CN109772922B - Extrusion-upsetting die, extrusion-upsetting processing method and magnesium alloy central jacket - Google Patents
Extrusion-upsetting die, extrusion-upsetting processing method and magnesium alloy central jacket Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及塑性成形技术领域,且特别涉及一种挤镦模具、挤镦加工方法及镁合金中心夹套。The invention relates to the technical field of plastic forming, in particular to an extrusion upsetting die, an extrusion upsetting processing method and a magnesium alloy center jacket.
背景技术Background technique
细晶材料是一类兼具优异强度与良好塑韧性的高性能材料。人们常通过挤压、轧制和锻压等常规的塑性变形方式制备出较高性能的棒材、型材、板材等。但通过常规的挤压工艺来制备大规格棒材,由于受限于挤压设备规格及高品质铸坯的尺寸,挤压比相对较小,挤压过程中发生的动态再结晶现象不充分,组织中仍存在较多、被拉长的粗大变形晶粒,与部分发生动态再结晶形成的细小等轴晶形成混晶结构,导致棒材强度和塑性仍有限,限制了其应用领域。为此,人们常采用大塑性变形技术进一步细化晶粒,争取获得完全的细小等轴晶组织,从而制备出大规格、高强塑的细晶材料,其中挤镦方法是有效的大塑性变形方法之一。Fine-grained materials are a class of high-performance materials with excellent strength and good plasticity. People often prepare high-performance bars, profiles, plates, etc. by conventional plastic deformation methods such as extrusion, rolling, and forging. However, the conventional extrusion process to prepare large-sized rods is limited by the specifications of extrusion equipment and the size of high-quality slabs, the extrusion ratio is relatively small, and the dynamic recrystallization phenomenon during extrusion is insufficient. There are still many elongated coarse deformed grains in the structure, which form a mixed crystal structure with some fine equiaxed grains formed by dynamic recrystallization, resulting in limited strength and plasticity of the bar, limiting its application field. For this reason, people often use the large plastic deformation technology to further refine the grains, and strive to obtain a complete fine equiaxed grain structure, so as to prepare large-scale, high-strength plastic fine-grained materials. The extrusion upsetting method is an effective large plastic deformation method. one.
公开号为CN105033141B名称为“往复挤镦装置及其使用方法和应用”的发明专利申请,公开了一种制备超细晶饼状材料的往复挤镦装置,其中凹模缩颈区采用圆弧过渡,能有效避免常规挤压中流动缓慢而不均匀的挤压死区,应变分布均匀,晶粒分散性小。The invention patent application with publication number CN105033141B titled "Reciprocating extrusion and upsetting device and its use method and application" discloses a reciprocating extrusion and upsetting device for preparing ultra-fine crystal cake-like materials, wherein the concave die necking area adopts circular arc transition , can effectively avoid the slow and uneven extrusion dead zone in conventional extrusion, the strain distribution is uniform, and the grain dispersion is small.
公开号为CN101444802B名称为“利用挤镦连续制备颗粒增强铝基复合材料的方法及装置”的发明专利申请,公开了一种挤镦装置,能在单缸压力机上实现在获得大变形条件下制备颗粒增强铝基及颗粒增强铝合金基复合材料的连续制备,从而得到均匀的等轴晶及各向同性的细晶复合材料型材。The invention patent application with publication number CN101444802B titled "Method and Device for Continuously Preparing Particle-Reinforced Aluminum Matrix Composites by Extrusion Upsetting" discloses an extrusion upsetting device, which can be prepared on a single-cylinder press under the condition of obtaining large deformation The continuous preparation of particle reinforced aluminum matrix and particle reinforced aluminum alloy matrix composite materials can obtain uniform equiaxed and isotropic fine-grained composite material profiles.
