CN109773732B - An adjustable base for transmission test bench - Google Patents
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Abstract
Description
技术领域Technical field
本发明涉及一种用于变速器试验台架的可调底座。The invention relates to an adjustable base for a transmission test bench.
背景技术Background technique
现如今,汽车作为一种最常见的交通工具,日益影响着人们的生产生活。汽车由众多零部件组成,其中变速器是使汽车在起步、爬坡、转弯、加速等不同工况下获得不同牵引力和速度的部件。作为汽车最重要的组成部分之一,也是技术含量最高的零件,其性能的好坏直接影响整车的动力性和燃油经济性。Nowadays, cars, as the most common means of transportation, increasingly affect people's production and life. A car is composed of many parts, among which the transmission is a component that enables the car to obtain different traction and speed under different working conditions such as starting, climbing, turning, and accelerating. As one of the most important components of a car and the most technical part, its performance directly affects the power and fuel economy of the entire vehicle.
汽车变速器试验台架是用于检测变速器性能的装置。通过对各项性能指标的测评,变速器生产厂商可以对变速器进行改善和优化,进而开发出更高质量的变速器产品。通常变速器试验台架的底座主要包括驱动装置、被测变速器夹具、负载装置、陪试变速器夹具、转速转矩传感器、转速转矩传感器支撑座、台架底板及各种连接件和紧固件等,转速转矩传感器一般都是和变速器连接后来检测出被测变速器的转速转矩。The automobile transmission test bench is a device used to test transmission performance. By evaluating various performance indicators, transmission manufacturers can improve and optimize the transmission and develop higher-quality transmission products. Usually, the base of the transmission test bench mainly includes the driving device, the tested transmission fixture, the load device, the accompanying test transmission fixture, the speed and torque sensor, the speed and torque sensor support seat, the bench bottom plate and various connectors and fasteners, etc. , The speed and torque sensor is generally connected to the transmission and then detects the speed and torque of the transmission under test.
通常汽车变速器试验台架在试验不同变速器时,需要先根据变速器型号和尺寸更换原有夹具,并在调整好夹具的相对位置后将夹具固定在底板上,再安装需要测试的变速器,最后将变速器固定在夹具上。可见步骤繁琐,且费时费力。Usually when testing different transmissions on the automobile transmission test bench, it is necessary to first replace the original fixture according to the transmission model and size, and after adjusting the relative position of the fixture, fix the fixture on the base plate, then install the transmission to be tested, and finally install the transmission Fastened to the clamp. It can be seen that the steps are complicated and time-consuming.
因此,需要一种用于变速器试验台架的可调底座,用于调节中心高度和各部件之间的水平距离,解决了以往在同一台变速器试验台架上测试不同变速器时需要重新更换夹具的问题。Therefore, an adjustable base for a transmission test bench is needed to adjust the center height and the horizontal distance between components, which solves the problem of having to replace the fixture when testing different transmissions on the same transmission test bench in the past. question.
发明内容Contents of the invention
针对现有技术的不足之处,本发明提供一种用于变速器试验台架的可调底座,具有机构简单,操作方便,调节效率高等优点,有利于变速器检测效率。In view of the shortcomings of the existing technology, the present invention provides an adjustable base for a transmission test bench, which has the advantages of simple mechanism, convenient operation, high adjustment efficiency, etc., and is beneficial to the transmission detection efficiency.
本发明的具体技术方案如下:一种用于变速器试验台架的可调底座,包括台架底板,其特征在于,所述台架底板上设置有滑轨,所述滑轨上可滑动设置有2个连接板,所述连接板通过丝杆螺母连接有丝杆,所述丝杆两侧螺纹旋向相反以带动2个所述连接板相离或相向,每个所述连接板上均连接有用于驱动该所述连接板升降的升降驱动结构,所述丝杆的端部连接有用于使该丝杆转动以实现连接板水平移动的水平驱动结构。The specific technical solution of the present invention is as follows: an adjustable base for a transmission test bench, including a bench bottom plate, characterized in that a slide rail is provided on the bench bottom plate, and a slide rail is slidably provided on the slide rail. 2 connecting plates. The connecting plates are connected to a screw rod through a screw nut. The threads on both sides of the screw rod rotate in opposite directions to drive the two connecting plates apart or toward each other. Each connecting plate is connected to There is a lifting drive structure for driving the connecting plate to rise and fall, and the end of the screw rod is connected with a horizontal driving structure for rotating the screw rod to realize horizontal movement of the connecting plate.
