化剂的高温使用的氧化工序。因此,按照一定比例填充的复合床层可以大幅降低纯化器制造成本纯化器运行成本。It can be known from Example 1 and Comparative Example 1 that the breakthrough time of the former is shorter than that of the latter when compared with the bed of the adsorption reactor packed with 200mm nickel catalyst and 800mm and the bed completely filled with deoxidizer. However, the latter cannot remove carbon monoxide and hydrogen, and the purification process requires a high-temperature oxidation process that introduces an expensive palladium-containing oxidation catalyst at the front end. Therefore, the composite bed filled according to a certain ratio can greatly reduce the manufacturing cost of the purifier and the operating cost of the purifier.
由实施例1和比较例2可知,装填200mm镍催化剂、800mm的吸附反应器床层和全部装填镍催化剂的床层比较,穿透时间前者远大于后者。因为深冷空分装置的主要杂质为氧、水和二氧化碳,且脱氧剂对氧、水和二氧化碳的吸附容量大于镍催化剂,因此,按照一定比例填充的复合床层不仅能够全部吸附氧、水、二氧化碳、一氧化碳和氢气,还能大幅减少成本较高的镍催化剂的装填量,大幅增加穿透时间,降低了纯化器运行成本,进一步地可以是纯化器小型化,减少动力车间占用面积。It can be seen from Example 1 and Comparative Example 2 that the breakthrough time of the former is much longer than that of the latter when the bed of the adsorption reactor packed with 200 mm of nickel catalyst and 800 mm of catalyst is compared with the bed of all nickel catalyst. Because the main impurities of the cryogenic air separation unit are oxygen, water and carbon dioxide, and the adsorption capacity of the deoxidizer to oxygen, water and carbon dioxide is greater than that of the nickel catalyst, therefore, the composite bed filled in a certain proportion can not only fully absorb oxygen, water, Carbon dioxide, carbon monoxide and hydrogen can also greatly reduce the loading of nickel catalysts with high cost, greatly increase the breakthrough time, reduce the operating cost of the purifier, and further reduce the size of the purifier and reduce the occupied area of the power plant.
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