CN109774060A - A kind of all-electric vertical injection pair penetrates platform device - Google Patents
A kind of all-electric vertical injection pair penetrates platform device Download PDFInfo
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- CN109774060A CN109774060A CN201811624770.8A CN201811624770A CN109774060A CN 109774060 A CN109774060 A CN 109774060A CN 201811624770 A CN201811624770 A CN 201811624770A CN 109774060 A CN109774060 A CN 109774060A
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- injection
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- plasticizing
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Abstract
The invention discloses a kind of all-electric vertical injection pairs to penetrate platform device, including injection mechanism, vertical whole telephone-moving structure and seat stand translating device;Injection mechanism includes injection ontology, injecting assembly, plasticizing component, supply assembly and nozzle, the injection ontology is provided with injection guide rail and plasticizing guide rail, the setting of the injecting assembly sliding is on injection guide rail, the plasticizing component is slidably disposed on plasticizing guide rail, supply assembly is used to be fed for plasticizing component, and the nozzle is connected with the plasticizing component;Vertical whole telephone-moving structure includes support frame, whole shifting Power Component and guidance set, and for driving the guidance set, the guidance set is mobilizable to be set on support frame the whole shifting Power Component;Seat stand translating device includes pedestal and the translating rails that are fixed on the base, and the vertical whole telephone-moving structure is slidably arranged on translating rails.The present invention can match synthesis type two-Color part with monochromatic machine.
Description
Technical field
The present invention relates to injector technical fields more particularly to a kind of all-electric vertical injection pair to penetrate platform device.
Background technique
In recent years, Some Domestic plastic products dealer is numerous and confused towards large-scale high extra price under the business circumstance with sternness
It is worth product and the development of special two-Color part, and from the point of view of recent exhibition, multicolour forming technology is often Highlights in Fairs.On at present
Some double coloured plastic injection machines are also using hydraulic system mostly.Energy consumption is high, and low efficiency, product accuracy is not high, has oil leaking pollution, no
It is suitble to the industries such as medical treatment and toy for children.
In the not high two-Color part of yield processed, according to customization double-colored machine when, need biggish cost, meanwhile, it is right
Different two-Color parts needs to customize different double-colored machines.
Summary of the invention
For the above-mentioned deficiency of the prior art, technical problem to be solved by the present invention lies in proposed a kind of all-electric vertical
Formula injection moulding pair penetrates platform device, and with transmission efficiency height, mechanism is rigidly good, and control precision is high, energy-efficient, pollution-free,
Cope with different injection molding requirements.
The technical solution used to solve the technical problems of the present invention is that a kind of all-electric vertical injection pair penetrates platform device,
It is characterised by comprising:
Injection mechanism;It is set including injection ontology, injecting assembly, plasticizing component, supply assembly and nozzle, the injection ontology
It is equipped with injection guide rail and plasticizing guide rail, the setting of the injecting assembly sliding is on injection guide rail, and the plasticizing component is slidably
Setting on plasticizing guide rail, supply assembly is used for as plasticizing component feed, and the nozzle is connected with the plasticizing component;
Vertical whole telephone-moving structure;Including support frame, whole shifting Power Component and guidance set, the whole shifting Power Component is for driving
The guidance set is moved, the guidance set is mobilizable to be set on support frame;
Seat stand translating device;Including pedestal and the translating rails being fixed on the base, the vertical whole telephone-moving structure is slidably
Be set on translating rails.
Preferably, the injecting assembly includes injection power part, injection screw mandrel shaft block component and injection seat;The injection
Force piece driving injection screw rod bearing assembly and then driving are plasticized seat and move on plasticizing guide rail.
Preferably, the plasticizing component includes plasticizing force piece, plasticizing seat, machine barrel seat, screw rod and screw cylinder, the machine
Cylinder base connection plasticizing seat and screw cylinder, the plasticizing force piece drive the screw rod to rotate in screw cylinder.
Preferably, the supply assembly includes hopper and hopper adapter tube, and the hopper adapter tube connects the hopper and machine barrel
Seat.
Preferably, the injecting assembly further includes waste oil collecting device, waste oil collecting device and plasticizing seat and injection seat phase
Even, for periodically collecting waste oil.