虽然上述发明专利公开的挤镦装置均取得发挥镦粗的效果,一定程度上细化晶粒和提高性能,但存在着一些共性问题:1)上述挤镦装置只能配于油压机上进行,制备的材料长度有限,限于实验室使用。2)挤镦前后的试样直径不变。为了获得良好的效果,可能需要多道次的往复挤镦过程,这导致整个操作流程相对复杂,且耗时。3)上述挤镦装备不能与工业化生产的挤压机结合,不适于大规格、高强塑棒材的工业化连续生产。Although the extruding and upsetting devices disclosed in the above invention patents all achieve the effect of upsetting, refine grains and improve performance to a certain extent, there are some common problems: 1) The above-mentioned extruding and upsetting devices can only be equipped on a hydraulic press for preparation. The material has a limited length and is limited to laboratory use. 2) The diameter of the sample before and after extrusion upsetting remains unchanged. In order to obtain good results, multiple passes of the reciprocating extrusion upsetting process may be required, which makes the entire operation process relatively complicated and time-consuming. 3) The above extrusion and upsetting equipment cannot be combined with industrialized extrusion machines, and is not suitable for industrialized continuous production of large-sized, high-strength plastic bars.
另外,目前数控机床上加工中心夹套通常采用铜合金,工作中噪音大和振动大,影响加工精度,严重制约该行业产品的更新换代和产业升级。在所有结构材料中,镁合金具有优异的阻尼性能和低密度,采用高阻尼、高强塑镁合金替代上述材料,不仅能减振降噪,提高加工精度,还可显著减轻重量。经查询,国内无镁合金加工中心夹套的相关专利。In addition, at present, the machining center jacket of CNC machine tools is usually made of copper alloy, which has large noise and vibration during work, which affects the machining accuracy and seriously restricts the replacement and industrial upgrading of products in this industry. Among all structural materials, magnesium alloys have excellent damping performance and low density. The use of high-damping, high-strength plastic magnesium alloys to replace the above materials can not only reduce vibration and noise, improve processing accuracy, but also significantly reduce weight. After inquiry, there is no patent related to the jacket of magnesium alloy machining center in China.
发明内容SUMMARY OF THE INVENTION
本发明的目的之一在于提供一种挤镦模具,该挤镦模具适于大规格、高强塑的棒材工业化生产。在挤压过程中,该模具起到常规挤压和镦粗的两个细化晶粒过程。前者通过模具内腔内径的变小来实现,后者是通过预先放置的预制体起到的反向挤压力作用下试样直径由小变为所需尺寸的镦粗过程实现。通过该挤镦模具可制备出大规格、高强塑的棒材,适用于轨道交通、汽车、运动器械、数控机床等行业。One of the objectives of the present invention is to provide an extrusion upsetting die, which is suitable for the industrialized production of large-sized, high-strength plastic bars. In the extrusion process, the die performs two grain refinement processes of conventional extrusion and upsetting. The former is realized by reducing the inner diameter of the die cavity, and the latter is realized by the upsetting process in which the diameter of the sample changes from small to the required size under the action of the reverse extrusion force played by the pre-placed preform. Large-sized, high-strength plastic bars can be prepared through the extrusion upsetting die, which is suitable for rail transit, automobiles, sports equipment, CNC machine tools and other industries.
本发明的目的之二在于提供一种挤镦加工方法,该方法挤压得到的挤出棒材具有大规格、高强塑的有益效果。The second purpose of the present invention is to provide an extrusion upsetting processing method, and the extruded rod obtained by the extrusion method has the beneficial effects of large size and high plasticity.
本发明的目的之三在于提供一种镁合金中心夹套,该夹套通过上述的挤镦加工方法加工得到。该镁合金中心夹套具有低密度、优异减振降噪、快切削速度和高切削精度等特性,同时经微弧氧化和电泳表面处理后大幅度提高耐腐蚀性能。The third object of the present invention is to provide a magnesium alloy center jacket, which is obtained by the above-mentioned extrusion and upset processing method. The magnesium alloy center jacket has the characteristics of low density, excellent vibration and noise reduction, fast cutting speed and high cutting accuracy, and at the same time, the corrosion resistance is greatly improved after micro-arc oxidation and electrophoresis surface treatment.
本发明解决其技术问题是采用以下技术方案来实现的。The present invention solves its technical problems by adopting the following technical solutions.