本申请中的可调底座,用户在使用时,可以在2个连接板上分别设置被测变速器夹具、陪试变速器夹具,被测变速器夹具、陪试变速器夹具分别装夹被测变速器与陪测变速器,利用水平驱动结构以及升降驱动结构实现对被测变速器夹具、陪试变速器夹具的水平以及竖直位置调整,以便后续对变速器的检测,解决了以往在同一台变速器试验台架上测试不同变速器时需要重新更换夹具的问题,并且通过一个丝杆就能实现2个连接板的运动,运用较少的零部件,优化可调底座的空间,方便更换待检测变速器,且调节方便,调节效率高,有利于提高后续对变速器的检测。When using the adjustable base in this application, the user can respectively set the tested transmission clamp and the accompanying test transmission clamp on the two connecting plates. The tested transmission clamp and the accompanying test transmission clamp clamp the tested transmission and accompanying test respectively. The transmission uses a horizontal drive structure and a lifting drive structure to adjust the horizontal and vertical positions of the tested transmission fixture and companion test transmission fixture for subsequent testing of the transmission, which solves the problem of testing different transmissions on the same transmission test bench in the past. When the fixture needs to be replaced, the movement of the two connecting plates can be realized through a screw rod, using fewer parts, optimizing the space of the adjustable base, making it convenient to replace the transmission to be tested, and it is easy to adjust and has high adjustment efficiency. , which will help improve subsequent detection of the transmission.
优选的,所述升降驱动结构包括液压缸或者气缸。Preferably, the lifting drive structure includes a hydraulic cylinder or a pneumatic cylinder.
优选的,所述水平驱动结构包括驱动电机;本申请,由驱动电机带动丝杆转动,方便有效。Preferably, the horizontal driving structure includes a driving motor; in this application, the driving motor drives the screw rod to rotate, which is convenient and effective.
优选的,所述连接板之间设置有用于检测变速器转速或者扭矩的转速转矩传感器,所述转速转矩传感器通过传感器支撑座安装于所述连接板之间;由于连接板与丝杆是连接的,连接板的升降必然会带动丝杆的升降以及整个台架底板的升降,故所述传感器支撑座上设置有丝杆活动开口槽,所述丝杆穿过所述丝杆活动开口槽,所述台架底板上对应开设有传感器支撑座通过槽口,丝杆活动开口槽的存在,为丝杆的升降提供了空间,传感器支撑座通过槽口的设置,防止台架底板在升降时与传感器支撑座发生干涉。Preferably, a speed and torque sensor for detecting the speed or torque of the transmission is provided between the connecting plates, and the speed and torque sensor is installed between the connecting plates through a sensor support; since the connecting plates are connected to the screw rod, , the lifting and lowering of the connecting plate will inevitably drive the lifting and lowering of the screw rod and the lifting and lowering of the entire platform bottom plate, so the sensor support seat is provided with a screw rod movable opening slot, and the screw rod passes through the screw rod movable opening slot. The base plate of the platform is provided with a corresponding sensor support seat through the notch. The existence of the movable opening slot of the screw rod provides space for the lifting and lowering of the screw rod. The setting of the sensor support seat through the notch prevents the platform bottom plate from contacting with it when it is lifted or lowered. There is interference in the sensor support.
优选的,所述液压缸或者气缸的数量为4个。该申请的可调底座采用八个液压缸或者8个气压缸同时做升降运动,较为容易、精确地实现两侧变速器与中间转速转矩传感器中心高度和水平位置一致的目的,方便这三者的连接,保证检测精度。Preferably, the number of said hydraulic cylinders or air cylinders is 4. The adjustable base of this application uses eight hydraulic cylinders or eight pneumatic cylinders to perform lifting and lowering movements at the same time, which can more easily and accurately achieve the purpose of consistent height and horizontal position of the center heights and horizontal positions of the transmissions on both sides and the intermediate speed and torque sensor, making it convenient for the three. connection to ensure detection accuracy.
优选的,所述连接板通过滑块与所述滑轨连接。Preferably, the connecting plate is connected to the slide rail through a slide block.