Preferably, the whole shifting Power Component includes whole shifting motor and whole shifting lead screw shaft bearings component, the whole shifting motor
It drives whole silk shifting rod bearing assembly to rotate, and then drives the guidance set vertically moving on the support frame.
Preferably, support frame as described above includes the connecting plate and locating shaft of two spaced vertical plates, two vertical plates of connection,
Two vertical plate clamps the guidance set, and support frame as described above is equipped with the sliding slot slided for guidance set, on support frame as described above
It is provided with pressure gauge and lubricating pump, support frame as described above is additionally provided with the position for adjusting nozzle.
Preferably, the whole Power Component that moves further includes supporting the whole whole shifting motor cabinet for moving motor, support described whole
Move the whole shifting fixing seat and shaft coupling of motor cabinet;The shaft coupling connects whole shifting lead screw shaft bearings component and whole shifting motor cabinet.
Preferably, the guidance set includes that guiding sliding panel, spring and guide fixing plate, guide fixing plate are fixed on branch
On support, the guiding sliding panel is connected by spring with guide fixing plate, and the both ends of the guiding sliding panel are in the branch
In support in sliding slot, the guiding sliding panel is connected with injecting assembly.
Preferably, the seat stand translating device further includes support plate, maintenance electric eye, shield, rotation axis, fixing seat, spiral shell
Base, threaded block, fixed plate and adjusting block;The translating rails are fixed on pedestal, and support plate is slidably in described flat
It moves on guide rail;The fixing seat is connected with support plate, and nut seat is fixed on the base, rotation axis and fixing seat and nut seat phase
Even, the rotation axis of rotation is for pushing support plate forward-reverse;Scale pointer is provided on the nut seat, on the shield
Equipped with scale;The adjusting block is set to support and pulls, for adjusting the position of the nozzle;Pedestal is arranged in the maintenance electric eye
On, for detecting the position of screw cylinder.
The invention discloses modular designs theory is used, three big modular devices are combined into vertical injection pair and penetrate platform, can
To cooperate production multicolor plastic product with existing injection molding machine, the capacity utilization of the existing injection molding machine of factory is improved, a tractor serves several purposes needs
Multicolor plastic product is produced without another purchase multi-color injection molding machine, reduces the production cost of enterprise.Integral rigidity is good, guarantees that straight line is led
Rail running precision and service life improve screw rod running precision, ensure quality of item.Included lubricating system, lubricates with existing injection molding machine
System separation, Fit Models are wider, reduce pollution risk, can be separately separated out and transport.Multistage control and adjusting nozzle function, make to infuse
It is more stable to penetrate process, quality of item and precision are provided.
Detailed description of the invention
Fig. 1 is the attachment structure schematic diagram that all-electric vertical injection pair penetrates platform device and monochromatic machine in embodiment.
Fig. 2 is the schematic perspective view that all-electric vertical injection pair penetrates platform device in embodiment.
Fig. 3 is the decomposition diagram of Fig. 2.
Fig. 4 is the structural schematic diagram of injection mechanism in embodiment.
Fig. 5 is the structural schematic diagram of vertical whole telephone-moving structure in embodiment.
Fig. 6 is the structural schematic diagram of seat stand translating device in embodiment.
Fig. 7 is the structural schematic diagram at another visual angle of Fig. 6.
Specific embodiment
Following is a specific embodiment of the present invention in conjunction with the accompanying drawings, technical scheme of the present invention will be further described,
However, the present invention is not limited to these examples.
Fig. 1-Fig. 7 is please referred to, the invention discloses a kind of all-electric vertical injection pairs to penetrate platform device, and feature exists
In, including injection mechanism 100, vertical whole telephone-moving structure 200 and seat stand translating device 300;Production polychrome can be cooperated with monochromatic machine
Plastic products, that is to say, that using a kind of all-electric vertical injection pair penetrates platform device disclosed in the present invention and one complete
Whole monochromatic machine cooperation, can produce dual-color plastic product.
Electric vertical injection moulding pair penetrates platform device and the double coloured plastic injection machine of other composite types cooperates, and can produce
Multicolor plastic product.