本发明提出一种挤镦模具,用于配合预制体进行挤镦加工作业以生产挤出棒材,其包括:The present invention proposes an extrusion upsetting die, which is used for cooperating with a preform to perform extrusion and upsetting operations to produce extruded bars, which includes:
外挤压垫、中间挤压垫以及挤出锥模,三者均设置有内腔,当三者依次连接时,三者的内腔依次连通;The outer squeeze pad, the middle squeeze pad and the extrusion cone die are all provided with inner cavities, and when the three are connected in sequence, the inner cavities of the three are connected in sequence;
外挤压垫的内腔直径应不小于挤出棒材的外径;The diameter of the inner cavity of the outer extrusion pad should not be less than the outer diameter of the extruded rod;
中间挤压垫和挤出锥模用于设置预制体,且预制体的形状与中间挤压垫以及挤出锥模的内腔形状相同;The intermediate extrusion pad and the extrusion cone die are used to set the preform, and the shape of the preform is the same as the inner cavity shape of the intermediate extrusion pad and the extrusion cone die;
其中,中间挤压垫的左端的内径小于挤出棒材的外径,中间挤压垫的右端的内径逐渐增大至大于挤出棒材的外径;挤出锥模的左端端部内径与中间挤压垫的右端端部内径相同,且挤出锥模的左端的内径逐渐减小至挤出棒材的外径,挤出锥模的右端的内径大于挤出棒材的外径。Among them, the inner diameter of the left end of the intermediate extrusion pad is smaller than the outer diameter of the extruded rod, and the inner diameter of the right end of the intermediate extrusion pad gradually increases to be larger than the outer diameter of the extruded rod; the inner diameter of the left end of the extrusion cone die is equal to The inner diameter of the right end of the middle extrusion pad is the same, and the inner diameter of the left end of the extrusion cone die gradually decreases to the outer diameter of the extruded rod, and the inner diameter of the right end of the extrusion cone die is larger than the outer diameter of the extruded rod.
本发明还提出一种挤镦加工方法,包括:The present invention also proposes a kind of extrusion upsetting processing method, comprising:
将预制体放入上述的挤镦模具的中间挤压垫和挤出锥模的型腔内,并紧贴中间挤压垫和挤出锥模的内壁设置;The preform is placed in the middle extrusion pad of the above-mentioned extrusion upsetting die and the cavity of the extrusion cone die, and is arranged in close contact with the middle extrusion pad and the inner wall of the extrusion cone die;
将待挤压的铸坯通过挤镦模具进行挤压。The billet to be extruded is extruded through an extrusion upsetting die.
本发明还提供了一种镁合金中心夹套,包括:The present invention also provides a magnesium alloy center jacket, comprising:
将镁合金通过上述的挤镦加工方法加工得到镁合金挤压棒材;The magnesium alloy is processed by the above-mentioned extrusion upsetting method to obtain a magnesium alloy extruded bar;
将镁合金挤压棒材经机加工成所需的尺寸规格,再进行微弧氧化和电泳表面复合处理后得到镁合金中心夹套。The magnesium alloy extruded bar is machined into the required size specification, and then the magnesium alloy center jacket is obtained after the micro-arc oxidation and electrophoresis surface composite treatment.
本发明实施例的挤镦模具、挤镦模具的加工方法及镁合金中心夹套的有益效果是:The beneficial effects of the extrusion upsetting die, the processing method of the extrusion upsetting die and the magnesium alloy center jacket according to the embodiment of the present invention are:
本发明的实施例提供的挤镦模具适于大规格、高强塑的棒材工业化生产。在挤压过程中,该模具起到常规挤压和镦粗的两个细化晶粒过程。前者通过模具内腔内径的变小来实现,后者是通过预先放置的预制体起到的反向挤压力作用下试样直径由小变为所需尺寸的镦粗过程实现。通过该挤镦模具可制备出大规格、高强塑的棒材,适用于轨道交通、汽车、运动器械、数控机床等行业。The extrusion upsetting die provided by the embodiment of the present invention is suitable for the industrialized production of large-sized, high-strength plastic bars. In the extrusion process, the die performs two grain refinement processes of conventional extrusion and upsetting. The former is realized by reducing the inner diameter of the die cavity, and the latter is realized by the upsetting process in which the diameter of the sample changes from small to the required size under the action of the reverse extrusion force played by the pre-placed preform. Large-sized, high-strength plastic bars can be prepared through the extrusion upsetting die, which is suitable for rail transit, automobiles, sports equipment, CNC machine tools and other industries.