优选的,所述滑轨的数量为2个,每个滑轨均通过2个滑块与对应的连接板连接。Preferably, the number of the slide rails is 2, and each slide rail is connected to the corresponding connecting plate through 2 slide blocks.
优选的,所述驱动电机包括控制电机,且所述控制电机连接有上位机。Preferably, the drive motor includes a control motor, and the control motor is connected to a host computer.
优选的,所述上位机与所述升降驱动结构电连接。Preferably, the host computer is electrically connected to the lifting drive structure.
该设置,使得在调节被测变速器夹具、陪试变速器夹具上的变速器的水平和竖直位置时,可以直接通过操控上位机来控制,实现了自动化控制,且操作简单,省时省力,从而提高试验效率。This setting makes it possible to directly control the horizontal and vertical positions of the transmission on the transmission fixture under test and the transmission fixture under test by operating the host computer, realizing automated control, simple operation, saving time and effort, thereby improving Test efficiency.
综上所述,本发明具有以下有益效果:To sum up, the present invention has the following beneficial effects:
1、在测试不同类型的变速器时,可以不用重新更换更换夹具,直接将变速器安装,然即可进行试验,解决了以往在同一变速器试验台架上试验不同变速器时,因需要调整中心高度和各部件之间的距离而更换夹具的问题,具有机构简单,操作方便,调节效率高等优点,大大提高了变速器检测效率。1. When testing different types of transmissions, you can install the transmission directly without replacing the fixture, and then you can conduct the test. This solves the problem of needing to adjust the center height and each transmission when testing different transmissions on the same transmission test bench in the past. The problem of replacing the fixture due to the distance between components has the advantages of simple mechanism, convenient operation, and high adjustment efficiency, which greatly improves the transmission detection efficiency.
2、在调节水平和竖直位置时,可以直接通过操控上位机来控制,实现了自动化控制,且操作简单,省时省力,从而提高试验效率。2. When adjusting the horizontal and vertical positions, it can be controlled directly by controlling the host computer, realizing automatic control, simple operation, saving time and effort, thereby improving test efficiency.
附图说明Description of the drawings
图1为可调底座的结构示意简图。Figure 1 is a schematic structural diagram of the adjustable base.
具体实施方式Detailed ways
下面将结合附图,通过具体实施例对本发明作进一步说明。The present invention will be further described below through specific embodiments in conjunction with the accompanying drawings.
实施例,如图1所示,一种用于变速器试验台架的可调底座,包括台架底板1,其特征在于,所述台架底板1上设置有滑轨2,所述滑轨2上可滑动设置有2个连接板3,所述连接板3通过丝杆螺母连接有丝杆4,所述丝杆4两侧螺纹旋向相反以带动2个所述连接板3相离或相向,每个所述连接板3上均连接有用于驱动该所述连接板3升降的升降驱动结构5,所述丝杆4的端部连接有用于使该丝杆4转动以实现连接板3水平移动的水平驱动结构7。本申请中的可调底座,用户在使用时,可以在2个连接板上分别设置被测变速器夹具、陪试变速器夹具,被测变速器夹具、陪试变速器夹具分别装夹被测变速器与陪测变速器,利用水平驱动结构7以及升降驱动结构5实现对被测变速器夹具、陪试变速器夹具的水平以及竖直位置调整,以便后续对变速器的检测,解决了以往在同一台变速器试验台架上测试不同变速器时需要重新更换夹具的问题,并且通过一个丝杆就能实现2个连接板的运动,运用较少的零部件,优化可调底座的空间,方便更换待检测变速器,且调节方便,调节效率高,有利于提高后续对变速器的检测。Embodiment, as shown in Figure 1, an adjustable base for a transmission test bench includes a bench bottom plate 1, which is characterized in that a slide rail 2 is provided on the bench bottom plate 1, and the slide rail 2 Two connecting plates 3 are slidably provided on the top. The connecting plates 3 are connected to a screw rod 4 through a screw nut. The threads on both sides of the screw rod 4 rotate in opposite directions to drive the two connecting plates 3 away from each other or toward each other. , each connecting plate 3 is connected with a lifting drive structure 5 for driving the connecting plate 3 to rise and fall, and the end of the screw rod 4 is connected with a structure for rotating the screw rod 4 to achieve the level of the connecting plate 3 Mobile horizontal drive structure7. When using the adjustable base in this application, the user can respectively set the tested transmission clamp and the accompanying test transmission clamp on the two connecting plates. The tested transmission clamp and the accompanying test transmission clamp clamp the tested transmission and accompanying test respectively. For the transmission, the horizontal drive structure 7 and the lifting drive structure 5 are used to realize the horizontal and vertical position adjustment of the tested transmission clamp and the accompanying test transmission clamp, so as to facilitate the subsequent detection of the transmission and solve the problem of previous testing on the same transmission test bench. The problem of needing to replace the clamp when different transmissions are used, and the movement of the two connecting plates can be realized through a screw rod, using fewer parts, optimizing the space of the adjustable base, making it convenient to replace the transmission to be tested, and it is easy to adjust. It is highly efficient and helps improve subsequent detection of the transmission.