Injection mechanism 100 includes injection ontology 110, injecting assembly 120, plasticizing component 130, supply assembly 140 and nozzle
150, the injection ontology 110 is provided with injection guide rail 111 and plasticizing guide rail 112, and the setting that the injecting assembly 120 slides exists
It injects on guide rail 111, the plasticizing component 130 is slidably disposed on plasticizing guide rail 112, and supply assembly 140 is used for as modeling
Change component 130 to be fed, the nozzle 150 is connected with the plasticizing component 130.
The injecting assembly 120 includes injection power part 121, injection screw mandrel shaft block component 122 and injection seat 123;Institute
The driving of injection power part 121 injection screw rod bearing assembly is stated so that plasticizing seat 132 slides on plasticizing guide rail 112.
The plasticizing component 130 includes plasticizing force piece 131, plasticizing seat 132, machine barrel seat 133, screw rod 134 and screw rod material
Cylinder 135, the connection of the machine barrel seat 133 plasticizing seat 132 and screw cylinder 135, the plasticizing force piece 131 drive the screw rod
134 rotate in screw cylinder 135.
The supply assembly 140 includes hopper 141 and hopper adapter tube 142, and the hopper adapter tube 142 connects the hopper
141 with machine barrel seat 133.
The injecting assembly 120 further includes waste oil collecting device 124, waste oil collecting device 124 and plasticizing seat 132 and injection
Seat 123 is connected, for periodically collecting waste oil.
It is integral type that seat 132 is plasticized in the present embodiment;Integral type injection seat 123 is fit directly on injection guide rail 111, is led to
The lower screws for crossing injection seat 123 are connected with whole shifting Power Component 220, realize the whole mobile work of injection seat 123.Injection power part
121 are fixedly mounted on the tail portion of entire injection seat 123 with injection lead screw shaft bearings, provide power, injection power for action of injection
Part 121 is made rotating motion by the dynamic injection lead screw shaft bearings of belt driving band, and is converted into plasticizing 132 lower half portion of seat from right side
Toward the linear motion in left side, action of injection is realized.It is plasticized force piece 131 and the rotary shaft being plasticized inside seat 132 is driven by belt
Rotation drives the rotation of screw rod 134 to complete plasticizing movement.Machine barrel seat 133 is fixed on the front end of integral type injection seat 123, in machine barrel
Seat 133 is equipped with hopper adapter tube 142 and hopper 141.Integral type injection seat 123 is fixedly arranged at the front end with waste oil collecting device 124.Screw rod
Barrel 135 is fixed on machine barrel seat 133.Injection guide rail 111 is fixed on vertical support frame 210, and injection mechanism 100 can support
It is slided up and down on frame 210.
Injection seat 123 uses unitary design, and rigidity is good, rationally utilizes injection space, also can effectively avoid because of multiple zero
Part assembly, the overlay errors such as processing influence injection precision.Waste oil collecting device 124 passes through pipeline and plasticizing seat 132 and machine barrel seat
133 are connected, and periodic cleaning can effectively avoid the deposition due to waste oil and lead to the possibility of contamination of raw material in barrel.Using completely new one
For power control unit, injection high-precision control is provided, it is energy-efficient.Injection power component force piece 131 and is arranged with plasticizing
It sets, to reduce 123 height of injection seat, facilitates installing and dismounting mold to provide advantage to be subsequent.Injection and plasticizing linear movement
Linear guide is used, both can guarantee injection precision.It can be greatly reduced again because part phase mutual friction brings performance and can consume
It loses.
Vertical whole telephone-moving structure 200;Including support frame 210, whole shifting Power Component 220 and guidance set 230, the whole movement
For driving the guidance set 230, the guidance set 230 is mobilizable to be set on support frame 210 power component 220;
The whole shifting Power Component 220 includes whole shifting motor 221 and whole shifting lead screw shaft bearings component 222, the whole shifting electricity
Machine 221 drives whole shifting lead screw shaft bearings component 222 to rotate, and then drives the guidance set 230 on support frame 210 along vertical
Direction movement.