本发明的实施例提供的挤镦加工方法,该方法挤压得到的挤出棒材具有大规格、高强塑的有益效果。According to the extrusion upsetting processing method provided by the embodiment of the present invention, the extruded rod obtained by the extrusion method has the beneficial effects of large size and high plasticity.
本发明的实施例提供的镁合金中心夹套通过上述的挤镦加工方法加工得到。挤镦模具起到常规挤压和镦粗的两个细化晶粒过程。前者通过模具内腔内径的变小来实现,后者是通过预先放置的预制体起到的反向挤压力作用下试样直径由小变为所需尺寸的镦粗过程实现。通过该挤镦模具可制备出大规格、高阻尼、高强塑的棒材,再经微弧氧化和电泳表面处理后大幅度提高耐腐蚀性能。本发明公开的镁合金加工中心夹套适用于数控机床等行业。The magnesium alloy center jacket provided by the embodiment of the present invention is processed by the above-mentioned extrusion and upset processing method. The extrusion upsetting die plays two grain refinement processes of conventional extrusion and upsetting. The former is realized by reducing the inner diameter of the die cavity, and the latter is realized by the upsetting process in which the diameter of the sample changes from small to the required size under the action of the reverse extrusion force played by the pre-placed preform. Large-sized, high-damping, high-strength plastic rods can be prepared through the extrusion upsetting die, and the corrosion resistance can be greatly improved after micro-arc oxidation and electrophoresis surface treatment. The magnesium alloy machining center jacket disclosed by the invention is suitable for industries such as CNC machine tools.
附图说明Description of drawings
为了更清楚地说明本发明实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本发明的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the embodiments. It should be understood that the following drawings only show some embodiments of the present invention, and therefore do not It should be regarded as a limitation of the scope, and for those of ordinary skill in the art, other related drawings can also be obtained according to these drawings without any creative effort.
图1为本发明实施例挤镦模具的结构示意图;Fig. 1 is the structural representation of the extrusion upsetting die according to the embodiment of the present invention;
图2为本发明实施例预制体的结构示意图;2 is a schematic structural diagram of a preform according to an embodiment of the present invention;
图3为本发明实施例挤镦加工方法的流程示意图;Fig. 3 is the schematic flow chart of the extrusion upsetting processing method according to the embodiment of the present invention;
图4为本发明的实施例提供的AZ31B镁合金经挤镦模具制备的棒材的微观组织;Fig. 4 is the microstructure of the bar prepared by the extrusion upsetting die of the AZ31B magnesium alloy provided by the embodiment of the present invention;
图5为现有技术中的AZ31B镁合金经普通挤压模具制备的棒材的微观组织。FIG. 5 is the microstructure of the bar prepared from the AZ31B magnesium alloy in the prior art by a common extrusion die.
图标:100-挤镦模具;101-预制体;103-外挤压垫;105-中间挤压垫;107-挤出锥模;109-固定件;111-第一定位销;113-第二定位销;115-铸坯。Icons: 100-extrusion upsetting die; 101-preform; 103-external extrusion pad; 105-intermediate extrusion pad; 107-extrusion cone die; 109-fixture; 111-first positioning pin; 113-second Locating pin; 115-cast billet.
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将对本发明实施例中的技术方案进行清楚、完整地描述。实施例中未注明具体条件者,按照常规条件或制造商建议的条件进行。所用试剂或仪器未注明生产厂商者,均为可以通过市售购买获得的常规产品。In order to make the objectives, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be described clearly and completely below. If the specific conditions are not indicated in the examples, it is carried out according to the conventional conditions or the conditions suggested by the manufacturer. The reagents or instruments used without the manufacturer's indication are conventional products that can be purchased from the market.