本实施例中,所述升降驱动结构5包括液压缸或者气缸,液压缸或者气缸外接液压泵或者气压泵,同时,所述水平驱动结构7包括驱动电机,由驱动电机带动丝杆4转动,方便有效。In this embodiment, the lifting drive structure 5 includes a hydraulic cylinder or a pneumatic cylinder, which is externally connected to a hydraulic pump or a pneumatic pump. At the same time, the horizontal drive structure 7 includes a drive motor, which drives the screw rod 4 to rotate, which is convenient. efficient.
优选的,所述连接板3之间设置有用于检测变速器转速或者扭矩的转速转矩传感器6,所述转速转矩传感器6通过传感器支撑座8安装于所述连接板3之间,转速转矩传感器6位置布置合理,方便连接被测变速器、陪试变速器,较为容易地实现对被测变速器、陪试变速器的转速转矩的测定;由于连接板3与丝杆4是连接的,连接板3的升降必然会带动丝杆4的升降以及整个台架底板1的升降,故所述传感器支撑座8上设置有丝杆活动开口槽81,所述丝杆4穿过所述丝杆活动开口槽81,所述台架底板1上对应开设有传感器支撑座通过槽口11,丝杆活动开口槽81的存在,为丝杆的升降提供了空间,传感器支撑座通过槽口11的设置,防止台架底板1在升降时与传感器支撑座8发生干涉。Preferably, a rotational speed and torque sensor 6 for detecting the transmission rotational speed or torque is provided between the connecting plates 3. The rotational speed and torque sensor 6 is installed between the connecting plates 3 through a sensor support 8. The rotational speed and torque sensor 6 is installed between the connecting plates 3. The position of the sensor 6 is reasonably arranged, making it convenient to connect the transmission under test and the transmission under test, and it is relatively easy to measure the speed and torque of the transmission under test and the transmission under test; since the connecting plate 3 is connected to the screw rod 4, the connecting plate 3 The lifting and lowering will inevitably drive the lifting and lowering of the screw rod 4 and the lifting and lowering of the entire platform bottom plate 1. Therefore, the sensor support base 8 is provided with a screw rod movable opening slot 81, and the screw rod 4 passes through the screw rod movable opening slot. 81. The base plate 1 of the platform is provided with a corresponding sensor support seat through the notch 11. The existence of the movable opening slot 81 of the screw rod provides space for the lifting and lowering of the screw rod. The sensor support seat is provided through the notch 11 to prevent the platform from moving. The frame bottom plate 1 interferes with the sensor support base 8 when it is raised and lowered.
优选的,所述液压缸或者气缸的数量为4个。也就是说,该申请的可调底座采用八个液压缸或者8个气压缸同时做升降运动,较为容易、精确地实现两侧变速器与中间转速转矩传感器中心高度和水平位置一致的目的,方便这三者的连接,保证检测精度。Preferably, the number of said hydraulic cylinders or air cylinders is 4. In other words, the adjustable base of this application uses eight hydraulic cylinders or eight pneumatic cylinders to perform lifting movements at the same time, which can more easily and accurately achieve the purpose of consistent height and horizontal position of the center of the transmission on both sides and the intermediate speed and torque sensor, which is convenient The connection of these three ensures detection accuracy.
优选的,所述连接板3通过滑块与所述滑轨2连接。Preferably, the connecting plate 3 is connected to the slide rail 2 through a slide block.