Support frame as described above 210 includes two spaced vertical plates 211, connects the connecting plate 212 of two vertical plates 211 and determine
Position axis 213, two vertical plate 211 clamp the guidance set 230, and support frame as described above 210 is equipped with to be slided for guidance set 230
Sliding slot, be provided with pressure gauge 215 and lubricating pump 214 on support frame as described above 210, support frame as described above 210 is additionally provided with for adjusting
Save the position of nozzle 150.
The whole Power Component 220 that moves further includes supporting described in the whole whole shifting motor cabinet 223 for moving motor 221, support
The whole whole shifting fixing seat 350224 and shaft coupling 225 for moving motor cabinet 223;The shaft coupling 225 connects whole shifting lead screw shaft bearings group
Part 222 and whole shifting motor cabinet 223.
Whole shifting fixing seat 224 is equipped with positioning pin, is fixed on its accurate positioning on vertical support frame 210.Whole shifting lead screw shaft
Holder assembly is held to be fitted into whole 380 matching hole of shifting fixed plate, it is fixed with whole shifting motor cabinet 223.Whole shifting is installed on whole shifting motor cabinet 223
Power Component 220 is connected by shaft coupling 225 with whole shifting lead screw shaft bearings component 222.On whole shifting lead screw shaft bearings component 222
Screw and guide fixing plate 380233 it is fixed.232 guide rod of spring passes through guide fixing plate 380233 and spring 232, fixed
On guiding sliding panel 231.It is oriented to sliding panel 231 and is equipped with positioning pin, integral type injection seat 123 is connected, when whole movement is made, passes through
Being oriented to sliding panel 231 drives injecting assembly to complete whole mobile work.It is equipped with lifting bolt at the top of vertical support frame 210, facilitates lifting
Installation.210 side of vertical support frame is equipped with position ruler, is connected with integral type injection seat 123, and the accurate screw cylinder 135 that controls exists
The injection position of mold on injection molding machine.Lubricating pump 214 and pressure are fixed respectively in 210 rear portion of vertical support frame and side simultaneously
Table 215, lubrication assembly is mating, is combined into automatic lubricating system, is accurately controlled injection oil mass size.It penetrates platform and adjusts bolt
It is located at the front of vertical support frame 210, it can be whole to 150 fine position of nozzle.210 rear portion of vertical support frame is equipped with locating shaft 213,
Support plate 310 is connected.
Vertical whole moving device uses vertical support frame 210, and integral structure, integral rigidity is good, and whole shifting Power Component 220 is logical
Whole shifting lead screw shaft bearings component 222 is crossed, converts linear motion for whole 221 rotary motion of shifting motor, in forward motion, guiding
Sliding panel 231 drives injection mechanism 100 to advance, and when nozzle 150 contacts mold, 150 contact force of nozzle is generated, by spring 232
When being compressed to setting decrement, whole shifting motor 221 locks whole transposing touch by band-type brake.Motor is adopted in whole shifting Power Component 220
It is worm speed reducer, also can be by the included self-locking property of turbine and worm in electrical fault, fixed injecting assembly position
It sets, prevents falling risk.
Seat stand translating device 300;It is described vertical including pedestal 300a and the translating rails 300b being fixed on pedestal 300a
Whole telephone-moving structure 200 is slidably arranged on translating rails 300b.
The guidance set 230 includes guiding sliding panel 231, spring 232 and guide fixing plate 233, guide fixing plate 233
It is fixed on support frame 210, the guiding sliding panel 231 is connected by spring 232 with guide fixing plate 233, and the guiding is slided
The both ends of movable plate 231 are in support frame as described above 210 in sliding slot, and the guiding sliding panel 231 is connected with injecting assembly.
The seat stand translating device 300 further include pedestal 300a, translating rails 300b, support plate 310, maintenance electric eye 320,
Shield 330, rotation axis 340, fixing seat 350, nut seat 360, threaded block 370, fixed plate 380 and adjusting block 390;It is described flat
It moves guide rail 300b to be fixed on pedestal 300a, support plate 310 is slidably on the translating rails 300b;The fixing seat
350 are connected with support plate 310, and nut seat 360 is fixed on pedestal 300a, rotation axis 340 and fixing seat 350 and nut seat 360
It is connected, the rotation axis 340 of rotation is for pushing 310 forward-reverse of support plate;Scale pointer is provided on the nut seat 360
300d, the shield 330 are equipped with scale;The adjusting block 390 is set to support and pulls, for adjusting the locating shaft
213 position;The maintenance electric eye 320 is arranged on pedestal 300a, for detecting the position of screw cylinder 135.