下面对本发明实施例的挤镦模具100、挤镦模具100的挤镦加工方法及镁合金中心夹套进行具体说明。The following will specifically describe the
请参阅图1与图2,本发明的实施例提供了一种挤镦模具100,用于配合预制体101进行挤镦加工作业以生产挤出棒材,其包括:Please refer to FIG. 1 and FIG. 2 , an embodiment of the present invention provides an extrusion and upsetting die 100, which is used to cooperate with a
外挤压垫103、中间挤压垫105以及挤出锥模107,三者均设置有内腔,当三者依次连接时,三者的内腔依次连通;The
外挤压垫103的内腔直径应不小于挤出棒材的外径;The diameter of the inner cavity of the
中间挤压垫105和挤出锥模107用于设置预制体101,且预制体101的形状与中间挤压垫105以及挤出锥模107的内腔形状相同;The intermediate
其中,中间挤压垫105的左端的内径小于挤出棒材的外径,中间挤压垫105的右端的内径逐渐增大至大于挤出棒材的外径;挤出锥模107的左端端部内径与中间挤压垫105的右端端部内径相同,且挤出锥模107的左端的内径逐渐减小至挤出棒材的外径,挤出锥模107的右端的内径大于挤出棒材的外径。The inner diameter of the left end of the
详细地,在本实施例中,该挤镦模具100适于大规格、高强塑的棒材工业化生产。在挤压过程中,该模具起到常规挤压和镦粗的两个细化晶粒过程。前者通过模具内腔内径的变小来实现,后者是通过预先放置的预制体101起到的反向挤压力作用下试样直径由小变为所需尺寸的镦粗过程实现。通过该挤镦模具可制备出大规格、高强塑的棒材,适用于轨道交通、汽车、运动器械、数控机床等行业。In detail, in this embodiment, the extrusion upsetting die 100 is suitable for industrial production of large-sized, high-strength plastic bars. In the extrusion process, the die performs two grain refinement processes of conventional extrusion and upsetting. The former is realized by reducing the inner diameter of the mold cavity, and the latter is realized by the upsetting process in which the diameter of the sample changes from small to the required size under the action of the reverse extrusion force exerted by the
进一步地,在本发明的较佳实施例中,挤出锥模107的左端呈锥形,且锥形段的倾斜度呈1~10°。通过倾斜度的设置可有效地作用于预制体101,从而可有效地反向挤压铸坯115。当然,在本发明的其他实施例中,倾斜度的选择值还可以根据需求进行选择,本发明的实施例不做限定。Further, in a preferred embodiment of the present invention, the left end of the extrusion cone die 107 is tapered, and the inclination of the tapered section is 1-10°. The setting of the inclination can effectively act on the
进一步地,在本发明的较佳实施例中,挤镦模具100还包括固定件109,固定件109用于固定连接外挤压垫103、中间挤压垫105以及挤出锥模107。固定件109可选择为固定螺栓,固定螺栓可沿棒材挤压的方向延伸设置。通过固定螺栓的设置,使得挤镦模具100的强度和稳定性得到有效地提高,从而保证各项作业的正常进行。Further, in a preferred embodiment of the present invention, the extrusion upsetting die 100 further includes a fixing
进一步地,在本发明的较佳实施例中,外挤压垫103、中间挤压垫105以及挤出锥模107内设置有通孔,当三者连接时,三者的通孔相互连通形成定位孔,挤镦模具100还包括用于与定位孔配合的第一定位销111,第一定位销111沿棒材挤压方向延伸设置于外挤压垫103、中间挤压垫105以及挤出锥模107内。通过第一定位销111的设置,使得各空腔的连接更紧密,使得挤压作业的进行更顺畅。Further, in the preferred embodiment of the present invention, the
进一步地,在本发明的较佳实施例中,挤镦模具100还包括第二定位销113,第二定位销113设置于挤出锥模107内,且与第一定位销111垂直。通过第二定位销113的设置,可将挤镦模具100放置于外圈挤压套的合适位置,因为挤镦模具100的外圈要再加个挤压套,接着才整体放置于挤压机上,第二定位销113可用于两者的定位。Further, in a preferred embodiment of the present invention, the extrusion die 100 further includes a
请参阅图1至图3,本发明的实施例提供了一种挤镦模具100的挤镦加工方法,包括:Please refer to FIG. 1 to FIG. 3 , an embodiment of the present invention provides an extrusion and upset processing method of an extrusion and
将预制体101放入上述的挤镦模具100的中间挤压垫105和挤出锥模107的型腔内,并紧贴中间挤压垫105和挤出锥模107的内壁设置;Put the
将待挤压的铸坯115通过挤镦模具100进行挤压。The
该方法挤压得到的挤出棒材具有大规格、高强塑的有益效果。结合常规的挤压机通过一次挤压即可实现大规格、高强塑棒材的工业化连续生产。适用材料包括纯金属、合金、金属间化合物、复合材料等。The extruded rod obtained by the extrusion method has the beneficial effects of large size and high plasticity. Combined with a conventional extruder, the industrialized continuous production of large-sized, high-strength plastic rods can be realized by one extrusion. Applicable materials include pure metals, alloys, intermetallic compounds, composite materials, and the like.