优选的,所述滑轨2的数量为2个,每个滑轨2均通过2个滑块与对应的连接板3连接。Preferably, the number of the slide rails 2 is two, and each slide rail 2 is connected to the corresponding connecting plate 3 through two slide blocks.
为进一步提高试验效率,优选的,所述驱动电机包括控制电机,且所述控制电机连接有上位机,控制电机可以为伺服电机,可以为步进电机,上位机可以采用但不局限于西门子CP5611上位机,同时,所述上位机与所述升降驱动结构5电连接,升降驱动结构5可以为上述的液压缸或者气缸。该设置,使得在调节被测变速器夹具、陪试变速器夹具上的变速器的水平和竖直位置时,可以直接通过操控上位机来控制,实现了自动化控制,且操作简单,省时省力,从而提高试验效率。In order to further improve the test efficiency, preferably, the drive motor includes a control motor, and the control motor is connected to a host computer. The control motor can be a servo motor or a stepper motor. The host computer can be but is not limited to Siemens CP5611. The upper computer, at the same time, is electrically connected to the lifting drive structure 5. The lifting drive structure 5 can be the above-mentioned hydraulic cylinder or air cylinder. This setting makes it possible to directly control the horizontal and vertical positions of the transmission on the transmission fixture under test and the transmission fixture under test by operating the host computer, realizing automated control, simple operation, saving time and effort, thereby improving Test efficiency.
上面所述的实施例仅是对本发明的优选实施方式进行描述,并非对本发明的构思和范围进行限定。在不脱离本发明设计构思的前提下,本领域普通人员对本发明的技术方案做出的各种变型和改进,均应落入到本发明的保护范围,本发明请求保护的技术内容,已经全部记载在权利要求书中。The above-described embodiments only describe the preferred embodiments of the present invention, and do not limit the concept and scope of the present invention. Without departing from the design concept of the present invention, various modifications and improvements made by ordinary people in the art to the technical solutions of the present invention shall fall within the protection scope of the present invention. All technical contents claimed for protection by the present invention have been stated in the claims.
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CN111044284A (en) * | 2019-12-22 | 2020-04-21 | 坤泰车辆系统(常州)有限公司 | Flexible test bed adaptive to transmissions of different specifications |
CN111113324A (en) * | 2020-02-17 | 2020-05-08 | 日照大象房屋建设有限公司 | Right angle calibration platform is bound to assembled wall body |
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CN112454293A (en) * | 2020-11-13 | 2021-03-09 | 重庆长安工业(集团)有限责任公司 | Universal fixture for detecting large torsion value of special vehicle |
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DE102017118677A1 (en) * | 2017-08-16 | 2019-02-21 | GETRAG B.V. & Co. KG | Transmission test bench and method for its operation |
CN209986908U (en) * | 2019-03-08 | 2020-01-24 | 福建工程学院 | An adjustable base for transmission test bench |
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DE102011114610A1 (en) * | 2010-06-21 | 2011-12-22 | GIF Gesellschaft für Industrieforschung mbH | Test stand for gear box i.e. coaxial gearbox, of vehicle i.e. motor car, has motor carrier and gearbox clamping plate guided on frame by common guide structure that comprises motor carrier guide and gear box clamping plate guide |
CN201724813U (en) * | 2010-07-01 | 2011-01-26 | 奇瑞汽车股份有限公司 | Static torsional test bed for driving shaft |
CN202994465U (en) * | 2012-12-28 | 2013-06-12 | 四川诚邦测控技术有限公司 | Double-change gearbox test system for engineering machinery |
CN104897396A (en) * | 2015-06-16 | 2015-09-09 | 陕西法士特齿轮有限责任公司 | Mechanical transmission loaded noise test stand and test method |
CN204893283U (en) * | 2015-07-30 | 2015-12-23 | 山东豪迈机械制造有限公司 | Gyro wheel frame with adjustable |
DE102017118677A1 (en) * | 2017-08-16 | 2019-02-21 | GETRAG B.V. & Co. KG | Transmission test bench and method for its operation |
CN207636302U (en) * | 2017-12-29 | 2018-07-20 | 株洲欧格瑞传动股份有限公司 | A kind of hybrid power gearbox testing stand and its control system |
CN209986908U (en) * | 2019-03-08 | 2020-01-24 | 福建工程学院 | An adjustable base for transmission test bench |
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