Pedestal 300a is equipped with the connecting hole being connected with existing fixed die plate of injection molding machine, and determines for different dimensions
Template can only replace pedestal 300a, without influencing other structures.Translating rails 300b is fixed on pedestal 300a, and sliding rail is solid
It is scheduled in support plate 310, makes support plate 310 can be with respect to pedestal 300a horizontal rectilinear motion.Fixing seat 350 and 310 phase of support plate
Even, nut seat 360 is fixed on pedestal 300a, and rotation axis 340 is connected with fixing seat 350 and nut seat 360, passes through screw thread rotation
Push 310 forward-reverse of support plate.Scale pointer 300d is equipped on nut seat 360, shield 330 is equipped with scale, with spray
150 center of mouth and solid plate big planar horizontal distance are set to rule zero when being zero, can intuitively show that nozzle 150 translates positional number
Value.310 two sides of support plate are equipped with adjusting block 390, can be micro-adjusted around locating shaft 213, for adjusting 150 left and right horizontal of nozzle
Position.Since screw cylinder 135 needs to reserve certain distance with respect to the big plane of head plate at work, to prevent screw cylinder 135
Collision generates unexpected injury, so maintenance electric eye 320 is fixed on pedestal 300a, for detecting barrel relative position, with this
The mobile total travel of nozzle 150 is divided into two sections, i.e. working condition and maintenance state.310 two sides of support plate are fixed with adjusting block
390, after the adjustment of 150 position of nozzle, it is used for locking support plate 310.
By adjusting vertical position of the injection mechanism 100 on vertical whole telephone-moving structure 200, by adjusting vertical whole telephone-moving structure
The front-rear position up and down of nozzle 150 in injection mechanism 100 is adjusted in 200 front-rear positions, final to adjust in injection mechanism 100
Nozzle 150 be directed at mold into cast gate;The all-electric vertical injection pair, which penetrates platform device, can be adapted to various molds
(in injection mechanism 100 position of nozzle 150 can up and down front and back adjust and then can be aligned with mold into cast gate).To full electricity
When dynamic vertical injection pair penetrates platform device and is mounted on different pedestal 300a, it is only necessary to change in seat stand translating device 300
Pedestal 300a specification.
The all-electric vertical injection pair is penetrated platform device and is used cooperatively with monochromatic machine, can reach the effect of double-colored machine,
In this embodiment, monochromatic machine be it is horizontal, all-electric vertical injection pair penetrates platform device and erects setting, main in monochromatic machine
Funcition table for injecting A and all-electric vertical injection pair penetrate platform B and inject sizing material into same molding component C, more specifically, monochromatic machine
After middle funcition table for injecting injects sizing material toward molding component, monochromatic machine is separated with the molding component, changes all-electric vertical injection pair
It penetrates platform and injects sizing material into molding component, realize that monochromatic machine forms double-colored product.
Specific embodiment described herein is only an example for the spirit of the invention.The neck of technology belonging to the present invention
The technical staff in domain can make various modifications or additions to the described embodiments or replace by a similar method
In generation, however, it does not deviate from the spirit of the invention or beyond the scope of the appended claims.
Claims (10)
1. a kind of all-electric vertical injection pair penetrates platform device characterized by comprising
Injection mechanism;It is provided with including injection ontology, injecting assembly, plasticizing component, supply assembly and nozzle, the injection ontology
Guide rail and plasticizing guide rail are injected, on injection guide rail, the plasticizing component is slidably set for the setting of the injecting assembly sliding
It sets on plasticizing guide rail, supply assembly is used to be fed for plasticizing component, and the nozzle is connected with the plasticizing component;
Vertical whole telephone-moving structure;Including support frame, whole shifting Power Component and guidance set, the whole shifting Power Component is for driving institute
Guidance set is stated, the guidance set is mobilizable to be set on support frame;
Seat stand translating device;Including pedestal and the translating rails being fixed on the base, the vertical whole telephone-moving structure is slidably set
It is placed on translating rails.