进一步地,在本发明的较佳实施例中,将待挤压的铸坯115通过挤镦模具100进行挤压的步骤,具体包括:Further, in a preferred embodiment of the present invention, the step of extruding the
将挤镦模具100置于均匀化炉内,并在第一预设温度下保温第一预设时间;The extrusion upsetting die 100 is placed in the homogenization furnace, and is kept at a first preset temperature for a first preset time;
将铸坯115和挤压筒在第二预设温度下保温第二预设时间;keeping the
将预热后的挤镦模具100放置于挤压机上,且将铸坯115放入挤压筒内,开始挤压。The preheated extrusion upsetting die 100 is placed on the extruder, and the
进一步地,在本发明的较佳实施例中,第一预设温度为380~450℃,第二预设温度为350~430℃,第一预设时间和第二预设时间均为1~2h。当然,在本发明的其他实施例中,具体的参数选择,还可以根据需求进行选择,本发明的实施例不做限定。Further, in a preferred embodiment of the present invention, the first preset temperature is 380-450°C, the second preset temperature is 350-430°C, and the first preset time and the second preset time are both 1- 2h. Of course, in other embodiments of the present invention, specific parameter selections may also be selected according to requirements, which are not limited in the embodiments of the present invention.
请参阅图1至图5,本发明的实施例还提供了一种镁合金中心夹套,包括:Please refer to FIG. 1 to FIG. 5, an embodiment of the present invention also provides a magnesium alloy center jacket, including:
将镁合金通过上述的挤镦模具100的挤镦加工方法加工得到镁合金挤压棒材;The magnesium alloy is processed to obtain a magnesium alloy extruded bar by the extrusion and upset processing method of the above-mentioned extrusion and
将镁合金挤压棒材经机加工成所需的尺寸规格,再进行微弧氧化和电泳表面复合处理后得到镁合金中心夹套。The magnesium alloy extruded bar is machined into the required size specification, and then the magnesium alloy center jacket is obtained after the micro-arc oxidation and electrophoresis surface composite treatment.
详细地,该镁合金中心夹套通过上述的挤镦加工方法加工得到。挤镦模具起到常规挤压和镦粗的两个细化晶粒过程。前者通过模具内腔内径的变小来实现,后者是通过预先放置的预制体101起到的反向挤压力作用下试样直径由小变为所需尺寸的镦粗过程实现。通过该挤镦模具可制备出大规格、高阻尼、高强塑的棒材,再经微弧氧化和电泳表面处理后大幅度提高耐腐蚀性能。本发明公开的镁合金加工中心夹套适用于数控机床等行业。In detail, the magnesium alloy center jacket is processed by the above-mentioned extrusion and upsetting method. The extrusion upsetting die plays two grain refinement processes of conventional extrusion and upsetting. The former is realized by reducing the inner diameter of the mold cavity, and the latter is realized by the upsetting process in which the diameter of the sample changes from small to the required size under the action of the reverse extrusion force exerted by the
进一步地,在本发明的较佳实施例中,镁合金为AZ31B镁合金或ZK60镁合金。当然,在本发明的其他实施例中,镁合金还可以为其它新型变形镁合金,本发明的实施例不做限定。Further, in a preferred embodiment of the present invention, the magnesium alloy is an AZ31B magnesium alloy or a ZK60 magnesium alloy. Of course, in other embodiments of the present invention, the magnesium alloy may also be other novel wrought magnesium alloys, which are not limited in the embodiments of the present invention.
以下结合实施例对本发明的特征和性能作进一步的详细描述。The features and performances of the present invention will be further described in detail below in conjunction with the embodiments.