2. a kind of all-electric vertical injection pair according to claim 1 penetrates platform device, it is characterised in that: the injection
Component includes injection power part, injection screw mandrel shaft block component and injection seat;The injection power part driving injection screw rod bearing
Component and then driving are plasticized seat and move on plasticizing guide rail.
3. a kind of all-electric vertical injection pair according to claim 1 penetrates platform device, it is characterised in that: the plasticizing
Component includes plasticizing force piece, plasticizing seat, machine barrel seat, screw rod and screw cylinder, and the machine barrel seat connection is plasticized seat and screw rod material
Cylinder, the plasticizing force piece drive the screw rod to rotate in screw cylinder.
4. a kind of all-electric vertical injection pair according to claim 1 penetrates platform device, it is characterised in that: the feed
Component includes hopper and hopper adapter tube, and the hopper adapter tube connects the hopper and machine barrel seat.
5. a kind of all-electric vertical injection pair according to claim 2 penetrates platform device, it is characterised in that: the injection
Component further includes waste oil collecting device, and waste oil collecting device is connected with plasticizing seat and injection seat, for periodically collecting waste oil.
6. a kind of all-electric vertical injection pair according to claim 1 penetrates platform device, it is characterised in that: the whole shifting
Power Component includes whole shifting motor and whole shifting lead screw shaft bearings component, and the whole shifting motor drives whole silk shifting rod bearing assembly to turn
It is dynamic, and then drive the guidance set vertically moving on the support frame.
7. a kind of all-electric vertical injection pair according to claim 1 penetrates platform device, it is characterised in that: the support
Frame includes two spaced vertical plates, the connecting plate and locating shaft for connecting two vertical plates, is led described in the two vertical plates clamping
To component, support frame as described above is equipped with the sliding slot slided for guidance set, is provided with pressure gauge and lubricating pump on support frame as described above, institute
It states support frame and is additionally provided with position for adjusting nozzle.
8. a kind of all-electric vertical injection pair according to claim 1 penetrates platform device, it is characterised in that: the whole shifting
Power Component further includes the support whole whole shifting motor cabinet for moving motor, the support whole whole shifting fixing seat and connection for moving motor cabinet
Axis device;The shaft coupling connects whole shifting lead screw shaft bearings component and whole shifting motor cabinet.
9. a kind of all-electric vertical injection pair according to claim 1 penetrates platform device, it is characterised in that: the guiding
Component includes guiding sliding panel, spring and guide fixing plate, and guide fixing plate is fixed on the support frame, and the guiding sliding panel is logical
It crosses spring to be connected with guide fixing plate, the both ends of the guiding sliding panel are in support frame as described above in sliding slot, and the guiding is slided
Movable plate is connected with injecting assembly.
10. a kind of all-electric vertical injection pair according to claim 1 penetrates platform device, it is characterised in that: the seat
Stage translation device further includes support plate, maintenance electric eye, shield, rotation axis, fixing seat, nut seat, threaded block, fixed plate and tune
Locking nub;The translating rails are fixed on pedestal, and support plate is slidably on the translating rails;The fixing seat and branch
Fagging is connected, and nut seat is fixed on the base, and rotation axis is connected with fixing seat and nut seat, and the rotation axis of rotation is for pushing branch
Fagging forward-reverse;Scale pointer is provided on the nut seat, the shield is equipped with scale;The adjusting block is set to
Support is pulled, for adjusting the position of the nozzle;On the maintenance electric eye setting pedestal, for detecting the position of screw cylinder
It sets.
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CN201811624770.8A CN109774060A (en) | 2018-12-28 | 2018-12-28 | A kind of all-electric vertical injection pair penetrates platform device |
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CN201811624770.8A CN109774060A (en) | 2018-12-28 | 2018-12-28 | A kind of all-electric vertical injection pair penetrates platform device |
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CN111660495A (en) * | 2020-05-14 | 2020-09-15 | 海天塑机集团有限公司 | Upright auxiliary injection device |
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CN111660495A (en) * | 2020-05-14 | 2020-09-15 | 海天塑机集团有限公司 | Upright auxiliary injection device |
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