实施例1Example 1
本实施例提供了一种镁合金棒材的挤镦加工方法,该方法采用的材料为半连续铸造制备的直径100mm的AZ31B镁合金铸坯115。经分析,该铸坯115截面成分无偏析,微观组织一致。This embodiment provides a method for extruding and upsetting a magnesium alloy bar, and the material used in the method is an AZ31B
详细地,该方法包括以下步骤:In detail, the method includes the following steps:
首先,机加工一个AZ31B镁合金材质的预制体101,斜度为3°,前端直径为15mm,后端直径为35mm。接着,将预制体101紧密置于中间挤压垫105和挤出锥模107内腔中,连同外挤压垫103组合成一套完整的挤镦模具100。然后,将整套模具100和铸坯115放置于均匀化炉内,分别在400℃和360℃保温2h,保证模具100和铸坯115热透;同时挤压机的挤压筒升温至400℃。随后,将预热好的整套模具100装入挤压机上,铸坯115放入挤压筒内,进行挤压试验,挤压速度为0.3mm/s。最后,经本发明的挤镦模具100制备出直径为35mm、表面质量良好的棒材。First, a
经本发明的挤镦模具100制备的棒材发生了完全的动态再结晶,微观组织为完全的细小等轴晶,平均晶粒尺寸仅1.7μm,室温抗拉强度和伸长率分别为282MPa和26.0%,特别是伸长率较对比例1(常规挤压的棒材)伸长率提高93%。The bar prepared by the extrusion upsetting die 100 of the present invention undergoes complete dynamic recrystallization, the microstructure is completely fine equiaxed crystal, the average grain size is only 1.7 μm, and the room temperature tensile strength and elongation are respectively 282MPa and 26.0 %, especially the elongation is 93% higher than that of Comparative Example 1 (conventionally extruded rod).
对比例1Comparative Example 1
本对比例采用的材料仍为半连续铸造制备的直径100mm的AZ31B镁合金铸坯115。经分析,该铸坯115截面成分无偏析,微观组织一致。The material used in this comparative example is still AZ31B
作为对比例,采用的常规挤压模具规格为从铸坯115直径100mm直接挤压出直径35mm的棒材,同时不需放置预制体101。首先,将模具和铸坯115放置于均匀化炉内,分别在400℃和360℃保温2h,保证模具和铸坯115热透;同时挤压机的挤压筒升温至400℃。接着,将预热好的模具装入挤压机上,铸坯115放入挤压筒内,进行挤压试验,挤压速度为0.3mm/s。最后,经常规挤压模具同样制备出直径为35mm、表面质量良好的棒材。As a comparative example, a conventional extrusion die specification is used to directly extrude a bar with a diameter of 35 mm from the casting
经常规挤压模具制备的棒材未发生完全的动态再结晶,微观组织由发生动态再结晶形成的细小等轴晶和被拉长的粗大变形晶粒组成,平均晶粒尺寸为7.9μm,室温抗拉强度和伸长率分别为278MPa和13.5%。The bars prepared by conventional extrusion die did not undergo complete dynamic recrystallization. The microstructure consisted of fine equiaxed grains formed by dynamic recrystallization and elongated coarse deformed grains. The average grain size was 7.9 μm at room temperature. The tensile strength and elongation were 278MPa and 13.5%, respectively.
从上述实施例1和对比例1结果对比可得出,经本发明的挤镦模具制备的棒材具有完全的细小等轴晶组织、高强塑等特征。From the comparison of the results of Example 1 and Comparative Example 1 above, it can be concluded that the bar prepared by the extrusion upsetting die of the present invention has the characteristics of complete fine equiaxed grain structure, high strength and plasticity.
实施例2Example 2
本实施例提供了一种镁合金中心夹套的加工方法,其中,本实施例采用的材料为半连续铸造制备的直径100mm的AZ31B镁合金铸坯115。经分析,该铸坯115截面成分无偏析,微观组织一致。This embodiment provides a processing method for a magnesium alloy center jacket, wherein the material used in this embodiment is an AZ31B
详细地,该方法包括以下步骤:In detail, the method includes the following steps:
首先,机加工一个AZ31B镁合金材质的预制体101,斜度为3°,前端直径为15mm,后端直径为35mm。接着,将预制体101紧密置于中间挤压垫105和挤出锥模107内腔中,连同外挤压垫103组合成一套完整的挤镦模具100。然后,将整套模具100和铸坯115放置于均匀化炉内,分别在400℃和360℃保温2h,保证模具和铸坯115热透;同时挤压机的挤压筒升温至400℃。随后,将预热好的整套模具100装入挤压机上,铸坯115放入挤压筒内,进行挤压试验,挤压速度为0.3mm/s。最后,经本发明的挤镦模具100制备出直径为35mm、表面质量良好的棒材。经本发明的挤镦模具100制备的棒材发生了完全的动态再结晶,微观组织为完全的细小等轴晶,室温抗拉强度和伸长率分别为282MPa和26.0%。First, a
接着,将镁合金挤压棒材机加工成与市场上购买的铜合金加工中心夹套某相同规格的加工中心夹套;然后微弧氧化和电泳表面复合处理后,形成商用的镁合金加工中心夹套。Next, the magnesium alloy extruded bar is machined into a machining center jacket of the same specification as the copper alloy machining center jacket purchased on the market; then a commercial magnesium alloy machining center is formed after micro-arc oxidation and electrophoresis surface composite treatment jacket.
用本发明制备的镁合金加工中心夹套和市场上购买的铜合金加工中心夹套在相同其它测试条件下加工20根铝合金试棒。经检测,用镁合金加工中心夹套加工的试棒平均表面粗糙度为0.38μm,而铜合金加工中心夹套加工的试棒平均表面粗糙度为0.94μm。Using the magnesium alloy machining center jacket prepared by the present invention and the copper alloy machining center jacket purchased on the market, 20 aluminum alloy test bars were processed under the same other test conditions. After testing, the average surface roughness of the test bars processed by the jacket of the magnesium alloy machining center is 0.38 μm, while the average surface roughness of the test bars processed by the jacket of the copper alloy machining center is 0.94 μm.
综上所述,本发明的实施例提供的挤镦模具100适于大规格、高强塑的棒材工业化生产。在挤压过程中,该模具起到常规挤压和镦粗的两个细化晶粒过程。前者通过模具内腔内径的变小来实现,后者是通过预先放置的预制体101起到的反向挤压力作用下试样直径由小变为所需尺寸的镦粗过程实现。通过该挤镦模具可制备出大规格、高强塑的棒材,适用于轨道交通、汽车、运动器械、数控机床等行业。To sum up, the extrusion upsetting die 100 provided by the embodiment of the present invention is suitable for the industrialized production of large-sized, high-strength plastic bars. In the extrusion process, the die performs two grain refinement processes of conventional extrusion and upsetting. The former is realized by reducing the inner diameter of the mold cavity, and the latter is realized by the upsetting process in which the diameter of the sample changes from small to the required size under the action of the reverse extrusion force exerted by the
本发明的实施例提供的挤镦模具100的挤镦加工方法,该方法挤压得到的挤出棒材具有大规格、高强塑的有益效果。In the extrusion and upset processing method of the extrusion upset die 100 provided by the embodiment of the present invention, the extruded rod obtained by the extrusion method has the beneficial effects of large size and high strength and plasticity.
本发明的实施例提供的镁合金中心夹套通过上述的挤镦加工方法加工得到。挤镦模具起到常规挤压和镦粗的两个细化晶粒过程。前者通过模具内腔内径的变小来实现,后者是通过预先放置的预制体101起到的反向挤压力作用下试样直径由小变为所需尺寸的镦粗过程实现。通过该挤镦模具可制备出大规格、高阻尼、高强塑的棒材,再经微弧氧化和电泳表面处理后大幅度提高耐腐蚀性能。本发明公开的镁合金加工中心夹套适用于数控机床等行业。The magnesium alloy center jacket provided by the embodiment of the present invention is processed by the above-mentioned extrusion and upset processing method. The extrusion upsetting die plays two grain refinement processes of conventional extrusion and upsetting. The former is realized by reducing the inner diameter of the mold cavity, and the latter is realized by the upsetting process in which the diameter of the sample changes from small to the required size under the action of the reverse extrusion force exerted by the
以上所描述的实施例是本发明一部分实施例,而不是全部的实施例。本发明的实施例的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The above-described embodiments are some, but not all, embodiments of the present invention. The detailed descriptions of the embodiments of the invention are not intended to limit the scope of the invention as claimed, but are merely representative of selected embodiments of the invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
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